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CN110566522A - Active floating control system for underframe and aerial work platform thereof - Google Patents

Active floating control system for underframe and aerial work platform thereof Download PDF

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Publication number
CN110566522A
CN110566522A CN201910841978.3A CN201910841978A CN110566522A CN 110566522 A CN110566522 A CN 110566522A CN 201910841978 A CN201910841978 A CN 201910841978A CN 110566522 A CN110566522 A CN 110566522A
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CN
China
Prior art keywords
oil
port
valve
floating
working
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CN201910841978.3A
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Chinese (zh)
Inventor
刘国良
李天富
文晓林
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Hunan Sinoboom Heavy Industry Co Ltd
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Hunan Sinoboom Heavy Industry Co Ltd
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Priority to CN201910841978.3A priority Critical patent/CN110566522A/en
Publication of CN110566522A publication Critical patent/CN110566522A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
    • B60K17/10Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of fluid gearing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/18Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
    • B66C23/36Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes
    • B66C23/42Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes with jibs of adjustable configuration, e.g. foldable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/64Jibs
    • B66C23/70Jibs constructed of sections adapted to be assembled to form jibs or various lengths
    • B66C23/701Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic
    • B66C23/705Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic telescoped by hydraulic jacks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/82Luffing gear
    • B66C23/821Bracing equipment for booms
    • B66C23/826Bracing equipment acting at an inclined angle to vertical and horizontal directions
    • B66C23/828Bracing equipment acting at an inclined angle to vertical and horizontal directions where the angle is adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/84Slewing gear
    • B66C23/86Slewing gear hydraulically actuated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F11/00Lifting devices specially adapted for particular uses not otherwise provided for
    • B66F11/04Lifting devices specially adapted for particular uses not otherwise provided for for movable platforms or cabins, e.g. on vehicles, permitting workmen to place themselves in any desired position for carrying out required operations
    • B66F11/044Working platforms suspended from booms
    • B66F11/046Working platforms suspended from booms of the telescoping type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • F15B11/17Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors using two or more pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/06Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/16Special measures for feedback, e.g. by a follow-up device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • F15B2211/2053Type of pump
    • F15B2211/20546Type of pump variable capacity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/71Multiple output members, e.g. multiple hydraulic motors or cylinders

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Forklifts And Lifting Vehicles (AREA)

Abstract

本发明公开了一种底架主动浮动控制系统及其高空作业平台,所述底架主动浮动控制系统包括:控制器、液压动力机构、浮动控制机构、高空作业控制机构和主动浮动切换装置;所述高空作业平台包括所述底架主动浮动控制系统,还包括车体、转台、臂架和工作平台。该控制系统和该高空作业平台通过设有主动浮动切换装置,使高空作业平台能控制主动浮动工作模式的启停,以应对不同工况。高空作业平台在行走时启动主动浮动工作模式,以保证行进的稳定和防止倾翻;在停止行走时停止主动浮动工作模式,以保证上车动作时底架不会上下浮动调整,使操作更加稳定舒适。

The invention discloses an active floating control system of an underframe and an aerial work platform thereof. The active floating control system of an underframe comprises: a controller, a hydraulic power mechanism, a floating control mechanism, an aerial work control mechanism and an active floating switching device; The high-altitude work platform includes the active floating control system of the underframe, and also includes a car body, a turntable, a jib and a working platform. The control system and the high-altitude work platform are equipped with an active floating switching device, so that the high-altitude work platform can control the start and stop of the active floating working mode to cope with different working conditions. The aerial work platform starts the active floating working mode when walking to ensure the stability of walking and prevent tipping; stops the active floating working mode when stopping walking to ensure that the bottom frame will not float up and down when getting on the vehicle, making the operation more stable comfortable.

Description

一种底架主动浮动控制系统及其高空作业平台An underframe active floating control system and its aerial work platform

技术领域technical field

本发明涉及工程机械领域,具体涉及一种底架主动浮动控制系统及其高空作业平台。The invention relates to the field of engineering machinery, in particular to an active floating control system of an underframe and an aerial work platform thereof.

背景技术Background technique

现有的高空作业平台为提高整车行走稳定性和在不同路况下的通过能力,行走底架均采用了前桥170浮动、后桥180摆动的结构方式。具体结构见图2:前桥170左右各有1根浮动油缸,在浮动油缸的共同作用下,前桥170可以绕着摆动轴上下摆动。同样后桥180也采用了摆动结构,行走过程中,后桥180随地面摆动的同时,通过与其在结构上相关联的浮动控制阀132来控制前桥170的浮动油缸伸缩,进而实现整车的行走过程中的主动浮动功能。In order to improve the walking stability of the whole vehicle and the passing capacity under different road conditions in the existing aerial work platforms, the walking undercarriage adopts a structural mode in which the front axle 170 floats and the rear axle 180 swings. The specific structure is shown in Fig. 2: the left and right sides of the front axle 170 each have a floating oil cylinder, and under the joint action of the floating oil cylinders, the front axle 170 can swing up and down around the swing axis. Similarly, the rear axle 180 also adopts a swing structure. During walking, the rear axle 180 swings with the ground while controlling the expansion and contraction of the floating oil cylinder of the front axle 170 through the floating control valve 132 structurally associated with it, so as to realize the complete vehicle. Active floating function during walking.

在整车行走过程中,难免会有突发情况出现,例如前桥170一侧轮胎突然跌入坑中,此时如果相连的浮动油缸不能快速伸出,则会导致整车重心瞬间改变,严重影响整车稳定性,甚至出现倾翻风险,危及操作手的人身安全。因此,该工况对浮动油缸的快速响应有了较高的要求。为解决上述问题,现有的液压控制系统采用主动控制,图3中,变量泵121的第一出油口P同时与主控制阀组141的第二进油口P和稳流装置131的第一进油口P以及电磁阀161的第三进油口P1相连,稳流装置131的第一进油口P1与浮动控制阀132的第四进油口P相连,浮动控制阀132的A口同时与左浮动油缸133平衡阀的V1口和右浮动油缸134平衡阀的V2口相连,浮动控制阀132的B口同时与左浮动油缸133平衡阀的V2口和右浮动油缸134平衡阀的V1口相连,浮动控制阀132的第一回油口T与主控制阀组141的第二回油口T和电磁阀161的第三回油口T1相连回液压油箱122。主控制阀组141的A1口与主臂伸缩油缸142的无杆腔相连,B1口与主臂伸缩油缸142的有杆腔相连,A2口与主臂变幅油缸143的无杆腔相连,B2口与主臂变幅油缸143的有杆腔相连,A3口与转台回转马达144的A口相连,B3口与转台回转马达144的B口相连。电控行走手柄101通过控制器110与闭式行走泵102的斜盘控制比例阀相连,闭式行走泵102的A口的与行走马达103的A口相连,闭式行走泵102的B口的与行走马达103的B口相连。During the running of the whole vehicle, there will inevitably be unexpected situations, such as the tire on the side of the front axle 170 suddenly falling into a pit. It will affect the stability of the whole vehicle, and even cause the risk of overturning, endangering the personal safety of the operator. Therefore, this working condition has higher requirements for the quick response of the floating cylinder. In order to solve the above problems, the existing hydraulic control system adopts active control. In FIG. One oil inlet P is connected to the third oil inlet P1 of the solenoid valve 161, the first oil inlet P1 of the flow stabilization device 131 is connected to the fourth oil inlet P of the floating control valve 132, and the A port of the floating control valve 132 At the same time, it is connected with the V1 port of the balance valve of the left floating oil cylinder 133 and the V2 port of the right floating oil cylinder 134 balance valve, and the B port of the floating control valve 132 is connected with the V2 port of the balance valve of the left floating oil cylinder 133 and the V1 of the balance valve of the right floating oil cylinder 134 The first oil return port T of the floating control valve 132 is connected to the second oil return port T of the main control valve group 141 and the third oil return port T1 of the solenoid valve 161 to return to the hydraulic oil tank 122 . The A1 port of the main control valve group 141 is connected with the rodless chamber of the main boom telescopic cylinder 142, the B1 port is connected with the rod chamber of the main boom telescopic cylinder 142, the A2 port is connected with the rodless chamber of the main boom luffing cylinder 143, and the B2 The port is connected with the rod cavity of the main arm luffing cylinder 143, the A3 port is connected with the A port of the turntable rotary motor 144, and the B3 port is connected with the B port of the turntable rotary motor 144. The electric control travel handle 101 is connected with the swash plate control proportional valve of the closed travel pump 102 through the controller 110, the A port of the closed travel pump 102 is connected with the A port of the travel motor 103, and the B port of the closed travel pump 102 Link to port B of travel motor 103.

具体的,操作手先通过使能开关(例如脚踏开关等)使电磁阀161得电,电磁阀161阀芯换向后,其第三进油口P1与第一工作油口A相连通,使变量泵121的第一出油口P直接与变量泵121的第一负载反馈油口LS连通,随之变量泵121出口压力开始上升,当上升至变量泵121压力控制阀的设定值后,压力控制阀阀芯换向,变量泵121进入恒压控制(即泵出口维持高压待命状态)。然后操作手动作行走,电控行走手柄101控制闭式行走泵102斜盘变量输出压力油驱动行走马达103转动。当底架后桥180摆动并拉动浮动控制阀132阀芯换向时,变量泵121出口的压力油经稳流装置131到浮动控制阀132的第四进油口P,当浮动控制阀132阀芯向右移动(即:左位接入油路),浮动控制阀132的第四进油口P与第三出油口A相通,高压油分别进入左浮动油缸133平衡阀的V1口和右浮动油缸134平衡阀的V2口,驱动左浮动油缸133活塞杆伸出和右浮动油缸134活塞杆缩回,进而推动前桥170绕着摆动轴进行摆动,此时,左浮动油缸133平衡阀的V2口和右浮动油缸134平衡阀的V1口的回油经过浮动控制阀132的第四出油口B、第一回油口T流回液压油箱122。同理,当浮动控制阀132阀芯向左移动(即:右位接入油路),浮动控制阀132的第四进油口P与第四出油口B相通,高压油分别进入右浮动油缸134平衡阀的V1口和左浮动油缸133平衡阀的V2口,驱动右浮动油缸134活塞杆伸出和左浮动油缸133活塞杆缩回,进而推动前桥170绕着摆动轴进行摆动,此时,右浮动油缸134平衡阀的V2口和左浮动油缸133平衡阀的V1口的回油经过浮动控制阀132的第四出油口B和第一回油口T流回液压油箱122。Specifically, the operator first energizes the solenoid valve 161 through an enabling switch (such as a foot switch, etc.), and after the spool of the solenoid valve 161 changes direction, its third oil inlet P1 is connected with the first working oil port A, so that The first oil outlet P of the variable pump 121 is directly connected with the first load feedback oil port LS of the variable pump 121, and then the outlet pressure of the variable pump 121 begins to rise. When it rises to the set value of the pressure control valve of the variable pump 121, The spool of the pressure control valve is reversed, and the variable displacement pump 121 enters constant pressure control (that is, the pump outlet maintains a high-pressure standby state). Then operate the manual action to walk, and the electric control walking handle 101 controls the closed walking pump 102 swash plate variable output pressure oil to drive the walking motor 103 to rotate. When the underframe rear axle 180 swings and pulls the spool of the floating control valve 132 to change direction, the pressure oil at the outlet of the variable pump 121 passes through the steady flow device 131 to the fourth oil inlet P of the floating control valve 132, and when the floating control valve 132 valve The core moves to the right (that is, the left position is connected to the oil circuit), the fourth oil inlet P of the floating control valve 132 communicates with the third oil outlet A, and the high-pressure oil enters the V1 port and the right The V2 port of the balance valve of the floating oil cylinder 134 drives the piston rod of the left floating oil cylinder 133 to extend and the piston rod of the right floating oil cylinder 134 to retract, and then pushes the front axle 170 to swing around the swing axis. At this time, the left floating oil cylinder 133 balance valve The return oil from the V2 port and the V1 port of the balance valve of the right floating oil cylinder 134 flows back to the hydraulic oil tank 122 through the fourth oil outlet B and the first oil return port T of the floating control valve 132 . Similarly, when the spool of the floating control valve 132 moves to the left (that is, the right position is connected to the oil circuit), the fourth oil inlet P of the floating control valve 132 communicates with the fourth oil outlet B, and the high-pressure oil enters the right floating The V1 port of the balance valve of the oil cylinder 134 and the V2 port of the balance valve of the left floating oil cylinder 133 drive the piston rod of the right floating oil cylinder 134 to extend and the piston rod of the left floating oil cylinder 133 to retract, and then push the front axle 170 to swing around the swing axis. At this time, the return oil from the V2 port of the balance valve of the right floating cylinder 134 and the V1 port of the balance valve of the left floating cylinder 133 flows back to the hydraulic oil tank 122 through the fourth oil outlet B and the first oil return port T of the floating control valve 132 .

当停止行走时,变量泵121泵出口维持高压待命状态,当操作上车相关动作,例如:主臂伸出动作时,主控制阀组141中的电比例换向阀的DT1得电(左位接入油路),变量泵121给臂架供油,变量泵121同时会给稳流装置131、浮动控制阀132供油,进而给浮动油缸供油,实现主动浮动控制。When walking is stopped, the pump outlet of the variable pump 121 maintains a high-pressure standby state. When the operation related to boarding is performed, for example: when the main arm is extended, the DT1 of the electric proportional reversing valve in the main control valve group 141 is energized (left position connected to the oil circuit), the variable pump 121 supplies oil to the boom, and the variable pump 121 supplies oil to the flow stabilization device 131 and the floating control valve 132 at the same time, and then supplies oil to the floating oil cylinder to realize active floating control.

现存问题为:在整个作业过程中(行驶、上车作业等)控制主动浮动的变量泵121一直处于待命状态,进入浮动油缸的液压油完全由浮动控制阀132控制。当高空作业平台调整到位后,浮动控制阀132阀芯就处于中位,封住进入浮动油缸的液压油,整车保持稳定状态,当进行上车作业比如进行臂架变幅、转台回转等动作时,由于高空作业平台重心发生变化,机架有时会发生较大变形,由于浮动控制阀132阀芯通过机械连杆与机架相连,因此当机架变形较大时,阀芯在机械连杆的拉动下偏离液压阀中位,此时变量泵121提供的主动浮动油源将给浮动油缸供油,进行主动浮动动作,在浮动油缸调整过程中,机架会跟随一起上升或下降,此时如果进行上车作业,比如进行回转动作,两者动作会互相叠加极容易造成上车动作振动加剧,操作舒适感极差,影响客户满意度。Existing problems are: the variable pump 121 that controls active floating is always on standby during the entire operation process (driving, boarding operations, etc.), and the hydraulic oil entering the floating oil cylinder is completely controlled by the floating control valve 132 . When the aerial work platform is adjusted in place, the spool of the floating control valve 132 is in the middle position, sealing the hydraulic oil entering the floating oil cylinder, and the whole vehicle remains in a stable state. , due to the change of the center of gravity of the aerial work platform, the frame sometimes undergoes a large deformation. Since the spool of the floating control valve 132 is connected to the frame through a mechanical linkage, when the deformation of the frame is large, the spool in the mechanical linkage The pull of the hydraulic valve deviates from the neutral position of the hydraulic valve. At this time, the active floating oil source provided by the variable pump 121 will supply oil to the floating oil cylinder to perform active floating action. During the adjustment process of the floating oil cylinder, the frame will rise or fall together. If boarding operations are performed, such as turning movements, the two actions will superimpose each other, which will easily cause the vibration of the boarding action to intensify, and the operation comfort is extremely poor, which will affect customer satisfaction.

发明内容Contents of the invention

为解决上述技术问题,本发明的目的是提供一种停止行走不会对上车动作造成影响的底架主动浮动控制系统,并提供一种包括上述系统的操作舒适感好的高空作业平台。In order to solve the above-mentioned technical problems, the object of the present invention is to provide an active floating control system of the undercarriage that does not affect the movement of getting on the vehicle when walking is stopped, and to provide an aerial work platform including the above-mentioned system with good operating comfort.

本发明所采用的技术方案为:一种底架主动浮动控制系统,包括:控制器、液压动力机构、浮动控制机构、高空作业控制机构和主动浮动切换装置;The technical solution adopted in the present invention is: an active floating control system of the underframe, including: a controller, a hydraulic power mechanism, a floating control mechanism, a high-altitude operation control mechanism and an active floating switching device;

所述控制器电性连接所述液压动力机构、浮动控制机构和高空作业控制机构,用于输出控制信号给所述液压动力机构、浮动控制机构和高空作业控制机构;所述液压动力机构通过管路连接所述浮动控制机构和高空作业控制机构,用于驱动所述浮动控制机构和高空作业控制机构;所述主动浮动切换装置设在所述液压动力机构和浮动控制机构之间,用于控制所述液压动力机构和浮动控制机构之间管路的通断。The controller is electrically connected to the hydraulic power mechanism, the floating control mechanism and the high-altitude operation control mechanism, and is used to output control signals to the hydraulic power mechanism, the floating control mechanism and the high-altitude operation control mechanism; The road connects the floating control mechanism and the high-altitude operation control mechanism for driving the floating control mechanism and the high-altitude operation control mechanism; the active floating switching device is arranged between the hydraulic power mechanism and the floating control mechanism for controlling On-off of the pipeline between the hydraulic power mechanism and the floating control mechanism.

进一步,所述主动浮动切换装置为电磁阀或液压阀或机械阀,用于控制所连管路的通断。Further, the active floating switching device is a solenoid valve, a hydraulic valve or a mechanical valve, which is used to control the on-off of the connected pipeline.

进一步,所述液压动力机构包括变量泵和液压油箱;所述变量泵与所述液压油箱相连,所述变量泵上设有第一出油口P与所述高空作业控制机构上设有的第二进油口P相连,所述第一出油口P通过所述主动浮动切换装置与浮动控制机构上设有的第一进油口P相连;所述浮动控制机构上设有的第一回油口T和所述高空作业控制机构上设有的第二回油口T分别与所述液压油箱相连。Further, the hydraulic power mechanism includes a variable pump and a hydraulic oil tank; the variable pump is connected to the hydraulic oil tank, and the variable pump is provided with a first oil outlet P and a first oil outlet P provided on the high-altitude operation control mechanism. The two oil inlets P are connected, and the first oil outlet P is connected with the first oil inlet P provided on the floating control mechanism through the active floating switching device; the first oil outlet P provided on the floating control mechanism The oil port T and the second oil return port T provided on the high-altitude operation control mechanism are respectively connected with the hydraulic oil tank.

进一步,本控制系统还包括敏感切换装置;所述敏感切换装置包括电磁阀和三通梭阀,所述电磁阀为两位三通电磁阀并具有第三进油口P、第三回油口T和第一工作油口A,所述三通梭阀具有第二工作油口A、第三负载反馈油口LS和第四负载反馈油口LS,其中第三负载反馈油口LS为单向输入口,第四负载反馈油口LS为输出口;Further, the control system also includes a sensitive switching device; the sensitive switching device includes a solenoid valve and a three-way shuttle valve, the solenoid valve is a two-position three-way solenoid valve and has a third oil inlet P, a third oil return port T and the first working oil port A, the three-way shuttle valve has the second working oil port A, the third load feedback oil port LS and the fourth load feedback oil port LS, wherein the third load feedback oil port LS is one-way The input port, the fourth load feedback oil port LS is the output port;

所述第三进油口P连接所述变量泵的第一出油口P,所述第三回油口T连接液压油箱,所述第一工作油口A连接三通梭阀的第二工作油口A,所述第四负载反馈油口LS连接所述变量泵的第一负载反馈油口LS,所述第三负载反馈油口LS连接所述高空作业控制机构的第二负载反馈油口LS。The third oil inlet P is connected to the first oil outlet P of the variable pump, the third oil return port T is connected to the hydraulic oil tank, and the first working oil port A is connected to the second working port of the three-way shuttle valve. Oil port A, the fourth load feedback oil port LS is connected to the first load feedback oil port LS of the variable displacement pump, and the third load feedback oil port LS is connected to the second load feedback oil port of the aerial work control mechanism LS.

进一步,所述敏感切换装置还设置有第一节流装置和第二节流装置,所述第一节流装置位于第三进油口P和第一出油口P之间,所述第二节流装置位于第三回油口T和液压油箱之间。Further, the sensitive switching device is also provided with a first throttling device and a second throttling device, the first throttling device is located between the third oil inlet P and the first oil outlet P, the second throttling device The throttling device is located between the third oil return port T and the hydraulic oil tank.

进一步,所述浮动控制机构包括稳流装置、浮动控制阀、左浮动油缸和右浮动油缸;所述浮动控制机构的第一进油口P设在所述稳流装置上;所述浮动控制机构的第一回油口T设在所述浮动控制阀上;所述稳流装置还设有第二出油口P与所述浮动控制阀上设有的第四进油口P相连;所述浮动控制阀还设有第三出油口A和第四出油口B,所述第三出油口A同时与左浮动油缸平衡阀的V口和右浮动油缸平衡阀的V口相连,所述第四出油口B同时与左浮动油缸平衡阀的V口和右浮动油缸平衡阀的V口相连。Further, the floating control mechanism includes a flow stabilizing device, a floating control valve, a left floating oil cylinder and a right floating oil cylinder; the first oil inlet P of the floating control mechanism is arranged on the flow stabilizing device; the floating control mechanism The first oil return port T of the floating control valve is set on the floating control valve; the flow stabilization device is also provided with a second oil outlet P connected to the fourth oil inlet P provided on the floating control valve; the The floating control valve is also provided with a third oil outlet A and a fourth oil outlet B, and the third oil outlet A is connected with the V port of the balance valve of the left floating oil cylinder and the V port of the balance valve of the right floating oil cylinder at the same time, so The fourth oil outlet B is connected with the V port of the balance valve of the left floating oil cylinder and the V port of the balance valve of the right floating oil cylinder at the same time.

进一步,所述稳流装置为调速阀。Further, the flow stabilizing device is a speed regulating valve.

进一步,所述高空作业控制机构包括主控制阀组、主臂伸缩油缸、主臂变幅油缸和转台回转马达;所述第二进油口P、第二负载反馈油口LS和第二回油口T均设在所述主控制阀组上;所述主控制阀组还具有主臂伸缩油缸比例换向阀、主臂变幅油缸比例换向阀、转台回转比例换向阀、溢流阀和第三节流装置;Further, the high-altitude operation control mechanism includes a main control valve group, a main arm telescopic oil cylinder, a main arm luffing oil cylinder and a turntable rotary motor; the second oil inlet P, the second load feedback oil port LS and the second oil return port The ports T are all set on the main control valve group; the main control valve group also has a proportional reversing valve for the main boom telescopic cylinder, a proportional reversing valve for the main boom luffing cylinder, a proportional reversing valve for the turntable rotation, and a relief valve. and a third throttling device;

所述主臂伸缩油缸比例换向阀、主臂变幅油缸比例换向阀和转台回转比例换向阀的进油端并联第二进油口P、回油端并联第二回油口T;所述主臂伸缩油缸比例换向阀设置有工作油口A1和工作油口B1,以分别连接主臂伸缩油缸的无杆腔和有杆腔;所述主臂变幅油缸比例换向阀设置有工作油口A2和工作油口B2,以分别连接主臂变幅油缸的无杆腔和有杆腔;所述转台回转比例换向阀设置有工作油口A3和工作油口B3,以连接转台回转马达;The oil inlet end of the main boom telescopic oil cylinder proportional directional valve, the main arm luffing oil cylinder proportional directional valve and the turntable rotary proportional directional valve are connected in parallel with the second oil inlet P, and the oil return end is connected in parallel with the second oil return port T; The proportional reversing valve of the main boom telescopic oil cylinder is provided with a working oil port A1 and a working oil port B1 to respectively connect the rodless chamber and the rod chamber of the main boom telescopic oil cylinder; the proportional reversing valve of the main boom luffing cylinder is set There are working oil port A2 and working oil port B2 to respectively connect the rodless chamber and the rod chamber of the main arm luffing cylinder; the turntable rotation proportional reversing valve is provided with working oil port A3 and working oil port B3 Turntable rotary motor;

所述第二进油口P通过溢流阀连接第二回油口T;所述工作油口A1、工作油口B1、工作油口A2、工作油口B2、工作油口A3和工作油口B3各通过一单向阀并联至第二负载反馈油口LS,同时所述第二负载反馈油口LS通过第三节流装置连接第二回油口T。The second oil inlet P is connected to the second oil return port T through a relief valve; the working oil port A1, working oil port B1, working oil port A2, working oil port B2, working oil port A3 and working oil port Each of B3 is connected in parallel to the second load feedback oil port LS through a one-way valve, and the second load feedback oil port LS is connected to the second oil return port T through a third throttling device.

进一步,还包括电控行走手柄、闭式行走泵和行走马达;所述闭式行走泵上设有第三工作油口A、第四工作油口B和控制输出量的斜盘控制比例阀;所述行走马达上设有第五工作油口A和第六工作油口B;所述控制器电性连接电控行走手柄和闭式行走泵的斜盘控制比例阀;所述第三工作油口A连接第五工作油口A,所述第四工作油口B连接第六工作油口B。Further, it also includes an electronically controlled travel handle, a closed travel pump and a travel motor; the closed travel pump is provided with a third working oil port A, a fourth working oil port B and a swash plate control proportional valve for controlling output; The travel motor is provided with a fifth working oil port A and a sixth working oil port B; the controller is electrically connected to the electric control travel handle and the swash plate control proportional valve of the closed travel pump; the third working oil Port A is connected to the fifth working oil port A, and the fourth working oil port B is connected to the sixth working oil port B.

本申请还提供一种高空作业平台,包括车体、转台、臂架、工作平台和所述底架主动浮动控制系统;所述车体具有前桥、后桥和安装在所述前桥及后桥上的车轮;所述转台安装于车体上;所述臂架安装于转台上;所述工作平台安装于臂架上。The application also provides an aerial work platform, including a vehicle body, a turntable, a jib, a working platform and the underframe active floating control system; the vehicle body has a front axle, a rear axle, and a The wheels on the bridge; the turntable is installed on the car body; the arm frame is installed on the turntable; the working platform is installed on the arm frame.

本发明具体实施方式的有益效果:该控制系统和该高空作业平台通过设有主动浮动切换装置,使高空作业平台能控制主动浮动工作模式的启停,以应对不同工况。高空作业平台在行走时启动主动浮动工作模式,以保证行进的稳定和防止倾翻;在停止行走时停止主动浮动工作模式,以保证上车动作时底架不会上下浮动调整,使操作更加稳定舒适。Beneficial effects of specific embodiments of the present invention: the control system and the aerial work platform are equipped with an active floating switching device, so that the aerial work platform can control the start and stop of the active floating working mode to cope with different working conditions. The aerial work platform starts the active floating working mode when walking to ensure the stability of walking and prevent tipping; stops the active floating working mode when stopping walking to ensure that the bottom frame will not float up and down when getting on the vehicle, making the operation more stable comfortable.

附图说明Description of drawings

下面通过附图及具体实施方式对本发明进行详细的说明。The present invention will be described in detail below with reference to the drawings and specific embodiments.

图1为本发明实施例中高空作业平台侧面示意图;Fig. 1 is a schematic side view of an aerial work platform in an embodiment of the present invention;

图2为本发明实施例中高空作业平台正面示意图;Fig. 2 is a schematic front view of the aerial work platform in the embodiment of the present invention;

图3为传统的液压控制系统结构图;Fig. 3 is a structural diagram of a traditional hydraulic control system;

图4为本发明实施例中底架主动浮动控制系统结构图;Fig. 4 is a structural diagram of the active floating control system of the chassis in the embodiment of the present invention;

图5为本发明实施例中敏感切换装置结构图。Fig. 5 is a structural diagram of a sensitive switching device in an embodiment of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

参照图1、图2、图4和图5,本发明实施例提供了一种底架主动浮动控制系统及其高空作业平台。Referring to FIG. 1 , FIG. 2 , FIG. 4 and FIG. 5 , an embodiment of the present invention provides an active floating control system for an underframe and an aerial work platform thereof.

如图4所示,一种底架主动浮动控制系统,包括:控制器110、液压动力机构120、浮动控制机构130、高空作业控制机构140和主动浮动切换装置150;As shown in FIG. 4 , an active floating control system for an underframe includes: a controller 110 , a hydraulic power mechanism 120 , a floating control mechanism 130 , a high-altitude operation control mechanism 140 and an active floating switching device 150 ;

控制器110电性连接液压动力机构120、浮动控制机构130和高空作业控制机构140,用于输出控制信号给液压动力机构120、浮动控制机构130和高空作业控制机构140;液压动力机构120通过管路连接浮动控制机构130和高空作业控制机构140,用于驱动浮动控制机构130和高空作业控制机构140;主动浮动切换装置150设在液压动力机构120和浮动控制机构130之间,用于控制液压动力机构120和浮动控制机构130之间管路的通断。The controller 110 is electrically connected to the hydraulic power mechanism 120, the floating control mechanism 130 and the high-altitude operation control mechanism 140, and is used to output control signals to the hydraulic power mechanism 120, the floating control mechanism 130 and the high-altitude operation control mechanism 140; The road connects the floating control mechanism 130 and the high-altitude operation control mechanism 140 for driving the floating control mechanism 130 and the high-altitude operation control mechanism 140; the active floating switching device 150 is arranged between the hydraulic power mechanism 120 and the floating control mechanism 130 for controlling the hydraulic pressure The on-off of the pipeline between the power mechanism 120 and the floating control mechanism 130.

本发明实例中,主动浮动切换装置150为电磁阀或液压阀或机械阀,用于控制所连管路的通断。In the example of the present invention, the active floating switching device 150 is a solenoid valve, a hydraulic valve or a mechanical valve, which is used to control the on-off of the connected pipeline.

本发明实例中,液压动力机构120包括变量泵121和液压油箱122;变量泵121与液压油箱122相连,变量泵121上设有第一出油口P与高空作业控制机构140上设有的第二进油口P相连,第一出油口P通过主动浮动切换装置150与浮动控制机构130上设有的第一进油口P相连;浮动控制机构130上设有的第一回油口T和高空作业控制机构140上设有的第二回油口T分别与液压油箱122相连。In the example of the present invention, the hydraulic power mechanism 120 includes a variable pump 121 and a hydraulic oil tank 122; The two oil inlets P are connected, and the first oil outlet P is connected with the first oil inlet P provided on the floating control mechanism 130 through the active floating switching device 150; the first oil return port T provided on the floating control mechanism 130 It is connected with the hydraulic oil tank 122 respectively with the second oil return port T provided on the high-altitude operation control mechanism 140 .

如图5所示,本发明实例还包括敏感切换装置160;敏感切换装置160包括电磁阀161和三通梭阀162,电磁阀161为两位三通电磁阀并具有第三进油口P1、第三回油口T1和第一工作油口A,三通梭阀162具有第二工作油口A、第三负载反馈油口LS1和第四负载反馈油口LS2,其中第三负载反馈油口LS1为单向输入口,第四负载反馈油口LS2为输出口,第三进油口P1连接变量泵121的第一出油口P,第三回油口T1连接液压油箱122,第一工作油口A连接三通梭阀162的第二工作油口A,第四负载反馈油口LS2连接变量泵121的第一负载反馈油口LS,第三负载反馈油口LS1连接高空作业控制机构140的第二负载反馈油口LS。As shown in Figure 5, the example of the present invention also includes a sensitive switching device 160; the sensitive switching device 160 includes a solenoid valve 161 and a three-way shuttle valve 162, and the solenoid valve 161 is a two-position three-way solenoid valve and has a third oil inlet P1, The third oil return port T1 and the first working oil port A, the three-way shuttle valve 162 has the second working oil port A, the third load feedback oil port LS1 and the fourth load feedback oil port LS2, wherein the third load feedback oil port LS1 is a one-way input port, the fourth load feedback oil port LS2 is an output port, the third oil inlet P1 is connected to the first oil outlet P of the variable pump 121, the third oil return port T1 is connected to the hydraulic oil tank 122, and the first working Oil port A is connected to the second working oil port A of the three-way shuttle valve 162, the fourth load feedback oil port LS2 is connected to the first load feedback oil port LS of the variable pump 121, and the third load feedback oil port LS1 is connected to the high-altitude operation control mechanism 140 The second load feedback oil port LS.

优选的,敏感切换装置160还设置有第一节流装置163和第二节流装置164,第一节流装置163位于第三进油口P1和第一出油口P之间,第二节流装置164位于第三回油口T1和液压油箱122之间。工作时,高压油经第三进油口P1进入时,先通过第一节流装置163节流、限压,可以消除压力冲击,之后再平稳地进入第二负载反馈油口LS,降低启动冲击。工作完成后,高压油从第三回油口T1导出并经第二节流装置164节流、限压而流回液压油箱122内。通过该第二节流装置164可以实现平稳卸载,消除冲击。使该控制系统工作更稳定,使用寿命更长,且安全性更高。Preferably, the sensitive switching device 160 is also provided with a first throttling device 163 and a second throttling device 164, the first throttling device 163 is located between the third oil inlet P1 and the first oil outlet P, and the second throttling device The flow device 164 is located between the third oil return port T1 and the hydraulic oil tank 122 . When working, when the high-pressure oil enters through the third oil inlet P1, it first passes through the first throttling device 163 to throttle and limit the pressure, which can eliminate the pressure shock, and then smoothly enters the second load feedback oil port LS to reduce the start-up shock . After the work is completed, the high-pressure oil is exported from the third oil return port T1 and flows back into the hydraulic oil tank 122 through the second throttling device 164 to throttle and limit the pressure. The second throttling device 164 can realize smooth unloading and eliminate impact. The control system works more stably, has a longer service life, and has higher safety.

具体的,浮动控制机构130包括稳流装置131、浮动控制阀132、左浮动油缸133和右浮动油缸134;浮动控制机构130的第一进油口P设在稳流装置131上;浮动控制机构130的第一回油口T设在浮动控制阀132上;稳流装置131还设有第二出油口P1与浮动控制阀132上设有的第四进油口P相连;浮动控制阀132还设有第三出油口A和第四出油口B,第三出油口A同时与左浮动油缸133平衡阀的V1口和右浮动油缸134平衡阀的V2口相连,第四出油口B同时与左浮动油缸133平衡阀的V2口和右浮动油缸134平衡阀的V1口相连。Specifically, the floating control mechanism 130 includes a flow stabilizing device 131, a floating control valve 132, a left floating oil cylinder 133 and a right floating oil cylinder 134; the first oil inlet P of the floating control mechanism 130 is located on the flow stabilizing device 131; the floating control mechanism The first oil return port T of 130 is set on the floating control valve 132; the steady flow device 131 also has a second oil outlet P1 connected with the fourth oil inlet P on the floating control valve 132; the floating control valve 132 There are also a third oil outlet A and a fourth oil outlet B, the third oil outlet A is connected with the V1 port of the balance valve of the left floating oil cylinder 133 and the V2 port of the right floating oil cylinder 134 balance valve, and the fourth oil outlet Port B is connected with the V2 port of the balance valve of the left floating oil cylinder 133 and the V1 port of the balance valve of the right floating oil cylinder 134 at the same time.

优选的,稳流装置131为调速阀,用以稳定地调节通过的流量。Preferably, the flow stabilizing device 131 is a speed regulating valve, which is used to stably adjust the passing flow.

具体的,高空作业控制机构140包括主控制阀组141、主臂伸缩油缸142、主臂变幅油缸143和转台回转马达144;第二进油口P、第二负载反馈油口LS和第二回油口T均设在主控制阀组141上;主控制阀组141还具有主臂伸缩油缸比例换向阀145、主臂变幅油缸比例换向阀146、转台回转比例换向阀147、溢流阀148和第三节流装置149;Specifically, the high-altitude operation control mechanism 140 includes a main control valve group 141, a main boom telescopic cylinder 142, a main boom luffing cylinder 143, and a turntable rotary motor 144; the second oil inlet P, the second load feedback oil port LS and the second The oil return ports T are all set on the main control valve group 141; the main control valve group 141 also has a proportional reversing valve 145 for the main boom telescopic cylinder, a proportional reversing valve 146 for the main boom luffing cylinder, a proportional reversing valve 147 for the turntable rotation, An overflow valve 148 and a third throttling device 149;

主臂伸缩油缸比例换向阀145、主臂变幅油缸比例换向阀146和转台回转比例换向阀147的进油端并联第二进油口P、回油端并联第二回油口T;主臂伸缩油缸比例换向阀145设置有工作油口A1和工作油口B1,以分别连接主臂伸缩油缸142的无杆腔和有杆腔;主臂变幅油缸比例换向阀146设置有工作油口A2和工作油口B2,以分别连接主臂变幅油缸143的无杆腔和有杆腔;转台回转比例换向阀147设置有工作油口A3和工作油口B3,以连接转台回转马达144;The oil inlet port of the main boom telescopic oil cylinder proportional directional valve 145, the main arm luffing oil cylinder proportional directional valve 146 and the turntable rotary proportional directional valve 147 are connected in parallel with the second oil inlet port P, and the oil return port is connected in parallel with the second oil return port T The proportional reversing valve 145 of the main boom telescopic oil cylinder is provided with a working oil port A1 and a working oil port B1 to respectively connect the rodless chamber and the rod chamber of the main boom telescopic oil cylinder 142; the proportional reversing valve 146 of the main boom luffing cylinder is set There are working oil port A2 and working oil port B2 to respectively connect the rodless cavity and the rod cavity of the main arm luffing cylinder 143; Turntable rotary motor 144;

工作油口A1、工作油口B1、工作油口A2、工作油口B2、工作油口A3和工作油口B3各通过一单向阀并联至第二负载反馈油口LS,同时第二负载反馈油口LS通过第三节流装置149连接第二回油口T。当第二负载反馈油口LS所在的反馈油路内的油压超出三通梭阀162的流通量时,可以通过第三节流装置149流回液压油箱122,实现平稳地卸载,从而保护三通梭阀162。Working oil port A1, working oil port B1, working oil port A2, working oil port B2, working oil port A3 and working oil port B3 are connected in parallel to the second load feedback oil port LS through a check valve, and the second load feedback The oil port LS is connected to the second oil return port T through the third throttling device 149 . When the oil pressure in the feedback oil circuit where the second load feedback oil port LS is located exceeds the flow rate of the three-way shuttle valve 162, it can flow back to the hydraulic oil tank 122 through the third throttling device 149 to realize smooth unloading, thereby protecting the three-way valve. Shuttle valve 162.

优选的,第二进油口P通过溢流阀148连接第二回油口T,从而在第一出油口P输出的液压油多于动作所需油量时,液压油能通过溢流阀148流回液压油箱122,避免对主臂伸缩油缸比例换向阀145、主臂变幅油缸比例换向阀146和转台回转比例换向阀147造成较大负载,有利于延长设备使用寿命。Preferably, the second oil inlet P is connected to the second oil return port T through the overflow valve 148, so that when the hydraulic oil output from the first oil outlet P is more than the oil required for the action, the hydraulic oil can pass through the overflow valve 148 flows back to the hydraulic oil tank 122 to avoid causing a large load on the proportional reversing valve 145 of the main boom telescopic cylinder, the proportional reversing valve 146 of the main boom luffing cylinder and the proportional reversing valve 147 of the turntable rotation, which is beneficial to prolonging the service life of the equipment.

优选的,本实施例中第一节流装置163、第二节流装置164和第三节流装置149均设置为节流阀结构。Preferably, in this embodiment, the first throttling device 163 , the second throttling device 164 and the third throttling device 149 are all configured as throttling valve structures.

本发明实例还包括电控行走手柄101、闭式行走泵102和行走马达103;闭式行走泵102上设有第三工作油口A、第四工作油口B和控制输出量的斜盘控制比例阀;行走马达103上设有第五工作油口A和第六工作油口B;控制器110电性连接电控行走手柄101和闭式行走泵102的斜盘控制比例阀;第三工作油口A连接第五工作油口A,第四工作油口B连接第六工作油口B。The example of the present invention also includes an electric control travel handle 101, a closed travel pump 102 and a travel motor 103; the closed travel pump 102 is provided with a third working oil port A, a fourth working oil port B and a swash plate control for controlling the output. Proportional valve; the fifth working oil port A and the sixth working oil port B are provided on the walking motor 103; the controller 110 is electrically connected to the electric control walking handle 101 and the swash plate control proportional valve of the closed walking pump 102; the third working Oil port A is connected to the fifth working oil port A, and the fourth working oil port B is connected to the sixth working oil port B.

本实施例中的底架主动浮动控制系统具体工作方式为:当操作行走动作时,控制器110通过主动浮动切换装置150连通主动浮动工作模式,即变量泵121的第一出油口P与稳流装置131的第一进油口P以及敏感切换装置160的第三进油口P1相连,电控行走手柄101控制闭式行走泵102斜盘变量输出压力油驱动行走马达103转动的同时,控制器110直接控制敏感切换装置160使变量泵121进入恒压控制(即泵出口维持高压待命状态),当底架后桥摆动即浮动控制机构130开始工作以实现行走过程的稳定与安全;The specific working mode of the active floating control system of the chassis in this embodiment is as follows: when operating the walking action, the controller 110 communicates with the active floating working mode through the active floating switching device 150, that is, the first oil outlet P of the variable pump 121 is connected to the steady state. The first oil inlet P of the flow device 131 is connected with the third oil inlet P1 of the sensitive switching device 160. The electric control travel handle 101 controls the closed travel pump 102 and the variable output pressure oil of the swash plate drives the travel motor 103 to rotate. The device 110 directly controls the sensitive switching device 160 so that the variable pump 121 enters constant pressure control (that is, the pump outlet maintains a high-pressure standby state), and when the rear axle of the chassis swings, the floating control mechanism 130 starts to work to realize the stability and safety of the walking process;

当停止行走时,电控行走手柄101复位,控制器110通过主动浮动切换装置150断开主动浮动工作模式,即变量泵121的第一出油口P与稳流装置131的第一进油口P以及敏感切换装置160的第三进油口P1断开相连,控制器110控制敏感切换装置160使变量泵121变成负载敏感泵,处于待命状态,此时操作手上车进行相关动作,由于主动浮动回路已经转断,底架不会上下调整,处于稳定状态,这样就不会对上车动作造成影响,操作舒适感好,满足客户需求。When walking is stopped, the electronically controlled walking handle 101 is reset, and the controller 110 disconnects the active floating working mode through the active floating switching device 150, that is, the first oil outlet P of the variable pump 121 and the first oil inlet of the flow stabilization device 131 P and the third oil inlet P1 of the sensitive switching device 160 are disconnected, and the controller 110 controls the sensitive switching device 160 to make the variable pump 121 become a load-sensitive pump and is in a standby state. The active floating circuit has been turned off, the chassis will not be adjusted up and down, and is in a stable state, so that it will not affect the movement of getting on the car, and the operation is comfortable to meet customer needs.

如图1至图2所示,本发明实施例还提供一种高空作业平台,包括车体100、转台200、臂架300、工作平台和底架主动浮动控制系统;车体100具有前桥170、后桥180和安装在前桥170及后桥180上的车轮;左浮动油缸133和右浮动油缸134设在前桥170的左右两端,以调节前桥170的摆动;转台200通过转台回转马达144安装于车体100上;臂架300安装于转台200上并设置有主臂伸缩油缸142和主臂变幅油缸143,以控制臂架300的伸缩和摆动;工作平台安装于臂架300上。As shown in Figures 1 to 2, the embodiment of the present invention also provides an aerial work platform, including a car body 100, a turntable 200, a jib 300, a working platform and an active floating control system for an underframe; the car body 100 has a front axle 170 , the rear axle 180 and the wheels installed on the front axle 170 and the rear axle 180; the left floating oil cylinder 133 and the right floating oil cylinder 134 are located at the left and right ends of the front axle 170 to adjust the swing of the front axle 170; the turntable 200 rotates through the turntable The motor 144 is installed on the car body 100; the boom 300 is installed on the turntable 200 and is provided with a main boom telescopic cylinder 142 and a main boom luffing cylinder 143 to control the expansion and swing of the boom 300; the working platform is installed on the boom 300 superior.

以上实施例是对本发明的解释,但是,本发明并不局限于上述实施方式中的具体细节,本领域的技术人员在本发明的技术构思范围内进行的多种等同替代或简单变型方式,均应属于本发明的保护范围。The above embodiments are explanations of the present invention, but the present invention is not limited to the specific details in the above-mentioned embodiments, and those skilled in the art can make various equivalent substitutions or simple modifications within the scope of the technical concept of the present invention. Should belong to the protection scope of the present invention.

Claims (10)

1. An undercarriage active float control system, comprising: the device comprises a controller (110), a hydraulic power mechanism (120), a floating control mechanism (130), a high-altitude operation control mechanism (140) and an active floating switching device (150);
The controller (110) is electrically connected with the hydraulic power mechanism (120), the floating control mechanism (130) and the aerial work control mechanism (140) and is used for outputting control signals to the hydraulic power mechanism (120), the floating control mechanism (130) and the aerial work control mechanism (140);
The hydraulic power mechanism (120) is connected with the floating control mechanism (130) and the aerial work control mechanism (140) through pipelines and is used for driving the floating control mechanism (130) and the aerial work control mechanism (140);
The active floating switching device (150) is arranged between the hydraulic power mechanism (120) and the floating control mechanism (130) and is used for controlling the on-off of a pipeline between the hydraulic power mechanism (120) and the floating control mechanism (130).
2. the undercarriage active float control system of claim 1 wherein said active float switch means (150) is a solenoid valve or a hydraulic or mechanical valve for controlling the make and break of the connected lines.
3. The chassis active float control system of claim 1, wherein said hydraulic power mechanism (120) comprises a variable displacement pump (121) and a hydraulic oil tank (122);
the variable pump (121) is connected with the hydraulic oil tank (122), a first oil outlet P is formed in the variable pump (121) and is connected with a second oil inlet P formed in the aerial work control mechanism (140), and the first oil outlet P is connected with a first oil inlet P formed in the floating control mechanism (130) through the active floating switching device (150);
And a first oil return port T arranged on the floating control mechanism (130) and a second oil return port T arranged on the overhead working control mechanism (140) are respectively connected with the hydraulic oil tank (122).
4. The undercarriage active float control system of claim 3 further comprising a sensitive switching device (160);
The sensitive switching device (160) comprises an electromagnetic valve (161) and a three-way shuttle valve (162), the electromagnetic valve (161) is a two-position three-way electromagnetic valve and is provided with a third oil inlet P1, a third oil return port T1 and a first working oil port A, the three-way shuttle valve (162) is provided with a second working oil port A, a third load feedback oil port LS1 and a fourth load feedback oil port LS2, the third load feedback oil port LS1 is a one-way input port, and the fourth load feedback oil port LS2 is an output port;
The third oil inlet P1 is connected with a first oil outlet P of the variable pump (121), the third oil return port T1 is connected with a hydraulic oil tank (122), the first working oil port a is connected with a second working oil port a of the three-way shuttle valve (162), the fourth load feedback oil port LS2 is connected with a first load feedback oil port LS of the variable pump (121), and the third load feedback oil port LS1 is connected with a second load feedback oil port LS of the high-altitude operation control mechanism (140).
5. The chassis active floating control system according to claim 4, characterized in that said sensitive switching device (160) is further provided with a first throttling device (163) and a second throttling device (164), said first throttling device (163) being located between the third oil inlet P1 and the first oil outlet P, said second throttling device (164) being located between the third oil return T1 and the hydraulic oil tank (122).
6. The undercarriage active float control system of claim 3 wherein the float control mechanism (130) comprises a flow stabilizer (131), a float control valve (132), a left float cylinder (133) and a right float cylinder (134);
A first oil inlet P of the floating control mechanism (130) is formed in the flow stabilizing device (131); a first oil return port T of the floating control mechanism (130) is arranged on the floating control valve (132); the flow stabilizing device (131) is also provided with a second oil outlet P1 connected with a fourth oil inlet P arranged on the floating control valve (132); the floating control valve (132) is further provided with a third oil outlet A and a fourth oil outlet B, the third oil outlet A is simultaneously connected with a V1 port of a balance valve of the left floating oil cylinder (133) and a V2 port of a balance valve of the right floating oil cylinder (134), and the fourth oil outlet B is simultaneously connected with a V2 port of the balance valve of the left floating oil cylinder (133) and a V1 port of the balance valve of the right floating oil cylinder (134).
7. The undercarriage active float control system of claim 6 wherein the flow stabilizer (131) is a speed regulating valve.
8. The undercarriage active float control system of any one of claims 4-7 wherein the aerial work control mechanism (140) comprises a master control valve block (141), a master arm telescoping cylinder (142), a master arm luffing cylinder (143), and a turret slewing motor (144);
The second oil inlet P, the second load feedback oil port LS and the second oil return port T are all arranged on the main control valve group (141); the main control valve group (141) is also provided with a main arm telescopic oil cylinder proportional reversing valve (145), a main arm luffing oil cylinder proportional reversing valve (146), a rotary table rotary proportional reversing valve (147), an overflow valve (148) and a third throttling device (149);
The oil inlet ends of the main arm telescopic oil cylinder proportional reversing valve (145), the main arm variable amplitude oil cylinder proportional reversing valve (146) and the rotary table rotary proportional reversing valve (147) are connected with a second oil inlet P in parallel, and the oil return ends are connected with a second oil return port T in parallel; the main arm telescopic oil cylinder proportional directional valve (145) is provided with a working oil port A1 and a working oil port B1 to be respectively connected with a rodless cavity and a rod cavity of the main arm telescopic oil cylinder (142); the main arm luffing oil cylinder proportional reversing valve (146) is provided with a working oil port A2 and a working oil port B2 to be respectively connected with a rodless cavity and a rod cavity of the main arm luffing oil cylinder (143); the rotary table rotation proportional reversing valve (147) is provided with a working oil port A3 and a working oil port B3 so as to be connected with a rotary table rotation motor (144);
the second oil inlet P is connected with a second oil return port T through an overflow valve (148); the working oil port A1, the working oil port B1, the working oil port A2, the working oil port B2, the working oil port A3 and the working oil port B3 are connected in parallel to a second load feedback oil port LS through a one-way valve respectively, and meanwhile, the second load feedback oil port LS is connected with a second oil return port T through a third throttling device (149).
9. The chassis active floating control system according to claim 1, further comprising an electrically controlled walking handle (101), a closed walking pump (102) and a walking motor (103); the closed traveling pump (102) is provided with a third working oil port A, a fourth working oil port B and a swash plate control proportional valve for controlling output quantity; a fifth working oil port A and a sixth working oil port B are arranged on the traveling motor (103); the controller (110) is electrically connected with the electric control walking handle (101) and a swash plate control proportional valve of the closed walking pump (102); the third working oil port A is connected with the fifth working oil port A, and the fourth working oil port B is connected with the sixth working oil port B.
10. An aerial work platform, characterized by comprising a vehicle body (100), a turntable (200), an arm support (300), a work platform and the chassis active floating control system of any one of claims 1 to 9; the vehicle body (100) is provided with a front axle (170), a rear axle (180) and wheels arranged on the front axle (170) and the rear axle (180); the rotary table (200) is arranged on the vehicle body (100); the arm support (300) is arranged on the rotary table (200); the working platform is arranged on the arm support (300).
CN201910841978.3A 2019-09-06 2019-09-06 Active floating control system for underframe and aerial work platform thereof Pending CN110566522A (en)

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CN111749956A (en) * 2020-06-22 2020-10-09 贵州詹阳动力重工有限公司 Hydraulic control system for multipurpose wheeled engineering vehicle
CN112897335A (en) * 2021-03-31 2021-06-04 安徽柳工起重机有限公司 Cantilever type aerial work platform
CN113321159A (en) * 2021-05-31 2021-08-31 徐工消防安全装备有限公司 Dual-redundancy gravity descending control system, lifting working platform and control method thereof
CN115744632A (en) * 2022-10-27 2023-03-07 湖南三一中型起重机械有限公司 Crane hydraulic control system and crane

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CN111749956A (en) * 2020-06-22 2020-10-09 贵州詹阳动力重工有限公司 Hydraulic control system for multipurpose wheeled engineering vehicle
CN112897335A (en) * 2021-03-31 2021-06-04 安徽柳工起重机有限公司 Cantilever type aerial work platform
CN112897335B (en) * 2021-03-31 2025-03-07 安徽柳工起重机有限公司 Boom type aerial work platform
CN113321159A (en) * 2021-05-31 2021-08-31 徐工消防安全装备有限公司 Dual-redundancy gravity descending control system, lifting working platform and control method thereof
CN115744632A (en) * 2022-10-27 2023-03-07 湖南三一中型起重机械有限公司 Crane hydraulic control system and crane
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Application publication date: 20191213