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CN110640389B - Stainless Steel Barrel Welding Machine - Google Patents

Stainless Steel Barrel Welding Machine Download PDF

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Publication number
CN110640389B
CN110640389B CN201910910413.6A CN201910910413A CN110640389B CN 110640389 B CN110640389 B CN 110640389B CN 201910910413 A CN201910910413 A CN 201910910413A CN 110640389 B CN110640389 B CN 110640389B
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Prior art keywords
rotating
welding
frame
stainless steel
fixed
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CN110640389A (en
Inventor
殷杰
王道群
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Shaodong Intelligent Manufacturing Innovative Institute
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Shaodong Intelligent Manufacturing Innovative Institute
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • B23K37/0533External pipe alignment clamps

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

本发明提供了一种不锈钢桶焊接机,包括:焊接柜,所述焊接柜内设置有一操作平台;固定旋转组件,所述固定旋转组件包括一旋转底座和一旋转电机,所述旋转底座穿设在所述操作平台上,所述旋转底座的顶部设置有一旋转固定架;所述旋转底座的底部设置有一旋转轴,所述旋转轴的底端设置有一从动齿轮;所述旋转电机架设在所述操作平台下方,所述旋转电机的输出轴设置有一主动齿轮,所述主动齿轮与所述从动齿轮啮合;本发明结构简单,操作便捷,焊接时的旋转速度可调节,能够在平稳旋转的过程当中将不锈钢桶体和桶盖焊接在一起,焊点平滑美观,极大的提升了焊接效率,满足了产品生产质量需求。

Figure 201910910413

The invention provides a stainless steel barrel welding machine, comprising: a welding cabinet, an operation platform is arranged in the welding cabinet; a fixed rotating assembly, the fixed rotating assembly includes a rotating base and a rotating motor, and the rotating base passes through On the operating platform, the top of the rotating base is provided with a rotating fixed frame; the bottom of the rotating base is provided with a rotating shaft, and the bottom end of the rotating shaft is provided with a driven gear; the rotating motor is erected on the Below the operating platform, the output shaft of the rotating motor is provided with a driving gear, and the driving gear is meshed with the driven gear; the present invention has a simple structure, convenient operation, adjustable rotation speed during welding, and can rotate smoothly In the process, the stainless steel barrel body and the barrel cover are welded together, and the welding point is smooth and beautiful, which greatly improves the welding efficiency and meets the production quality requirements of the product.

Figure 201910910413

Description

Stainless steel barrel welding machine
Technical Field
The invention relates to the technical field of welding, in particular to a stainless steel barrel welding machine.
Background
Welding is a common process flow in the metal production and processing process, the welding quality directly determines the final quality of a product, generally, the process flow is that welding technicians manually perform welding operation, the welding quality directly depends on the welding technical level of the welding technicians, the manual welding efficiency of the welding technicians is low, the quality fluctuation is large, welding spots often shake, the welding spots are not smooth and attractive enough, and the product quality is not up to the standard; the stainless steel heating barrel usually needs to weld the barrel cover and the barrel body together in the production process, namely, the edge of the stainless steel barrel is welded, manual welding is usually adopted in production, but the manual welding efficiency is low, the quality fluctuation is large, and in the prior art, a circular welding machine is adopted for welding operation, so that the accuracy is poor, the automation degree is low, and the production efficiency is influenced.
Disclosure of Invention
The invention provides a stainless steel barrel welding machine, and aims to improve the welding accuracy and the production efficiency.
In order to achieve the above object, an embodiment of the present invention provides a stainless steel barrel welding machine, including:
the welding device comprises a welding cabinet, wherein an operating platform is arranged in the welding cabinet;
the fixed rotating assembly comprises a rotating base and a rotating motor, the rotating base is arranged on the operating platform in a penetrating mode, and a rotating fixing frame is arranged at the top of the rotating base; a rotating shaft is arranged at the bottom of the rotating base, and a driven gear is arranged at the bottom end of the rotating shaft; the rotating motor is erected below the operating platform, an output shaft of the rotating motor is provided with a driving gear, and the driving gear is meshed with the driven gear;
the welding assembly comprises a welding frame, the welding frame is arranged behind the rotary fixing frame, two lifting slide rails are arranged on two support columns of the welding frame respectively, lifting frames are arranged on the two lifting slide rails, the lifting frames are connected with the lifting slide rails in a sliding mode through sliding blocks, a lifting cylinder is arranged at the top of the welding frame, a push rod of the lifting cylinder is connected with the top of the welding cabinet, and the other end of the lifting cylinder is fixedly connected with the lifting frames; the bottom of crane is provided with two flexible slide rails, two be provided with a expansion plate on the flexible slide rail, the expansion plate with through slider sliding connection between the flexible slide rail, the expansion plate rear is provided with a telescopic cylinder, telescopic cylinder's push rod with the expansion plate is connected, be provided with a welder support on the expansion plate, be provided with welder on the welder support.
The fixed rotating assembly and the welding assembly are respectively provided with two sets which are respectively arranged on two sides in the welding cabinet.
The welding cabinet is characterized in that a plurality of smoke outlets are formed in the top of the welding cabinet, and the smoke outlets are respectively arranged above the fixed rotating assemblies and the welding assemblies in each group.
The rotary base is provided with a rotary boss, the rotary boss is used for placing a fixed barrel wall, a through hole is formed in the top of the rotary fixing frame, and the fixed barrel wall penetrates through the through hole of the rotary fixing frame.
The rotary fixing frame is characterized in that a dismounting groove is formed in one side of the through hole of the rotary fixing frame, and positioning buckles are respectively arranged at the front end and the rear end of the through hole of the rotary fixing frame.
The welding gun support is provided with a fixing plate, a plurality of fixing screw holes are formed in the fixing plate, a rotating frame is mounted on the fixing plate, an arc-shaped groove and a main fixing hole are formed in the rotating frame, the rotating frame is mounted on the fixing plate in a matched mode through bolts, the arc-shaped groove and the main fixing hole, and the welding gun is mounted on the rotating frame.
And a touch control screen is also arranged between the two welding frames.
The scheme of the invention has the following beneficial effects:
the welding machine is characterized in that a welding cabinet is used as a base, an operation platform is arranged in the welding cabinet, a fixed rotating assembly is arranged on the operation platform, after a stainless steel barrel body and a barrel cover are placed at proper positions, the fixed rotating assembly can drive the stainless steel barrel body to rotate, the welding assembly with the welding height and the welding angle preset in advance can weld the stainless steel barrel body and the barrel cover, the production efficiency is greatly improved due to the two groups of the fixed rotating assembly and the welding assembly, waste gas generated by welding can be discharged in time through a smoke outlet, the position where the stainless steel barrel body is placed can be better positioned through the barrel wall, the angle of a welding gun can be adjusted through a rotating frame, and an operator can operate the welding machine more conveniently due to a touch screen arranged in the middle of the rotating frame; the welding device is simple in structure, convenient and fast to operate, adjustable in welding rotation speed, capable of welding the stainless steel barrel body and the barrel cover together in the process of stable rotation, smooth and attractive in welding spot, greatly improved in welding efficiency and capable of meeting the production quality requirements of products.
Drawings
FIG. 1 is a first structural schematic diagram of a stainless steel barrel welding machine of the present invention;
FIG. 2 is a schematic view of a partial structure of a stainless steel barrel welding machine of the present invention;
FIG. 3 is a schematic view of a partial structure of a stainless steel barrel welding machine of the present invention;
FIG. 4 is a third schematic view of the partial structure of the stainless steel barrel welding machine of the present invention.
[ description of reference ]
1-welding cabinet; 2-operating the platform; 3-rotating the base; 4-a rotating electrical machine; 5-rotating the fixed frame; 6-a rotating shaft; 7-a driven gear; 8-a drive gear; 9-welding a frame; 10-lifting slide rails; 11-a lifting frame; 12-a lifting cylinder; 13-a telescopic slide rail; 14-a retractable plate; 15-telescopic cylinder; 16-welding a bracket; 17-a welding gun; 18-a smoke outlet; 19-rotating the boss; 20-fixing the barrel wall; 21-disassembling the groove; 22-positioning fastener; 23-fixing the plate; 24-a rotating frame; 25-touch control screen.
Detailed Description
In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the following detailed description is given with reference to the accompanying drawings and specific embodiments.
The invention provides a stainless steel barrel welding machine, aiming at the problems that the existing manual welding machine has low efficiency and large quality fluctuation, a circular welding machine is adopted for welding operation, the accuracy is poor, the automation degree is low, and the production efficiency is influenced.
As shown in fig. 1 to 4, an embodiment of the present invention provides a stainless steel barrel welding machine, including: the welding device comprises a welding cabinet 1, wherein an operating platform 2 is arranged in the welding cabinet 1; the fixed rotating assembly comprises a rotating base 3 and a rotating motor 4, the rotating base 3 is arranged on the operating platform 2 in a penetrating mode, and a rotating fixing frame 5 is arranged at the top of the rotating base 3; a rotating shaft 6 is arranged at the bottom of the rotating base 3, and a driven gear 7 is arranged at the bottom end of the rotating shaft 6; the rotating motor 4 is erected below the operating platform 2, an output shaft of the rotating motor 4 is provided with a driving gear 8, and the driving gear 8 is meshed with the driven gear 7; the welding assembly comprises a welding frame 9, the welding frame 9 is arranged behind the rotary fixing frame 5, two supporting columns of the welding frame 9 are respectively provided with a lifting slide rail 10, two lifting slide rails 10 are provided with lifting frames 11, the lifting frames 11 are in sliding connection with the lifting slide rails 10 through sliding blocks, the top of the welding frame 9 is provided with a lifting cylinder 12, a push rod of the lifting cylinder 12 is connected with the top of the welding cabinet 1, and the other end of the lifting cylinder 12 is fixedly connected with the lifting frames 11; the bottom of crane 11 is provided with two flexible slide rails 13, two be provided with a expansion plate 14 on the flexible slide rail 13, expansion plate 14 with through slider sliding connection between the flexible slide rail 13, 14 backs of expansion plate are provided with a telescopic cylinder 15, telescopic cylinder 15's push rod with expansion plate 14 connects, be provided with a welder support 16 on the expansion plate 14, be provided with welder 17 on the welder support 16.
According to the stainless steel barrel welding machine disclosed by the embodiment of the invention, the stainless steel barrel body and the barrel cover are placed on the rotating base 3, the rotating motor 4 starts to rotate, the rotating speed of the rotating motor 4 is adjustable, the driving gear 8 is arranged on the output shaft of the rotating motor 4, the driving gear 8 drives the driven gear 7 to drive the rotating shaft 6 and the rotating base 3 to rotate, and therefore the fixed stainless steel barrel body and the barrel cover can rotate along with the rotating base 3 according to the rotating speed of the rotating motor 4; the welding frame 9 is provided with the lifting frame 11, the lifting frame 11 realizes up-and-down displacement through the lifting slide rail 10 and the lifting cylinder 12, the lifting frame 11 is provided with the expansion plate 14, the expansion plate 14 realizes front-and-back displacement through the expansion slide rail 13 and the expansion cylinder 15, the welding gun support 16 is arranged on the expansion plate 14, so that the welding gun support 16 can flexibly move up and down and back and forth, the welding gun 17 also moves along with the welding gun support 16, and a stainless steel barrel body and a barrel cover are welded at a proper position.
The fixed rotating assembly and the welding assembly are respectively provided with two sets which are respectively arranged on two sides in the welding cabinet.
As shown in fig. 1, a plurality of smoke outlets 18 are formed in the top of the welding cabinet, and the smoke outlets 18 are respectively arranged above each group of the fixed rotating assemblies and the welding assemblies.
According to the stainless steel barrel welding machine disclosed by the embodiment of the invention, the fixed rotating assembly and the welding assembly are respectively provided with two sets, and the top of the welding cabinet is respectively provided with the smoke outlet 18, so that redundant waste gas generated by welding can be timely discharged while double-station efficient welding is realized, and an operator can operate the welding machine in a better environment.
The rotary base 3 is provided with a rotary boss 19, the rotary boss 19 is used for placing a fixed barrel wall 20, a through hole is formed in the top of the rotary fixing frame 5, and the fixed barrel wall 20 penetrates through the through hole of the rotary fixing frame 5.
As shown in fig. 4, a dismounting groove 21 is formed at one side of the through hole of the rotary fixing frame 5, and a positioning buckle 22 is respectively arranged at the front end and the rear end of the through hole of the rotary fixing frame 5.
According to the welding machine for the stainless steel barrel, the fixed barrel wall 20 is manually placed in the through hole of the rotary fixing frame 5, the positioning buckle 22 is further arranged on the rotary fixing frame 5, the fixed barrel wall 20 can be fixed by the positioning buckle 22 after being placed in the through hole of the rotary fixing frame 5, the disassembly groove 21 is beneficial for an operator to disassemble the fixed barrel wall 20, and after the fixed barrel wall 20 is arranged, the positioning can be completed only by placing a stainless steel barrel body and a barrel cover in the fixed barrel wall 20.
As shown in fig. 3 and 4, the welding gun support 16 is provided with a fixing plate 23, the fixing plate 23 is provided with a plurality of fixing screw holes, the fixing plate 23 is provided with a rotating frame 24, the rotating frame 24 is provided with an arc-shaped groove and a main fixing hole, the rotating frame 24 is installed on the fixing plate through a bolt, the arc-shaped groove and the main fixing hole in a matching manner, and the welding gun 17 is installed on the rotating frame 24.
According to the welding machine for the stainless steel barrel in the embodiment of the invention, the arc-shaped groove and the main fixing hole are formed in the rotating frame 24, so that the position of the rotating frame 24 relative to the fixing plate 23 can be adjusted after the bolt of the rotating frame 24 is loosened, the rotating frame 24 is fixed again at a proper position through the matching of the bolt and the fixing screw hole in the fixing plate 23, and the welding gun 17 can change the welding angle along with the position change of the rotating frame 24.
Wherein, a touch control screen 25 is further arranged between the two welding frames 9.
According to the stainless steel barrel welding machine disclosed by the embodiment of the invention, the touch control screen 25 is placed in the middle of the equipment, so that an operator can operate the machine conveniently.
According to the stainless steel barrel welding machine provided by the embodiment of the invention, the welding cabinet is used as a base, the operation platform is arranged in the welding cabinet, the fixed rotating assembly is arranged on the operation platform, and after the stainless steel barrel body and the barrel cover are placed behind the fixed barrel wall, the rotating motor can drive the whole fixed rotating assembly to rotate, so that the stainless steel barrel body can start to rotate, the welding assembly which adjusts the up-down front-back position and the rotating angle of the rotating frame in advance can weld the stainless steel barrel body and the barrel cover, the production efficiency is greatly improved by arranging two groups of the fixed rotating assembly and the welding assembly, the exhaust port can timely exhaust waste gas generated by welding, the fixed barrel wall can be manually fixed in the rotating fixing frame, the position where the stainless steel barrel body is placed can be better positioned, and the touch screen arranged in the middle part enables an operator to operate the welding machine more conveniently; the welding device is simple in structure, convenient and fast to operate, the rotating speed during welding can be adjusted, the stainless steel barrel body and the barrel cover can be welded together in the stable rotating process, welding spots are smooth and attractive, the welding efficiency is greatly improved, and the production quality requirements of products are met.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (5)

1.一种不锈钢桶焊接机,其特征在于,包括:1. a stainless steel barrel welding machine, is characterized in that, comprises: 焊接柜,所述焊接柜内设置有一操作平台;a welding cabinet, an operating platform is arranged in the welding cabinet; 固定旋转组件,所述固定旋转组件包括一旋转底座和一旋转电机,所述旋转底座穿设在所述操作平台上,所述旋转底座的顶部设置有一旋转固定架;所述旋转底座的底部设置有一旋转轴,所述旋转轴的底端设置有一从动齿轮;所述旋转电机架设在所述操作平台下方,所述旋转电机的输出轴设置有一主动齿轮,所述主动齿轮与所述从动齿轮啮合;所述旋转底座上设置有一旋转凸台,所述旋转凸台用于放置固定桶壁,所述旋转固定架顶部开设有通孔,所述固定桶壁穿设在所述旋转固定架的通孔中;所述旋转固定架的通孔一侧开设有拆卸槽,所述旋转固定架的通孔的前端和后端分别设置有定位卡扣;A fixed rotating assembly, the fixed rotating assembly includes a rotating base and a rotating motor, the rotating base is worn on the operating platform, and a rotating fixed frame is arranged on the top of the rotating base; the bottom of the rotating base is arranged There is a rotating shaft, and the bottom end of the rotating shaft is provided with a driven gear; the rotating motor is erected under the operating platform, the output shaft of the rotating motor is provided with a driving gear, and the driving gear is connected with the driven gear. The gears are engaged; the rotating base is provided with a rotating boss, the rotating boss is used to place the fixed barrel wall, the top of the rotating fixed frame is provided with a through hole, and the fixed barrel wall is penetrated through the rotating fixed frame In the through hole of the rotating fixing frame; a disassembly slot is opened on one side of the through hole of the rotating fixing frame, and the front end and the rear end of the through hole of the rotating fixing frame are respectively provided with positioning buckles; 焊接组件,所述焊接组件包括一焊接架,所述焊接架设置在所述旋转固定架的后方,所述焊接架的两根支柱上分别设置有一升降滑轨,两条所述升降滑轨上设置有升降架,所述升降架与所述升降滑轨之间通过滑块滑动连接,所述焊接架顶部设置有一升降气缸,所述升降气缸的推杆与所述焊接柜的顶部连接,所述升降气缸的另一端与所述升降架固定连接;所述升降架的底部设置有两条伸缩滑轨,两条所述伸缩滑轨上设置有一伸缩板,所述伸缩板与所述伸缩滑轨之间通过滑块滑动连接,所述伸缩板后方设置有一伸缩气缸,所述伸缩气缸的推杆与所述伸缩板连接,所述伸缩板上设置有一焊枪支架,所述焊枪支架上设置有焊枪。A welding assembly, the welding assembly includes a welding frame, the welding frame is arranged at the rear of the rotating fixing frame, the two pillars of the welding frame are respectively provided with a lifting slide rail, and the two lifting slide rails are respectively A lifting frame is provided, and the lifting frame and the lifting slide rail are slidably connected by a sliding block. A lifting cylinder is arranged on the top of the welding frame, and the push rod of the lifting cylinder is connected with the top of the welding cabinet. The other end of the lifting cylinder is fixedly connected with the lifting frame; the bottom of the lifting frame is provided with two telescopic sliding rails, and a telescopic plate is arranged on the two telescopic sliding rails, and the telescopic plate is connected to the telescopic sliding rail. The rails are connected by sliding blocks, a telescopic cylinder is arranged behind the telescopic plate, the push rod of the telescopic cylinder is connected to the telescopic plate, a welding gun bracket is arranged on the telescopic plate, and a welding gun bracket is arranged on the welding torch bracket welding gun. 2.根据权利要求1所述的不锈钢桶焊接机,其特征在于,所述固定旋转组件和所述焊接组件分别设置有两套,分别设置在所述焊接柜内的两侧。2 . The stainless steel barrel welding machine according to claim 1 , wherein two sets of the fixed rotating assembly and the welding assembly are respectively provided, which are respectively disposed on both sides of the welding cabinet. 3 . 3.根据权利要求2所述的不锈钢桶焊接机,其特征在于,所述焊接柜的顶部开设有多个排烟口,所述排烟口分别设置在每组所述固定旋转组件和所述焊接组件的上方。3 . The stainless steel barrel welding machine according to claim 2 , wherein a plurality of smoke exhaust ports are opened on the top of the welding cabinet, and the smoke exhaust ports are respectively provided in each group of the fixed rotating assembly and the Above the soldered components. 4.根据权利要求1所述的不锈钢桶焊接机,其特征在于,所述焊枪支架上设置有一固定板,所述固定板上开设有多个固定螺孔,所述固定板上安装有一旋转架,所述旋转架上开设有弧形槽和主固定孔,所述旋转架通过螺栓与所述弧形槽和所述主固定孔配合安装在所述固定板上,所述焊枪安装在所述旋转架上。4 . The stainless steel barrel welding machine according to claim 1 , wherein a fixing plate is arranged on the welding torch bracket, a plurality of fixing screw holes are formed on the fixing plate, and a rotating frame is installed on the fixing plate. 5 . , the rotating frame is provided with an arc-shaped groove and a main fixing hole, the rotating frame is installed on the fixing plate in cooperation with the arc-shaped groove and the main fixing hole through bolts, and the welding gun is installed on the on the rotating rack. 5.根据权利要求1所述的不锈钢桶焊接机,其特征在于,两个所述焊接架之间还设置有一触摸控制屏。5 . The stainless steel barrel welding machine according to claim 1 , wherein a touch control screen is further arranged between the two welding frames. 6 .
CN201910910413.6A 2019-09-25 2019-09-25 Stainless Steel Barrel Welding Machine Active CN110640389B (en)

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CN116921934B (en) * 2023-08-24 2024-02-02 青岛特固机械有限公司 Steel plate welding device with angle control function for bridge support machining

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