CN110630304B - A hollow anchor rod with geological detection and anchoring functions and an exhaust grouting method thereof - Google Patents
A hollow anchor rod with geological detection and anchoring functions and an exhaust grouting method thereof Download PDFInfo
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- CN110630304B CN110630304B CN201910959726.0A CN201910959726A CN110630304B CN 110630304 B CN110630304 B CN 110630304B CN 201910959726 A CN201910959726 A CN 201910959726A CN 110630304 B CN110630304 B CN 110630304B
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D17/00—Excavations; Bordering of excavations; Making embankments
- E02D17/20—Securing of slopes or inclines
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/74—Means for anchoring structural elements or bulkheads
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/02—Setting anchoring-bolts with provisions for grouting
- E21D20/021—Grouting with inorganic components, e.g. cement
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0026—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0093—Accessories
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Abstract
Description
技术领域Technical Field
本发明属于地质勘探及建筑支护技术,具体涉及一种具有地质探测和锚固功能的中空锚杆及其排气注浆方法。The invention belongs to geological exploration and building support technology, and in particular relates to a hollow anchor rod with geological detection and anchoring functions and an exhaust grouting method thereof.
背景技术Background Art
传统锚杆一般为简单的开有锚杆孔的中空杆。在岩石或建筑物上通过钻头钻出锚孔之后,将传统锚杆放入锚孔之中,通过锚杆露出锚孔外一端的锚杆孔注入砂浆,从止浆塞小孔内排气排浆,注浆砂浆及锚杆孔周围的岩屑极易堵死止浆塞小孔,造成排气不畅,注浆压力升高,浆液难以进入锚孔内,导致锚孔内的锚杆与锚孔内壁四周的岩层无法连接为一体,无法实现注浆,也无法到达设计要求的全长粘结。Traditional anchor rods are generally simple hollow rods with anchor holes. After drilling an anchor hole on a rock or building with a drill bit, the traditional anchor rod is placed in the anchor hole, and mortar is injected through the anchor hole at one end of the anchor rod that is exposed outside the anchor hole. The gas and grout are discharged from the small holes of the grout plug. The grouting mortar and the rock debris around the anchor hole can easily block the small holes of the grout plug, resulting in poor gas discharge, increased grouting pressure, and difficulty for slurry to enter the anchor hole, resulting in the inability to connect the anchor rod in the anchor hole with the rock layer around the inner wall of the anchor hole, making it impossible to achieve grouting and achieve the full-length bonding required by the design.
另外,传统涨壳锚杆由于涨壳头设计的缺陷,需要反复抽拉才能张开,其瞬间抗拔力无法达到设计要求;也由于传统锚杆不能简单快速地张开涨壳头、瞬间达到张拉所需要的强度,操作时需要较多人力,首先需三人以上将锚杆送入锚孔内、顶着锚杆,还需要另外的一人另行用注浆机进行注浆,且时刻担心锚杆会从锚孔内掉落,施工安全风险很大;而且传统锚杆送达锚孔底部不能自动调节涨壳,锚头张开尺寸受限制,预测芯片不能紧密地与岩层结合,无法测量地质灾害变化,及注浆的密实度、锚杆的长短等信息,会导致软弱地层的锚杆发生脱落,无法实现张拉,也无法实现地质预测功能。In addition, due to the design defects of the expansion head, traditional expansion anchor rods need to be pulled repeatedly before they can open, and their instantaneous pull-out resistance cannot meet the design requirements. Also, because traditional anchor rods cannot simply and quickly open the expansion head and instantly reach the strength required for tensioning, more manpower is required during operation. First, more than three people are required to send the anchor rod into the anchor hole and support the anchor rod. Another person is required to use a grouting machine to grout, and there is always a worry that the anchor rod will fall out of the anchor hole, which poses a great safety risk in construction. Moreover, traditional anchor rods cannot automatically adjust the expansion shell when they reach the bottom of the anchor hole, and the opening size of the anchor head is limited. The prediction chip cannot be tightly combined with the rock formation and cannot measure changes in geological disasters, as well as information such as the density of grouting and the length of the anchor rod. This will cause the anchor rod in soft strata to fall off, making it impossible to achieve tensioning or geological prediction functions.
为此,需要研发一种同时具有地质探测和锚固功能的中空锚杆及其排气注浆方法,用于铁路隧道、公路隧道、高边坡的防护以及地下建筑支护、电站及城市中高层建筑基坑支护、河坝和桥墩堤岸的加固,起到良好的锚固功效,并具备强大的地质预测功能,具体包括:实时探测地下岩层压力、位移、温度、弯曲度等,相关数据通过前端处理器计算后随时上传;按照断面布设若干该中空锚杆,随时记录分析锚杆注浆流量数据、锚杆长短、岩层压力变化等,预测、防范地质灾害。To this end, it is necessary to develop a hollow anchor rod and its exhaust grouting method that have both geological detection and anchoring functions, which can be used for the protection of railway tunnels, highway tunnels, high slopes, underground building support, power station and urban medium and high-rise building foundation pit support, river dam and bridge pier embankment reinforcement, and play a good anchoring effect. It also has powerful geological prediction functions, including: real-time detection of underground rock pressure, displacement, temperature, curvature, etc., and the relevant data is uploaded at any time after calculation by the front-end processor; a number of such hollow anchor rods are arranged according to the cross section, and the anchor rod grouting flow data, anchor rod length, rock pressure changes, etc. are recorded and analyzed at any time to predict and prevent geological disasters.
发明内容Summary of the invention
发明目的:为了克服现有技术的缺陷,特设计制作一种具有地质探测和锚固功能的中空锚杆,锚固功能强大,能瞬间达到张拉所需强度,且操作方便安全,一人可以实现从打孔、装锚、注浆等操作,降低施工安全风险;锚头张开尺寸灵活、方便安装预测感应芯片,实现测量地质灾害预测及注浆的密实度、锚杆的长短等功能。Purpose of the invention: In order to overcome the defects of the prior art, a hollow anchor rod with geological detection and anchoring functions is specially designed and manufactured. The anchoring function is powerful and can instantly reach the required tensioning strength. The operation is convenient and safe. One person can complete operations such as drilling, anchoring, and grouting, thereby reducing construction safety risks. The opening size of the anchor head is flexible and the predictive sensing chip is convenient to install, so as to realize the measurement of geological disaster prediction, the density of grouting, the length of the anchor rod, etc.
本发明的另一个目的是设计所述中空锚杆的排气注浆方法,使注浆饱满且注浆压力低,真正实现排气注浆顺畅、锚杆全长粘结、锚固功能优良。Another object of the present invention is to design a venting grouting method for the hollow anchor rod so that the grouting is full and the grouting pressure is low, thereby truly achieving smooth venting grouting, full-length bonding of the anchor rod, and excellent anchoring function.
技术方案:一种具有地质探测和锚固功能的中空锚杆,包括涨壳锚头、锚杆、涨壳片、钢塞、止浆塞、注浆管、垫板、螺母、堵头,所述涨壳锚头安装在所述中空锚杆的顶端,通过涨壳片及钢塞与锚杆连接固定,其上设有预测感应芯片及排气排浆槽;所述锚杆内设有贯通的锚杆内孔,所述锚杆内孔内部设有预测传感器模块及信号传输线;所述涨壳锚头内部开设锚头内孔,且锚头内孔与锚杆内孔两者互相贯通;所述堵头设在所述锚杆远离涨壳锚头的另一端,所述信号传输线与堵头连接;所述止浆塞套装于所述锚杆上,用于固定锚杆,且便于封堵由钻头成型的锚孔口;所述垫板安装于止浆塞后端,所述注浆管穿过垫板及止浆塞,所述螺母拧紧于垫板后端,推动及巩固止浆塞和垫板;所述堵头外侧还连接有地质灾害预警传感器模块、供电装置、充电装置、信息交换模块以及通过无线远程连接的信息地面接收及处理系统。Technical solution: A hollow anchor rod with geological detection and anchoring functions, including an expansion shell anchor head, an anchor rod, an expansion shell sheet, a steel plug, a grouting plug, a grouting pipe, a pad, a nut, and a plug. The expansion shell anchor head is installed at the top of the hollow anchor rod, connected and fixed to the anchor rod through the expansion shell sheet and the steel plug, and is provided with a prediction sensor chip and an exhaust and grouting groove; a through anchor rod inner hole is provided in the anchor rod, and a prediction sensor module and a signal transmission line are provided inside the anchor rod inner hole; an anchor head inner hole is provided inside the expansion shell anchor head, and the anchor head inner hole and the anchor rod inner hole are mutually connected; The plug is arranged at the other end of the anchor rod away from the expansion shell anchor head, and the signal transmission line is connected to the plug; the grouting plug is sleeved on the anchor rod to fix the anchor rod and facilitate the sealing of the anchor hole formed by the drill bit; the pad is installed at the rear end of the grouting plug, the grouting pipe passes through the pad and the grouting plug, and the nut is tightened at the rear end of the pad to push and consolidate the grouting plug and the pad; the outside of the plug is also connected to a geological disaster early warning sensor module, a power supply device, a charging device, an information exchange module and an information ground receiving and processing system connected via wireless remote connection.
优选的,所述涨壳片为两片内部开设阶梯孔、外部设有阶梯圆的半圆柱片,两片所述涨壳片的前部分别与涨壳锚头后部的圆环槽扣合,外表面通过涨壳与涨壳锚头焊接固定,其后部从涨壳后部下方伸出;所述钢塞内部通过螺纹套装在锚杆上,其外部的圆锥面前端嵌入涨壳片内部的阶梯孔中。Preferably, the expansion shell pieces are two semi-cylindrical pieces with stepped holes inside and stepped circles outside. The front parts of the two expansion shell pieces are respectively buckled with the annular grooves at the rear part of the expansion shell anchor head, and the outer surfaces are welded and fixed to the expansion shell and the expansion shell anchor head, and the rear part thereof extends from below the rear part of the expansion shell; the interior of the steel plug is threadedly mounted on the anchor rod, and the front end of the external conical surface is embedded in the stepped hole inside the expansion shell piece.
进一步的,所述涨壳锚头和涨壳片的外表面相应位置上开有尺寸匹配的涨壳槽,所述涨壳通过焊接方式嵌入其中,将涨壳锚头和涨壳片在外部进行前后连接固定。Furthermore, shell expansion grooves of matching sizes are opened at corresponding positions on the outer surfaces of the shell expansion anchor head and the shell expansion sheet, and the shell expansion grooves are embedded therein by welding, so that the shell expansion anchor head and the shell expansion sheet are connected and fixed externally front and back.
优选的,所述涨壳片内部的阶梯孔包括圆柱孔和梯形圆锥孔;所述钢塞的外形为梯形圆锥体,其外部的圆锥面前端嵌入涨壳片内部的梯形圆锥孔中。当涨壳锚头被送达锚孔底部后,涨壳锚头顶端的排气排浆槽顶住了锚孔底部,此时操作人员顶住锚杆并轻轻旋转一下,由于钢塞随着锚杆推动和旋转,钢塞前端又嵌在涨壳片内部的梯形圆锥孔中,钢塞的推动力和旋转力使得梯形圆锥孔对应位置的涨壳片被向外撑开、涨开,涨壳片涨开后与锚孔内壁岩层结合,因涨壳头和锚杆相连接且涨壳片涨开卡在了岩层中,瞬间达到了张拉所需要的强度,避免锚杆向下坠落,也因此使得一人可以实现从打孔、装锚到注浆的全过程操作,节省人力,提高效率,降低施工安全风险。Preferably, the stepped hole inside the shell expansion piece includes a cylindrical hole and a trapezoidal conical hole; the shape of the steel plug is a trapezoidal cone, and the front end of the external conical surface is embedded in the trapezoidal conical hole inside the shell expansion piece. When the shell expansion anchor head is delivered to the bottom of the anchor hole, the exhaust and slurry discharge groove at the top of the shell expansion anchor head supports the bottom of the anchor hole. At this time, the operator supports the anchor rod and rotates it gently. Since the steel plug is pushed and rotated with the anchor rod, the front end of the steel plug is embedded in the trapezoidal conical hole inside the shell expansion piece. The driving force and rotational force of the steel plug cause the shell expansion piece at the corresponding position of the trapezoidal conical hole to be pushed and expanded outward. After the expansion, the shell expansion piece is combined with the rock layer on the inner wall of the anchor hole. Because the shell expansion head and the anchor rod are connected and the shell expansion piece is expanded and stuck in the rock layer, it instantly reaches the strength required for tensioning, preventing the anchor rod from falling downward. Therefore, one person can complete the whole process from drilling, anchoring to grouting, saving manpower, improving efficiency, and reducing construction safety risks.
优选的,所述涨壳锚头、涨壳片、锚杆的尺寸可以根据实际需要调整。Preferably, the sizes of the expansion shell anchor head, the expansion shell sheet and the anchor rod can be adjusted according to actual needs.
优选的,所述排气排浆槽开设在所述涨壳锚头的顶端。Preferably, the exhaust and slurry discharge groove is opened at the top end of the expansion shell anchor head.
优选的,所述止浆塞外形为梯形圆锥,且其梯形底面上开设有止浆塞锚杆孔和止浆塞注浆管孔,分别用于穿过锚杆和注浆管;所述止浆塞的圆锥最大直径与锚孔直径一致,起到封堵锚孔口、避免锚孔内注浆后漏浆、漏气的作用。Preferably, the grouting plug has a trapezoidal cone shape, and a grouting plug anchor rod hole and a grouting plug grouting pipe hole are provided on its trapezoidal bottom surface, which are used to pass the anchor rod and the grouting pipe respectively; the maximum diameter of the cone of the grouting plug is consistent with the diameter of the anchor hole, which plays a role in sealing the anchor hole opening and preventing leakage of grout and air after grouting in the anchor hole.
优选的,所述注浆管的顶部设有注浆头,用于砂浆的注入。Preferably, a grouting head is provided on the top of the grouting pipe for injecting mortar.
优选的,所述垫板为套设在锚孔口处的锚杆上的薄板,其中间向后拱起圆弧部,并开设有垫板锚杆孔和垫板注浆管孔,便于锚杆和注浆管从中穿过。Preferably, the pad is a thin plate sleeved on the anchor rod at the anchor hole mouth, with a circular arc portion arched backward in the middle, and provided with a pad anchor rod hole and a pad grouting pipe hole to facilitate the passage of the anchor rod and the grouting pipe therethrough.
优选的,所述预测感应芯片嵌设在涨壳锚头的外表面,通过电线与预测感应器模块及信号传输线连接,当所述预测感应芯片与锚孔内壁的岩层结构接触时,能够起到实时探测、计算地下岩层压力、位移、温度、弯曲度等相关数据的作用。Preferably, the prediction sensing chip is embedded in the outer surface of the expansion shell anchor head and connected to the prediction sensor module and the signal transmission line through wires. When the prediction sensing chip contacts the rock structure of the inner wall of the anchor hole, it can play a role in real-time detection and calculation of underground rock pressure, displacement, temperature, curvature and other related data.
进一步的,所述预测传感器模块通过陆地声纳法感应到所述预测感应芯片测到的岩层压力、位移、温度、弯曲度等信息,转换到信号传输线上,再经信号传输线传输到堵头外的地质灾害预警传感器模块;地质灾害预警传感器模块与信息地面接收及处理系统通过无线远程连接,从而实现远程预警、防范。Furthermore, the prediction sensor module senses the rock pressure, displacement, temperature, curvature and other information measured by the prediction sensing chip through the land sonar method, converts it to the signal transmission line, and then transmits it to the geological disaster warning sensor module outside the plug through the signal transmission line; the geological disaster warning sensor module is connected to the information ground receiving and processing system through wireless remote connection, thereby realizing remote warning and prevention.
本发明还公开了所述具有地质探测和锚固功能的中空锚杆的排气注浆方法,包括:The present invention also discloses a method for venting and grouting the hollow anchor rod with geological detection and anchoring functions, comprising:
(一)用于边墙或锚孔向下倾斜的部位时,先将所述具有地质探测和锚固功能的中空锚杆朝下放入已由钻头成型的锚孔内,所述涨壳锚头顶住锚孔底部,然后,采用锚杆内注浆、锚孔口排浆排气的工艺,即:将锚杆的锚杆内孔作为进浆管用,通过锚杆内孔后端注入砂浆,砂浆由锚杆内部流到涨壳锚头前端的排气排浆槽,向锚杆外部充盈,将锚杆外的锚孔充填饱满后,经过注浆管向锚孔外排浆排气(此时注浆管虽名为注浆管,但实际上用于排浆排气)。(i) When used in a downwardly inclined part of a side wall or anchor hole, the hollow anchor rod with geological detection and anchoring functions is first placed downward into the anchor hole formed by the drill bit, and the expansion shell anchor head supports the bottom of the anchor hole. Then, a process of grouting inside the anchor rod and grouting and exhausting from the anchor hole mouth is adopted, that is, the inner hole of the anchor rod is used as a grouting pipe, and mortar is injected through the rear end of the inner hole of the anchor rod. The mortar flows from the inside of the anchor rod to the exhaust and grouting groove at the front end of the expansion shell anchor head, and fills the outside of the anchor rod. After the anchor hole outside the anchor rod is filled, the grouting and exhaust are discharged to the outside of the anchor hole through the grouting pipe (at this time, although the grouting pipe is called a grouting pipe, it is actually used for grouting and exhaust).
(二)用于拱部或锚孔向上倾斜、且仰角大于30°的部位时,先将所述具有地质探测和锚固功能的中空锚杆朝上放入已经由钻头成型的锚孔内,所述涨壳锚头顶住拱部,然后采用锚孔口注浆管注浆、涨壳锚头排浆排气的工艺,即:通过锚孔口的注浆管向锚孔内注入砂浆,砂浆由锚杆外部流到涨壳锚头前端的排气排浆槽,向锚杆内部充盈(此时排气排浆槽虽名为排气排浆槽,但实际上用于通入砂浆),锚杆内部的锚杆内孔作排气排浆管用,锚孔内的空气从锚杆内孔后端排出,注浆完成,立即在锚杆内孔后端处安装堵头。(ii) When used in an area where the arch or anchor hole is inclined upward and the elevation angle is greater than 30°, the hollow anchor rod with geological detection and anchoring functions is first placed upward into the anchor hole that has been formed by the drill bit, and the expanding shell anchor head supports the arch. Then, the anchor hole grouting pipe is used for grouting and the expanding shell anchor head is used for grouting and exhaust. That is, mortar is injected into the anchor hole through the grouting pipe at the anchor hole. The mortar flows from the outside of the anchor rod to the exhaust grouting groove at the front end of the expanding shell anchor head and fills the inside of the anchor rod (at this time, the exhaust grouting groove is named as the exhaust grouting groove, but it is actually used to pass mortar). The inner hole of the anchor rod inside the anchor rod is used as the exhaust grouting pipe. The air in the anchor hole is discharged from the rear end of the inner hole of the anchor rod. After the grouting is completed, a plug is immediately installed at the rear end of the inner hole of the anchor rod.
有益效果:本发明可根据岩层的强度选择调节涨壳锚头、涨壳片、锚杆的尺寸,且操作方便、安全,可直接将涨壳锚头送进锚孔底、能轻松旋转后瞬间达到张拉所需强度,锚固功能强大;一人便可以实现打孔、装锚、注浆等操作,降低施工安全风险,减少人工成本;锚头张开尺寸灵活、方便安装预测芯片,能实现测量地质灾害预测信息及注浆的密实度、锚杆的长短等功能;本发明的排气注浆方法,改变了传统锚杆的排气注浆方式,特别是用于拱部或锚孔向上倾斜、且仰角大于30°的部位时,从锚杆外部注浆,浆液自下而上从前端的排气排浆槽进入锚杆内孔中,然后漫流回浆至锚杆后端,灌浆饱满且注浆压力低,真正实现了全长粘结型锚杆的设计初衷,解决了传统锚杆由于注浆液及锚孔内壁的岩屑极易堵死排气排浆孔、造成排气不畅、注浆压力升高、浆液难以进入锚孔内导致锚杆与岩层无法连接为一体的难题。Beneficial effects: The invention can select and adjust the size of the shell expansion anchor head, shell expansion sheet, and anchor rod according to the strength of the rock formation, and the operation is convenient and safe. The shell expansion anchor head can be directly sent to the bottom of the anchor hole, and can be easily rotated to instantly reach the required tensioning strength, and the anchoring function is powerful; one person can perform operations such as drilling, anchoring, and grouting, reducing construction safety risks and labor costs; the anchor head opening size is flexible, and the prediction chip is convenient to install, which can realize the measurement of geological disaster prediction information and the density of grouting, the length of the anchor rod, etc.; the exhaust grouting method of the invention has changed the traditional The exhaust grouting method of the anchor rod, especially for the arch part or the part where the anchor hole is inclined upward and the elevation angle is greater than 30°, is grouting from the outside of the anchor rod. The slurry enters the inner hole of the anchor rod from the bottom to the top through the exhaust and grouting groove at the front end, and then flows back to the rear end of the anchor rod. The grouting is full and the grouting pressure is low, which truly realizes the original design intention of the full-length bonded anchor rod and solves the problem of traditional anchor rods that the exhaust and grouting holes are easily blocked by the grouting liquid and the rock chips on the inner wall of the anchor hole, resulting in poor exhaust, increased grouting pressure, and difficulty for slurry to enter the anchor hole, resulting in the inability to connect the anchor rod and the rock formation as one.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明具有地质探测和锚固功能的中空锚杆的组装正面示意图;FIG1 is a schematic front view of the assembly of a hollow anchor having geological detection and anchoring functions according to the present invention;
图2是本发明具有地质探测和锚固功能的中空锚杆的组装俯视示意图;FIG2 is a schematic top view of the assembly of the hollow anchor rod having geological detection and anchoring functions according to the present invention;
图3是本发明具有地质探测和锚固功能的中空锚杆的组装侧面示意图;FIG3 is a schematic side view of the assembly of the hollow anchor rod having geological detection and anchoring functions according to the present invention;
图4是本发明中涨壳锚头主视图;FIG4 is a front view of the expansion shell anchor head of the present invention;
图5是本发明中涨壳锚头俯视图;FIG5 is a top view of the expansion shell anchor head of the present invention;
图6是本发明中涨壳锚头侧视图;FIG6 is a side view of the expansion shell anchor head of the present invention;
图7是本发明中涨壳锚头的锚头内孔剖视图;7 is a cross-sectional view of the inner hole of the anchor head of the expansion shell anchor head of the present invention;
图8是本发明中涨壳片主视图;FIG8 is a front view of the expansion shell sheet of the present invention;
图9是本发明中涨壳片俯视图;FIG9 is a top view of the expanded shell sheet of the present invention;
图10是本发明中钢塞主视图;FIG10 is a front view of the steel plug of the present invention;
图11是本发明中钢塞侧视图;FIG11 is a side view of the steel plug of the present invention;
图12是本发明中钢塞内部侧视剖视图;Fig. 12 is a side sectional view of the interior of the steel plug of the present invention;
图13是本发明中止浆塞主视图;13 is a front view of the stop plug of the present invention;
图14是本发明中止浆塞侧视图;FIG14 is a side view of the stop plug of the present invention;
图15是本发明中螺母主视图;FIG15 is a front view of the nut of the present invention;
图16是本发明中螺母侧视图;Fig. 16 is a side view of the nut of the present invention;
图17是本发明中螺母内部剖视图;17 is a cross-sectional view of the interior of the nut of the present invention;
图18是本发明中注浆管主视图;FIG18 is a front view of the grouting pipe of the present invention;
图19是本发明中垫板主视图;19 is a front view of the pad in the present invention;
图20是本发明中垫板侧视图;FIG20 is a side view of the pad in the present invention;
图21是本发明所述具有地质探测和锚固功能的中空锚杆向下使用状态示意图;21 is a schematic diagram of the hollow anchor rod with geological detection and anchoring functions according to the present invention in downward use;
图22是本发明所述具有地质探测和锚固功能的中空锚杆向下使用状态示意图。FIG. 22 is a schematic diagram of the hollow anchor rod with geological detection and anchoring functions according to the present invention in downward use state.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的、技术方案和优点更加清楚,下面结合附图和具体实施例对本发明进行详细描述。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is described in detail below with reference to the accompanying drawings and specific embodiments.
如图1-6所示,一种具有地质探测和锚固功能的中空锚杆,包括涨壳锚头1、锚杆2、涨壳片3、钢塞4、止浆塞5、注浆管6、垫板7、螺母8、堵头9,所述涨壳锚头1安装在所述中空锚杆的顶端,通过涨壳片3及钢塞4与所述锚杆2连接固定,其外部设有预测感应芯片10及排气排浆槽11,所述锚杆2内设有贯通的锚杆内孔20,所述锚杆内孔20内部设有预测传感器模块及信号传输线21;所述涨壳锚头1的内部开设锚头内孔13,且锚头内孔13与锚杆内孔20两者互相贯通;所述堵头9设在所述锚杆2远离涨壳锚头1的另一端,预警感应电线21与堵头9连接;所述止浆塞5套装于所述锚杆2上,用于固定锚杆2,且便于封堵由钻头成型的锚孔口;所述垫板7安装于止浆塞5后端,所述注浆管6穿过垫板7及止浆塞5,所述螺母8拧紧于垫板7后端,推动及巩固止浆塞5和垫板7;所述堵头外侧还连接有地质灾害预警传感器模块、供电装置、充电装置、信息交换模块以及通过无线远程连接的信息地面接收及处理系统。As shown in Fig. 1-6, a hollow anchor with geological detection and anchoring functions includes an expansion shell anchor head 1, an anchor rod 2, an expansion shell sheet 3, a steel plug 4, a grouting plug 5, a grouting pipe 6, a pad 7, a nut 8, and a plug 9. The expansion shell anchor head 1 is installed at the top of the hollow anchor rod, and is connected and fixed to the anchor rod 2 through the expansion shell sheet 3 and the steel plug 4. A prediction sensing chip 10 and an exhaust and grouting groove 11 are provided on the outside of the anchor rod 2. A through anchor rod inner hole 20 is provided in the anchor rod 2, and a prediction sensor module and a signal transmission line 21 are provided inside the anchor rod inner hole 20; an anchor head inner hole 13 is provided inside the expansion shell anchor head 1, and the anchor head inner hole 13 is connected to the anchor rod inner hole 11. The two holes 20 are interconnected; the plug 9 is arranged at the other end of the anchor rod 2 away from the expansion shell anchor head 1, and the early warning sensing wire 21 is connected to the plug 9; the grouting plug 5 is sleeved on the anchor rod 2, which is used to fix the anchor rod 2 and is convenient for sealing the anchor hole formed by the drill bit; the pad 7 is installed at the rear end of the grouting plug 5, the grouting pipe 6 passes through the pad 7 and the grouting plug 5, and the nut 8 is tightened at the rear end of the pad 7 to push and consolidate the grouting plug 5 and the pad 7; the outside of the plug is also connected to a geological disaster early warning sensor module, a power supply device, a charging device, an information exchange module and an information ground receiving and processing system connected via wireless remote connection.
所述锚头内孔13及锚杆内孔20可以是通孔,也可以是螺纹孔,如图1、图7所示。The anchor head inner hole 13 and the anchor rod inner hole 20 may be through holes or threaded holes, as shown in FIGS. 1 and 7 .
如图8-12所示,所述涨壳片3为两片内部开设阶梯孔、外部设有阶梯圆301的半圆柱片,两片所述涨壳片3的前部分别与涨壳锚头1后部的圆环槽101扣合,外表面通过涨壳302与涨壳锚头1焊接固定,其后部从涨壳302后部下方伸出;所述钢塞4内部通过螺纹套装在锚杆2上,其外部的圆锥面前端401嵌入涨壳片3内部的阶梯孔中。所述涨壳锚头1和涨壳片3的外表面相应位置上开有尺寸匹配的涨壳槽103,所述涨壳302通过焊接方式嵌入其中,将涨壳锚头1和涨壳片3在外部进行前后连接固定。所述涨壳片3内部的阶梯孔包括圆柱孔304和梯形圆锥孔305;所述钢塞4的外形为梯形圆锥体,其外部的圆锥面401前端嵌入涨壳片3内部的梯形圆锥孔305中。As shown in Fig. 8-12, the expansion shell piece 3 is a semi-cylindrical piece with two stepped holes inside and stepped circles 301 outside. The front parts of the two expansion shell pieces 3 are respectively engaged with the annular groove 101 at the rear of the expansion shell anchor head 1, and the outer surface is welded and fixed to the expansion shell anchor head 1 through the expansion shell 302, and the rear part thereof extends from the lower rear part of the expansion shell 302; the steel plug 4 is internally mounted on the anchor rod 2 through a thread, and the front end 401 of the conical surface thereof is embedded in the stepped hole inside the expansion shell piece 3. The expansion shell anchor head 1 and the expansion shell piece 3 are provided with expansion shell grooves 103 of matching sizes at corresponding positions on the outer surfaces, and the expansion shell 302 is embedded therein by welding, so that the expansion shell anchor head 1 and the expansion shell piece 3 are connected and fixed front and back on the outside. The stepped hole inside the shell expansion piece 3 includes a cylindrical hole 304 and a trapezoidal conical hole 305 ; the steel plug 4 has a trapezoidal cone shape, and the front end of the external conical surface 401 thereof is embedded in the trapezoidal conical hole 305 inside the shell expansion piece 3 .
当涨壳锚头1被送达锚孔40底部后,涨壳锚头1顶端的排气排浆槽11顶住了锚孔40底部,此时操作人员顶住锚杆并轻轻旋转一下,由于钢塞4随着锚杆推动和旋转,钢塞4前端又嵌在涨壳片3内部的梯形圆锥孔305中,钢塞4的推动力和旋转力使得梯形圆锥孔305对应位置的涨壳片3被向外撑开、涨开,涨壳片3涨开后与锚孔40内壁岩层结合,因涨壳锚头和锚杆相连接且涨壳片涨开卡在了岩层中,瞬间达到了张拉所需要的强度,避免锚杆向下坠落,也因此使得一人可以实现从打孔、装锚到注浆的全过程操作,节省人力,提高效率,降低施工安全风险。When the expansion shell anchor head 1 is delivered to the bottom of the anchor hole 40, the exhaust and slurry discharge groove 11 at the top of the expansion shell anchor head 1 supports the bottom of the anchor hole 40. At this time, the operator supports the anchor rod and gently rotates it. Since the steel plug 4 is pushed and rotated with the anchor rod, the front end of the steel plug 4 is embedded in the trapezoidal conical hole 305 inside the expansion shell piece 3. The pushing force and rotational force of the steel plug 4 cause the expansion shell piece 3 at the corresponding position of the trapezoidal conical hole 305 to be pushed and expanded outward. After the expansion, the expansion shell piece 3 is combined with the rock layer on the inner wall of the anchor hole 40. Because the expansion shell anchor head and the anchor rod are connected and the expansion shell piece is expanded and stuck in the rock layer, it instantly reaches the strength required for tensioning, preventing the anchor rod from falling downward. Therefore, one person can complete the entire process from drilling, anchoring to grouting, saving manpower, improving efficiency, and reducing construction safety risks.
所述涨壳锚头1、涨壳片3、锚杆2的尺寸均可以根据实际需要调整。The sizes of the expansion shell anchor head 1, the expansion shell sheet 3 and the anchor rod 2 can be adjusted according to actual needs.
再如图4-6所示,所述排气排浆槽11开设在所述涨壳锚头1的顶端;本实施例中,所述排气排浆槽11为圆周均匀排布的4个。As shown in FIGS. 4-6 , the exhaust and slurry discharge groove 11 is opened at the top of the shell expansion anchor head 1 ; in this embodiment, the exhaust and slurry discharge grooves 11 are four and evenly arranged around the circumference.
再如图13-14所示,所述止浆塞5外形为梯形圆锥,且其梯形底面上开设有止浆塞锚杆孔51和止浆塞注浆管孔52,分别用于穿过锚杆2和注浆管6;所述止浆塞5的圆锥最大直径与锚孔40的直径一致,起到封堵锚孔口、避免锚孔内注浆后漏浆、漏气的作用;锚孔40的直径根据需要开设。如图15-17,所述螺母为六角螺母。As shown in Figures 13-14, the grouting plug 5 is in the shape of a trapezoidal cone, and the bottom surface of the trapezoidal cone is provided with a grouting plug anchor hole 51 and a grouting plug grouting pipe hole 52, which are used to pass the anchor rod 2 and the grouting pipe 6 respectively; the maximum diameter of the cone of the grouting plug 5 is consistent with the diameter of the anchor hole 40, which plays a role in blocking the anchor hole opening and preventing grouting and air leakage after grouting in the anchor hole; the diameter of the anchor hole 40 is set as needed. As shown in Figures 15-17, the nut is a hexagonal nut.
如图18所示,所述注浆管6的顶部设有注浆头61,用于砂浆的注入。As shown in FIG. 18 , a grouting head 61 is provided at the top of the grouting pipe 6 for injecting mortar.
如图19-20所示,所述垫板7为套设在锚孔口处的锚杆上的薄板,其中间向后拱起圆弧部71,并开设有垫板锚杆孔72和垫板注浆管孔73,便于锚杆2和注浆管6从中穿过。As shown in Figures 19-20, the pad 7 is a thin plate that is sleeved on the anchor rod at the anchor hole mouth, with a rearward arched arc portion 71 in the middle, and a pad anchor rod hole 72 and a pad grouting pipe hole 73 are opened to facilitate the passage of the anchor rod 2 and the grouting pipe 6.
再如图1所示,所述预测感应芯片10嵌设在涨壳锚头1的外表面,通过电线与预测传感器模块及信号传输线21连接,当所述预测感应芯片10与锚孔40内壁的岩层结构接触时,能够起到实时探测、计算地下岩层压力、位移、温度、弯曲度等相关数据的作用。As shown in Figure 1, the prediction sensing chip 10 is embedded in the outer surface of the expansion shell anchor head 1, and is connected to the prediction sensor module and the signal transmission line 21 through wires. When the prediction sensing chip 10 contacts the rock structure of the inner wall of the anchor hole 40, it can play a role in real-time detection and calculation of underground rock pressure, displacement, temperature, curvature and other related data.
所述预测传感器模块通过陆地声纳法感应到所述预测感应芯片10测到的岩层压力、位移、温度、弯曲度等信息,转换到信号传输线21上,再经信号传输线21传输到堵头9外的地质灾害预警传感器模块;地质灾害预警传感器模块与信息地面接收及处理系统通过无线远程连接,从而实现远程预警、防范。所述预测感应芯片10、预测传感器模块及信号传输线21、地质灾害预警传感器模块、信息地面接收及处理系统均为现有市售产品,可根据需要选择型号和规格。The prediction sensor module senses the rock formation pressure, displacement, temperature, curvature and other information measured by the prediction sensor chip 10 through the land sonar method, converts it to the signal transmission line 21, and then transmits it to the geological disaster warning sensor module outside the plug 9 through the signal transmission line 21; the geological disaster warning sensor module is connected to the information ground receiving and processing system through wireless remote connection, so as to achieve remote warning and prevention. The prediction sensor chip 10, the prediction sensor module and the signal transmission line 21, the geological disaster warning sensor module, and the information ground receiving and processing system are all existing commercially available products, and the model and specifications can be selected according to needs.
本实施例中,所述止浆塞5的圆锥最大直径与锚孔40的直径为55mm;所述锚头内孔13为螺纹孔,其螺纹大径为26mm;所述锚杆为外螺纹杆,其大径为26mm,小径为23mm;所述螺母8的螺纹孔的大径为26mm,小径为23mm;所述钢塞4的螺纹孔的大径为26mm,小径为23mm;所述注浆管6外径为16mm,所述止浆塞注浆管孔52的直径为15mm,注浆管6与止浆塞注浆管孔52以过盈方式配合;所述止浆塞锚杆孔51的直径为25mm,所述锚杆2与止浆塞锚杆孔51以过盈方式配合;所述垫板锚杆孔72的直径为27mm,所述锚杆2穿过垫板锚杆孔72;所述垫板注浆管孔73的直径为18mm,所述注浆管6穿过垫板注浆管孔73。In this embodiment, the maximum diameter of the cone of the grout stopper 5 and the diameter of the anchor hole 40 are 55mm; the inner hole 13 of the anchor head is a threaded hole, and its thread major diameter is 26mm; the anchor rod is an external threaded rod, and its major diameter is 26mm and its minor diameter is 23mm; the major diameter of the threaded hole of the nut 8 is 26mm and its minor diameter is 23mm; the major diameter of the threaded hole of the steel plug 4 is 26mm and its minor diameter is 23mm; the outer diameter of the grouting pipe 6 is 16mm, and the The diameter of the grouting pipe hole 52 of the grouting plug is 15 mm, and the grouting pipe 6 fits with the grouting pipe hole 52 of the grouting plug in an interference fit manner; the diameter of the anchor rod hole 51 of the grouting plug is 25 mm, and the anchor rod 2 fits with the anchor rod hole 51 of the grouting plug in an interference fit manner; the diameter of the pad anchor rod hole 72 is 27 mm, and the anchor rod 2 passes through the pad anchor rod hole 72; the diameter of the pad grouting pipe hole 73 is 18 mm, and the grouting pipe 6 passes through the pad grouting pipe hole 73.
本发明还公开了所述具有地质探测和锚固功能的中空锚杆的排气注浆方法,包括:The present invention also discloses a method for venting and grouting the hollow anchor rod with geological detection and anchoring functions, comprising:
(一)用于边墙60或锚孔40向下倾斜的部位时,先将所述具有地质探测和锚固功能的中空锚杆朝下放入已由钻头成型的锚孔40内,所述涨壳锚头1顶住锚孔40底部,然后,采用锚杆内注浆、锚孔口排浆排气的工艺,即:将锚杆的锚杆内孔20作为进浆管用,通过锚杆内孔20后端注入砂浆,砂浆由锚杆内部流到涨壳锚头1前端的排气排浆槽11,向锚杆2外部充盈,将锚杆2外的锚孔40充填饱满后,经过注浆管6向锚孔40外排浆排气(此时注浆管6虽名为注浆管,但实际上用于排浆排气)。砂浆流入、流出的行程如图21箭头所示。(i) When used in the downwardly inclined part of the side wall 60 or the anchor hole 40, the hollow anchor rod with geological detection and anchoring functions is first placed downward into the anchor hole 40 formed by the drill bit, and the expansion shell anchor head 1 supports the bottom of the anchor hole 40. Then, the process of grouting inside the anchor rod and draining grout and exhaust from the anchor hole mouth is adopted, that is: the anchor rod inner hole 20 of the anchor rod is used as a grouting pipe, and mortar is injected through the rear end of the anchor rod inner hole 20. The mortar flows from the inside of the anchor rod to the exhaust and grouting groove 11 at the front end of the expansion shell anchor head 1, and fills the outside of the anchor rod 2. After the anchor hole 40 outside the anchor rod 2 is fully filled, the grout and exhaust are discharged to the outside of the anchor hole 40 through the grouting pipe 6 (at this time, although the grouting pipe 6 is called a grouting pipe, it is actually used for draining grout and exhaust). The flow of mortar in and out is shown by the arrows in Figure 21.
(二)用于拱部70或锚孔40向上倾斜、且仰角大于30°的部位时,先将所述具有地质探测和锚固功能的中空锚杆朝上放入已经由钻头成型的锚孔40内,所述涨壳锚头1顶住拱部70,然后采用锚孔口注浆管注浆、涨壳锚头排浆排气的工艺,即:通过锚孔口的注浆管6向锚孔40内注入砂浆,砂浆由锚杆2外部流到涨壳锚头1前端的排气排浆槽11,向锚杆2内部充盈(此时排气排浆槽11虽名为排气排浆槽,但实际上用于通入砂浆),锚杆2内部的锚杆内孔20作排气排浆管用,锚孔40内的空气从锚杆内孔20后端排出,注浆完成,立即在锚杆内孔20后端处安装堵头9。砂浆流入、流出的行程如图22箭头所示。(ii) When used in a position where the arch 70 or the anchor hole 40 is tilted upward and the elevation angle is greater than 30°, the hollow anchor rod with geological detection and anchoring functions is first placed upward into the anchor hole 40 formed by the drill bit, and the shell anchor head 1 supports the arch 70, and then the anchor hole grouting pipe is used for grouting and the shell anchor head is used for grouting and exhaust, that is, mortar is injected into the anchor hole 40 through the grouting pipe 6 at the anchor hole, and the mortar flows from the outside of the anchor rod 2 to the exhaust grouting groove 11 at the front end of the shell anchor head 1, and fills the inside of the anchor rod 2 (at this time, the exhaust grouting groove 11 is called the exhaust grouting groove, but it is actually used to pass mortar), the anchor rod inner hole 20 inside the anchor rod 2 is used as an exhaust grouting pipe, and the air in the anchor hole 40 is discharged from the rear end of the anchor rod inner hole 20. After the grouting is completed, the plug 9 is immediately installed at the rear end of the anchor rod inner hole 20. The inflow and outflow of mortar are shown by the arrows in Figure 22.
以上只是选用本发明中优选的实施方式对本发明所作的进一步详细说明,本发明还有其他应用或组合,可依据具体需求来选用,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下做出若干等同替代或变型,而性能或用途相同,都应当视为属于本发明由所提交的权利要求书确定的专利保护范围。The above is only a further detailed description of the present invention by selecting the preferred implementation methods of the present invention. The present invention has other applications or combinations, which can be selected according to specific needs. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, making several equivalent substitutions or modifications without departing from the concept of the present invention, and having the same performance or use, should be regarded as belonging to the patent protection scope of the present invention determined by the submitted claims.
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| CN112177647B (en) * | 2020-09-23 | 2024-06-28 | 中铁第四勘察设计院集团有限公司 | Grouting, exhausting and pressure stabilizing device for anchor rod holes of tunnel arch part and construction method |
| CN114526101A (en) * | 2022-02-22 | 2022-05-24 | 中铁四局集团有限公司 | Construction control method for dome pre-stressed anchor rod |
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