CN110616484A - Method for preparing piezoelectric PVDF (polyvinylidene fluoride) coated carbon fiber by electrostatic spinning technology - Google Patents
Method for preparing piezoelectric PVDF (polyvinylidene fluoride) coated carbon fiber by electrostatic spinning technology Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种用静电纺丝技术制备压电PVDF包覆碳纤维的方法,属于柔性压电材料领域。The invention relates to a method for preparing piezoelectric PVDF-coated carbon fibers by electrostatic spinning technology, and belongs to the field of flexible piezoelectric materials.
背景技术Background technique
压电纤维是一种机械能和电能互相转化的功能性材料,压电材料是指由于静压力的变化产生相应感应电荷的变化的材料。目前研究的压电材料大多是膜状或块状,压电纤维作为一种特殊的压电材料形式应用越来越广泛。聚偏氟乙烯(PVDF)作为一种压电材料,具有很强的压电效应,是目前在压电高分子材料中研究的较为系统、应用最广泛的高聚物。与目前常用的高聚物相比(如石英、压电陶瓷类)它还有声阻抗小、频率响应宽、介电常数小、耐冲击性强、便于加工成任意形状等优点。Piezoelectric fiber is a functional material that converts mechanical energy and electrical energy. Piezoelectric material refers to the material that changes the corresponding induced charge due to the change of static pressure. Most of the piezoelectric materials studied at present are in the form of films or blocks, and piezoelectric fibers, as a special form of piezoelectric materials, are more and more widely used. As a piezoelectric material, polyvinylidene fluoride (PVDF) has a strong piezoelectric effect and is currently the most systematic and widely used polymer in piezoelectric polymer materials. Compared with the currently commonly used polymers (such as quartz and piezoelectric ceramics), it also has the advantages of small acoustic impedance, wide frequency response, small dielectric constant, strong impact resistance, and easy processing into arbitrary shapes.
随着科学技术的不断发展,传统方法制备PVDF压电薄膜的技术已经十分成熟,由于静电纺丝技术具有操作简单,成本低等优点,故利用静电纺丝纺制PVDF压电薄膜是目前广泛推崇的手段。通过静电纺丝技术制备出具有压电性能的纱线,可以更便捷的将其应用于织物中,故本发明提供了一种通过静电纺丝技术制备压电PVDF包覆碳纤维的方法。由于碳纤维是一种含碳量在95%以上的高强度、高模量的新型纤维材料,其具有良好的导电性能,故可作为芯纱,通过静电纺丝技术与压电PVDF结合制备包芯纱。With the continuous development of science and technology, the traditional method of preparing PVDF piezoelectric film technology has been very mature, because the electrospinning technology has the advantages of simple operation and low cost, so the use of electrospinning to spin PVDF piezoelectric film is currently widely respected. s method. Yarns with piezoelectric properties are prepared by electrospinning technology, which can be more conveniently applied to fabrics, so the present invention provides a method for preparing piezoelectric PVDF-coated carbon fibers by electrospinning technology. Since carbon fiber is a high-strength, high-modulus new fiber material with a carbon content of more than 95%, it has good electrical conductivity, so it can be used as a core yarn, and the core is prepared by combining electrospinning technology with piezoelectric PVDF yarn.
发明内容Contents of the invention
本发明利用碳纤维良好的导电性,能将PVDF产生的压电信号导出,同时静电纺丝技术设备简单、成本低廉、操作简单。基于上述条件,本发明提供一种用静电纺丝技术制备压电PVDF包覆碳纤维的方法,具体包括以下步骤:The invention utilizes the good electrical conductivity of the carbon fiber to derive the piezoelectric signal generated by PVDF, and at the same time, the electrospinning technology has simple equipment, low cost and simple operation. Based on the above conditions, the present invention provides a method for preparing piezoelectric PVDF-coated carbon fibers with electrospinning technology, which specifically includes the following steps:
1)将反应容器和磁子用去离子水清洗后烘干,将作为纺丝液溶质的聚偏氟乙烯(PVDF)和溶剂N,N-二甲基甲酰胺(DMF)在反应容器中混合,向混合溶液中放入磁子对混合溶液进行密封处理,将密封的反应容器置于水浴锅中缓慢加热,利用磁子搅拌装置进行搅拌,然后静置冷却,得到纺丝液;1) Wash the reaction vessel and magneton with deionized water and dry them, and mix polyvinylidene fluoride (PVDF) and solvent N,N-dimethylformamide (DMF) as the spinning solution solute in the reaction vessel Putting magnets into the mixed solution to seal the mixed solution, placing the sealed reaction vessel in a water bath for slow heating, stirring with a magnetic stirring device, and then standing for cooling to obtain a spinning solution;
2)用注射器抽取步骤1)中得到的纺丝液,将注射器固定于注射泵中,调节静电纺丝参数,将喷丝头分别接高伏电压正负极,溶液在电场力的作用下在喷丝头的泰勒锥顶点被加速,最终通过足够大的电场力克服表面张力喷射细流,细流在喇叭口处形成纤维网。同时碳纤维通过喇叭口后,从PVDF纤维网中被卷绕辊拉出,从而使压电PVDF通过旋转的喇叭口均匀地包覆在碳纤维上并最终被卷绕辊收集,得到以碳纤维为芯纱,压电PVDF包覆的包芯纱;2) Extract the spinning solution obtained in step 1) with a syringe, fix the syringe in the syringe pump, adjust the electrospinning parameters, connect the spinneret to the positive and negative electrodes of high voltage voltage respectively, and the solution will flow under the action of the electric field force. The apex of the Taylor cone of the spinneret is accelerated, and finally the surface tension is overcome by a sufficiently large electric field force to spray fine streams, and the fine streams form fiber webs at the bell mouth. At the same time, after the carbon fiber passes through the bell mouth, it is pulled out from the PVDF fiber net by the winding roller, so that the piezoelectric PVDF is evenly coated on the carbon fiber through the rotating bell mouth and finally collected by the winding roller to obtain a carbon fiber as the core yarn. , Piezoelectric PVDF-coated core-spun yarn;
3)将步骤2)中所制备的包芯纱放入烘箱中烘干,最终得到碳纤维-PVDF压电包芯纱。3) Put the core-spun yarn prepared in step 2) into an oven to dry, and finally obtain the carbon fiber-PVDF piezoelectric core-spun yarn.
进一步的,水浴锅温度60℃~80℃,磁子搅拌时间4h~5h,纺丝液中PVDF的浓度为8%~12%。Further, the temperature of the water bath is 60°C-80°C, the magnetic stirring time is 4h-5h, and the concentration of PVDF in the spinning solution is 8%-12%.
进一步的,静电纺丝参数如下:纺丝液挤出速度为0.3ml/h~0.7ml/h,纺丝距离为6cm~10cm,双针头距离为10cm~15cm,纺丝电压为4KV~5KV,卷绕辊的转速为0.02mm/s~0.2mm/s,喇叭口的转速为300rpm~800rpm,静电纺丝环境温度为20±2℃,相对湿度为60±5%。Further, the electrospinning parameters are as follows: the extrusion speed of the spinning solution is 0.3ml/h-0.7ml/h, the spinning distance is 6cm-10cm, the distance between the two needles is 10cm-15cm, and the spinning voltage is 4KV-5KV, The rotation speed of the winding roller is 0.02mm/s-0.2mm/s, the rotation speed of the bell mouth is 300rpm-800rpm, the temperature of the electrospinning environment is 20±2°C, and the relative humidity is 60±5%.
进一步的,烘干温度为80℃~100℃,烘干时间为2h~5h。Further, the drying temperature is 80°C-100°C, and the drying time is 2h-5h.
本发明是一种用静电纺丝技术制备压电PVDF包覆碳纤维的方法,具有以下有益效果:The invention is a method for preparing piezoelectric PVDF-coated carbon fiber by electrospinning technology, which has the following beneficial effects:
(1)此方法采用的静电纺丝技术设备简单、成本低廉、操作简单,且静电纺工序本身具有极化的作用,省去了后续极化步骤。(1) The electrospinning technology used in this method has simple equipment, low cost, and simple operation, and the electrospinning process itself has a polarization effect, eliminating the need for subsequent polarization steps.
(2)碳纤维具有良好的力学性能和导电性,将其作为芯纱可充分发挥其力学性能,并将PVDF产生的压电信号导出。(2) Carbon fiber has good mechanical properties and electrical conductivity. Using it as a core yarn can give full play to its mechanical properties and export the piezoelectric signal generated by PVDF.
(3)相对于目前大多数利用静电纺丝技术制备PVDF压电薄膜,本发明利用静电纺丝技术制备出碳纤维-PVDF压电纱线,可以更便捷的将其应用于压电织物的织造中。(3) Compared with most current PVDF piezoelectric films prepared by electrospinning technology, the present invention uses electrospinning technology to prepare carbon fiber-PVDF piezoelectric yarns, which can be more conveniently applied to the weaving of piezoelectric fabrics .
附图说明Description of drawings
图1是一种碳纤维-PVDF压电包芯纱的制备装置的装置示意图。Fig. 1 is a device schematic diagram of a carbon fiber-PVDF piezoelectric core-spun yarn preparation device.
图2是实施例3示出的一种碳纤维-PVDF压电包芯纱的表面SEM图。Fig. 2 is a surface SEM image of a carbon fiber-PVDF piezoelectric core-spun yarn shown in Example 3.
图3是实施例3示出的一种碳纤维-PVDF压电包芯纱的截面SEM图,Fig. 3 is a cross-sectional SEM diagram of a carbon fiber-PVDF piezoelectric core-spun yarn shown in Example 3,
图4是实施例3示出的一种碳纤维-PVDF压电包芯纱的压电电压测试结果图。Fig. 4 is a graph showing the piezoelectric voltage test results of a carbon fiber-PVDF piezoelectric core-spun yarn shown in Example 3.
附图中,各标号所代表的部件如下:In the accompanying drawings, the parts represented by each label are as follows:
1、碳纤维,2、喇叭口,3、注射针头,4、纤维网,5、包芯纱,6、卷绕辊,7、PVDF,8、碳纤维。1. Carbon fiber, 2. Bell mouth, 3. Injection needle, 4. Fiber mesh, 5. Core-spun yarn, 6. Winding roller, 7. PVDF, 8. Carbon fiber.
具体实施方式Detailed ways
为使本发明的技术方案更加清楚明白,以下结合实施例对本发明作进一步详细介绍。In order to make the technical solution of the present invention clearer, the present invention will be further described in detail below in conjunction with the examples.
实施例一Embodiment one
1)将反应容器和磁子用去离子水清洗后烘干,称取0.8克聚偏氟乙烯(PVDF)和9.2克N,N-二甲基甲酰胺(DMF)混合,向混合溶液中放入磁子后对混溶液进行密封处理,将密封的反应容器置于水浴锅中缓慢加热,加热到70℃,利用磁子搅拌装置进行搅拌,搅拌时间为5h,然后静置冷却至室温,得到纺丝液;1) Wash the reaction vessel and the magnetron with deionized water and dry them, weigh 0.8 g of polyvinylidene fluoride (PVDF) and 9.2 g of N,N-dimethylformamide (DMF) and mix them, and put them into the mixed solution After adding the magnet, seal the mixed solution, place the sealed reaction vessel in a water bath and heat slowly to 70°C, stir with a magnetic stirring device for 5 hours, then let it stand and cool to room temperature to obtain spinning solution;
2)用注射器抽取步骤1)中得到的纺丝液,将碳纤维作为芯纱,利用静电纺丝法制备碳纤维-PVDF压电包芯纱,纺丝液挤出速度为0.5ml/h、纺丝距离为8cm、双针头距离为12cm、纺丝电压为4.5KV、卷绕辊的转速为0.05mm/s、喇叭口转速为500rpm、静电纺丝环境温度为20±2℃、相对湿度为60±5%;2) Extract the spinning solution obtained in step 1) with a syringe, use carbon fiber as the core yarn, and prepare carbon fiber-PVDF piezoelectric core-spun yarn by electrospinning. The extrusion speed of the spinning solution is 0.5ml/h, and the spinning The distance between the two needles is 8cm, the distance between the two needles is 12cm, the spinning voltage is 4.5KV, the speed of the winding roller is 0.05mm/s, the speed of the bell mouth is 500rpm, the temperature of the electrospinning environment is 20±2℃, and the relative humidity is 60± 5%;
3)将步骤2)中所制备的碳纤维-PVDF压电包芯纱放入烘箱中烘干,烘干温度为80℃,烘干时间为3h,最终得到碳纤维-PVDF压电包芯纱。3) Put the carbon fiber-PVDF piezoelectric core-spun yarn prepared in step 2) into an oven for drying at a drying temperature of 80° C. and a drying time of 3 hours to finally obtain a carbon fiber-PVDF piezoelectric core-spun yarn.
实施例二Embodiment two
1)将反应容器和磁子用去离子水清洗后烘干,称取0.8克聚偏氟乙烯(PVDF)和9.2克N,N-二甲基甲酰胺(DMF)混合,向混合溶液中放入磁子后对混溶液进行密封处理,将密封的反应容器置于水浴锅中缓慢加热,加热到70℃,利用磁子搅拌装置进行搅拌,搅拌时间为5h,然后静置冷却至室温,得到纺丝液;1) Wash the reaction vessel and the magnetron with deionized water and dry them, weigh 0.8 g of polyvinylidene fluoride (PVDF) and 9.2 g of N,N-dimethylformamide (DMF) and mix them, and put them into the mixed solution After adding the magnet, seal the mixed solution, place the sealed reaction vessel in a water bath and heat slowly to 70°C, stir with a magnetic stirring device for 5 hours, then let it stand and cool to room temperature to obtain spinning solution;
2)用注射器抽取步骤1)中得到的纺丝液,将碳纤维作为芯纱,利用静电纺丝法制备碳纤维-PVDF压电包芯纱,纺丝液挤出速度为0.5ml/h、纺丝距离为8cm、双针头距离为12cm、纺丝电压为4.5KV、卷绕辊的转速为0.2mm/s、喇叭口转速为500rpm、静电纺丝环境温度为20±2℃、相对湿度为60±5%;2) Extract the spinning solution obtained in step 1) with a syringe, use carbon fiber as the core yarn, and prepare carbon fiber-PVDF piezoelectric core-spun yarn by electrospinning. The extrusion speed of the spinning solution is 0.5ml/h, and the spinning The distance between the two needles is 8cm, the distance between the two needles is 12cm, the spinning voltage is 4.5KV, the speed of the winding roller is 0.2mm/s, the speed of the bell mouth is 500rpm, the temperature of the electrospinning environment is 20±2℃, and the relative humidity is 60± 5%;
3)将步骤2)中所制备的碳纤维-PVDF压电包芯纱放入烘箱中烘干,烘干温度为80℃,烘干时间为3h,最终得到碳纤维-PVDF压电包芯纱。3) Put the carbon fiber-PVDF piezoelectric core-spun yarn prepared in step 2) into an oven for drying at a drying temperature of 80° C. and a drying time of 3 hours to finally obtain a carbon fiber-PVDF piezoelectric core-spun yarn.
实施例三Embodiment Three
1)将反应容器和磁子用去离子水清洗后烘干,称取1克聚偏氟乙烯(PVDF)和9克N,N-二甲基甲酰胺(DMF)混合,向混合溶液中放入磁子后对混溶液进行密封处理,将密封的反应容器置于水浴锅中缓慢加热,加热到70℃,利用磁子搅拌装置进行搅拌,搅拌时间为5h,然后静置冷却至室温,得到纺丝液;1) Wash the reaction vessel and magnetron with deionized water and dry them, weigh 1 gram of polyvinylidene fluoride (PVDF) and 9 grams of N,N-dimethylformamide (DMF) and mix them, and put them into the mixed solution After adding the magnet, seal the mixed solution, place the sealed reaction vessel in a water bath and heat slowly to 70°C, stir with a magnetic stirring device for 5 hours, then let it stand and cool to room temperature to obtain spinning solution;
2)用注射器抽取步骤1)中得到的纺丝液,将碳纤维作为芯纱,利用静电纺丝法制备碳纤维-PVDF压电包芯纱,纺丝液挤出速度为0.5ml/h、纺丝距离为8cm、双针头距离为12cm、纺丝电压为4.5KV、卷绕辊的转速为0.05mm/s、喇叭口转速为500rpm、静电纺丝环境温度为20±2℃、相对湿度为60±5%;2) Extract the spinning solution obtained in step 1) with a syringe, use carbon fiber as the core yarn, and prepare carbon fiber-PVDF piezoelectric core-spun yarn by electrospinning. The extrusion speed of the spinning solution is 0.5ml/h, and the spinning The distance between the two needles is 8cm, the distance between the two needles is 12cm, the spinning voltage is 4.5KV, the speed of the winding roller is 0.05mm/s, the speed of the bell mouth is 500rpm, the temperature of the electrospinning environment is 20±2℃, and the relative humidity is 60± 5%;
3)将步骤2)中所制备的碳纤维-PVDF压电包芯纱放入烘箱中烘干,烘干温度为80℃,烘干时间为3h,最终得到碳纤维-PVDF压电包芯纱。3) Put the carbon fiber-PVDF piezoelectric core-spun yarn prepared in step 2) into an oven for drying at a drying temperature of 80° C. and a drying time of 3 hours to finally obtain a carbon fiber-PVDF piezoelectric core-spun yarn.
实施例四Embodiment four
1)将反应容器和磁子用去离子水清洗后烘干,称取1克聚偏氟乙烯(PVDF)和9克N,N-二甲基甲酰胺(DMF)混合,向混合溶液中放入磁子后对混溶液进行密封处理,将密封的反应容器置于水浴锅中缓慢加热,加热到70℃,利用磁子搅拌装置进行搅拌,搅拌时间为5h,然后静置冷却至室温,得到纺丝液;1) Wash the reaction vessel and magnetron with deionized water and dry them, weigh 1 gram of polyvinylidene fluoride (PVDF) and 9 grams of N,N-dimethylformamide (DMF) and mix them, and put them into the mixed solution After adding the magnet, seal the mixed solution, place the sealed reaction vessel in a water bath and heat slowly to 70°C, stir with a magnetic stirring device for 5 hours, then let it stand and cool to room temperature to obtain spinning solution;
2)用注射器抽取步骤1)中得到的纺丝液,将碳纤维作为芯纱,利用静电纺丝法制备碳纤维-PVDF压电包芯纱,纺丝液挤出速度为0.5ml/h、纺丝距离为8cm、双针头距离为12cm、纺丝电压为4.5KV、卷绕辊的转速为0.2mm/s、喇叭口转速为500rpm、静电纺丝环境温度为20±2℃、相对湿度为60±5%;2) Extract the spinning solution obtained in step 1) with a syringe, use carbon fiber as the core yarn, and prepare carbon fiber-PVDF piezoelectric core-spun yarn by electrospinning. The extrusion speed of the spinning solution is 0.5ml/h, and the spinning The distance between the two needles is 8cm, the distance between the two needles is 12cm, the spinning voltage is 4.5KV, the speed of the winding roller is 0.2mm/s, the speed of the bell mouth is 500rpm, the temperature of the electrospinning environment is 20±2℃, and the relative humidity is 60± 5%;
3)将步骤2)中所制备的碳纤维-PVDF压电包芯纱放入烘箱中烘干,烘干温度为80℃,烘干时间为3h,最终得到碳纤维-PVDF压电包芯纱。3) Put the carbon fiber-PVDF piezoelectric core-spun yarn prepared in step 2) into an oven for drying at a drying temperature of 80° C. and a drying time of 3 hours to finally obtain a carbon fiber-PVDF piezoelectric core-spun yarn.
实施例五Embodiment five
1)将反应容器和磁子用去离子水清洗后烘干,称取1.2克聚偏氟乙烯(PVDF)和8.8克N,N-二甲基甲酰胺(DMF)混合,向混合溶液中放入磁子后对混溶液进行密封处理,将密封的反应容器置于水浴锅中缓慢加热,加热到70℃,利用磁子搅拌装置进行搅拌,搅拌时间为5h,然后静置冷却至室温,得到纺丝液;1) Wash the reaction vessel and magnetron with deionized water and dry them, weigh 1.2 grams of polyvinylidene fluoride (PVDF) and 8.8 grams of N,N-dimethylformamide (DMF) and mix them, and put them into the mixed solution After adding the magnet, seal the mixed solution, place the sealed reaction vessel in a water bath and heat slowly to 70°C, stir with a magnetic stirring device for 5 hours, then let it stand and cool to room temperature to obtain spinning solution;
2)用注射器抽取步骤1)中得到的纺丝液,将碳纤维作为芯纱,利用静电纺丝法制备碳纤维-PVDF压电包芯纱,纺丝液挤出速度为0.5ml/h、纺丝距离为8cm、双针头距离为12cm、纺丝电压为4.5KV、卷绕辊的转速为0.05mm/s、喇叭口转速为500rpm、静电纺丝环境温度为20±2℃、相对湿度为60±5%;2) Extract the spinning solution obtained in step 1) with a syringe, use carbon fiber as the core yarn, and prepare carbon fiber-PVDF piezoelectric core-spun yarn by electrospinning. The extrusion speed of the spinning solution is 0.5ml/h, and the spinning The distance between the two needles is 8cm, the distance between the two needles is 12cm, the spinning voltage is 4.5KV, the speed of the winding roller is 0.05mm/s, the speed of the bell mouth is 500rpm, the temperature of the electrospinning environment is 20±2℃, and the relative humidity is 60± 5%;
3)将步骤2)中所制备的碳纤维-PVDF压电包芯纱放入烘箱中烘干,烘干温度为80℃,烘干时间为3h,最终得到碳纤维-PVDF压电包芯纱。3) Put the carbon fiber-PVDF piezoelectric core-spun yarn prepared in step 2) into an oven for drying at a drying temperature of 80° C. and a drying time of 3 hours to finally obtain a carbon fiber-PVDF piezoelectric core-spun yarn.
实施例六Embodiment six
1)将反应容器和磁子用去离子水清洗后烘干,称取1.2克聚偏氟乙烯(PVDF)和8.8克N,N-二甲基甲酰胺(DMF)混合,向混合溶液中放入磁子后对混溶液进行密封处理,将密封的反应容器置于水浴锅中缓慢加热,加热到70℃,利用磁子搅拌装置进行搅拌,搅拌时间为5h,然后静置冷却至室温,得到纺丝液;1) Wash the reaction vessel and magnetron with deionized water and dry them, weigh 1.2 grams of polyvinylidene fluoride (PVDF) and 8.8 grams of N,N-dimethylformamide (DMF) and mix them, put them into the mixed solution After adding the magnet, seal the mixed solution, place the sealed reaction vessel in a water bath and heat slowly to 70°C, stir with a magnet stirring device for 5 hours, then let it stand and cool to room temperature to obtain spinning solution;
2)用注射器抽取步骤1)中得到的纺丝液,将碳纤维作为芯纱,利用静电纺丝法制备碳纤维-PVDF压电包芯纱,纺丝液挤出速度为0.5ml/h、纺丝距离为8cm、双针头距离为12cm、纺丝电压为4.5KV、卷绕辊的转速为0.2mm/s、喇叭口转速为500rpm、静电纺丝环境温度为20±2℃、相对湿度为60±5%;2) Extract the spinning solution obtained in step 1) with a syringe, use the carbon fiber as the core yarn, and prepare the carbon fiber-PVDF piezoelectric core-spun yarn by electrospinning, the extrusion speed of the spinning solution is 0.5ml/h, and the spinning The distance between the two needles is 8cm, the distance between the two needles is 12cm, the spinning voltage is 4.5KV, the speed of the winding roller is 0.2mm/s, the speed of the bell mouth is 500rpm, the temperature of the electrospinning environment is 20±2℃, and the relative humidity is 60± 5%;
3)将步骤2)中制备的碳纤维-PVDF压电包芯纱放入烘箱中烘干,烘干温度为80℃,烘干时间为3h,最终得到碳纤维-PVDF压电包芯纱。3) Put the carbon fiber-PVDF piezoelectric core-spun yarn prepared in step 2) into an oven for drying at a drying temperature of 80° C. and a drying time of 3 hours to finally obtain a carbon fiber-PVDF piezoelectric core-spun yarn.
表1:实施例一至六包芯纱性能检测结果Table 1: embodiment one to six core-spun yarn performance detection results
以上所述仅为本发明的个别实施例而己,并不以本发明为限制,凡在本发明的原则之内所作的均等修改、等同替换和改进等,均应包含在本发明的专利涵盖范围内。The above descriptions are only individual embodiments of the present invention, and are not limited to the present invention. All equal modifications, equivalent replacements and improvements made within the principles of the present invention should be included in the scope of the patent of the present invention. within range.
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