CN110605346B - A clipping device with high capacitor clipping efficiency - Google Patents
A clipping device with high capacitor clipping efficiency Download PDFInfo
- Publication number
- CN110605346B CN110605346B CN201910685311.9A CN201910685311A CN110605346B CN 110605346 B CN110605346 B CN 110605346B CN 201910685311 A CN201910685311 A CN 201910685311A CN 110605346 B CN110605346 B CN 110605346B
- Authority
- CN
- China
- Prior art keywords
- frame
- feeding
- capacitor
- guide rail
- feeding guide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 153
- 238000005520 cutting process Methods 0.000 claims abstract description 54
- 238000009434 installation Methods 0.000 claims abstract description 40
- 230000009471 action Effects 0.000 claims abstract description 27
- 210000000078 claw Anatomy 0.000 claims abstract description 21
- 238000010008 shearing Methods 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims description 75
- 230000001360 synchronised effect Effects 0.000 claims description 34
- 239000000463 material Substances 0.000 claims description 26
- 238000007599 discharging Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 description 7
- 239000002699 waste material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 208000019300 CLIPPERS Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 208000021930 chronic lymphocytic inflammation with pontine perivascular enhancement responsive to steroids Diseases 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
- B21F23/005—Feeding discrete lengths of wire or rod
- B21F23/007—Feeding discrete lengths of wire or rod using pick-up means, e.g. for isolating a predefined number of wires from a bundle
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Nonmetal Cutting Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及电容剪脚设备,特别涉及一种电容剪脚效率高的剪脚设备。The invention relates to a capacitor foot clipping device, in particular to a clipping device with high capacitor clipping efficiency.
背景技术Background technique
电子元件体积小,尺寸小,批量生产时,需要切断引脚,如果使用人工切断,不仅效率低,而且受认为主观因素影响,引脚切断的尺寸不一,质量也不能保证,操作不慎,还可以发生安全事故。Electronic components are small in size and size. When mass production, the pins need to be cut off. If manual cutting is used, it is not only inefficient, but also affected by subjective factors. Security incidents can also occur.
目前,为解决上述问题,公告号为CN207068681U的中国专利公开了一种自动散装电容剪脚装置,包括机架、送料机和剪脚机,送料机和剪脚机设置在机架上,剪脚机包括进料通道、切刀座、出料滑槽、成品盒和废料收集盒,进料通道的一端与送料机连通,另一端设置切刀座,出料滑槽设置在切刀座和成品盒之间,废料收集盒位于切刀座下方;At present, in order to solve the above problems, the Chinese patent with the publication number of CN207068681U discloses an automatic bulk capacitor foot clipping device, which includes a frame, a feeder and a foot clipper. The machine includes a feed channel, a cutter seat, a discharge chute, a finished product box and a waste collection box. One end of the feed channel is connected to the feeder, and the other end is provided with a cutter seat. The discharge chute is set on the cutter seat and the finished product. Between the boxes, the waste collection box is located under the cutter seat;
上述剪脚装置虽然能够完成对电容引脚的剪脚操作,但是电容在进料通道中被输送到切刀座时,切刀座每一次切刀动作仅能单独切断一个电容的引脚,导致电容无法成批进行剪脚工作,造成电容的剪脚效率较慢,因此存在一定的改进之处。Although the above-mentioned foot cutting device can complete the foot cutting operation of the capacitor pins, when the capacitor is transported to the cutter seat in the feeding channel, the cutter seat can only cut off one capacitor pin each time the cutting action is performed, resulting in Capacitors cannot be clipped in batches, resulting in slower clipping efficiency of capacitors, so there are certain improvements.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种电容剪脚效率高的剪脚设备,具有电容剪脚效率高的特点。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a foot clipping device with high capacitor clipping efficiency, which has the characteristics of high capacitor clipping efficiency.
本发明的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种电容剪脚效率高的剪脚设备,包括机架,还包括:A foot clipping device with high capacitor clipping efficiency, comprising a rack, and further comprising:
进料导轨,用于供电容排列输送,该进料导轨上具有进料口和出料口,进料口上连接有送料振动盘,其中,所述进料导轨上具有预备工位和剪脚工位;The feeding guide rail is used for the arrangement and transportation of capacitors. The feeding guide rail has a feeding port and a discharging port, and the feeding port is connected with a feeding vibrating plate. The feeding guide rail has a preparatory station and a foot scissor. bit;
剪脚组件,包括设置在机架上的切刀座、以及滑动设置在切刀座中的切刀头、以及设置在机架上用于驱动切刀头运动的驱动组件,所述切刀头可滑动进入到进料导轨的剪脚工位中进行电容剪脚动作;A scissor foot assembly, comprising a cutter seat provided on a frame, a cutter head slidably arranged in the cutter seat, and a drive assembly provided on the frame for driving the cutter head to move, the cutter head It can be slid into the foot cutting station of the feeding guide rail to perform capacitor foot cutting action;
夹持移送组件,用于跟随切刀头的电容剪脚动作以将电容从进料导轨的预备工位成排送入到剪脚工位中,该夹持移送组件包括设置在机架上的安装架、以及滑动设置在安装架上的移送座,所述移送座上设置有可成排夹持电容的夹持爪,所述移送座上设置有用于驱使夹持爪伸入到进料导轨中的驱动件,所述机架上设置有与驱动组件相连以跟随切刀头的电容剪脚动作驱使移送座滑动的联动部。The clamping and transferring assembly is used for following the action of the capacitor clipping of the cutter head to send the capacitors from the preparatory station of the feeding guide rail into the shearing station in a row, the clamping and transferring assembly includes a An installation frame, and a transfer seat slidably arranged on the installation frame, the transfer seat is provided with clamping claws that can clamp capacitors in rows, and the transfer seat is provided with a mechanism for driving the clamping claws to extend into the feeding guide rail The driving member in the frame is provided with a linkage part which is connected with the driving component and drives the transfer seat to slide following the capacitor shearing action of the cutter head.
通过上述技术方案,将散装电容放入到送料振动盘中,送料振动盘将电容送入到进料导轨中,电容在进料导轨中一字排开,并在送料振动盘的持续送料下在进料导轨中完成输送过程,并输送至进料导轨的预备工位处;Through the above technical solution, the bulk capacitors are put into the feeding vibrating plate, the feeding vibrating plate sends the capacitors into the feeding guide rail, the capacitors are lined up in the feeding guide rail, and under the continuous feeding of the feeding vibrating plate The conveying process is completed in the feeding guide rail and conveyed to the preparation station of the feeding guide rail;
电容成排停留在预备工位处,切刀头能够在驱动组件的作用下滑动以进行电容剪脚动作,联动部能够跟随切刀头的动作驱使移送座在预备工位和剪脚工位之间滑动,移送座与预备工位相对时,驱动件驱使夹持爪成排夹持住电容,此时,切刀头没有进行电容剪脚动作,随后,随着切刀头进行电容剪脚动作的同时,移送座移动,将成排的电容送入到进料导轨的剪脚工位中,在成排电容送入后,切刀头刚好伸入到进料导轨中完成对电容的剪脚动作,随后驱动件驱使夹持爪复位,切刀头从进料导轨中滑出,移送座复位重复成排夹持下一组电容;Capacitors stay in a row at the preparatory station, the cutter head can slide under the action of the drive assembly to perform capacitor shearing action, and the linkage part can follow the action of the cutter head to drive the transfer seat between the preparatory station and the foot scissor station. When the transfer seat is opposite to the preparatory station, the driving part drives the clamping claws to clamp the capacitors in a row. At this time, the cutting head does not perform the capacitor cutting action, and then the cutting head performs the capacitor cutting action with the cutting head. At the same time, the transfer seat moves to send the rows of capacitors into the foot cutting station of the feeding guide rail. After the rows of capacitors are sent in, the cutter head just extends into the feeding guide rail to complete the foot cutting action of the capacitors. , and then the driving part drives the clamping jaws to reset, the cutter head slides out from the feeding guide rail, and the transfer seat is reset and repeats to clamp the next group of capacitors in rows;
通过上述电容成排夹取、成排剪脚的方式,能够有效提高电容剪脚的效率,并且保证一组电容中电容引脚被切断的长度均一,提高电容引脚剪切的质量。The above method of clipping capacitors in rows and cutting legs in rows can effectively improve the efficiency of capacitor leg clipping, and ensure that the length of the capacitor pins in a group of capacitors to be cut is uniform, thereby improving the quality of capacitor pin cutting.
优选的,所述进料导轨的中部开设有用于供电容引脚插入的进料通道,所述进料导轨在进料通道的两侧设置有进料档条,两个进料档条之间形成有用于供电容放置的进料腔,电容的下端面抵触在进料通道的边沿上。Preferably, a feeding channel for the insertion of capacitor pins is opened in the middle of the feeding guide rail, and feeding rails are provided on both sides of the feeding channel, and the two feeding rails are between the feeding rails. A feeding cavity for placing the capacitor is formed, and the lower end face of the capacitor abuts on the edge of the feeding channel.
通过上述技术方案,电容在进料导轨中一字排开时,电容的引脚插入到进料通道中,电容位于进料腔中,电容的下端面抵触在进料通道的边沿上,由此,通过进料档条限制电容的位置,在送料振动盘逐个将电容送入时,电容能够在进料导轨中移动并送入到预备工位中。Through the above technical solution, when the capacitors are lined up in the feeding guide rail, the pins of the capacitor are inserted into the feeding channel, the capacitor is located in the feeding cavity, and the lower end face of the capacitor is in contact with the edge of the feeding channel. , The position of the capacitor is limited by the feeding bar. When the feeding vibrating plate feeds the capacitors one by one, the capacitors can be moved in the feeding guide rail and sent to the preparatory station.
优选的,所述进料导轨上设置有用于调节进料腔间距的调节部,所述调节部包括开设有在进料档条上的腰型孔、以及穿设于腰型孔中且端部螺纹连接在进料导轨上的紧固螺栓。Preferably, the feeding guide rail is provided with an adjusting portion for adjusting the distance between the feeding chambers, the adjusting portion includes a waist-shaped hole formed on the feeding rail, and an end portion which is penetrated in the waist-shaped hole and has an end portion. Fastening bolts threaded on the feed rail.
通过上述技术方案,松开紧固螺栓,通过腰型孔移动进料档条,从而改变进料腔的间距,从而达到适应不同规格电容的目的。Through the above technical solution, loosen the fastening bolts and move the feeding bar through the waist-shaped hole, so as to change the spacing of the feeding cavity, so as to achieve the purpose of adapting to different specifications of capacitors.
优选的,所述机架上设置有固定架,所述固定架上设置有压料条,所述压料条位于进料导轨的上方且与进料导轨的延伸方向相同,所述压料条与进料导轨之间形成有压料间隙。Preferably, a fixing frame is arranged on the frame, and a pressing bar is arranged on the fixing frame, and the pressing bar is located above the feeding guide rail and has the same extension direction as the feeding guide rail. A pressing gap is formed between it and the feeding guide rail.
通过上述技术方案,电容在进料导轨中一字排开进行输送时,电容置于压料间隙中,从而保证的电容输送的稳定性。Through the above technical solution, when the capacitors are lined up in the feeding guide rail for transportation, the capacitors are placed in the pressing material gap, thereby ensuring the stability of the capacitor transportation.
优选的,所述压料条上在进料导轨的预备工位处滑动设置有端部伸入到压料间隙中的挡料杆,所述挡料杆的端部转动安装有滚轮。Preferably, a material blocking rod whose end extends into the material pressing gap is slidably provided on the material pressing bar at the preparatory station of the feeding guide rail, and a roller is rotatably installed on the end of the material blocking rod.
通过上述技术方案,当电容滑入到预备工位处时,挡料杆在重力作用下,挡料杆的端部伸入到压料间隙中,滚轮能够以对电容进行阻挡,其中,电容在送料振动盘的输送作用下不会将挡料杆顶开;Through the above technical solution, when the capacitor slides into the preparatory station, the stopper rod is under the action of gravity, and the end of the stopper rod protrudes into the pressing material gap, and the roller can block the capacitor. Under the conveying action of the feeding vibrating plate, the stopper bar will not be pushed up;
当夹持爪成排夹持住电容时,在夹持爪的移动力下,电容能够将挡料杆顶开,进而能够使得电容沿着进料导轨在预备工位中进入到剪脚工位中,通过上述方式,电容能够在预备工位中一字排开进行预备,方便夹持爪对电容进行统一夹持并送入到剪脚工位中。When the clamping claws hold the capacitors in a row, under the moving force of the clamping claws, the capacitors can push up the stopper rod, so that the capacitors can enter the cutting station along the feeding guide rail in the preparatory station. In the above method, the capacitors can be prepared in a row in the preparation station, which is convenient for the clamping jaws to uniformly clamp the capacitors and send them into the foot cutting station.
优选的,所述驱动组件包括转动安装在机架上的第一转动轴、以及设置在第一转动轴上的第一偏心轮,所述第一偏心轮上安装有用于带动切刀头滑动的第一连杆,所述机架上设置有用于驱使第一转动轴转动的第一驱动部。Preferably, the drive assembly includes a first rotating shaft rotatably mounted on the frame, and a first eccentric wheel arranged on the first rotating shaft, and a first eccentric wheel for driving the cutter head to slide is mounted on the first eccentric wheel For the first link, the frame is provided with a first driving part for driving the first rotating shaft to rotate.
通过上述技术方案,第一驱动部驱使第一转动轴转动,第一转动轴带动第一偏心轮转动,进而第一偏心轮在第一连杆的作用下带动切刀头滑动,切刀头伸入到进料导轨中完成对电容的剪脚动作。Through the above technical solution, the first driving part drives the first rotating shaft to rotate, the first rotating shaft drives the first eccentric wheel to rotate, and then the first eccentric wheel drives the cutter head to slide under the action of the first connecting rod, and the cutter head extends Enter into the feeding guide to complete the clipping action of the capacitor.
优选的,所述第一驱动部包括固定在机架上的驱动电机、以及安装在驱动电机输出轴上的第一同步带轮,所述第一转动轴上同轴安装有第二同步带轮,所述第一同步带轮和第二同步带轮之间设置有第一同步带体。Preferably, the first drive part includes a drive motor fixed on the frame, and a first synchronous pulley installed on the output shaft of the drive motor, and a second synchronous pulley is coaxially installed on the first rotating shaft A first synchronous belt body is arranged between the first synchronous pulley and the second synchronous pulley.
通过上述技术方案,上述第一驱动部的设置,结构简单,易于实现。Through the above technical solution, the arrangement of the above-mentioned first driving part has a simple structure and is easy to implement.
优选的,所述联动部包括转动安装在机架上的第二转动轴、以及设置在第二转动轴上的第二偏心轮,所述第二偏心轮上安装有用于带动移送座滑动的第二连杆,所述驱动电机的输出轴上安装有第三同步带轮,所述第二转动轴上同轴安装有第四同步带轮,所述第三同步带轮与第四同步带轮之间设置有第二同步带体。Preferably, the linkage part includes a second rotating shaft rotatably installed on the frame, and a second eccentric wheel arranged on the second rotating shaft, and a first eccentric wheel for driving the transfer base to slide is installed on the second eccentric wheel. Two connecting rods, a third synchronous pulley is installed on the output shaft of the drive motor, and a fourth synchronous pulley is coaxially installed on the second rotating shaft. The third synchronous pulley is connected to the fourth synchronous pulley. A second timing belt body is arranged therebetween.
通过上述技术方案,驱动电机通过第三同步带轮、第四同步带轮、第二同步带体能够带动第二转动轴转动,使得第一转动轴和第二转动轴的转动方向相同,进而第二转动轴带动第二偏心轮转动,第二偏心轮通过第二连杆带动移送座滑动,通过上述联动部的设置,从而实现切刀头滑动的同时,移送座跟随切刀头的动作进行滑动,以将预备工位处的电容送入到剪脚工位中。Through the above technical solution, the driving motor can drive the second rotating shaft to rotate through the third synchronous pulley, the fourth synchronous pulley and the second synchronous belt body, so that the rotation directions of the first rotating shaft and the second rotating shaft are the same, and the first rotating shaft can rotate in the same direction. The second eccentric wheel drives the second eccentric wheel to rotate, and the second eccentric wheel drives the transfer seat to slide through the second connecting rod. Through the setting of the above-mentioned linkage portion, the transfer seat follows the movement of the knife head and slides while the cutting head slides. , in order to send the capacitor at the preparation station to the clipping station.
优选的,所述夹持爪包括水平固定在驱动件上的第一安装杆、以及滑动插接在第一安装杆端部的第二安装杆,所述第一安装杆上固定有第一夹片,所述第二安装杆上固定有第二夹片,所述第一夹片与第二夹片之间形成有夹持空间,所述第一安装杆上设置有用于紧固第二安装杆的紧固件。Preferably, the clamping claw comprises a first installation rod that is horizontally fixed on the driving member, and a second installation rod that is slidably inserted at the end of the first installation rod, and a first clamp is fixed on the first installation rod A second clamping piece is fixed on the second installation rod, a clamping space is formed between the first clamping piece and the second clamping piece, and a second clamping piece is provided on the first installation rod for fastening the second installation Fasteners for rods.
通过上述技术方案,第二安装杆滑动插接在第一安装杆端部,进而通过紧固件能够调节第二安装杆的位置,实现夹持空间间距的调节,适应不同规格电容的夹持需求。Through the above technical solution, the second installation rod is slidably inserted at the end of the first installation rod, and then the position of the second installation rod can be adjusted by the fastener, so as to realize the adjustment of the clamping space spacing and adapt to the clamping requirements of different specifications of capacitors. .
优选的,所述切刀座上设置有跟随切刀头滑动以上下运动的压料组件,所述压料组件位于进料导轨的剪脚工位处;Preferably, the cutter seat is provided with a pressing component that slides up and down following the cutting head, and the pressing component is located at the foot cutting station of the feeding guide rail;
所述压料组件包括滑动安装在切刀座上的压料架、以及滑动插接在压料架上且位于进料导轨剪脚工位上方的压料头,所述压料架上设置有第一联动架,所述切刀头上设置有第二联动架,所述第一联动架中转动安装有第一联动轮,所述第二联动架上转动安装有与第一联动轮的外轮面相抵的第二联动轮。The material pressing assembly includes a material pressing frame slidably installed on the cutter seat, and a material pressing head slidably inserted on the pressing frame and located above the shearing foot station of the feeding guide rail, and the material pressing frame is provided with A first linkage frame, a second linkage frame is arranged on the cutter head, a first linkage wheel is rotatably installed in the first linkage frame, and an outer wheel with the first linkage wheel is rotatably installed on the second linkage frame The second linkage wheel with the opposite face.
通过上述技术方案,在切刀头滑动对电容引脚进行剪切操作时,第二联动轮脱离第一联动轮,从而实现压料头对电容的压紧作用;其中,在切刀头滑动不对电容引脚进行剪切操作时,第二联动轮抵触在第二联动轮上,以将切刀头水平运动带动压料头竖直方向的运动,避免压料头对电容沿着进料导轨输送至剪脚工位处造成影响。Through the above technical solution, when the cutter head slides to cut the capacitor pins, the second linkage wheel is separated from the first linkage wheel, so as to realize the pressing effect of the pressure head on the capacitor; wherein, when the cutter head slides incorrectly When the capacitor pin is cut, the second linkage wheel is in contact with the second linkage wheel, so that the horizontal movement of the cutter head drives the vertical movement of the pressing head, so as to prevent the pressing head from conveying the capacitor along the feeding guide rail It will have an impact on the scissor station.
综上所述,本发明对比于现有技术的有益效果为:To sum up, the beneficial effects of the present invention compared with the prior art are:
本申请通过电容成排夹取、成排剪脚的方式,能够有效提高电容剪脚的效率,并且保证一组电容中电容引脚被切断的长度均一,提高电容引脚剪切的质量。In the present application, the capacitors are clamped in rows and the legs are cut in rows, which can effectively improve the efficiency of capacitor clipping, ensure that the length of the capacitor pins in a group of capacitors is uniform, and improve the quality of capacitor pin cutting.
附图说明Description of drawings
图1为实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment;
图2为实施例中进料导轨的安装示意图;Fig. 2 is the installation schematic diagram of the feeding guide rail in the embodiment;
图3为实施例中进料导轨的剖视图;Fig. 3 is the sectional view of the feed rail in the embodiment;
图4为图3中A部的放大示意图;Fig. 4 is the enlarged schematic diagram of A part in Fig. 3;
图5为实施例中剪脚组件和夹持移送组件的第一结构示意图;5 is a first structural schematic diagram of the scissor foot assembly and the clamping and transferring assembly in the embodiment;
图6为实施例中剪脚组件和夹持移送组件的第二结构示意图;6 is a schematic diagram of the second structure of the scissor foot assembly and the clamping and transferring assembly in the embodiment;
图7为实施例中夹持移送组件的剖视图。FIG. 7 is a cross-sectional view of the gripping and transferring assembly in the embodiment.
附图标记:1、机架;2、进料导轨;21、进料通道;22、进料档条;23、调节部;231、腰型孔;232、紧固螺栓;3、剪脚组件;31、切刀座;32、切刀头;33、驱动组件;331、第一转动轴;332、第一偏心轮;333、第一连杆;34、副刀头;35、第一驱动部;351、驱动电机;352、第一同步带轮;353、第二同步带轮;354、第一同步带体;4、夹持移送组件;41、安装架;42、移送座;43、驱动件;44、夹持爪;441、第一安装杆;442、第二安装杆;443、第一夹片;444、第二夹片;445、紧固件;45、联动部;451、第二转动轴;452、第二偏心轮;453、第二连杆;454、第三同步带轮;455、第四同步带轮;456、第二同步带体;46、接近开关;5、支撑座;6、调节丝杆;7、送料振动盘;8、固定架;9、压料条;10、调节螺栓;11、挡料杆;12、滚轮;13、压料组件;131、压料架;132、压料头;133、导向杆;134、导向套;135、弹力弹簧;136、调节杆;137、调节螺母;14、第一联动轮;15、第二联动轮;16、引导斜面;17、出料斜板;18、成品收集盒;19、废料收集盒。Reference numerals: 1, frame; 2, feeding guide rail; 21, feeding channel; 22, feeding bar; 23, adjusting part; 231, waist hole; 232, fastening bolt; 3,
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings.
结合图1和图2所示,一种电容剪脚效率高的剪脚设备,包括机架1、进料导轨2、剪脚组件3和夹持移送组件4。本申请通过电容成排夹取、成排剪脚的方式,能够有效提高电容剪脚的效率,并且保证一组电容中电容引脚被切断的长度均一,提高电容引脚剪切的质量。1 and 2 , a foot clipping device with high capacitor clipping efficiency includes a
具体地,机架1上设置有支撑座5,进料导轨2滑动安装在支撑座5上,机架1上转动安装有螺纹连接在进料导轨2上以用于调节进料导轨2上下高度的调节丝杆6,其中,支撑座5上设置有刻度尺用于限制进料导轨2的调节高度。Specifically, the
进料导轨2用于供电容排列输送,进料导轨2上具有进料口和出料口,进料口上连接有送料振动盘7,散装电容放置在送料振动盘7中,电容经过送料振动盘7整理后能够通过进料口进入到进料导轨2中,电容在进料导轨2中一字排开,电容持续被送料振动盘7送入,电容能够在沿着进料导轨2移动、输送。The feeding
进料导轨2上具有预备工位和剪脚工位,进料导轨2具有适应电容放置的形状。具体地,进料导轨2的中部开设有进料通道21,进料通道21沿进料导轨2的长度方向设置,且进料通道21贯穿进料导轨2进料口和出料口,进料通道21用于供电容引脚插入。进料导轨2在进料通道21的两侧设置有进料档条22,两个进料档条22之间形成有用于供电容放置的进料腔,由此,电容在进料导轨2中一字排开时,电容置于进料腔中,电容的下端面抵触在进料通道21的边沿上,电容的引脚插入到进料通道21中。The feeding
值得说明的是,为使得进料腔能够适应不同规格的电容,进料导轨2上设置有用于调节进料腔间距的调节部23,调节部23包括开设有在进料档条22上的腰型孔231、以及穿设于腰型孔231中且端部螺纹连接在进料导轨2上的紧固螺栓232。It is worth noting that, in order to enable the feeding cavity to adapt to capacitors of different specifications, the feeding
本申请中,为保证电容在进料导轨2中输送的稳定性,避免电容从进料腔中脱离。结合图2和图3所示,机架1上设置有固定架8,固定架8上滑动安装有固定座,固定座上固定设置有压料条9,压料条9位于进料导轨2的进料通道21上方且与进料导轨2的延伸方向相同,压料条9与进料导轨2之间形成有压料间隙,其中,固定架8上转动安装有端部螺纹连接在固定座上的调节螺栓10,旋转调节螺栓10,能够改变压料条9的上下位置,进而实现压料间隙大小的调节,以使得压料间隙能够适应不同规格的电容使用。In the present application, in order to ensure the stability of the conveying of the capacitor in the
值得说明的是,结合图3和图4所示,压料条9上在进料导轨2的预备工位处竖直滑动插接有挡料杆11,挡料杆11在重力的作用下,挡料杆11的端部伸入到压料间隙中,挡料杆11的端部转动安装有滚轮12。挡料杆11能够对电容在进料导轨2中的输送进行限制,使得电容在进料导轨2中输送至预备工位处能够停下,并沿着进料导轨2一字排开。It is worth noting that, as shown in FIG. 3 and FIG. 4 , a
结合图1和图5所示,剪脚组件3能够对输送进入到剪脚工位中的电容进行剪脚动作,其中,上述调节丝杆6调节进料导轨2的高度,能够实现电容引脚切断长度的调节。As shown in FIG. 1 and FIG. 5 , the foot-cutting assembly 3 can perform foot-cutting action on the capacitor conveyed into the foot-cutting station. The above-mentioned
剪脚组件3包括设置在机架1上的切刀座31、以及滑动设置在切刀座31中的切刀头32、以及设置在机架1上用于驱动切刀头32运动的驱动组件33,切刀座31设置在进料导轨2的剪脚工位处,切刀头32与进料导轨2的剪脚工位相对,进料导轨2的侧壁设置有进刀槽,进刀槽与进料通道21相通,切刀头32能够通过进刀槽伸入到进料导轨2的进料通道21中。其中,进料通道21的内壁上设置有与切刀头32相对的副刀头34,由此,切刀头32可滑动进入到进料导轨2的剪脚工位中,切刀头32与副刀头34相抵,进而对电容的引脚进行电容剪脚动作。The scissor assembly 3 includes a
夹持移送组件4用于跟随切刀头32的电容剪脚动作以将电容从进料导轨2的预备工位成排送入到剪脚工位中。The clamping and transferring assembly 4 is used for following the capacitor-sniping action of the
具体地,该夹持移送组件4包括设置在机架1上的安装架41、以及滑动设置在安装架41上的移送座42,移送座42的滑动方向与进料导轨2的输送方向相同,其中,移送座42上固定设置有驱动件43,驱动件43采用驱动气缸,驱动件43的输出杆朝向进料导轨2一侧。驱动件43的输出杆上设置有夹持爪44,驱动件43用于驱使夹持爪44伸入到进料导轨2的上方,夹持爪44可成排地夹持住电容。Specifically, the clamping and transferring assembly 4 includes an
值得说明的是,夹持爪44包括水平固定在驱动件43上的第一安装杆441、以及滑动插接在第一安装杆441端部的第二安装杆442,第一安装杆441上固定有第一夹片443,第二安装杆442上固定有第二夹片444,第一安装杆441和第二安装杆442的设置方向与进料导轨2的输送方向相同,第一夹片443和第二夹片444位于进料导轨2一侧,第一夹片443和第二夹片444分别垂直于第一安装杆441和第二安装杆442,第一夹片443和第二夹片444的端部均倒有圆角,第一夹片443和第二夹片444采用硬质塑料制成,第一夹片443和第二夹片444的厚度在1~2mm之间,优选厚度为1mm。It is worth noting that the clamping
第一夹片443与第二夹片444之间形成有夹持空间,第一安装杆441上设置有螺纹连接有端部与第二安装杆442外壁相抵的紧固件445,紧固件445用于将第二安装杆442紧固在第一安装杆441中,并使得第二安装杆442在第一安装杆441上任意位置上得以固定,紧固件445采用螺栓。A clamping space is formed between the
由此,驱动件43驱使夹持爪44伸入到进料导轨2上方时,第二夹片444能够伸入到相邻两个电容之间的缝隙中,并且第二夹片444端部的圆角不会对电容的外壁造成损伤。由此,预备工位上经过挡料杆11阻挡的电容,成排被第一夹片443和第二夹片444夹持。Therefore, when the driving
机架1上设置有与驱动组件33相连以跟随切刀头32的电容剪脚动作驱使移送座42滑动的联动部45。移送座42在联动部45的作用下能够在进料导轨2的预备工位和剪脚工位之间进而,夹持爪44成排夹持住电容后,能够将成排电容从预备工位中移送至剪脚工位中。The
值得说明的是,安装架41的两侧均设置有用于检测移送座42的接近开关46,接近开关46分别与预备工位和剪脚工位相对,接近开关46用于控制驱动件43动作。移送座42移动到安装架41一侧与预备工位相对时,接近开关46检测到移送座42,将控制驱动件43驱使夹持爪44伸出以对电容进行夹持动作;进而,移送座42移动到安装架41另一侧与剪脚工位相对时,接近开关46检测到移送座42,将控制驱动件43驱使夹持爪44缩回。It should be noted that both sides of the mounting
本申请中,驱动组件33包括转动安装在机架1上的第一转动轴331、以及设置在第一转动轴331上的第一偏心轮332,第一偏心轮332的轴心线与第一转动轴331的轴心线位于同一方向线上,第一偏心轮332上安装有用于带动切刀头32滑动的第一连杆333,具体地,第一连杆333的一端铰接在第一偏心轮332的偏心点上,第一连杆333的另一端铰接在切刀头32的端部,机架1上设置有用于驱使第一转动轴331转动的第一驱动部35。In the present application, the drive assembly 33 includes a first
第一驱动部35包括固定在机架1上的驱动电机351、以及同轴安装在驱动电机351输出轴上的第一同步带轮352,第一同步带轮352通过平键的方式安装在驱动电机351输出轴上,第一转动轴331上同轴安装有第二同步带轮353,第二同步带轮353通过平键的方式安装在第一转动轴331上,第一同步带轮352和第二同步带轮353之间设置有第一同步带体354。The
结合图5和图6所示,联动部45包括转动安装在机架1上的第二转动轴451、以及设置在第二转动轴451上的第二偏心轮452,第二偏心轮452的轴心线与第二转动轴451的轴心线位于同一方向线上,第二偏心轮452通过平键的方式安装在第二转动轴451上。第二偏心轮452上安装有用于带动移送座42滑动的第二连杆453,具体地,第二连杆453的一端铰接在第二偏心轮452的偏心点上,第二连杆453的另一端铰接在移送座42上,驱动电机351的输出轴上安装有第三同步带轮454,第二转动轴451上同轴安装有第四同步带轮455,第三同步带轮454与第四同步带轮455之间设置有第二同步带体456。5 and 6, the
本申请中,第二偏心轮452的直径大于第一偏心轮332的直径,第二偏心轮452的偏心点与中心点的距离大于第一偏心轮332的偏心点与中心点的距离。由此,第一偏心轮332带动切刀头32滑动距离小于第二偏心轮452带动移送座42的滑动距离。其中,当移送座42滑动到与预备工位相对时,切刀头32即将滑动至最远离进料导轨2的位置,移送座42滑动到与剪脚工位相对时,切刀头32即将滑动伸入至进料导轨2中以进行剪脚动作。In this application, the diameter of the second
由此,通过上述联动部45的设置,能够实现夹持爪44成排夹持住电容,移送座42将电容从预备工位中移送到剪脚工位时,切刀头32能够刚好成排剪切掉电容的引脚。In this way, through the arrangement of the above-mentioned
切刀座31上设置有跟随切刀头32滑动以上下运动的压料组件13,压料组件13位于进料导轨2的剪脚工位处,压料组件13用于压紧剪脚工位上的电容。压料组件13包括滑动安装在切刀座31上的压料架131、以及滑动插接在压料架131上且位于进料导轨2剪脚工位上方的压料头132,压料架131竖直滑动安装在切刀座31上,压料头132可在压料架131上竖直滑动。其中,压料头132的两侧连接有导向杆133,压料架131上设置有供导向杆133插接的导向套134,导向杆133上套接有弹力弹簧135,弹力弹簧135的一端抵触在压料架131上,压料架131上设置有用于调节压料头132高度的调节构件。The
调节构件包括设置在压料头132上的调节杆136、以及设置在压料架131上供调节杆136插接的通孔,调节杆136固定设置在压料头132的中部位置,调节杆136上螺纹连接有调节螺母137,调节螺母137抵触在压料架131上。由此旋转调节螺母137,以改变调节螺母137在调节杆136上的位置,进而实现压料头132在压料架131上高度位置的调节,调节方式简单且易于实现。The adjusting member includes an adjusting
结合图6和图7所示,压料架131上设置有第一联动架,切刀头32上设置有第二联动架,第一联动架中转动安装有第一联动轮14,第二联动架上转动安装有与第一联动轮14的外轮面相抵的第二联动轮15。因此,在切刀头32滑动对电容引脚进行剪脚操作时,第二联动轮15脱离第一联动轮14,从而实现压料头132在重力的作用下对电容的压紧作用;其中,在切刀头32不对电容引脚进行剪脚操作时,第二联动轮15抵触在第二联动轮15上,以将切刀头32水平运动带动压料头132竖直方向的运动,避免压料头132对夹持爪44将电容沿着进料导轨2输送至剪脚工位处处造成影响。6 and 7, the
值得说明的是,压料头132的两端下表面设置有引导斜面16,引导斜面16避免对电容的进入造成阻挡与干扰,引导斜面16的倾斜角度为45°。It is worth noting that the lower surfaces of the two ends of the
因此,驱动组件33带动切刀头32往复滑动以将进料导轨2上的电容引脚进行剪切的同时,压料组件13能够下压在电容上,并在电容剪脚时将电容进行压紧,从而避免电容在剪脚时发生跳动的情况,避免影响电容引脚剪切的质量。Therefore, while the driving component 33 drives the
本申请中,进料导轨2的出料口上连接有出料斜板17,机架1上设置有成品收集盒18,成品收集盒18位于出料斜板17的下方,剪脚完成的电容从进料导轨2的出料口中输出,经过出料斜板17进入到成品收集盒18中。其中,进料导轨2的剪脚工位中设置有废料收集盒19,切刀头32将电容引脚进行剪切后,废料从进料通道21中落下,以被废料收集盒19承接。In the present application, the discharge port of the
在电容引脚进行剪切操作时,为提高电容的稳定性,切刀座31上设置有跟随切刀头32滑动以上下运动的压料组件13,压料组件13用于压紧进料导轨2剪脚工位上的电容。In order to improve the stability of the capacitor during the cutting operation of the capacitor pins, the
本申请通过电容成排夹取、成排剪脚的方式,能够有效提高电容剪脚的效率,并且保证一组电容中电容引脚被切断的长度均一,提高电容引脚剪切的质量。In the present application, the capacitors are clamped in rows and the legs are cut in rows, which can effectively improve the efficiency of capacitor clipping, ensure that the length of the capacitor pins in a group of capacitors is uniform, and improve the quality of capacitor pin cutting.
以上所述仅是本发明的示范性实施方式,而非用于限制本发明的保护范围,本发明的保护范围由所附的权利要求确定。The above descriptions are only exemplary embodiments of the present invention, and are not intended to limit the protection scope of the present invention, which is determined by the appended claims.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910685311.9A CN110605346B (en) | 2019-07-27 | 2019-07-27 | A clipping device with high capacitor clipping efficiency |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910685311.9A CN110605346B (en) | 2019-07-27 | 2019-07-27 | A clipping device with high capacitor clipping efficiency |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110605346A CN110605346A (en) | 2019-12-24 |
| CN110605346B true CN110605346B (en) | 2020-12-04 |
Family
ID=68889762
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910685311.9A Active CN110605346B (en) | 2019-07-27 | 2019-07-27 | A clipping device with high capacitor clipping efficiency |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110605346B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111438300B (en) * | 2020-04-07 | 2021-12-07 | 苏州爱本科技有限公司 | Automatic pin equipment of cutting of condenser with prevent excessively cutting function |
| CN113333640A (en) * | 2021-06-08 | 2021-09-03 | 鑫创鑫自动化设备科技(漳州)有限公司 | Intelligence plug-in components feeder |
| CN113674993B (en) * | 2021-08-18 | 2022-11-22 | 深圳市堃翔电子设备有限公司 | Mounting device for fixing rod in capacitor |
| CN114833277A (en) * | 2022-04-21 | 2022-08-02 | 大连工业大学 | Accurate formula braid electric capacity of rhythm cuts foot feed mechanism |
| CN114769468A (en) * | 2022-04-21 | 2022-07-22 | 大连工业大学 | Braid capacitor pin shearing feeding system |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3503320B2 (en) * | 1996-01-10 | 2004-03-02 | 松下電器産業株式会社 | Electronic component lead wire cutting device |
| DE102009040646B3 (en) * | 2009-09-09 | 2011-02-10 | Phoenix Contact Gmbh & Co. Kg | Device for separating contact tongue i.e. bridge bar, from plug-in bridge i.e. plug-in bridge system, in automated tool, has tool with cutting edge, and bridge bar that is accurately fitted into contours, which are formed in tool |
| CN203526409U (en) * | 2013-09-30 | 2014-04-09 | 无锡众望四维科技有限公司 | Automatic pin shearing machine for diodes |
| CN205274692U (en) * | 2015-12-21 | 2016-06-01 | 中山市三礼电子有限公司 | Inductance cuts off test packagine machine |
| CN206766969U (en) * | 2017-03-31 | 2017-12-19 | 杭州亘幄电子科技有限公司 | A kind of truncated system of electronic element base pin |
| CN207097688U (en) * | 2017-08-14 | 2018-03-13 | 银图电器(深圳)有限公司 | A kind of cutting mechanism of electric capacity pinrshape |
-
2019
- 2019-07-27 CN CN201910685311.9A patent/CN110605346B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN110605346A (en) | 2019-12-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110605346B (en) | A clipping device with high capacitor clipping efficiency | |
| CN108545237B (en) | High-speed intelligent plastic bag sorting and bundling mechanism | |
| CN212096501U (en) | Soap cutting machine with adjustable | |
| CN102941595A (en) | Method and apparatus for cutting food strips into slices | |
| US8281631B1 (en) | Corrugated metal sheet member fabrication system | |
| KR20150072664A (en) | Heavy board cutting device | |
| CN216609232U (en) | Wood-plastic board cutting machine | |
| KR20150002536U (en) | Heavy board cutting device | |
| CN105835121A (en) | Die-cutting machine of packaging box | |
| KR20150002537U (en) | Heavy board cutting device | |
| CN107310194A (en) | Wine box automatic punch | |
| CN110216316A (en) | A kind of ski boots are drawn and buckle sliding part both sides milling apparatus | |
| CN215091036U (en) | Plate clamping device of plate shearing machine | |
| CN109847917A (en) | A kind of plate weight feed machine | |
| CN209651343U (en) | A kind of round bar conveying positioning material discharging machine | |
| CN221409277U (en) | Circuit board cutting device | |
| CN220295687U (en) | Window frame automatic cornering machine | |
| CN210549814U (en) | Drilling device for automobile tensioning wheel parts | |
| CN209150456U (en) | Connector pin bending and trimming device | |
| CN215902602U (en) | Door plant feed arrangement of lower open clamp | |
| CN218754054U (en) | Card strip conveying and separating device for splitting machine | |
| CN214058968U (en) | Blank holder strip conveying device for floor automatic production line | |
| CN210175220U (en) | Ceramic tile packaging foam feeding mechanism | |
| CN111451336B (en) | Automatic processing equipment of dysmorphism piece | |
| CN212553981U (en) | High-efficient guillootine convenient to fixed electron bubble is cotton |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |