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CN110605346B - A clipping device with high capacitor clipping efficiency - Google Patents

A clipping device with high capacitor clipping efficiency Download PDF

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Publication number
CN110605346B
CN110605346B CN201910685311.9A CN201910685311A CN110605346B CN 110605346 B CN110605346 B CN 110605346B CN 201910685311 A CN201910685311 A CN 201910685311A CN 110605346 B CN110605346 B CN 110605346B
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frame
feeding
capacitor
guide rail
feeding guide
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CN110605346A (en
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雷红军
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Dongguan Leiwei Electronic Co ltd
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Dongguan Leiwei Electronic Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus
    • B21F23/005Feeding discrete lengths of wire or rod
    • B21F23/007Feeding discrete lengths of wire or rod using pick-up means, e.g. for isolating a predefined number of wires from a bundle
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Nonmetal Cutting Devices (AREA)

Abstract

The invention discloses a pin shearing device with high pin shearing efficiency for capacitors, wherein a feed inlet and a discharge outlet are formed in a feed guide rail, and a feed vibrating disc is connected to the feed inlet; the pin shearing assembly comprises a cutter seat arranged on the frame, a cutter head arranged in the cutter seat in a sliding manner, and a driving assembly arranged on the frame and used for driving the cutter head to move, and the cutter head can enter a pin shearing station of the feeding guide rail in a sliding manner to perform capacitive pin shearing action; the clamping and transferring assembly comprises an installation frame and a transferring seat, the installation frame is arranged on the rack, the transferring seat is slidably arranged on the installation frame, clamping claws capable of clamping capacitors in rows are arranged on the transferring seat, a driving piece used for ordering the clamping claws to extend into the feeding guide rail is arranged on the transferring seat, and a linkage portion which is connected with the driving assembly and orders about the sliding of the transferring seat in order to follow the action of the capacitor cutting pins of the cutter head is arranged on the rack. The invention has the characteristic of high pin cutting efficiency of the capacitor.

Description

一种电容剪脚效率高的剪脚设备A clipping device with high capacitor clipping efficiency

技术领域technical field

本发明涉及电容剪脚设备,特别涉及一种电容剪脚效率高的剪脚设备。The invention relates to a capacitor foot clipping device, in particular to a clipping device with high capacitor clipping efficiency.

背景技术Background technique

电子元件体积小,尺寸小,批量生产时,需要切断引脚,如果使用人工切断,不仅效率低,而且受认为主观因素影响,引脚切断的尺寸不一,质量也不能保证,操作不慎,还可以发生安全事故。Electronic components are small in size and size. When mass production, the pins need to be cut off. If manual cutting is used, it is not only inefficient, but also affected by subjective factors. Security incidents can also occur.

目前,为解决上述问题,公告号为CN207068681U的中国专利公开了一种自动散装电容剪脚装置,包括机架、送料机和剪脚机,送料机和剪脚机设置在机架上,剪脚机包括进料通道、切刀座、出料滑槽、成品盒和废料收集盒,进料通道的一端与送料机连通,另一端设置切刀座,出料滑槽设置在切刀座和成品盒之间,废料收集盒位于切刀座下方;At present, in order to solve the above problems, the Chinese patent with the publication number of CN207068681U discloses an automatic bulk capacitor foot clipping device, which includes a frame, a feeder and a foot clipper. The machine includes a feed channel, a cutter seat, a discharge chute, a finished product box and a waste collection box. One end of the feed channel is connected to the feeder, and the other end is provided with a cutter seat. The discharge chute is set on the cutter seat and the finished product. Between the boxes, the waste collection box is located under the cutter seat;

上述剪脚装置虽然能够完成对电容引脚的剪脚操作,但是电容在进料通道中被输送到切刀座时,切刀座每一次切刀动作仅能单独切断一个电容的引脚,导致电容无法成批进行剪脚工作,造成电容的剪脚效率较慢,因此存在一定的改进之处。Although the above-mentioned foot cutting device can complete the foot cutting operation of the capacitor pins, when the capacitor is transported to the cutter seat in the feeding channel, the cutter seat can only cut off one capacitor pin each time the cutting action is performed, resulting in Capacitors cannot be clipped in batches, resulting in slower clipping efficiency of capacitors, so there are certain improvements.

发明内容SUMMARY OF THE INVENTION

针对现有技术存在的不足,本发明的目的在于提供一种电容剪脚效率高的剪脚设备,具有电容剪脚效率高的特点。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a foot clipping device with high capacitor clipping efficiency, which has the characteristics of high capacitor clipping efficiency.

本发明的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present invention is achieved through the following technical solutions:

一种电容剪脚效率高的剪脚设备,包括机架,还包括:A foot clipping device with high capacitor clipping efficiency, comprising a rack, and further comprising:

进料导轨,用于供电容排列输送,该进料导轨上具有进料口和出料口,进料口上连接有送料振动盘,其中,所述进料导轨上具有预备工位和剪脚工位;The feeding guide rail is used for the arrangement and transportation of capacitors. The feeding guide rail has a feeding port and a discharging port, and the feeding port is connected with a feeding vibrating plate. The feeding guide rail has a preparatory station and a foot scissor. bit;

剪脚组件,包括设置在机架上的切刀座、以及滑动设置在切刀座中的切刀头、以及设置在机架上用于驱动切刀头运动的驱动组件,所述切刀头可滑动进入到进料导轨的剪脚工位中进行电容剪脚动作;A scissor foot assembly, comprising a cutter seat provided on a frame, a cutter head slidably arranged in the cutter seat, and a drive assembly provided on the frame for driving the cutter head to move, the cutter head It can be slid into the foot cutting station of the feeding guide rail to perform capacitor foot cutting action;

夹持移送组件,用于跟随切刀头的电容剪脚动作以将电容从进料导轨的预备工位成排送入到剪脚工位中,该夹持移送组件包括设置在机架上的安装架、以及滑动设置在安装架上的移送座,所述移送座上设置有可成排夹持电容的夹持爪,所述移送座上设置有用于驱使夹持爪伸入到进料导轨中的驱动件,所述机架上设置有与驱动组件相连以跟随切刀头的电容剪脚动作驱使移送座滑动的联动部。The clamping and transferring assembly is used for following the action of the capacitor clipping of the cutter head to send the capacitors from the preparatory station of the feeding guide rail into the shearing station in a row, the clamping and transferring assembly includes a An installation frame, and a transfer seat slidably arranged on the installation frame, the transfer seat is provided with clamping claws that can clamp capacitors in rows, and the transfer seat is provided with a mechanism for driving the clamping claws to extend into the feeding guide rail The driving member in the frame is provided with a linkage part which is connected with the driving component and drives the transfer seat to slide following the capacitor shearing action of the cutter head.

通过上述技术方案,将散装电容放入到送料振动盘中,送料振动盘将电容送入到进料导轨中,电容在进料导轨中一字排开,并在送料振动盘的持续送料下在进料导轨中完成输送过程,并输送至进料导轨的预备工位处;Through the above technical solution, the bulk capacitors are put into the feeding vibrating plate, the feeding vibrating plate sends the capacitors into the feeding guide rail, the capacitors are lined up in the feeding guide rail, and under the continuous feeding of the feeding vibrating plate The conveying process is completed in the feeding guide rail and conveyed to the preparation station of the feeding guide rail;

电容成排停留在预备工位处,切刀头能够在驱动组件的作用下滑动以进行电容剪脚动作,联动部能够跟随切刀头的动作驱使移送座在预备工位和剪脚工位之间滑动,移送座与预备工位相对时,驱动件驱使夹持爪成排夹持住电容,此时,切刀头没有进行电容剪脚动作,随后,随着切刀头进行电容剪脚动作的同时,移送座移动,将成排的电容送入到进料导轨的剪脚工位中,在成排电容送入后,切刀头刚好伸入到进料导轨中完成对电容的剪脚动作,随后驱动件驱使夹持爪复位,切刀头从进料导轨中滑出,移送座复位重复成排夹持下一组电容;Capacitors stay in a row at the preparatory station, the cutter head can slide under the action of the drive assembly to perform capacitor shearing action, and the linkage part can follow the action of the cutter head to drive the transfer seat between the preparatory station and the foot scissor station. When the transfer seat is opposite to the preparatory station, the driving part drives the clamping claws to clamp the capacitors in a row. At this time, the cutting head does not perform the capacitor cutting action, and then the cutting head performs the capacitor cutting action with the cutting head. At the same time, the transfer seat moves to send the rows of capacitors into the foot cutting station of the feeding guide rail. After the rows of capacitors are sent in, the cutter head just extends into the feeding guide rail to complete the foot cutting action of the capacitors. , and then the driving part drives the clamping jaws to reset, the cutter head slides out from the feeding guide rail, and the transfer seat is reset and repeats to clamp the next group of capacitors in rows;

通过上述电容成排夹取、成排剪脚的方式,能够有效提高电容剪脚的效率,并且保证一组电容中电容引脚被切断的长度均一,提高电容引脚剪切的质量。The above method of clipping capacitors in rows and cutting legs in rows can effectively improve the efficiency of capacitor leg clipping, and ensure that the length of the capacitor pins in a group of capacitors to be cut is uniform, thereby improving the quality of capacitor pin cutting.

优选的,所述进料导轨的中部开设有用于供电容引脚插入的进料通道,所述进料导轨在进料通道的两侧设置有进料档条,两个进料档条之间形成有用于供电容放置的进料腔,电容的下端面抵触在进料通道的边沿上。Preferably, a feeding channel for the insertion of capacitor pins is opened in the middle of the feeding guide rail, and feeding rails are provided on both sides of the feeding channel, and the two feeding rails are between the feeding rails. A feeding cavity for placing the capacitor is formed, and the lower end face of the capacitor abuts on the edge of the feeding channel.

通过上述技术方案,电容在进料导轨中一字排开时,电容的引脚插入到进料通道中,电容位于进料腔中,电容的下端面抵触在进料通道的边沿上,由此,通过进料档条限制电容的位置,在送料振动盘逐个将电容送入时,电容能够在进料导轨中移动并送入到预备工位中。Through the above technical solution, when the capacitors are lined up in the feeding guide rail, the pins of the capacitor are inserted into the feeding channel, the capacitor is located in the feeding cavity, and the lower end face of the capacitor is in contact with the edge of the feeding channel. , The position of the capacitor is limited by the feeding bar. When the feeding vibrating plate feeds the capacitors one by one, the capacitors can be moved in the feeding guide rail and sent to the preparatory station.

优选的,所述进料导轨上设置有用于调节进料腔间距的调节部,所述调节部包括开设有在进料档条上的腰型孔、以及穿设于腰型孔中且端部螺纹连接在进料导轨上的紧固螺栓。Preferably, the feeding guide rail is provided with an adjusting portion for adjusting the distance between the feeding chambers, the adjusting portion includes a waist-shaped hole formed on the feeding rail, and an end portion which is penetrated in the waist-shaped hole and has an end portion. Fastening bolts threaded on the feed rail.

通过上述技术方案,松开紧固螺栓,通过腰型孔移动进料档条,从而改变进料腔的间距,从而达到适应不同规格电容的目的。Through the above technical solution, loosen the fastening bolts and move the feeding bar through the waist-shaped hole, so as to change the spacing of the feeding cavity, so as to achieve the purpose of adapting to different specifications of capacitors.

优选的,所述机架上设置有固定架,所述固定架上设置有压料条,所述压料条位于进料导轨的上方且与进料导轨的延伸方向相同,所述压料条与进料导轨之间形成有压料间隙。Preferably, a fixing frame is arranged on the frame, and a pressing bar is arranged on the fixing frame, and the pressing bar is located above the feeding guide rail and has the same extension direction as the feeding guide rail. A pressing gap is formed between it and the feeding guide rail.

通过上述技术方案,电容在进料导轨中一字排开进行输送时,电容置于压料间隙中,从而保证的电容输送的稳定性。Through the above technical solution, when the capacitors are lined up in the feeding guide rail for transportation, the capacitors are placed in the pressing material gap, thereby ensuring the stability of the capacitor transportation.

优选的,所述压料条上在进料导轨的预备工位处滑动设置有端部伸入到压料间隙中的挡料杆,所述挡料杆的端部转动安装有滚轮。Preferably, a material blocking rod whose end extends into the material pressing gap is slidably provided on the material pressing bar at the preparatory station of the feeding guide rail, and a roller is rotatably installed on the end of the material blocking rod.

通过上述技术方案,当电容滑入到预备工位处时,挡料杆在重力作用下,挡料杆的端部伸入到压料间隙中,滚轮能够以对电容进行阻挡,其中,电容在送料振动盘的输送作用下不会将挡料杆顶开;Through the above technical solution, when the capacitor slides into the preparatory station, the stopper rod is under the action of gravity, and the end of the stopper rod protrudes into the pressing material gap, and the roller can block the capacitor. Under the conveying action of the feeding vibrating plate, the stopper bar will not be pushed up;

当夹持爪成排夹持住电容时,在夹持爪的移动力下,电容能够将挡料杆顶开,进而能够使得电容沿着进料导轨在预备工位中进入到剪脚工位中,通过上述方式,电容能够在预备工位中一字排开进行预备,方便夹持爪对电容进行统一夹持并送入到剪脚工位中。When the clamping claws hold the capacitors in a row, under the moving force of the clamping claws, the capacitors can push up the stopper rod, so that the capacitors can enter the cutting station along the feeding guide rail in the preparatory station. In the above method, the capacitors can be prepared in a row in the preparation station, which is convenient for the clamping jaws to uniformly clamp the capacitors and send them into the foot cutting station.

优选的,所述驱动组件包括转动安装在机架上的第一转动轴、以及设置在第一转动轴上的第一偏心轮,所述第一偏心轮上安装有用于带动切刀头滑动的第一连杆,所述机架上设置有用于驱使第一转动轴转动的第一驱动部。Preferably, the drive assembly includes a first rotating shaft rotatably mounted on the frame, and a first eccentric wheel arranged on the first rotating shaft, and a first eccentric wheel for driving the cutter head to slide is mounted on the first eccentric wheel For the first link, the frame is provided with a first driving part for driving the first rotating shaft to rotate.

通过上述技术方案,第一驱动部驱使第一转动轴转动,第一转动轴带动第一偏心轮转动,进而第一偏心轮在第一连杆的作用下带动切刀头滑动,切刀头伸入到进料导轨中完成对电容的剪脚动作。Through the above technical solution, the first driving part drives the first rotating shaft to rotate, the first rotating shaft drives the first eccentric wheel to rotate, and then the first eccentric wheel drives the cutter head to slide under the action of the first connecting rod, and the cutter head extends Enter into the feeding guide to complete the clipping action of the capacitor.

优选的,所述第一驱动部包括固定在机架上的驱动电机、以及安装在驱动电机输出轴上的第一同步带轮,所述第一转动轴上同轴安装有第二同步带轮,所述第一同步带轮和第二同步带轮之间设置有第一同步带体。Preferably, the first drive part includes a drive motor fixed on the frame, and a first synchronous pulley installed on the output shaft of the drive motor, and a second synchronous pulley is coaxially installed on the first rotating shaft A first synchronous belt body is arranged between the first synchronous pulley and the second synchronous pulley.

通过上述技术方案,上述第一驱动部的设置,结构简单,易于实现。Through the above technical solution, the arrangement of the above-mentioned first driving part has a simple structure and is easy to implement.

优选的,所述联动部包括转动安装在机架上的第二转动轴、以及设置在第二转动轴上的第二偏心轮,所述第二偏心轮上安装有用于带动移送座滑动的第二连杆,所述驱动电机的输出轴上安装有第三同步带轮,所述第二转动轴上同轴安装有第四同步带轮,所述第三同步带轮与第四同步带轮之间设置有第二同步带体。Preferably, the linkage part includes a second rotating shaft rotatably installed on the frame, and a second eccentric wheel arranged on the second rotating shaft, and a first eccentric wheel for driving the transfer base to slide is installed on the second eccentric wheel. Two connecting rods, a third synchronous pulley is installed on the output shaft of the drive motor, and a fourth synchronous pulley is coaxially installed on the second rotating shaft. The third synchronous pulley is connected to the fourth synchronous pulley. A second timing belt body is arranged therebetween.

通过上述技术方案,驱动电机通过第三同步带轮、第四同步带轮、第二同步带体能够带动第二转动轴转动,使得第一转动轴和第二转动轴的转动方向相同,进而第二转动轴带动第二偏心轮转动,第二偏心轮通过第二连杆带动移送座滑动,通过上述联动部的设置,从而实现切刀头滑动的同时,移送座跟随切刀头的动作进行滑动,以将预备工位处的电容送入到剪脚工位中。Through the above technical solution, the driving motor can drive the second rotating shaft to rotate through the third synchronous pulley, the fourth synchronous pulley and the second synchronous belt body, so that the rotation directions of the first rotating shaft and the second rotating shaft are the same, and the first rotating shaft can rotate in the same direction. The second eccentric wheel drives the second eccentric wheel to rotate, and the second eccentric wheel drives the transfer seat to slide through the second connecting rod. Through the setting of the above-mentioned linkage portion, the transfer seat follows the movement of the knife head and slides while the cutting head slides. , in order to send the capacitor at the preparation station to the clipping station.

优选的,所述夹持爪包括水平固定在驱动件上的第一安装杆、以及滑动插接在第一安装杆端部的第二安装杆,所述第一安装杆上固定有第一夹片,所述第二安装杆上固定有第二夹片,所述第一夹片与第二夹片之间形成有夹持空间,所述第一安装杆上设置有用于紧固第二安装杆的紧固件。Preferably, the clamping claw comprises a first installation rod that is horizontally fixed on the driving member, and a second installation rod that is slidably inserted at the end of the first installation rod, and a first clamp is fixed on the first installation rod A second clamping piece is fixed on the second installation rod, a clamping space is formed between the first clamping piece and the second clamping piece, and a second clamping piece is provided on the first installation rod for fastening the second installation Fasteners for rods.

通过上述技术方案,第二安装杆滑动插接在第一安装杆端部,进而通过紧固件能够调节第二安装杆的位置,实现夹持空间间距的调节,适应不同规格电容的夹持需求。Through the above technical solution, the second installation rod is slidably inserted at the end of the first installation rod, and then the position of the second installation rod can be adjusted by the fastener, so as to realize the adjustment of the clamping space spacing and adapt to the clamping requirements of different specifications of capacitors. .

优选的,所述切刀座上设置有跟随切刀头滑动以上下运动的压料组件,所述压料组件位于进料导轨的剪脚工位处;Preferably, the cutter seat is provided with a pressing component that slides up and down following the cutting head, and the pressing component is located at the foot cutting station of the feeding guide rail;

所述压料组件包括滑动安装在切刀座上的压料架、以及滑动插接在压料架上且位于进料导轨剪脚工位上方的压料头,所述压料架上设置有第一联动架,所述切刀头上设置有第二联动架,所述第一联动架中转动安装有第一联动轮,所述第二联动架上转动安装有与第一联动轮的外轮面相抵的第二联动轮。The material pressing assembly includes a material pressing frame slidably installed on the cutter seat, and a material pressing head slidably inserted on the pressing frame and located above the shearing foot station of the feeding guide rail, and the material pressing frame is provided with A first linkage frame, a second linkage frame is arranged on the cutter head, a first linkage wheel is rotatably installed in the first linkage frame, and an outer wheel with the first linkage wheel is rotatably installed on the second linkage frame The second linkage wheel with the opposite face.

通过上述技术方案,在切刀头滑动对电容引脚进行剪切操作时,第二联动轮脱离第一联动轮,从而实现压料头对电容的压紧作用;其中,在切刀头滑动不对电容引脚进行剪切操作时,第二联动轮抵触在第二联动轮上,以将切刀头水平运动带动压料头竖直方向的运动,避免压料头对电容沿着进料导轨输送至剪脚工位处造成影响。Through the above technical solution, when the cutter head slides to cut the capacitor pins, the second linkage wheel is separated from the first linkage wheel, so as to realize the pressing effect of the pressure head on the capacitor; wherein, when the cutter head slides incorrectly When the capacitor pin is cut, the second linkage wheel is in contact with the second linkage wheel, so that the horizontal movement of the cutter head drives the vertical movement of the pressing head, so as to prevent the pressing head from conveying the capacitor along the feeding guide rail It will have an impact on the scissor station.

综上所述,本发明对比于现有技术的有益效果为:To sum up, the beneficial effects of the present invention compared with the prior art are:

本申请通过电容成排夹取、成排剪脚的方式,能够有效提高电容剪脚的效率,并且保证一组电容中电容引脚被切断的长度均一,提高电容引脚剪切的质量。In the present application, the capacitors are clamped in rows and the legs are cut in rows, which can effectively improve the efficiency of capacitor clipping, ensure that the length of the capacitor pins in a group of capacitors is uniform, and improve the quality of capacitor pin cutting.

附图说明Description of drawings

图1为实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment;

图2为实施例中进料导轨的安装示意图;Fig. 2 is the installation schematic diagram of the feeding guide rail in the embodiment;

图3为实施例中进料导轨的剖视图;Fig. 3 is the sectional view of the feed rail in the embodiment;

图4为图3中A部的放大示意图;Fig. 4 is the enlarged schematic diagram of A part in Fig. 3;

图5为实施例中剪脚组件和夹持移送组件的第一结构示意图;5 is a first structural schematic diagram of the scissor foot assembly and the clamping and transferring assembly in the embodiment;

图6为实施例中剪脚组件和夹持移送组件的第二结构示意图;6 is a schematic diagram of the second structure of the scissor foot assembly and the clamping and transferring assembly in the embodiment;

图7为实施例中夹持移送组件的剖视图。FIG. 7 is a cross-sectional view of the gripping and transferring assembly in the embodiment.

附图标记:1、机架;2、进料导轨;21、进料通道;22、进料档条;23、调节部;231、腰型孔;232、紧固螺栓;3、剪脚组件;31、切刀座;32、切刀头;33、驱动组件;331、第一转动轴;332、第一偏心轮;333、第一连杆;34、副刀头;35、第一驱动部;351、驱动电机;352、第一同步带轮;353、第二同步带轮;354、第一同步带体;4、夹持移送组件;41、安装架;42、移送座;43、驱动件;44、夹持爪;441、第一安装杆;442、第二安装杆;443、第一夹片;444、第二夹片;445、紧固件;45、联动部;451、第二转动轴;452、第二偏心轮;453、第二连杆;454、第三同步带轮;455、第四同步带轮;456、第二同步带体;46、接近开关;5、支撑座;6、调节丝杆;7、送料振动盘;8、固定架;9、压料条;10、调节螺栓;11、挡料杆;12、滚轮;13、压料组件;131、压料架;132、压料头;133、导向杆;134、导向套;135、弹力弹簧;136、调节杆;137、调节螺母;14、第一联动轮;15、第二联动轮;16、引导斜面;17、出料斜板;18、成品收集盒;19、废料收集盒。Reference numerals: 1, frame; 2, feeding guide rail; 21, feeding channel; 22, feeding bar; 23, adjusting part; 231, waist hole; 232, fastening bolt; 3, scissor foot assembly 31, cutter seat; 32, cutter head; 33, drive assembly; 331, first rotating shaft; 332, first eccentric wheel; 333, first connecting rod; 34, auxiliary cutter head; 35, first drive part; 351, drive motor; 352, first synchronous pulley; 353, second synchronous pulley; 354, first synchronous belt body; 4, clamping and transferring assembly; 41, mounting frame; 42, transfer seat; 43, 44, clamping claw; 441, first installation rod; 442, second installation rod; 443, first clip; 444, second clip; 445, fastener; 45, linkage part; 451, 452, the second eccentric wheel; 453, the second connecting rod; 454, the third synchronous pulley; 455, the fourth synchronous pulley; 456, the second synchronous belt body; 46, the proximity switch; 5, Support seat; 6. Adjusting screw; 7. Feeding vibration plate; 8. Fixing frame; 9. Pressing bar; 10. Adjusting bolt; 11. Blocking rod; 12. Roller; 13. Pressing assembly; 131. Pressing Material rack; 132, pressing head; 133, guide rod; 134, guide sleeve; 135, elastic spring; 136, adjusting rod; 137, adjusting nut; 14, the first linkage wheel; 15, the second linkage wheel; 16, Guide ramp; 17. Discharge ramp; 18. Finished product collection box; 19. Waste collection box.

具体实施方式Detailed ways

以下结合附图对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings.

结合图1和图2所示,一种电容剪脚效率高的剪脚设备,包括机架1、进料导轨2、剪脚组件3和夹持移送组件4。本申请通过电容成排夹取、成排剪脚的方式,能够有效提高电容剪脚的效率,并且保证一组电容中电容引脚被切断的长度均一,提高电容引脚剪切的质量。1 and 2 , a foot clipping device with high capacitor clipping efficiency includes a frame 1 , a feeding guide rail 2 , a clipping foot assembly 3 and a clamping and transferring assembly 4 . In the present application, the capacitors are clamped in rows and the legs are cut in rows, which can effectively improve the efficiency of capacitor clipping, ensure that the length of the capacitor pins in a group of capacitors is uniform, and improve the quality of capacitor pin cutting.

具体地,机架1上设置有支撑座5,进料导轨2滑动安装在支撑座5上,机架1上转动安装有螺纹连接在进料导轨2上以用于调节进料导轨2上下高度的调节丝杆6,其中,支撑座5上设置有刻度尺用于限制进料导轨2的调节高度。Specifically, the rack 1 is provided with a support base 5 , the feed rail 2 is slidably installed on the support base 5 , and the rack 1 is rotatably mounted on the feed rail 2 to be threadedly connected to the feed rail 2 for adjusting the upper and lower heights of the feed rail 2 The adjusting screw 6, wherein the support base 5 is provided with a scale to limit the adjustment height of the feeding guide rail 2.

进料导轨2用于供电容排列输送,进料导轨2上具有进料口和出料口,进料口上连接有送料振动盘7,散装电容放置在送料振动盘7中,电容经过送料振动盘7整理后能够通过进料口进入到进料导轨2中,电容在进料导轨2中一字排开,电容持续被送料振动盘7送入,电容能够在沿着进料导轨2移动、输送。The feeding guide 2 is used for the arrangement and transportation of capacitors. The feeding guide 2 has a feeding port and a discharging port. The feeding port is connected with a feeding vibrating plate 7. The bulk capacitors are placed in the feeding vibrating plate 7, and the capacitors pass through the feeding vibrating plate. 7 After finishing, it can enter the feeding guide 2 through the feeding port. The capacitors are lined up in the feeding guide 2. The capacitors are continuously fed by the feeding vibrating plate 7. The capacitors can move and transport along the feeding guide 2. .

进料导轨2上具有预备工位和剪脚工位,进料导轨2具有适应电容放置的形状。具体地,进料导轨2的中部开设有进料通道21,进料通道21沿进料导轨2的长度方向设置,且进料通道21贯穿进料导轨2进料口和出料口,进料通道21用于供电容引脚插入。进料导轨2在进料通道21的两侧设置有进料档条22,两个进料档条22之间形成有用于供电容放置的进料腔,由此,电容在进料导轨2中一字排开时,电容置于进料腔中,电容的下端面抵触在进料通道21的边沿上,电容的引脚插入到进料通道21中。The feeding guide 2 has a preparation station and a foot clipping station, and the feeding guide 2 has a shape suitable for the placement of capacitors. Specifically, a feeding channel 21 is opened in the middle of the feeding guide rail 2, the feeding channel 21 is arranged along the length direction of the feeding guide rail 2, and the feeding channel 21 penetrates the feeding port and the discharging port of the feeding guide rail 2, and the feeding Channel 21 is used for capacitor pin insertion. The feeding rail 2 is provided with feeding rails 22 on both sides of the feeding channel 21 , and a feeding cavity for placing capacitors is formed between the two feeding rails 22 , so that the capacitors are placed in the feeding rail 2 . When lined up, the capacitor is placed in the feeding cavity, the lower end face of the capacitor is against the edge of the feeding channel 21 , and the pins of the capacitor are inserted into the feeding channel 21 .

值得说明的是,为使得进料腔能够适应不同规格的电容,进料导轨2上设置有用于调节进料腔间距的调节部23,调节部23包括开设有在进料档条22上的腰型孔231、以及穿设于腰型孔231中且端部螺纹连接在进料导轨2上的紧固螺栓232。It is worth noting that, in order to enable the feeding cavity to adapt to capacitors of different specifications, the feeding guide 2 is provided with an adjusting portion 23 for adjusting the spacing of the feeding cavity. A shaped hole 231 and a fastening bolt 232 which is penetrated in the waist-shaped hole 231 and whose ends are threaded on the feeding guide rail 2 .

本申请中,为保证电容在进料导轨2中输送的稳定性,避免电容从进料腔中脱离。结合图2和图3所示,机架1上设置有固定架8,固定架8上滑动安装有固定座,固定座上固定设置有压料条9,压料条9位于进料导轨2的进料通道21上方且与进料导轨2的延伸方向相同,压料条9与进料导轨2之间形成有压料间隙,其中,固定架8上转动安装有端部螺纹连接在固定座上的调节螺栓10,旋转调节螺栓10,能够改变压料条9的上下位置,进而实现压料间隙大小的调节,以使得压料间隙能够适应不同规格的电容使用。In the present application, in order to ensure the stability of the conveying of the capacitor in the feeding guide 2, the capacitor is prevented from being detached from the feeding cavity. 2 and 3, the frame 1 is provided with a fixing frame 8, a fixing seat is slidably installed on the fixing frame 8, and a pressing bar 9 is fixed on the fixing seat, and the pressing bar 9 is located on the feed rail 2. Above the feeding channel 21 and in the same extension direction as the feeding guide rail 2, a pressing material gap is formed between the pressing bar 9 and the feeding guide rail 2, wherein the fixed frame 8 is rotatably installed with an end screw connected to the fixed seat Rotating the adjusting bolt 10 can change the upper and lower positions of the pressing bar 9, thereby realizing the adjustment of the pressing gap, so that the pressing gap can be adapted to the use of capacitors of different specifications.

值得说明的是,结合图3和图4所示,压料条9上在进料导轨2的预备工位处竖直滑动插接有挡料杆11,挡料杆11在重力的作用下,挡料杆11的端部伸入到压料间隙中,挡料杆11的端部转动安装有滚轮12。挡料杆11能够对电容在进料导轨2中的输送进行限制,使得电容在进料导轨2中输送至预备工位处能够停下,并沿着进料导轨2一字排开。It is worth noting that, as shown in FIG. 3 and FIG. 4 , a material blocking rod 11 is vertically slidably inserted on the pressing bar 9 at the preparatory station of the feeding guide 2 , and the material blocking rod 11 is under the action of gravity. The end of the stopper rod 11 extends into the material pressing gap, and the end of the stopper rod 11 is rotatably installed with a roller 12 . The stopper bar 11 can limit the conveyance of the capacitors in the feed guide 2 , so that the capacitors can be stopped when conveyed in the feed guide 2 to the preparatory station, and are lined up along the feed guide 2 .

结合图1和图5所示,剪脚组件3能够对输送进入到剪脚工位中的电容进行剪脚动作,其中,上述调节丝杆6调节进料导轨2的高度,能够实现电容引脚切断长度的调节。As shown in FIG. 1 and FIG. 5 , the foot-cutting assembly 3 can perform foot-cutting action on the capacitor conveyed into the foot-cutting station. The above-mentioned adjusting screw 6 adjusts the height of the feeding guide rail 2 to realize the capacitor pin. Adjustment of cut length.

剪脚组件3包括设置在机架1上的切刀座31、以及滑动设置在切刀座31中的切刀头32、以及设置在机架1上用于驱动切刀头32运动的驱动组件33,切刀座31设置在进料导轨2的剪脚工位处,切刀头32与进料导轨2的剪脚工位相对,进料导轨2的侧壁设置有进刀槽,进刀槽与进料通道21相通,切刀头32能够通过进刀槽伸入到进料导轨2的进料通道21中。其中,进料通道21的内壁上设置有与切刀头32相对的副刀头34,由此,切刀头32可滑动进入到进料导轨2的剪脚工位中,切刀头32与副刀头34相抵,进而对电容的引脚进行电容剪脚动作。The scissor assembly 3 includes a cutter base 31 arranged on the frame 1, a cutter head 32 slidably arranged in the cutter base 31, and a drive assembly arranged on the frame 1 for driving the cutter head 32 to move 33. The cutter seat 31 is arranged at the foot cutting station of the feeding guide 2, the cutting head 32 is opposite to the foot cutting station of the feeding guide 2, and the side wall of the feeding guide 2 is provided with a feeding slot, and the feeding The groove communicates with the feeding channel 21 , and the cutter head 32 can extend into the feeding channel 21 of the feeding guide rail 2 through the feeding groove. Wherein, the inner wall of the feeding channel 21 is provided with an auxiliary cutting head 34 opposite to the cutting head 32, whereby the cutting head 32 can slide into the foot cutting station of the feeding guide 2, and the cutting head 32 and the cutting head 32 The auxiliary cutter heads 34 are offset, and then the capacitor pins are subjected to a capacitor clipping action.

夹持移送组件4用于跟随切刀头32的电容剪脚动作以将电容从进料导轨2的预备工位成排送入到剪脚工位中。The clamping and transferring assembly 4 is used for following the capacitor-sniping action of the cutter head 32 to send the capacitors from the preparatory station of the feeding guide 2 into the leg-cutting station in a row.

具体地,该夹持移送组件4包括设置在机架1上的安装架41、以及滑动设置在安装架41上的移送座42,移送座42的滑动方向与进料导轨2的输送方向相同,其中,移送座42上固定设置有驱动件43,驱动件43采用驱动气缸,驱动件43的输出杆朝向进料导轨2一侧。驱动件43的输出杆上设置有夹持爪44,驱动件43用于驱使夹持爪44伸入到进料导轨2的上方,夹持爪44可成排地夹持住电容。Specifically, the clamping and transferring assembly 4 includes an installation frame 41 arranged on the frame 1 and a transfer seat 42 slidably arranged on the installation frame 41. The sliding direction of the transfer seat 42 is the same as the conveying direction of the feeding guide rail 2, Wherein, a driving member 43 is fixed on the transfer base 42 , the driving member 43 adopts a driving cylinder, and the output rod of the driving member 43 faces the side of the feeding guide rail 2 . The output rod of the driving member 43 is provided with clamping claws 44 , and the driving member 43 is used to drive the clamping claws 44 to extend above the feeding guide rail 2 , and the clamping claws 44 can clamp the capacitors in a row.

值得说明的是,夹持爪44包括水平固定在驱动件43上的第一安装杆441、以及滑动插接在第一安装杆441端部的第二安装杆442,第一安装杆441上固定有第一夹片443,第二安装杆442上固定有第二夹片444,第一安装杆441和第二安装杆442的设置方向与进料导轨2的输送方向相同,第一夹片443和第二夹片444位于进料导轨2一侧,第一夹片443和第二夹片444分别垂直于第一安装杆441和第二安装杆442,第一夹片443和第二夹片444的端部均倒有圆角,第一夹片443和第二夹片444采用硬质塑料制成,第一夹片443和第二夹片444的厚度在1~2mm之间,优选厚度为1mm。It is worth noting that the clamping claw 44 includes a first installation rod 441 that is horizontally fixed on the driving member 43 , and a second installation rod 442 that is slidably inserted at the end of the first installation rod 441 . The first installation rod 441 is fixed on the first installation rod 441 . There is a first clip 443, a second clip 444 is fixed on the second installation rod 442, the setting direction of the first installation rod 441 and the second installation rod 442 is the same as the conveying direction of the feed rail 2, the first clip 443 and the second clip 444 are located on the side of the feed rail 2, the first clip 443 and the second clip 444 are respectively perpendicular to the first installation rod 441 and the second installation rod 442, the first clip 443 and the second clip The ends of 444 are filled with rounded corners, the first clip 443 and the second clip 444 are made of hard plastic, and the thickness of the first clip 443 and the second clip 444 is between 1 and 2 mm, preferably the thickness is 1mm.

第一夹片443与第二夹片444之间形成有夹持空间,第一安装杆441上设置有螺纹连接有端部与第二安装杆442外壁相抵的紧固件445,紧固件445用于将第二安装杆442紧固在第一安装杆441中,并使得第二安装杆442在第一安装杆441上任意位置上得以固定,紧固件445采用螺栓。A clamping space is formed between the first clamping piece 443 and the second clamping piece 444 , the first mounting rod 441 is provided with a fastener 445 threadedly connected with an end portion abutting against the outer wall of the second mounting rod 442 , the fastener 445 To fasten the second installation rod 442 in the first installation rod 441, and to fix the second installation rod 442 at any position on the first installation rod 441, the fastener 445 is a bolt.

由此,驱动件43驱使夹持爪44伸入到进料导轨2上方时,第二夹片444能够伸入到相邻两个电容之间的缝隙中,并且第二夹片444端部的圆角不会对电容的外壁造成损伤。由此,预备工位上经过挡料杆11阻挡的电容,成排被第一夹片443和第二夹片444夹持。Therefore, when the driving member 43 drives the clamping claw 44 to protrude above the feeding guide rail 2, the second clip 444 can protrude into the gap between the two adjacent capacitors, and the end of the second clip 444 The rounded corners will not cause damage to the outer wall of the capacitor. As a result, the capacitors blocked by the material blocking rod 11 on the preparatory station are clamped by the first clips 443 and the second clips 444 in rows.

机架1上设置有与驱动组件33相连以跟随切刀头32的电容剪脚动作驱使移送座42滑动的联动部45。移送座42在联动部45的作用下能够在进料导轨2的预备工位和剪脚工位之间进而,夹持爪44成排夹持住电容后,能够将成排电容从预备工位中移送至剪脚工位中。The frame 1 is provided with a linkage portion 45 which is connected with the driving assembly 33 and drives the transfer base 42 to slide following the capacitor shearing action of the cutter head 32 . Under the action of the linkage part 45, the transfer seat 42 can be further moved between the preparatory station and the foot cutting station of the feeding guide 2. After the clamping claws 44 clamp the capacitors in a row, the row of capacitors can be removed from the preparatory station. Transfer to the scissor station.

值得说明的是,安装架41的两侧均设置有用于检测移送座42的接近开关46,接近开关46分别与预备工位和剪脚工位相对,接近开关46用于控制驱动件43动作。移送座42移动到安装架41一侧与预备工位相对时,接近开关46检测到移送座42,将控制驱动件43驱使夹持爪44伸出以对电容进行夹持动作;进而,移送座42移动到安装架41另一侧与剪脚工位相对时,接近开关46检测到移送座42,将控制驱动件43驱使夹持爪44缩回。It should be noted that both sides of the mounting frame 41 are provided with proximity switches 46 for detecting the transfer base 42 . When the transfer seat 42 moves to the side of the mounting frame 41 and is opposite to the preparatory station, the proximity switch 46 detects the transfer seat 42 and controls the driver 43 to drive the clamping claw 44 to extend to clamp the capacitor; further, the transfer seat When the 42 moves to the other side of the mounting frame 41 and is opposite to the foot cutting station, the proximity switch 46 detects the transfer seat 42 and controls the driving member 43 to drive the clamping claw 44 to retract.

本申请中,驱动组件33包括转动安装在机架1上的第一转动轴331、以及设置在第一转动轴331上的第一偏心轮332,第一偏心轮332的轴心线与第一转动轴331的轴心线位于同一方向线上,第一偏心轮332上安装有用于带动切刀头32滑动的第一连杆333,具体地,第一连杆333的一端铰接在第一偏心轮332的偏心点上,第一连杆333的另一端铰接在切刀头32的端部,机架1上设置有用于驱使第一转动轴331转动的第一驱动部35。In the present application, the drive assembly 33 includes a first rotating shaft 331 rotatably mounted on the frame 1, and a first eccentric wheel 332 disposed on the first rotating shaft 331. The axis of the first eccentric wheel 332 is connected to the first The axis line of the rotating shaft 331 is located on the same direction line. The first eccentric wheel 332 is mounted with a first connecting rod 333 for driving the cutter head 32 to slide. Specifically, one end of the first connecting rod 333 is hinged on the first eccentric. On the eccentric point of the wheel 332 , the other end of the first connecting rod 333 is hinged to the end of the cutter head 32 , and the frame 1 is provided with a first driving part 35 for driving the first rotating shaft 331 to rotate.

第一驱动部35包括固定在机架1上的驱动电机351、以及同轴安装在驱动电机351输出轴上的第一同步带轮352,第一同步带轮352通过平键的方式安装在驱动电机351输出轴上,第一转动轴331上同轴安装有第二同步带轮353,第二同步带轮353通过平键的方式安装在第一转动轴331上,第一同步带轮352和第二同步带轮353之间设置有第一同步带体354。The first drive part 35 includes a drive motor 351 fixed on the frame 1, and a first synchronous pulley 352 coaxially mounted on the output shaft of the drive motor 351. On the output shaft of the motor 351, a second synchronous pulley 353 is coaxially mounted on the first rotating shaft 331. The second synchronous pulley 353 is installed on the first rotating shaft 331 by a flat key. The first synchronous pulley 352 and A first synchronous belt body 354 is disposed between the second synchronous pulleys 353 .

结合图5和图6所示,联动部45包括转动安装在机架1上的第二转动轴451、以及设置在第二转动轴451上的第二偏心轮452,第二偏心轮452的轴心线与第二转动轴451的轴心线位于同一方向线上,第二偏心轮452通过平键的方式安装在第二转动轴451上。第二偏心轮452上安装有用于带动移送座42滑动的第二连杆453,具体地,第二连杆453的一端铰接在第二偏心轮452的偏心点上,第二连杆453的另一端铰接在移送座42上,驱动电机351的输出轴上安装有第三同步带轮454,第二转动轴451上同轴安装有第四同步带轮455,第三同步带轮454与第四同步带轮455之间设置有第二同步带体456。5 and 6, the linkage portion 45 includes a second rotating shaft 451 rotatably mounted on the frame 1, and a second eccentric wheel 452 disposed on the second rotating shaft 451. The shaft of the second eccentric wheel 452 The center line and the axis line of the second rotating shaft 451 are located on the same direction line, and the second eccentric wheel 452 is installed on the second rotating shaft 451 by means of a flat key. A second connecting rod 453 is installed on the second eccentric wheel 452 for driving the transfer base 42 to slide. One end is hinged on the transfer base 42, a third synchronous pulley 454 is installed on the output shaft of the driving motor 351, and a fourth synchronous pulley 455 is coaxially installed on the second rotating shaft 451. A second synchronous belt body 456 is disposed between the synchronous pulleys 455 .

本申请中,第二偏心轮452的直径大于第一偏心轮332的直径,第二偏心轮452的偏心点与中心点的距离大于第一偏心轮332的偏心点与中心点的距离。由此,第一偏心轮332带动切刀头32滑动距离小于第二偏心轮452带动移送座42的滑动距离。其中,当移送座42滑动到与预备工位相对时,切刀头32即将滑动至最远离进料导轨2的位置,移送座42滑动到与剪脚工位相对时,切刀头32即将滑动伸入至进料导轨2中以进行剪脚动作。In this application, the diameter of the second eccentric wheel 452 is larger than that of the first eccentric wheel 332 , and the distance between the eccentric point and the center point of the second eccentric wheel 452 is larger than the distance between the eccentric point and the center point of the first eccentric wheel 332 . Therefore, the sliding distance of the cutting head 32 driven by the first eccentric wheel 332 is smaller than the sliding distance of the transfer base 42 driven by the second eccentric wheel 452 . Wherein, when the transfer seat 42 slides to be opposite to the preparatory station, the cutter head 32 is about to slide to the position farthest from the feeding guide rail 2 , and when the transfer seat 42 slides to be opposite to the scissor station, the cutter head 32 is about to slide Reach into the feed rail 2 to perform the foot cutting action.

由此,通过上述联动部45的设置,能够实现夹持爪44成排夹持住电容,移送座42将电容从预备工位中移送到剪脚工位时,切刀头32能够刚好成排剪切掉电容的引脚。In this way, through the arrangement of the above-mentioned linkage portion 45 , the clamping claws 44 can clamp the capacitors in a row, and when the transfer base 42 moves the capacitors from the preparatory station to the foot cutting station, the cutter heads 32 can be just in a row. Cut off the pins of the capacitor.

切刀座31上设置有跟随切刀头32滑动以上下运动的压料组件13,压料组件13位于进料导轨2的剪脚工位处,压料组件13用于压紧剪脚工位上的电容。压料组件13包括滑动安装在切刀座31上的压料架131、以及滑动插接在压料架131上且位于进料导轨2剪脚工位上方的压料头132,压料架131竖直滑动安装在切刀座31上,压料头132可在压料架131上竖直滑动。其中,压料头132的两侧连接有导向杆133,压料架131上设置有供导向杆133插接的导向套134,导向杆133上套接有弹力弹簧135,弹力弹簧135的一端抵触在压料架131上,压料架131上设置有用于调节压料头132高度的调节构件。The cutter seat 31 is provided with a pressing component 13 that slides up and down following the cutting head 32. The pressing component 13 is located at the foot cutting station of the feeding guide 2, and the pressing component 13 is used for pressing the shearing foot station. capacitor on. The pressing component 13 includes a pressing frame 131 slidably mounted on the cutter base 31 , and a pressing head 132 slidably inserted on the pressing frame 131 and located above the shearing station of the feeding guide 2 . The pressing frame 131 It is vertically slidably installed on the cutter base 31 , and the material pressing head 132 can slide vertically on the material pressing frame 131 . Among them, two sides of the pressing head 132 are connected with guide rods 133, the pressing frame 131 is provided with a guide sleeve 134 for the guide rod 133 to be inserted into, and a spring 135 is sleeved on the guide rod 133, and one end of the elastic spring 135 is in contact with each other. On the pressing frame 131 , an adjusting member for adjusting the height of the pressing head 132 is provided on the pressing frame 131 .

调节构件包括设置在压料头132上的调节杆136、以及设置在压料架131上供调节杆136插接的通孔,调节杆136固定设置在压料头132的中部位置,调节杆136上螺纹连接有调节螺母137,调节螺母137抵触在压料架131上。由此旋转调节螺母137,以改变调节螺母137在调节杆136上的位置,进而实现压料头132在压料架131上高度位置的调节,调节方式简单且易于实现。The adjusting member includes an adjusting rod 136 provided on the pressing head 132 and a through hole provided on the pressing frame 131 for the adjusting rod 136 to be inserted into. The adjusting rod 136 is fixedly arranged in the middle of the pressing head 132. An adjusting nut 137 is connected with the upper thread, and the adjusting nut 137 abuts on the pressing frame 131 . Therefore, the adjusting nut 137 is rotated to change the position of the adjusting nut 137 on the adjusting rod 136 , thereby realizing the adjustment of the height position of the pressing head 132 on the pressing frame 131 . The adjustment method is simple and easy to implement.

结合图6和图7所示,压料架131上设置有第一联动架,切刀头32上设置有第二联动架,第一联动架中转动安装有第一联动轮14,第二联动架上转动安装有与第一联动轮14的外轮面相抵的第二联动轮15。因此,在切刀头32滑动对电容引脚进行剪脚操作时,第二联动轮15脱离第一联动轮14,从而实现压料头132在重力的作用下对电容的压紧作用;其中,在切刀头32不对电容引脚进行剪脚操作时,第二联动轮15抵触在第二联动轮15上,以将切刀头32水平运动带动压料头132竖直方向的运动,避免压料头132对夹持爪44将电容沿着进料导轨2输送至剪脚工位处处造成影响。6 and 7, the pressing frame 131 is provided with a first linkage frame, the cutter head 32 is provided with a second linkage frame, the first linkage frame is rotatably installed with the first linkage wheel 14, the second linkage The frame is rotatably mounted with a second interlocking wheel 15 which is in contact with the outer surface of the first interlocking wheel 14 . Therefore, when the cutter head 32 slides to cut the capacitor pins, the second linkage wheel 15 is separated from the first linkage wheel 14, thereby realizing the pressing effect of the pressing head 132 on the capacitor under the action of gravity; wherein, When the cutter head 32 does not cut the capacitor pins, the second linkage wheel 15 abuts against the second linkage wheel 15, so that the horizontal movement of the cutter head 32 drives the vertical movement of the pressing head 132 to avoid pressing The material head 132 affects the clamping jaws 44 to transport the capacitors along the feeding guide rail 2 to the foot cutting station.

值得说明的是,压料头132的两端下表面设置有引导斜面16,引导斜面16避免对电容的进入造成阻挡与干扰,引导斜面16的倾斜角度为45°。It is worth noting that the lower surfaces of the two ends of the pressing head 132 are provided with guiding slopes 16, which avoid blocking and interfering with the entry of the capacitor, and the inclination angle of the guiding slopes 16 is 45°.

因此,驱动组件33带动切刀头32往复滑动以将进料导轨2上的电容引脚进行剪切的同时,压料组件13能够下压在电容上,并在电容剪脚时将电容进行压紧,从而避免电容在剪脚时发生跳动的情况,避免影响电容引脚剪切的质量。Therefore, while the driving component 33 drives the cutter head 32 to slide back and forth to cut the capacitor pins on the feeding guide rail 2, the pressing component 13 can press down on the capacitor, and press the capacitor when the capacitor is cut. Tightly, so as to avoid the jumping of the capacitor when the pin is clipped, and avoid affecting the quality of the clipping of the capacitor pin.

本申请中,进料导轨2的出料口上连接有出料斜板17,机架1上设置有成品收集盒18,成品收集盒18位于出料斜板17的下方,剪脚完成的电容从进料导轨2的出料口中输出,经过出料斜板17进入到成品收集盒18中。其中,进料导轨2的剪脚工位中设置有废料收集盒19,切刀头32将电容引脚进行剪切后,废料从进料通道21中落下,以被废料收集盒19承接。In the present application, the discharge port of the feed guide 2 is connected with a discharge inclined plate 17, and the rack 1 is provided with a finished product collection box 18, and the finished product collection box 18 is located below the discharge inclined plate 17, and the capacitor completed by cutting the feet is from It is output from the discharge port of the feeding guide 2 and enters the finished product collection box 18 through the discharge inclined plate 17 . The waste collection box 19 is provided in the foot cutting station of the feed guide 2 . After the cutter head 32 cuts the capacitor pins, the waste material falls from the feed channel 21 to be received by the waste collection box 19 .

在电容引脚进行剪切操作时,为提高电容的稳定性,切刀座31上设置有跟随切刀头32滑动以上下运动的压料组件13,压料组件13用于压紧进料导轨2剪脚工位上的电容。In order to improve the stability of the capacitor during the cutting operation of the capacitor pins, the cutter seat 31 is provided with a pressing component 13 that slides up and down following the cutting head 32, and the pressing component 13 is used for pressing the feeding guide rail. 2 Capacitors on the clipping station.

本申请通过电容成排夹取、成排剪脚的方式,能够有效提高电容剪脚的效率,并且保证一组电容中电容引脚被切断的长度均一,提高电容引脚剪切的质量。In the present application, the capacitors are clamped in rows and the legs are cut in rows, which can effectively improve the efficiency of capacitor clipping, ensure that the length of the capacitor pins in a group of capacitors is uniform, and improve the quality of capacitor pin cutting.

以上所述仅是本发明的示范性实施方式,而非用于限制本发明的保护范围,本发明的保护范围由所附的权利要求确定。The above descriptions are only exemplary embodiments of the present invention, and are not intended to limit the protection scope of the present invention, which is determined by the appended claims.

Claims (9)

1.一种电容剪脚效率高的剪脚设备,包括机架(1),其特征在于,还包括:1. a foot clipping device with high capacitor clipping efficiency, comprising frame (1), is characterized in that, also comprises: 进料导轨(2),用于供电容排列输送,该进料导轨(2)上具有进料口和出料口,进料口上连接有送料振动盘(7),其中,所述进料导轨(2)上具有预备工位和剪脚工位;A feeding guide rail (2) is used for arranging and conveying capacitors. The feeding guide rail (2) is provided with a feeding port and a discharging port, and a feeding vibrating plate (7) is connected to the feeding port. (2) There is a preparatory station and a scissor station on the upper; 剪脚组件(3),包括设置在机架(1)上的切刀座(31)、以及滑动设置在切刀座(31)中的切刀头(32)、以及设置在机架(1)上用于驱动切刀头(32)运动的驱动组件(33),所述切刀头(32)可滑动进入到进料导轨(2)的剪脚工位中进行电容剪脚动作;A scissor assembly (3), comprising a cutter seat (31) arranged on the frame (1), a cutter head (32) slidably arranged in the cutter seat (31), and a cutter head (32) arranged in the frame (1) ) on the drive assembly (33) for driving the movement of the cutter head (32), the cutter head (32) can be slid into the foot cutting station of the feeding guide rail (2) to perform capacitor foot cutting action; 夹持移送组件(4),用于跟随切刀头(32)的电容剪脚动作以将电容从进料导轨(2)的预备工位成排送入到剪脚工位中,该夹持移送组件(4)包括设置在机架(1)上的安装架(41)、以及滑动设置在安装架(41)上的移送座(42),所述移送座(42)上设置有可成排夹持电容的夹持爪(44),所述移送座(42)上设置有用于驱使夹持爪(44)伸入到进料导轨(2)中的驱动件(43),所述机架(1)上设置有与驱动组件(33)相连以跟随切刀头(32)的电容剪脚动作驱使移送座(42)滑动的联动部(45);The clamping and transferring assembly (4) is used for following the action of the capacitor clipping of the cutter head (32) to send the capacitors from the preparatory station of the feeding guide rail (2) into the clipping station in a row, the clamping The transfer assembly (4) comprises an installation frame (41) arranged on the frame (1), and a transfer seat (42) slidably arranged on the installation frame (41), the transfer seat (42) being provided with a Clamping claws (44) for clamping capacitors, and a driving member (43) for driving the clamping claws (44) to extend into the feeding guide rail (2) is provided on the transfer seat (42). The frame (1) is provided with a linkage part (45) which is connected with the driving assembly (33) to follow the capacitor shearing action of the cutter head (32) to drive the transfer seat (42) to slide; 所述切刀座(31)上设置有跟随切刀头(32)滑动以上下运动的压料组件(13),所述压料组件(13)位于进料导轨(2)的剪脚工位处;The cutter seat (31) is provided with a material pressing component (13) that slides up and down following the cutting head (32), and the material pressing component (13) is located at the foot shearing station of the feeding guide rail (2). place; 所述压料组件(13)包括滑动安装在切刀座(31)上的压料架(131)、以及滑动插接在压料架(131)上且位于进料导轨(2)剪脚工位上方的压料头(132),所述压料架(131)上设置有第一联动架,所述切刀头(32)上设置有第二联动架,所述第一联动架中转动安装有第一联动轮(14),所述第二联动架上转动安装有与第一联动轮(14)的外轮面相抵的第二联动轮(15)。The material pressing assembly (13) comprises a material pressing frame (131) slidably mounted on the cutter seat (31), and a foot scissor that is slidably inserted on the pressing frame (131) and located on the feeding guide rail (2). The pressing head (132) above the position, the pressing frame (131) is provided with a first linkage frame, the cutter head (32) is provided with a second linkage frame, and the first linkage frame rotates in the A first interlocking wheel (14) is installed, and a second interlocking wheel (15) which abuts against the outer wheel surface of the first interlocking wheel (14) is rotatably mounted on the second interlocking frame. 2.根据权利要求1所述的一种电容剪脚效率高的剪脚设备,其特征在于,所述进料导轨(2)的中部开设有用于供电容引脚插入的进料通道(21),所述进料导轨(2)在进料通道(21)的两侧设置有进料档条(22),两个进料档条(22)之间形成有用于供电容放置的进料腔,电容的下端面抵触在进料通道(21)的边沿上。2. The high-efficiency clipping device for capacitor clipping according to claim 1, wherein a feeding channel (21) for inserting capacitor pins is provided in the middle of the feeding guide rail (2) , the feeding guide rail (2) is provided with feeding bars (22) on both sides of the feeding channel (21), and a feeding cavity for placing capacitors is formed between the two feeding bars (22). , the lower end face of the capacitor abuts on the edge of the feeding channel (21). 3.根据权利要求2所述的一种电容剪脚效率高的剪脚设备,其特征在于,所述进料导轨(2)上设置有用于调节进料腔间距的调节部(23),所述调节部(23)包括开设有在进料档条(22)上的腰型孔(231)、以及穿设于腰型孔(231)中且端部螺纹连接在进料导轨(2)上的紧固螺栓(232)。3. The foot clipping device with high capacitor clipping efficiency according to claim 2, wherein the feeding guide rail (2) is provided with an adjusting part (23) for adjusting the distance between the feeding chambers, so The adjusting portion (23) comprises a waist-shaped hole (231) provided on the feeding rail (22), and a waist-shaped hole (231) penetrated through the waist-shaped hole (231) and an end screwed on the feeding guide rail (2) the tightening bolts (232). 4.根据权利要求1所述的一种电容剪脚效率高的剪脚设备,其特征在于,所述机架(1)上设置有固定架(8),所述固定架(8)上设置有压料条(9),所述压料条(9)位于进料导轨(2)的上方且与进料导轨(2)的延伸方向相同,所述压料条(9)与进料导轨(2)之间形成有压料间隙。4. A kind of clipping device with high capacitor clipping efficiency according to claim 1, characterized in that, a fixing frame (8) is arranged on the frame (1), and a fixing frame (8) is arranged on the fixing frame (8). There is a pressing bar (9), the pressing bar (9) is located above the feeding guide rail (2) and extends in the same direction as the feeding guide rail (2), and the pressing bar (9) is connected to the feeding guide rail (2). (2) A pressing material gap is formed between them. 5.根据权利要求4所述的一种电容剪脚效率高的剪脚设备,其特征在于,所述压料条(9)上在进料导轨(2)的预备工位处滑动设置有端部伸入到压料间隙中的挡料杆(11),所述挡料杆(11)的端部转动安装有滚轮(12)。5. The high-efficiency capacitor foot-cutting device according to claim 4, characterized in that, on the pressing bar (9), a sliding end is provided at the preparatory station of the feeding guide rail (2). A material stopper rod (11) extending into the material-pressing gap, and a roller (12) is rotatably installed at the end of the material stopper rod (11). 6.根据权利要求1所述的一种电容剪脚效率高的剪脚设备,其特征在于,所述驱动组件(33)包括转动安装在机架(1)上的第一转动轴(331)、以及设置在第一转动轴(331)上的第一偏心轮(332),所述第一偏心轮(332)上安装有用于带动切刀头(32)滑动的第一连杆(333),所述机架(1)上设置有用于驱使第一转动轴(331)转动的第一驱动部(35)。6. The foot clipping device with high capacitor foot clipping efficiency according to claim 1, wherein the drive assembly (33) comprises a first rotating shaft (331) rotatably mounted on the frame (1) , and a first eccentric wheel (332) arranged on the first rotating shaft (331), the first eccentric wheel (332) is provided with a first connecting rod (333) for driving the cutter head (32) to slide The frame (1) is provided with a first driving part (35) for driving the first rotating shaft (331) to rotate. 7.根据权利要求6所述的一种电容剪脚效率高的剪脚设备,其特征在于,所述第一驱动部(35)包括固定在机架(1)上的驱动电机(351)、以及安装在驱动电机(351)输出轴上的第一同步带轮(352),所述第一转动轴(331)上同轴安装有第二同步带轮(353),所述第一同步带轮(352)和第二同步带轮(353)之间设置有第一同步带体(354)。7. The foot clipping device with high capacitor clipping efficiency according to claim 6, wherein the first driving part (35) comprises a driving motor (351) fixed on the frame (1), and a first timing pulley (352) mounted on the output shaft of the drive motor (351), a second timing pulley (353) is coaxially mounted on the first rotating shaft (331), the first timing belt A first synchronous belt body (354) is arranged between the wheel (352) and the second synchronous pulley (353). 8.根据权利要求7所述的一种电容剪脚效率高的剪脚设备,其特征在于,所述联动部(45)包括转动安装在机架(1)上的第二转动轴(451)、以及设置在第二转动轴(451)上的第二偏心轮(452),所述第二偏心轮(452)上安装有用于带动移送座(42)滑动的第二连杆(453),所述驱动电机(351)的输出轴上安装有第三同步带轮(454),所述第二转动轴(451)上同轴安装有第四同步带轮(455),所述第三同步带轮(454)与第四同步带轮(455)之间设置有第二同步带体(456)。8 . The foot clipping device with high capacitor clipping efficiency according to claim 7 , wherein the linkage part (45) comprises a second rotating shaft (451) rotatably mounted on the frame (1). 9 . , and a second eccentric wheel (452) arranged on the second rotating shaft (451), the second eccentric wheel (452) is equipped with a second connecting rod (453) for driving the transfer seat (42) to slide, A third synchronous pulley (454) is installed on the output shaft of the driving motor (351), and a fourth synchronous pulley (455) is coaxially installed on the second rotating shaft (451). A second synchronous belt body (456) is arranged between the pulley (454) and the fourth synchronous pulley (455). 9.根据权利要求1所述的一种电容剪脚效率高的剪脚设备,其特征在于,所述夹持爪(44)包括水平固定在驱动件(43)上的第一安装杆(441)、以及滑动插接在第一安装杆(441)端部的第二安装杆(442),所述第一安装杆(441)上固定有第一夹片(443),所述第二安装杆(442)上固定有第二夹片(444),所述第一夹片(443)与第二夹片(444)之间形成有夹持空间,所述第一安装杆(441)上设置有用于紧固第二安装杆(442)的紧固件(445)。9 . The high-efficiency capacitor foot clipping device according to claim 1 , wherein the clamping claw ( 44 ) comprises a first mounting rod ( 441 ) that is horizontally fixed on the driving member ( 43 ). 10 . ), and a second installation rod (442) slidably inserted at the end of the first installation rod (441), a first clip (443) is fixed on the first installation rod (441), and the second installation rod (441) is A second clamping piece (444) is fixed on the rod (442), a clamping space is formed between the first clamping piece (443) and the second clamping piece (444), and a clamping space is formed between the first clamping piece (443) and the second clamping piece (444). Fasteners (445) for fastening the second mounting rod (442) are provided.
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CN113674993B (en) * 2021-08-18 2022-11-22 深圳市堃翔电子设备有限公司 Mounting device for fixing rod in capacitor
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