CN110654971A - A tooling structure for assembling planetary bearings of wind power gearboxes - Google Patents
A tooling structure for assembling planetary bearings of wind power gearboxes Download PDFInfo
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- CN110654971A CN110654971A CN201910896237.5A CN201910896237A CN110654971A CN 110654971 A CN110654971 A CN 110654971A CN 201910896237 A CN201910896237 A CN 201910896237A CN 110654971 A CN110654971 A CN 110654971A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/22—Rigid members, e.g. L-shaped members, with parts engaging the under surface of the loads; Crane hooks
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Abstract
一种风电齿轮箱行星轴承装配工装结构,它主要包括主杆、支撑座、固定销一、支撑腿、螺栓、垫片、螺母、梁板、脚架、固定销二组成。所述的主杆穿过支撑座和脚架,并通过外螺纹与支撑座内螺纹和脚架内螺纹配合,所述的支撑座三个脚通过三个固定销一分别与三个支撑腿的上部孔联接,所述的每个梁板一端通过螺栓与支撑腿中间部位孔联接,每个梁板另一端通过固定销二与脚架的一只脚联接,支撑腿的两面各一个梁板,共六个梁板。通过旋转主杆即可使脚架在主杆上移动,通过梁板带动三个支撑腿变动,从而三个支撑腿控制的圆周变化以适应内径大小不同的行星轴承安装。本发明解决了目前在风电齿轮箱行星轮轴承安装时操作困难的问题,本结构简单紧凑,零件少成本低,操作便利等特点。
A wind power gearbox planetary bearing assembly tooling structure mainly includes a main rod, a support seat, a fixing pin, a supporting leg, a bolt, a gasket, a nut, a beam plate, a tripod, and a fixing pin. The main rod passes through the support seat and the tripod, and is matched with the inner thread of the support seat and the inner thread of the tripod through the external thread. The upper hole is connected, one end of each beam plate is connected with the hole in the middle part of the support leg through bolts, the other end of each beam plate is connected with one foot of the tripod through the second fixing pin, and there is a beam plate on each side of the support leg. A total of six beams. The tripod can be moved on the main rod by rotating the main rod, and the three supporting legs are driven to change by the beam plate, so that the circumference controlled by the three supporting legs changes to adapt to the installation of planetary bearings with different inner diameters. The invention solves the problem of difficult operation when installing the planetary wheel bearing of the wind power gearbox at present, and has the advantages of simple and compact structure, few parts, low cost, convenient operation and the like.
Description
技术领域technical field
本发明涉及的是一种风力发电齿轮箱行星轴承装配工装结构,属于风力发电齿轮箱装配技术领域。The invention relates to an assembly tooling structure for a planetary bearing of a wind power generation gear box, and belongs to the technical field of wind power generation gear box assembly.
背景技术Background technique
风电齿轮箱逐渐向低风速大叶片方向发展,并且要求风电齿轮箱在同样尺寸大小的情况下承受更大的载荷,加之风电行星轮打滑现象,因此在行星包的设计越来越紧凑的前提下,行星轮轴承采用带保持架的无外圈圆柱轴承,并且因为承载力要求大,滚子也越来也大,内圈无吊装孔,这样行星轮轴承的装配非常困难,必须借用工装装置来辅助完成装配任务。Wind power gearboxes are gradually developing in the direction of low wind speed and large blades, and the wind power gearboxes are required to bear a larger load under the same size, coupled with the phenomenon of wind power planetary wheels slipping, so under the premise that the design of the planetary package is becoming more and more compact , The planetary wheel bearing adopts a cylindrical bearing without an outer ring with a cage, and because of the large bearing capacity, the rollers are also getting larger and larger, and the inner ring has no hoisting holes, so the assembly of the planetary wheel bearing is very difficult, and tooling devices must be used. Assist with assembly tasks.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于解决目前风电齿轮箱行星轴装配问题而提供一种结构简单、费用低、操作使用方便的结构,降低工作人员的劳动强度,提高了效率。The purpose of the present invention is to solve the current assembly problem of the planetary shaft of the wind power gearbox and provide a structure with simple structure, low cost and convenient operation and use, which reduces the labor intensity of the staff and improves the efficiency.
本发明的目的是通过如下技术方案来完成的,一种风电齿轮箱行星轴承装配用工装结构,它主要包括主杆、支撑座、固定销一、支撑腿、螺栓、垫片、螺母、梁板、脚架、固定销二组成,所述的主杆穿过支撑座和脚架,主杆通过外螺纹与支撑座内螺纹和脚架内螺纹配合,所述的支撑座的脚通过固定销一与支撑腿的上部联接孔固定,所述的每个梁板一端通过螺栓与支撑腿中间部位联接孔,另一端通过固定销二与脚架的脚联接。The purpose of the present invention is achieved through the following technical solutions, a tooling structure for assembling a planetary bearing of a wind power gearbox, which mainly includes a main rod, a support seat, a fixed pin, a support leg, a bolt, a gasket, a nut, a beam plate , a tripod, and a fixed pin. The main rod passes through the support seat and the tripod. The main rod is matched with the inner thread of the support seat and the inner thread of the tripod through the external thread. The feet of the support seat pass through the fixed pin. It is fixed with the upper connecting hole of the supporting leg, one end of each beam plate is connected with the connecting hole in the middle part of the supporting leg through a bolt, and the other end is connected with the foot of the tripod through the second fixing pin.
作为优选:所述支撑座的三个脚分别与三个支撑腿上部的联接孔通过固定销一固定联接。Preferably, the three feet of the support base are respectively fixedly connected to the coupling holes on the upper part of the three support legs through a fixed pin.
作为优选:所述支撑腿的两面各贴合一个梁板,并通过螺栓、垫片、螺母固定联接,三个支撑腿共用六个梁板。Preferably, the two sides of the support legs are each attached to a beam plate, and are fixedly connected by bolts, washers and nuts, and the three support legs share six beam plates.
作为优选:所述的支撑腿有一个支撑脚,操作使用时作为承力点勾住轴承内圈,三个支持脚就是三个承力点,利用三点一面的平稳性,使工装吊着轴承平稳拆装。As a preference: the support leg has a support foot, which is used as a bearing point to hook the inner ring of the bearing during operation and use. The three support feet are the three bearing points. The stability of the three points on one side is used to make the tooling hang the bearing smoothly. disassembly.
作为优选:所述的主杆有吊耳孔,用于旋转主杆操作时使用或者借用工装操作时使用。As a preference: the main pole has lifting lug holes, which are used when the main pole is rotated or used when operating by borrowing tooling.
作为优选:所述吊耳孔可使脚架在主杆上移动,并且通过梁板带动三个支撑腿动作,从而三个支撑腿控制的圆周变化以适应内径大小不同的行星轴承安装。Preferably, the lifting lug hole enables the tripod to move on the main rod, and drives the three support legs to move through the beam plate, so that the circumference controlled by the three support legs changes to adapt to the installation of planetary bearings with different inner diameters.
本发明根据风电齿轮箱行星轴承装配操作的困难性设计合适的工装,具有结构简单,操作使用方便,降低工作人员的劳动强度等特点。The invention designs suitable tooling according to the difficulty of assembling the planetary bearing of the wind power gearbox, and has the characteristics of simple structure, convenient operation and use, and reduced labor intensity of staff.
附图说明Description of drawings
图1是本发明的行星轴承装配工装立体图。FIG. 1 is a perspective view of a planetary bearing assembling tool of the present invention.
图2是本发明的主杆立体图。Fig. 2 is a perspective view of the main rod of the present invention.
图3是本发明的支撑座立体图。FIG. 3 is a perspective view of the support seat of the present invention.
图4是本发明的支撑腿立体图。4 is a perspective view of a support leg of the present invention.
图5是本发明的脚架立体图。Fig. 5 is a perspective view of a tripod of the present invention.
具体实施方式Detailed ways
下面将结合附图对本发明作详细的介绍:图1-5所示,本发明所述的一种风电齿轮箱行星轴承装配用工装结构,它主要包括主杆1、支撑座2、固定销一3、支撑腿4、螺栓5、垫片6、螺母7、梁板8、脚架9、固定销二10组成,其特征在于所述的主杆1穿过支撑座2和脚架9,主杆1通过外螺纹1-3与支撑座2内螺纹2-1和脚架9内螺纹9-1配合,所述的支撑座2的脚2-2通过固定销一3与支撑腿4的上部联接孔4-1固定,所述的每个梁板8一端通过螺栓5与支撑腿4中间部位联接孔4-2,另一端通过固定销二10与脚架9的脚9-2联接,所述支撑座2的三个脚2-2分别与三个支撑腿4上部的联接孔4-1通过固定销一3固定联接,所述支撑腿4的两面各贴合一个梁板8,并通过螺栓5、垫片6、螺母7固定联接,三个支撑腿4共用六个梁板8,所述的支撑腿4有一个支撑脚4-3,操作使用时作为承力点勾住轴承内圈,三个支持脚就是三个承力点,利用三点一面的平稳性,使工装吊着轴承平稳拆装,所述的主杆1有吊耳孔1-1,用于旋转主杆操作时使用或者借用工装操作时使用,所述吊耳孔1-1可使脚架9在主杆1上移动,并且通过梁板8带动三个支撑腿4动作,从而三个支撑腿4控制的圆周变化以适应内径大小不同的行星轴承安装。The present invention will be described in detail below in conjunction with the accompanying drawings: As shown in Figures 1-5, a tooling structure for assembling a planetary bearing of a wind turbine gearbox according to the present invention mainly includes a main rod 1, a
本发明的原理是:所述的主杆穿过支撑座和脚架,并通过外螺纹与支撑座内螺纹和脚架内螺纹配合,所述的支撑座三个脚通过三个固定销一分别与三个支撑腿的上部孔联接,所述的每个梁板一端通过螺栓与支撑腿中间部位孔联接,每个梁板另一端通过固定销二与脚架的一只脚联接,支撑腿的两面各一个梁板,共六个梁板。The principle of the invention is as follows: the main rod passes through the support seat and the tripod, and is matched with the inner thread of the support seat and the tripod through the external thread, and the three legs of the support seat are respectively connected by three fixing pins. It is connected with the upper holes of the three supporting legs, one end of each beam plate is connected with the hole in the middle part of the supporting leg through bolts, and the other end of each beam plate is connected with one foot of the tripod through the second fixing pin. One beam plate on each side, a total of six beam plates.
使用时,通过旋转主杆即可使脚架在主杆上移动,通过梁板带动三个支撑腿变动,从而三个支撑腿控制的圆周变化以适应内径大小不同的行星轴承安装。三个支持脚就是三个承力点,勾住轴承内圈,利用三点一面的平稳性,使工装吊着轴承平稳拆装。When in use, the tripod can be moved on the main rod by rotating the main rod, and the three support legs are moved by the beam plate, so that the circumference controlled by the three support legs changes to adapt to the installation of planetary bearings with different inner diameters. The three support feet are the three bearing points, hook the inner ring of the bearing, and use the stability of the three points on one side to make the tooling hang the bearing smoothly.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910896237.5A CN110654971A (en) | 2019-09-22 | 2019-09-22 | A tooling structure for assembling planetary bearings of wind power gearboxes |
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| CN201910896237.5A CN110654971A (en) | 2019-09-22 | 2019-09-22 | A tooling structure for assembling planetary bearings of wind power gearboxes |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101817475A (en) * | 2010-05-28 | 2010-09-01 | 湘电风能有限公司 | Main bearing hoister of wind driven generator |
| CN202936093U (en) * | 2012-11-27 | 2013-05-15 | 宁夏银星能源股份有限公司 | Large revolved body grabbing and lifting device |
| US20150151950A1 (en) * | 2013-12-04 | 2015-06-04 | George H. Schafer | Apparatus, system and method for controllable grappling hook |
| CN204823673U (en) * | 2015-07-02 | 2015-12-02 | 河南重工起重机集团有限公司 | Hoist three -jaw hoist |
| CN211393549U (en) * | 2019-09-22 | 2020-09-01 | 杭州前进齿轮箱集团股份有限公司 | Tool structure for assembling wind power gear box planet bearing |
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- 2019-09-22 CN CN201910896237.5A patent/CN110654971A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101817475A (en) * | 2010-05-28 | 2010-09-01 | 湘电风能有限公司 | Main bearing hoister of wind driven generator |
| CN202936093U (en) * | 2012-11-27 | 2013-05-15 | 宁夏银星能源股份有限公司 | Large revolved body grabbing and lifting device |
| US20150151950A1 (en) * | 2013-12-04 | 2015-06-04 | George H. Schafer | Apparatus, system and method for controllable grappling hook |
| CN204823673U (en) * | 2015-07-02 | 2015-12-02 | 河南重工起重机集团有限公司 | Hoist three -jaw hoist |
| CN211393549U (en) * | 2019-09-22 | 2020-09-01 | 杭州前进齿轮箱集团股份有限公司 | Tool structure for assembling wind power gear box planet bearing |
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Application publication date: 20200107 |