CN110606038B - Connecting structure of automobile anti-collision beam and energy absorption box - Google Patents
Connecting structure of automobile anti-collision beam and energy absorption box Download PDFInfo
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- CN110606038B CN110606038B CN201910877164.5A CN201910877164A CN110606038B CN 110606038 B CN110606038 B CN 110606038B CN 201910877164 A CN201910877164 A CN 201910877164A CN 110606038 B CN110606038 B CN 110606038B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
- B60R19/24—Arrangements for mounting bumpers on vehicles
- B60R19/26—Arrangements for mounting bumpers on vehicles comprising yieldable mounting means
- B60R19/34—Arrangements for mounting bumpers on vehicles comprising yieldable mounting means destroyed upon impact, e.g. one-shot type
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
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Abstract
Description
技术领域technical field
本发明属于汽车技术领域,涉及一种汽车防撞梁和吸能盒的连接结构。The invention belongs to the technical field of automobiles and relates to a connection structure between an automobile anti-collision beam and an energy-absorbing box.
背景技术Background technique
随着现阶段汽车的普及化和汽车技术的成熟化,人们对汽车的安全性能也越来越重视,国家法规对汽车的安全性能的要求也越来越严格。在碰撞事故中,正面高速碰撞事故频频发生,而且死亡率很高。为了更好的保护车内乘员的安全,各大汽车公司加大汽车安全性能开发力度,优化车身结构,增加传力通道以及安全辅助设备等,以此提升车辆安全性能。With the popularization of automobiles and the maturity of automobile technology at the present stage, people pay more and more attention to the safety performance of automobiles, and the requirements of national regulations on the safety performance of automobiles are becoming more and more strict. Among collision accidents, frontal high-speed collision accidents occur frequently, and the fatality rate is very high. In order to better protect the safety of the occupants in the car, major automobile companies have increased the development of automobile safety performance, optimized the body structure, increased force transmission channels and safety auxiliary equipment, etc., so as to improve vehicle safety performance.
其中,防撞梁总成就是一种在汽车受到撞击时起到吸收碰撞能量的作用的装置。在低速碰撞事故中,防撞梁总成能完全吸收能量,保护重要且昂贵的零部件不受损害,降低财产损失;在高速碰撞中,防撞梁总成能够吸收和分散能量,最大的程度的减少对乘员舱的伤害。Among them, the anti-collision beam assembly is a device that absorbs the energy of the collision when the car is hit. In low-speed collision accidents, the anti-collision beam assembly can completely absorb energy, protect important and expensive parts from damage, and reduce property losses; in high-speed collisions, the anti-collision beam assembly can absorb and disperse energy to the greatest extent Reduced damage to the crew compartment.
现有技术中,出于轻量化考虑,逐步采用铝合金材料来代替钢材来制造防撞梁总成。防撞梁总成一般包括防撞梁和吸能盒,在发生碰撞时,防撞梁和吸能盒之间的连接处极易发生断裂,这样就会导致碰撞力无法通过吸能盒传递至整车,影响整车碰撞的安全性能。目前,为了提高防撞梁与吸能盒之间的连接强度,往往通过增加连接件来提高两者的连接强度,但这样导致防撞梁总成的结构较为复杂,组装困难。In the prior art, for the sake of light weight, aluminum alloy materials are gradually used instead of steel to manufacture anti-collision beam assemblies. The anti-collision beam assembly generally includes the anti-collision beam and the energy-absorbing box. In the event of a collision, the connection between the anti-collision beam and the energy-absorbing box is easily broken, which will cause the collision force to fail to be transmitted to the The whole vehicle affects the safety performance of the whole vehicle collision. At present, in order to improve the connection strength between the anti-collision beam and the energy-absorbing box, the connection strength between the two is often increased by adding connectors, but this makes the structure of the anti-collision beam assembly more complicated and difficult to assemble.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种汽车防撞梁和吸能盒的连接结构,本发明解决的技术问题是如何使连接结构装配简单的同时提高整车碰撞的安全性能。The purpose of the present invention is to solve the above-mentioned problems in the existing technology, and propose a connection structure between an automobile anti-collision beam and an energy-absorbing box. safety performance.
本发明的目的可通过下列技术方案来实现:一种汽车防撞梁和吸能盒的连接结构,包括连接件,其特征在于,所述连接件采用钢板制成且呈环状,所述连接件包裹在吸能盒的外周上且通过紧固件固连,所述连接件靠近防撞梁的一端具有连接部,所述连接部与防撞梁的上下侧面抵靠且通过螺栓固连,所述螺栓沿竖向贯穿防撞梁。The purpose of the present invention can be achieved through the following technical solutions: a connection structure between an automobile anti-collision beam and an energy-absorbing box, including a connecting piece, characterized in that the connecting piece is made of a steel plate and is ring-shaped, and the connecting piece The parts are wrapped on the outer periphery of the energy-absorbing box and fixed by fasteners. The connecting part has a connecting part near the end of the anti-collision beam, and the connecting part is against the upper and lower sides of the anti-collision beam and is fixed by bolts. The bolt vertically penetrates the anti-collision beam.
区别于现有技术,本汽车防撞梁和吸能盒的连接结构不仅装配简单,而且不易发生断裂;其具体设计原理如下:本连接结构仅包括连接件、紧固件、螺栓这三个部件,并且连接件本身呈环状且配合连接部的设计,这样使得连接件与吸能盒和防撞梁组装时非常方便;同时,由于连接件包裹在吸能盒的外周上,而吸能盒位于防撞梁的内侧,那么当防撞梁内侧承受压缩荷载时,由钢制连接件和吸能盒一起承受;由于连接件通过连接部与防撞梁连接,那么当吸能盒与防撞梁连接处外侧承受拉伸荷载时,由钢制连接板承受;通过以上设计使得连接件作为碰撞过程中主要的承力部件,钢制连接板较高的强度可以保证连接结构不断裂;并且,通过上述竖向贯穿防撞梁的螺栓设计,该螺栓不仅起到连接防撞梁和连接件的作用,而且能够将碰撞作用力分散至防撞梁内部,使作用力不集中于防撞梁的顶面和底面,从而进一步保证钢制连接板与防撞梁之间的连接不断裂;再结合上述连接件环状设计,其对吸能盒的压溃性能影响小;进而保证了防撞梁受到的碰撞力通过吸能盒传递至整车,保证前端结构充分变形,吸收能量,提高整车碰撞的安全性能。Different from the prior art, the connection structure between the anti-collision beam and the energy-absorbing box of the automobile is not only simple to assemble, but also not easy to break; the specific design principle is as follows: the connection structure only includes three parts: connectors, fasteners and bolts , and the connecting piece itself is ring-shaped and matches the design of the connecting part, which makes it very convenient to assemble the connecting piece with the crash box and the anti-collision beam; at the same time, because the connecting piece is wrapped on the outer periphery of the crash box, the crash box Located on the inner side of the anti-collision beam, when the inner side of the anti-collision beam bears the compressive load, it is borne by the steel connecting piece and the energy-absorbing box together; since the connecting piece is connected with the anti-collision beam through the connecting part, then when the energy-absorbing box and the anti-collision box When the outer side of the beam joint bears the tensile load, it is borne by the steel connecting plate; through the above design, the connecting piece is the main load-bearing part in the collision process, and the high strength of the steel connecting plate can ensure that the connecting structure does not break; and, Through the design of the bolt vertically penetrating the anti-collision beam, the bolt not only plays the role of connecting the anti-collision beam and the connector, but also can disperse the collision force to the inside of the anti-collision beam, so that the force is not concentrated on the anti-collision beam The top surface and the bottom surface, so as to further ensure that the connection between the steel connecting plate and the anti-collision beam is not broken; combined with the above-mentioned annular design of the connector, it has little impact on the crushing performance of the energy-absorbing box; thus ensuring that the anti-collision beam The impact force received is transmitted to the vehicle through the energy-absorbing box to ensure that the front-end structure is fully deformed, energy is absorbed, and the safety performance of the vehicle collision is improved.
在上述的汽车防撞梁和吸能盒的连接结构中,所述连接件包括呈U形的上连接板和呈U形的下连接板,所述上连接板和下连接板分别套在吸能盒上,所述上连接板和下连接板相互交叠并包围吸能盒的四周边;所述上连接板、下连接板以及两者的交叠处均通过紧固件与吸能盒固连。通过以上U形上连接板和下连接板的设计,并利用两者交叠配合使得连接件能够包裹在吸能盒的外侧,以此使得吸能盒和连接件能够共同承受碰撞时产生的内侧压缩载荷,提高整车碰撞的安全性能;并且,连接件采用分体设计,有利于提高连接件与吸能盒组装的便捷性。In the above connection structure between the automobile anti-collision beam and the energy-absorbing box, the connecting piece includes a U-shaped upper connecting plate and a U-shaped lower connecting plate, and the upper connecting plate and the lower connecting plate are respectively sleeved on the absorbing On the energy box, the upper connecting plate and the lower connecting plate overlap each other and surround the periphery of the energy-absorbing box; the upper connecting plate, the lower connecting plate and the overlap of the two are connected to the energy-absorbing box by fasteners Fixed connection. Through the design of the above U-shaped upper connecting plate and lower connecting plate, and using the overlapping fit of the two, the connecting piece can be wrapped on the outside of the energy-absorbing box, so that the energy-absorbing box and the connecting piece can jointly withstand the inner side of the collision. The compression load improves the safety performance of the vehicle collision; moreover, the connector adopts a split design, which is conducive to improving the convenience of assembling the connector and the energy-absorbing box.
在上述的汽车防撞梁和吸能盒的连接结构中,所述连接部包括位于上连接板靠近防撞梁的一端且向防撞梁延伸的上连接部和位于下连接板靠近防撞梁的一端且向防撞梁延伸的下连接部,所述上连接部抵靠在防撞梁的上侧面上,所述下连接部抵靠在防撞梁的下侧面上,所述螺栓由上至下依次穿过上连接部、防撞梁和下连接部。通过以上设计,使得连接件和防撞梁得以实现连接,且配合上述螺栓的作用,以此提高整车碰撞的安全性能。In the above connection structure between the anti-collision beam and the crash box of the automobile, the connection part includes an upper connection part located at one end of the upper connection plate close to the anti-collision beam and extending toward the anti-collision beam, and an upper connection part located at the end of the lower connection plate close to the anti-collision beam. One end of the anti-collision beam and the lower connection part extending to the anti-collision beam, the upper connection part abuts on the upper side of the anti-collision beam, the lower connection part abuts on the lower side of the anti-collision beam, and the bolt is connected by the upper Pass through the upper connection part, the anti-collision beam and the lower connection part successively to the bottom. Through the above design, the connection between the connecting piece and the anti-collision beam can be realized, and the function of the above-mentioned bolt can be combined to improve the safety performance of the collision of the whole vehicle.
在上述的汽车防撞梁和吸能盒的连接结构中,所述连接件远离防撞梁的一端具有沿吸能盒长度方向延伸的延伸部,所述延伸部通过紧固件与吸能盒固连。通过以上延伸部的设计,增加了连接件与吸能盒的连接面积,这样能够提高本连接结构的连接强度,使得连接处不易发生断裂,从而提高整车碰撞的安全性能。In the above connection structure between the anti-collision beam and the crash box of the automobile, the end of the connecting piece away from the crash beam has an extension extending along the length direction of the crash box, and the extension is connected to the crash box through a fastener. Fixed connection. Through the above design of the extension part, the connection area between the connector and the crash box is increased, which can improve the connection strength of the connection structure, making the connection difficult to break, thereby improving the safety performance of the vehicle collision.
在上述的汽车防撞梁和吸能盒的连接结构中,所述延伸部上具有向外隆起的隆起部。延伸板的隆起部可以降低其对吸能盒可压溃性能的影响,使吸能盒能够在碰撞中进行充分变形压溃,以此更好的吸收碰撞能够,从而提高整车碰撞的安全性能。In the connection structure between the anti-collision beam and the crash box of the automobile mentioned above, the extension part has a raised part raised outwards. The bulge of the extension plate can reduce its impact on the crushability of the crash box, so that the crash box can be fully deformed and crushed in a collision, so as to better absorb the crash energy, thereby improving the safety performance of the vehicle collision .
在上述的汽车防撞梁和吸能盒的连接结构中,所述螺栓上套设有套筒,所述套筒穿设在防撞梁内。通过以上套筒设计,能够使得螺栓本身不易在碰撞中弯曲,使得螺栓能够更好的将碰撞力传递分散到防撞梁内部,以此提高整车碰撞的安全性能。In the above-mentioned connection structure between the anti-collision beam and the energy-absorbing box of the automobile, a sleeve is sheathed on the bolt, and the sleeve is passed through the anti-collision beam. Through the above sleeve design, the bolt itself is not easy to bend in the collision, so that the bolt can better transmit the collision force to the inside of the anti-collision beam, thereby improving the safety performance of the vehicle collision.
作为优先,在上述的汽车防撞梁和吸能盒的连接结构中,所述螺栓具有两个,两个螺栓的螺杆位置分别与吸能盒的左右两侧边的位置对应。通过以上螺栓的布置设计,使得碰撞力能够更好的被传递分散,并且传递到吸能盒上的力能够正对吸能盒,这样使得吸能盒能够更好的发挥作用,以此提高整车碰撞的安全性能。As a preference, in the connection structure between the automobile anti-collision beam and the crash box, there are two bolts, and the screw positions of the two bolts correspond to the positions of the left and right sides of the crash box respectively. Through the arrangement design of the above bolts, the collision force can be better transmitted and dispersed, and the force transmitted to the energy-absorbing box can be directly facing the energy-absorbing box, so that the energy-absorbing box can play a better role, thereby improving the overall car crash safety performance.
在上述的汽车防撞梁和吸能盒的连接结构中,所述防撞梁内具有沿水平方向布置的加强板筋,所述螺栓穿过加强板筋并与加强板筋垂直。通过以上螺栓和加强板筋的配合,使得防撞梁所受碰撞力能够通过螺栓传递分散到加强板筋上,使得作用力不集中在防撞梁的上下侧面上,这样使得防撞梁和连接件通过螺栓连接的连接处不易发生断裂,从而提高整车碰撞的安全性能。In the connection structure between the automobile anti-collision beam and the energy-absorbing box, the anti-collision beam has reinforcement ribs arranged in the horizontal direction, and the bolts pass through the reinforcement ribs and are perpendicular to the reinforcement ribs. Through the cooperation of the above bolts and reinforcement bars, the collision force on the anti-collision beam can be transmitted to the reinforcement bars through the bolts, so that the force is not concentrated on the upper and lower sides of the anti-collision beam, so that the anti-collision beam and the connection The joints where the parts are connected by bolts are not easy to break, thereby improving the safety performance of the vehicle collision.
在上述的汽车防撞梁和吸能盒的连接结构中,所述紧固件为抽芯铆钉。抽芯铆钉工艺简单,连接强度高;作为替代,上述紧固件也可采用螺钉。In the above connection structure between the anti-collision beam and the crash box of the automobile, the fastener is a blind rivet. Blind rivets have a simple process and high connection strength; as an alternative, the above fasteners can also use screws.
与现有技术相比,本汽车防撞梁和吸能盒的连接结构具有以下优点:本连接结构装配简单,结构设计合理,连接强度高,在高速中心柱碰撞时不容易发生断裂,并且吸能盒连接端可压溃性能影响较小,对整车碰撞的安全性能有显著提高。Compared with the prior art, the connection structure of the automobile anti-collision beam and the energy-absorbing box has the following advantages: the connection structure is simple to assemble, the structure design is reasonable, the connection strength is high, it is not easy to break when the high-speed center column collides, and the absorption The impact on the crushability of the connection end of the energy box is small, and the safety performance of the collision of the whole vehicle is significantly improved.
附图说明Description of drawings
图1是本汽车防撞梁和吸能盒的连接结构的示意图。Fig. 1 is a schematic diagram of the connection structure of the automobile anti-collision beam and the energy-absorbing box.
图2是本连接件与螺栓配合的结构示意图。Fig. 2 is a schematic diagram of the structure of the connecting piece and the bolt.
图中,1、连接件;11、上连接板;12、下连接板;1a、连接部;1a1、上连接部;1a2、下连接部;1b、延伸部;1b1、隆起部;3、螺栓;4、套筒;a、吸能盒;b、防撞梁;b1、加强板筋。In the figure, 1, connecting piece; 11, upper connecting plate; 12, lower connecting plate; 1a, connecting part; 1a1, upper connecting part; 1a2, lower connecting part; 1b, extending part; 1b1, raised part; 3, bolt ; 4. Sleeve; a. Energy-absorbing box; b. Anti-collision beam; b1. Reinforcement bar.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
具体来说,如图1所示,本汽车包括采用铝合金材料制成的防撞梁b和吸能盒a。本连接结构包括采用钢板制成且呈环状的连接件1,该连接件1包裹在吸能盒a的外周上且通过紧固件固连,连接件1靠近防撞梁b的一端具有连接部1a,连接部1a与防撞梁b的上下侧面抵靠且通过螺栓3固连。螺栓3具有两个,且沿竖向贯穿防撞梁b,两个螺栓3的螺杆位置分别与吸能盒a的左右两侧边的位置对应。同时,本实施例中,防撞梁b内具有沿水平方向布置的加强板筋b 1,螺栓3上套设有套筒4,套筒4穿过加强板筋b1并与加强板筋b1垂直。Specifically, as shown in FIG. 1 , the automobile includes an anti-collision beam b and an energy-absorbing box a made of aluminum alloy materials. The connection structure includes a ring-shaped connecting
更具体地,如图2所示,连接件1包括呈U形的上连接板11和呈U形的下连接板12,上连接板11和下连接板12分别套在吸能盒a上,上连接板11和下连接板12相互交叠并包围吸能盒a的四周边;上连接板11、下连接板12以及两者的交叠处均通过紧固件与吸能盒a固连。连接部1a包括位于上连接板11靠近防撞梁b的一端且向防撞梁b延伸的上连接部1a1和位于下连接板12靠近防撞梁b的一端且向防撞梁b延伸的下连接部1a2,上连接部1a1抵靠在防撞梁b的上侧面上,下连接部1a2抵靠在防撞梁b的下侧面上,螺栓3由上至下依次穿过上连接部1a1、防撞梁b和下连接部1a2。连接件1远离防撞梁b的一端具有沿吸能盒a长度方向延伸的延伸部1b,延伸部1b通过紧固件与吸能盒a固连。延伸部1b上具有向外隆起的隆起部1b1。本实施例中,上述紧固件为抽芯铆钉。More specifically, as shown in FIG. 2 , the connecting
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了连接件1、上连接板11、下连接板12、连接部1a、上连接部1a1、下连接部1a2、延伸部1b、隆起部1b1、螺栓3、套筒4、吸能盒a、防撞梁b、加强板筋b 1等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although the
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| CN112937483B (en) * | 2021-01-18 | 2022-11-15 | 武汉路特斯汽车有限公司 | Automobile anti-collision beam and automobile |
| CN113002476B (en) * | 2021-02-05 | 2024-07-02 | 马鞍山市新马精密铝业有限责任公司 | Energy absorption box of pedestrian anti-collision beam, press mounting equipment and use method thereof |
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| JP7419327B2 (en) * | 2021-12-03 | 2024-01-22 | 豊田鉄工株式会社 | crash box |
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