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CN110667541B - Brake control device and method - Google Patents

Brake control device and method Download PDF

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Publication number
CN110667541B
CN110667541B CN201911094569.8A CN201911094569A CN110667541B CN 110667541 B CN110667541 B CN 110667541B CN 201911094569 A CN201911094569 A CN 201911094569A CN 110667541 B CN110667541 B CN 110667541B
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air
brake
braking
unit
equivalent
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CN110667541A (en
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谢军威
蒋廉华
邓宗群
王书静
吴易航
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CRRC Brake System Co Ltd
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CRRC Zhuzhou Locomotive Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/17Using electrical or electronic regulation means to control braking
    • B60T8/171Detecting parameters used in the regulation; Measuring values used in the regulation

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  • Mechanical Engineering (AREA)
  • Braking Systems And Boosters (AREA)
  • Regulating Braking Force (AREA)

Abstract

本发明提供一种制动控制装置和方法,其中,制动控制单元用于根据接收的制动请求,生成第一控制信号和第二控制信号;制动请求包括空气制动力和用于进行动力制动的电制动力。制动控制单元根据空气制动输出单元输出的压力差值,调整作用于第二等效单元的第二控制信号,使压力差值等效空气制动力并输出至制动缸进行空气制动。此空气制动与轨道车辆的动力制动混合共同作用,构成了轨道车辆所需的制动力。本发明通过制动控制单元实现了同时进行空气制动和电制动的制动控制方式,相比于现有技术中只使用一种制动方式进行制动,在相同的制动力需求下,能减少制动部件损耗,更好的利用动力制动使轨道车辆使用更加节能清洁环保。

Figure 201911094569

The present invention provides a braking control device and method, wherein the braking control unit is configured to generate a first control signal and a second control signal according to a received braking request; Electric braking force for braking. The brake control unit adjusts the second control signal acting on the second equivalent unit according to the pressure difference output by the air brake output unit, so that the pressure difference is equivalent to the air braking force and is output to the brake cylinder for air braking. This air brake is combined with the dynamic braking of the rail vehicle to form the braking force required by the rail vehicle. The present invention realizes the braking control mode of simultaneously performing air braking and electric braking through the braking control unit. Compared with the prior art, only one braking mode is used for braking. It can reduce the wear and tear of brake components, and make better use of dynamic braking to make the use of rail vehicles more energy-saving, clean and environmentally friendly.

Figure 201911094569

Description

一种制动控制装置和方法A brake control device and method

技术领域technical field

本发明涉及机车、城市轨道交通车辆或轨道电力工程车技术领域,具体涉及一种制动控制装置和方法。The invention relates to the technical field of locomotives, urban rail transit vehicles or rail electric engineering vehicles, in particular to a braking control device and method.

背景技术Background technique

对车辆进行制动是指通过相关操作产生的阻滞作用来限制或降低车辆的运行速度或使车辆停止运行。车辆的制动方式可采用空气制动或动力制动等。Braking a vehicle refers to limiting or reducing the running speed of the vehicle or stopping the vehicle through the retarding effect of the relevant operation. The braking method of the vehicle can be air braking or dynamic braking.

空气制动以压缩空气为动力,通过控制闸瓦与车轮产生的摩擦力进行制动,又称摩擦制动。空气制动能产生较大的制动力,可以满足车辆大范围的制动需求,但是使用空气制动压缩空气需要消耗较大的能量,摩擦制动会产生较大的噪声且摩擦时刹车部件会发生磨损,需要的制动力越大,其能量消耗、噪声和产生的磨损也越大。The air brake is powered by compressed air and brakes by controlling the friction force generated by the brake shoe and the wheel, also known as friction braking. Air braking can generate a large braking force, which can meet the braking needs of a wide range of vehicles, but the use of air braking to compress air needs to consume a large amount of energy. When wear occurs, the greater the braking force required, the greater the energy consumption, noise and resulting wear.

动力制动通过牵引驱动电机逆动变为发电机,产生励磁阻力进行制动。因为是通过励磁产生阻力,所以动力制动过程中不会磨损刹车部件,但其所能产生的制动力较小,无法满足车辆的所有制动需要。The dynamic braking turns into a generator through the reverse movement of the traction drive motor, which generates excitation resistance for braking. Because the resistance is generated by the excitation, the brake components will not be worn during the dynamic braking process, but the braking force it can generate is small and cannot meet all the braking needs of the vehicle.

虽然目前有空气制动和动力制动两种制动控制方式,但目前对车辆的制动控制只能从上述空气制动与动力制动中选择一种制动控制方式。Although there are currently two braking control modes, air braking and dynamic braking, currently only one braking control mode can be selected from the above-mentioned air braking and dynamic braking for vehicle braking control.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本发明实施例提供一种车辆的制动控制装置和方法,解决了不能同时进行动力制动与空气制动的问题。In view of this, embodiments of the present invention provide a vehicle brake control device and method, which solves the problem that dynamic braking and air braking cannot be performed at the same time.

一方面,本发明实施例提供一种制动控制装置,包括:On the one hand, an embodiment of the present invention provides a brake control device, comprising:

制动控制单元,用于根据接收的制动请求,生成第一控制信号和第二控制信号;其中,所述制动请求包括电制动力和空气制动力,所述电制动力用于进行动力制动;a braking control unit for generating a first control signal and a second control signal according to the received braking request; wherein the braking request includes an electric braking force and an air braking force, and the electric braking force is used for power brake;

第一等效单元,所述第一等效单元包括第一调节部件、第二调节部件和第一压力传感器,所述第一控制信号作用于所述第一调节部件和所述第二调节部件,使所述第一等效单元输出第一压力值;a first equivalent unit, the first equivalent unit includes a first adjustment part, a second adjustment part and a first pressure sensor, the first control signal acts on the first adjustment part and the second adjustment part , so that the first equivalent unit outputs a first pressure value;

第二等效单元,所述第二等效单元包括第三调节部件和第四调节部件,所述第二控制信号作用于所述第三调节部件和所述第四调节部件,使所述第二等效单元输出第二压力值;A second equivalent unit, the second equivalent unit includes a third adjustment part and a fourth adjustment part, and the second control signal acts on the third adjustment part and the fourth adjustment part, so that the first The second equivalent unit outputs the second pressure value;

所述空气制动输出单元包括执行部件和第二压力传感器,所述执行部件用于输出所述第二压力值与所述第一压力值的压力差值至制动缸,以使所述制动缸进行空气制动;The air brake output unit includes an actuating part and a second pressure sensor, the actuating part is configured to output a pressure difference between the second pressure value and the first pressure value to the brake cylinder, so that the brake Dynamic cylinder for air braking;

所述制动控制单元,还用于根据所述第一压力传感器采集的第一压力值,调整作用于所述第一调节部件和所述第二调节部件的第一控制信号,使所述第一压力值等效所述电制动力;还用于根据所述第二压力传感器采集的所述压力差值,调整作用于所述第三调节部件和所述第四调节部件的所述第二控制信号,使所述压力差值等效所述空气制动力。The brake control unit is further configured to adjust the first control signal acting on the first regulating part and the second regulating part according to the first pressure value collected by the first pressure sensor, so that the A pressure value is equivalent to the electric braking force; it is also used for adjusting the second adjusting component acting on the third adjusting component and the fourth adjusting component according to the pressure difference value collected by the second pressure sensor The control signal makes the pressure difference equivalent to the air braking force.

进一步的,所述第一等效单元还包括第一风缸,所述第一风缸和所述第一压力传感器连接在所述第一等效单元的输出端,所述输出端连接所述空气制动输出单元的输入端;所述第一风缸用于减缓所述第一压力值的变化;Further, the first equivalent unit further includes a first air cylinder, the first air cylinder and the first pressure sensor are connected to an output end of the first equivalent unit, and the output end is connected to the the input end of the air brake output unit; the first air cylinder is used to slow down the change of the first pressure value;

所述第一调节部件设置在所述输出端和总风缸间的连接通路上,所述第二调节部件设置在所述输出端和第一排气口间的连接通路上,以通过所述第一调节部件和所述第二调节部件调节所述输出端输出的第一压力值。The first regulating member is arranged on the connection passage between the output end and the main air cylinder, and the second regulating member is arranged on the connection passage between the output end and the first exhaust port, so as to pass through the The first adjustment part and the second adjustment part adjust the first pressure value output by the output end.

进一步的,所述第二等效单元还包括第二风缸,所述第二风缸连接在所述第二等效单元的输出端,所述输出端连接所述空气制动输出单元的输入端;所述第二风缸用于减缓所述第二压力值的变化;Further, the second equivalent unit further includes a second air cylinder, the second air cylinder is connected to the output end of the second equivalent unit, and the output end is connected to the input of the air brake output unit end; the second air cylinder is used to slow down the change of the second pressure value;

所述第三调节部件设置在所述输出端和总风缸间的连接通路上;所述第四调节部件设置在所述输出端和第二排气口间的连接通路上,以通过所述第三调节部件和所述第四调节部件调节所述输出端输出的第二压力值。The third adjustment part is arranged on the connection passage between the output end and the total air cylinder; the fourth adjustment part is arranged on the connection passage between the output end and the second exhaust port, so as to pass the The third adjusting part and the fourth adjusting part adjust the second pressure value output by the output end.

进一步的,所述制动控制单元,还用于当所述电制动力与所述空气制动力的和小于预设值时,切断所述空气制动输出单元和所述制动缸间的连接通路。Further, the brake control unit is further configured to cut off the connection between the air brake output unit and the brake cylinder when the sum of the electric brake force and the air brake force is less than a preset value path.

进一步的,所述空气制动输出单元还包括切换部件和第五调节部件;所述切换部件设置在所述空气制动输出单元和所述制动缸间的连接通路上;所述第五调节部件设置在所述切换部件和总风缸间的连接通路上;Further, the air brake output unit further includes a switching component and a fifth adjustment component; the switching component is provided on the connection passage between the air brake output unit and the brake cylinder; the fifth adjustment component The component is arranged on the connection passage between the switching component and the total air cylinder;

所述制动控制单元,用于通过打开所述第五调节部件,以导通所述总风缸和所述切换部件间的连接通路,使得所述切换部件动作切断所述空气制动输出单元和所述制动缸间的连接通路。The brake control unit is configured to open the fifth adjusting member to conduct the connection passage between the master air cylinder and the switching member, so that the switching member acts to cut off the air brake output unit and the connection passage between the brake cylinder.

进一步的,所述空气制动输出单元还包括截止阀,所述截止阀设置在所述空气制动输出单元和所述制动缸间的连接通路上,用于接收到检修信号时,切断所述空气制动输出单元和所述制动缸的连接通路。Further, the air brake output unit further includes a shut-off valve, which is arranged on the connection passage between the air brake output unit and the brake cylinder, and is used to cut off all the A connection passage between the air brake output unit and the brake cylinder.

另一方面,本发明实施例提供了一种制动控制方法,应用于上述的制动控制装置中的制动控制单元,包括:On the other hand, an embodiment of the present invention provides a braking control method, which is applied to the braking control unit in the above-mentioned braking control device, including:

根据接收的制动请求,生成第一控制信号和第二控制信号;其中,所述第一控制信号作用于所述制动控制装置中的第一等效单元的第一调节部件和所述第一等效单元的第二调节部件,使所述第一等效单元输出第一压力值;所述第二控制信号作用于所述制动控制装置中的第二等效单元的第三调节部件和所述第二等效单元的第四调节部件,使所述第二等效单元输出第二压力值;所述制动请求包括电制动力和空气制动力,所述电制动力用于进行动力制动;A first control signal and a second control signal are generated according to the received braking request; wherein the first control signal acts on the first regulating part of the first equivalent unit in the braking control device and the first regulating part of the first equivalent unit in the braking control device. A second adjusting part of an equivalent unit, so that the first equivalent unit outputs a first pressure value; the second control signal acts on the third adjusting part of the second equivalent unit in the brake control device and the fourth regulating component of the second equivalent unit, so that the second equivalent unit outputs a second pressure value; the braking request includes an electric braking force and an air braking force, and the electric braking force is used to perform dynamic braking;

根据所述第一等效单元的第一压力传感器采集的第一压力值,调整所述第一控制信号,使所述第一压力值等效所述电制动力;adjusting the first control signal according to the first pressure value collected by the first pressure sensor of the first equivalent unit, so that the first pressure value is equivalent to the electric braking force;

根据所述制动控制装置中的空气制动输出单元的第二压力传感器采集的所述空气制动输出单元输出的压力差值,调整所述第二控制信号,使所述压力差值等效所述空气制动力,所述压力差值输出至制动缸,以使所述制动缸进行空气制动;其中,所述压力差值是所述空气制动输出单元的执行部件输出的所述第二压力值与所述第一压力值的压力差值。According to the pressure difference value output by the air brake output unit collected by the second pressure sensor of the air brake output unit in the brake control device, the second control signal is adjusted so that the pressure difference value is equivalent For the air braking force, the pressure difference value is output to the brake cylinder, so that the brake cylinder performs air braking; wherein, the pressure difference value is all output from the actuator of the air brake output unit. A pressure difference between the second pressure value and the first pressure value.

进一步的,方法还包括:当所述电制动力与所述空气制动力的和小于预设值时,切断所述空气制动输出单元和所述制动缸间的连接通路。Further, the method further includes: when the sum of the electric braking force and the air braking force is less than a preset value, cutting off the connection passage between the air braking output unit and the brake cylinder.

进一步的,切断所述空气制动输出单元和所述制动缸间的连接通路,包括:Further, cutting off the connection passage between the air brake output unit and the brake cylinder includes:

打开所述空气制动输出单元的第五调节部件,导通总风缸和所述空气制动输出单元的切换部件间的连接通路,使得所述切换部件动作切断所述空气制动输出单元和所述制动缸间的连接通路;其中,所述切换部件设置在所述空气制动输出单元和所述制动缸间的连接通路上;所述第五调节部件设置在所述切换部件和总风缸间的连接通路上。Open the fifth adjustment member of the air brake output unit, and conduct the connection passage between the master air cylinder and the switching member of the air brake output unit, so that the switching member acts to cut off the air brake output unit and the switching member of the air brake output unit. The connection passage between the brake cylinders; wherein the switching member is provided on the connection passage between the air brake output unit and the brake cylinder; the fifth adjustment member is provided on the switching member and the brake cylinder. On the connecting passage between the main air cylinders.

进一步的,方法还包括:当接收到检修信号时,控制截止阀切断所述空气制动输出单元和所述制动缸的连接通路,其中,所述截止阀设置在所述空气制动输出单元和所述制动缸间的连接通路上。Further, the method further includes: when receiving a maintenance signal, controlling a shut-off valve to cut off the connection passage between the air brake output unit and the brake cylinder, wherein the shut-off valve is arranged on the air brake output unit and the connecting passage between the brake cylinder.

基于上述方案,制动控制单元用于根据接收的制动请求,生成第一控制信号和第二控制信号;其中,所述制动请求包括电制动力和空气制动力,所述电制动力用于进行动力制动。制动控制单元还用于根据所述第二压力传感器采集的所述压力差值,调整作用于所述第三调节部件和所述第四调节部件的所述第二控制信号,使所述压力差值等效所述空气制动力,从而实现了空气制动和电制动的混合制动,混合制动是在同一时间可以进行空气制动和电制动的制动控制方式,相比于现有技术中只使用一种制动控制的方式,混合制动因为电制动和空气制动同时进行,在相同的制动力需求下,所需的空气制动力比只进行空气制动所需的空气制动力要小,能减少基础制动部件损耗,同时能更好的利用动力制动使轨道车辆使用更加节能清洁环保。Based on the above solution, the braking control unit is configured to generate a first control signal and a second control signal according to the received braking request; wherein the braking request includes an electric braking force and an air braking force, and the electric braking force is used for for dynamic braking. The brake control unit is further configured to adjust the second control signal acting on the third adjustment part and the fourth adjustment part according to the pressure difference value collected by the second pressure sensor, so that the pressure The difference is equivalent to the air braking force, thereby realizing the hybrid braking of air braking and electric braking. Hybrid braking is a braking control method that can perform air braking and electric braking at the same time. Compared with Only one braking control method is used in the prior art, and the hybrid braking is because the electric braking and the air braking are carried out at the same time, under the same braking force demand, the required air braking force is higher than that required for the air braking only. The air braking force should be small, which can reduce the loss of basic braking components, and at the same time, it can make better use of dynamic braking to make the use of rail vehicles more energy-saving, clean and environmentally friendly.

进一步的,所述制动控制单元还用于根据所述第一压力传感器采集的第一压力值,调整作用于所述第一调节部件和所述第二调节部件的第一控制信号,使所述第一压力值等效所述电制动力,这样就可以通过第一等效单元去模拟了实际电制动力对应的空气制动力的大小,并根据第一等效单元的输出去调节空气制动输出单元输出的空气制动力,得到的空气制动力大小更加准确,使得动力制动大小与空气制动大小更加匹配。Further, the brake control unit is further configured to adjust the first control signal acting on the first regulating component and the second regulating component according to the first pressure value collected by the first pressure sensor, so that all The first pressure value is equivalent to the electric braking force, so that the air braking force corresponding to the actual electric braking force can be simulated by the first equivalent unit, and the air braking force can be adjusted according to the output of the first equivalent unit. The air braking force output by the dynamic output unit is more accurate, so that the dynamic braking force matches the air braking force more accurately.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.

图1为本发明一个实施例中一种制动控制装置的结构示意图;FIG. 1 is a schematic structural diagram of a braking control device in an embodiment of the present invention;

图2为本发明一个实施例中制动申请单元、车辆控制单元和制动控制单元的连接示意图;2 is a schematic diagram of the connection of a brake application unit, a vehicle control unit and a brake control unit in an embodiment of the present invention;

图3为本发明一个实施例中空气输出单元的结构示意图;3 is a schematic structural diagram of an air output unit in an embodiment of the present invention;

图4为本发明一个实施例中第一等效单元的结构示意图;4 is a schematic structural diagram of a first equivalent unit in an embodiment of the present invention;

图5为本发明一个实施例中第二等效单元的结构示意图;5 is a schematic structural diagram of a second equivalent unit in an embodiment of the present invention;

图6为本发明另一实施例中空气输出单元的另一种结构示意图;6 is another schematic structural diagram of an air output unit in another embodiment of the present invention;

图7为本发明应用实施例中第一等效单元、第二等效单元和空气输出单元的结构示意图;7 is a schematic structural diagram of a first equivalent unit, a second equivalent unit and an air output unit in an application embodiment of the present invention;

图8为本发明又一个实施例一种制动控制方法的流程图;FIG. 8 is a flowchart of a braking control method according to still another embodiment of the present invention;

图9为本发明又一个实施例一种制动控制方法的流程图;9 is a flowchart of a braking control method according to still another embodiment of the present invention;

图10为本发明又一个实施例一种制动控制方法的流程图。FIG. 10 is a flowchart of a braking control method according to still another embodiment of the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

在本申请中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。In this application, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also no Other elements expressly listed, or which are also inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.

请参阅图1,其示出本发明提供的一个实施例中一种制动控制装置的结构示意图,包括:制动控制单元101、第一等效单元102、第二等效单元103和空气制动输出单元104。Please refer to FIG. 1 , which shows a schematic structural diagram of a brake control device in an embodiment provided by the present invention, including: a brake control unit 101 , a first equivalent unit 102 , a second equivalent unit 103 , and an air control unit 101 . The output unit 104 is activated.

制动控制单元101,用于根据接收的制动请求,生成第一控制信号和第二控制信号。其中,制动请求包括电制动力和空气制动力,使制动控制单元101根据制动请求进行空气制动和电制动的控制,电制动力可以直接发送至用于进行电制动的单元,通过该单元进行动力制动。第一控制信号发送至第一等效单元102,第二控制信号发送至第二等效单元103,使第一等效单元102、第二等效单元103和空气制动输出单元104能够在第一控制信号和第二控制信号相互作用下实现空气制动力的输出。The braking control unit 101 is configured to generate a first control signal and a second control signal according to the received braking request. The braking request includes electric braking force and air braking force, so that the brake control unit 101 controls the air braking and electric braking according to the braking request, and the electric braking force can be directly sent to the unit for electric braking , with the unit for dynamic braking. The first control signal is sent to the first equivalent unit 102, and the second control signal is sent to the second equivalent unit 103, so that the first equivalent unit 102, the second equivalent unit 103 and the air brake output unit 104 can The output of the air braking force is realized under the interaction of the first control signal and the second control signal.

在本实施例中,制动请求可以由车辆控制单元得到并发送至制动控制单元101。车辆控制单元用于根据接收的制动指令,得到制动请求。其中,制动指令可以由制动申请单元生成并发送至车辆控制单元。制动申请单元包括司机控制器和制动控制器,在这种结构下,制动申请单元可以直接向制动控制单元101发送制动指令或者向车辆控制单元发送制动指令,由此存在生成制动请求的两种实现方式。下面结合图2进行说明,图2示出制动申请单元107、车辆控制单元108和制动控制单元101的连接图。两种生成制动请求的实现方式如下:In this embodiment, the braking request may be obtained by the vehicle control unit and sent to the braking control unit 101 . The vehicle control unit is used for obtaining a braking request according to the received braking command. The braking command may be generated by the braking application unit and sent to the vehicle control unit. The brake application unit includes a driver controller and a brake controller. Under this structure, the brake application unit can directly send a brake command to the brake control unit 101 or send a brake command to the vehicle control unit, thereby generating Two implementations of braking requests. The following description will be made with reference to FIG. 2 , which shows a connection diagram of the brake application unit 107 , the vehicle control unit 108 and the brake control unit 101 . Two implementations of generating braking requests are as follows:

一种实现方式,根据驾驶司机对司机控制器的操作,制动申请单元107输出制动指令至车辆控制单元108。车辆控制单元108接收制动指令,并根据制动指令得到车辆所需的空气制动力和电制动力,通过制动请求发送至制动控制单元101。其中,司机控制器可以是能推动至不同制动档位的制动手柄,或者多个代表不同制动级别的制动按钮等的输入部件,在此不做具体限制。In an implementation manner, the brake application unit 107 outputs a brake command to the vehicle control unit 108 according to the operation of the driver controller by the driver. The vehicle control unit 108 receives the braking command, obtains the air braking force and electric braking force required by the vehicle according to the braking command, and sends the braking request to the braking control unit 101 . The driver controller may be a brake handle that can be pushed to different brake gears, or a plurality of input components such as brake buttons representing different brake levels, which are not specifically limited here.

另一种实现方式,驾驶司机可以通过操作制动控制器进行制动,制动申请单元107输出制动指令至制动控制单元101,由制动控制单元101传送制动指令至车辆控制单元108。车辆控制单元108接收制动指令,并根据制动指令得到车辆所需的空气制动力和电制动力,通过制动请求发送至制动控制单元101。其中,制动控制器可以是能推动至不同制动档位的制动手柄,或者多个代表不同制动级别的制动按钮等的输入部件,在此不做限制。In another implementation, the driver can brake by operating the brake controller, the brake application unit 107 outputs the brake command to the brake control unit 101 , and the brake control unit 101 transmits the brake command to the vehicle control unit 108 . The vehicle control unit 108 receives the braking command, obtains the air braking force and electric braking force required by the vehicle according to the braking command, and sends the braking request to the braking control unit 101 . Wherein, the brake controller may be a brake handle that can be pushed to different brake gears, or a plurality of input components such as brake buttons representing different brake levels, which are not limited here.

第一等效单元102包括第一调节部件、第二调节部件和第一压力传感器,第一控制信号作用于第一调节部件和第二调节部件,使第一等效单元102输出第一压力值。The first equivalent unit 102 includes a first regulating component, a second regulating component and a first pressure sensor, and the first control signal acts on the first regulating component and the second regulating component, so that the first equivalent unit 102 outputs a first pressure value .

在本实施例中,第一压力传感器用于采集输出端输出的第一压力值并返回至制动控制单元。第一调节部件和第二调节部件是可以调节第一等效单元102的连接通路内气体多少的开关部件。连接通路内的气体越多,连接通路内的气压也越大,第一等效单元102的输出端输出的第一压力值也就越大。In this embodiment, the first pressure sensor is used to collect the first pressure value output by the output end and return it to the brake control unit. The first adjusting part and the second adjusting part are switch parts that can adjust the amount of gas in the connection passage of the first equivalent unit 102 . The more gas in the connecting passage, the greater the air pressure in the connecting passage, and the greater the first pressure value output by the output end of the first equivalent unit 102 .

可以理解的是:连接通路内的气压的改变可通过调节连接通路中气体的输入和气体的输出,因此本实施例可以分别在气体输入支路(总风缸至第一等效单元102的输出端之间)和/或气体输出支路(连接通路的输出端所在位置或连接通路的输出端之后)设置第一调节部件和第二调节部件。It can be understood that the change of the air pressure in the connection passage can be adjusted by adjusting the gas input and the gas output in the connection passage, so this embodiment can be used in the gas input branch (the total air cylinder to the output of the first equivalent unit 102 respectively). A first adjusting part and a second adjusting part are provided in the gas output branch (where the output end of the connection passage is located or after the output end of the connection passage).

例如,第一调节部件可以是调节总风缸至第一等效单元102的输出端的气体流量的开关部件;第二调节部件可以是调节连接通路内排出气体的流量的开关部件;或者第一调节部件和第二调节部件均是调节总风缸至第一等效单元102的输出端的气体流量的开关部件;或者第一调节部件和第二调节部件均是调节连接通路内排出气体的流量的开关部件。For example, the first adjustment component may be a switch component for adjusting the gas flow rate from the total air cylinder to the output end of the first equivalent unit 102; the second adjustment component may be a switch component for adjusting the flow rate of the exhaust gas in the connection passage; or the first adjustment component Both the component and the second regulating component are switch components for adjusting the gas flow rate from the total air cylinder to the output end of the first equivalent unit 102; or both the first regulating component and the second regulating component are switches for regulating the flow rate of the exhaust gas in the connection passage part.

以第一调节部件是调节总风缸至第一等效单元102的输出端的气体流量的开关部件,第二调节部件是调节连接通路内排出气体的流量的开关部件为例下面说明第一控制信号的作用过程:在第一控制信号作用下第一调节部件可以开启或闭合,进一步的还可以改变自身的开合度,通过开启或闭合(甚至是开启时的开合度的调控)改变输入到连接通路内的气体流量,在第一控制信号作用下第二调节部件也可以开启或闭合,当然还可以改变自身的开合度,通过这种方式改变从连接通路内输出的气体的流量,从而通过输入和输出的改变控制连接通路内的气压,使第一等效单元的输出端(也是连接通路的输出端)输出第一压力值。对于其他两种方式此处不再详述。Taking the first adjustment component as a switch component for adjusting the gas flow rate from the total air cylinder to the output end of the first equivalent unit 102, and the second adjustment component as a switch component for adjusting the flow rate of the exhaust gas in the connection passage as an example, the first control signal will be described below. The action process: the first regulating component can be opened or closed under the action of the first control signal, and further can change its own opening and closing degree, and change the input to the connection path by opening or closing (even the adjustment of the opening and closing degree when opening). Under the action of the first control signal, the second regulating part can also be opened or closed, and of course its opening and closing degree can be changed. In this way, the flow rate of the gas output from the connecting passage can be changed, so as to pass the input and The change of the output controls the air pressure in the connection passage, so that the output end of the first equivalent unit (which is also the output end of the connection passage) outputs the first pressure value. The other two methods are not described in detail here.

第二等效单元103包括第三调节部件和第四调节部件,第二控制信号作用于第三调节部件和第四调节部件,使第二等效单元103输出第二压力值。The second equivalent unit 103 includes a third regulating component and a fourth regulating component, and the second control signal acts on the third regulating component and the fourth regulating component, so that the second equivalent unit 103 outputs a second pressure value.

在本实施例中,第三调节部件和第四调节部件是可以调节第二等效单元103的连接通路内气体多少的开关部件。连接通路内的气体越多,连接通路内的气压也越大,第二等效单元103的输出端输出的第二压力值也就越大。In this embodiment, the third regulating member and the fourth regulating member are switch members that can regulate the amount of gas in the connection passage of the second equivalent unit 103 . The more gas in the connecting passage, the greater the air pressure in the connecting passage, and the greater the second pressure value output by the output end of the second equivalent unit 103 .

可以理解的是:连接通路内的气压的改变可通过调节连接通路中气体的输入和气体的输出,因此本实施例可以分别在气体输入支路(总风缸至第一等效单元102的输出端之间)和/或气体输出支路(连接通路的输出端所在位置或连接通路的输出端之后)设置第三调节部件和第四调节部件。例如,第三调节部件可以是调节总风缸至第二等效单元103输出端的气体流量的开关部件;第四调节部件可以是调节第二等效单元103连接通路内排出气体的流量的开关部件,具体说明请参阅上述第一等效单元102中的说明,此处不再详述。It can be understood that the change of the air pressure in the connection passage can be adjusted by adjusting the gas input and the gas output in the connection passage, so this embodiment can be used in the gas input branch (the total air cylinder to the output of the first equivalent unit 102 respectively). A third adjusting part and a fourth adjusting part are provided in the gas output branch (where the output end of the connection passage is located or after the output end of the connection passage). For example, the third adjustment component may be a switch component for adjusting the gas flow rate from the total air cylinder to the output end of the second equivalent unit 103 ; the fourth adjustment component may be a switch component for adjusting the flow rate of the exhaust gas in the connecting passage of the second equivalent unit 103 , please refer to the description in the above-mentioned first equivalent unit 102 for specific description, which will not be described in detail here.

空气制动输出单元104包括执行部件和第二压力传感器,其结构如图3所示,执行部件1041用于输出第二压力值与第一压力值的压力差值至制动缸105,以使制动缸105进行空气制动。执行部件1041可以是差压式的作用阀或中继阀,例如,差压式双膜板的作用阀,第一压力值和第二压力值输出至作用阀的输入端,作用阀输出第二压力值减去第一压力值的压力差值,压力差值作为空气制动力以使制动缸105进行空气制动。The air brake output unit 104 includes an actuator and a second pressure sensor, the structure of which is shown in FIG. 3 , and the actuator 1041 is used to output the pressure difference between the second pressure value and the first pressure value to the brake cylinder 105, so that the The brake cylinder 105 performs air braking. The actuator 1041 can be a differential pressure acting valve or a relay valve, for example, a differential pressure double diaphragm acting valve, the first pressure value and the second pressure value are output to the input end of the acting valve, and the acting valve outputs the second pressure value. The pressure difference value of the first pressure value is subtracted from the pressure value, and the pressure difference value is used as the air braking force to cause the brake cylinder 105 to perform air braking.

为方便装置的检修维护,空气制动输出单元104还可以根据需要增设截止阀。截止阀设置在空气制动输出单元104的输出端和制动缸105间的连接通路上。当需要检修时,通过截止阀切断空气制动输出单元和所述制动缸的连接通路。In order to facilitate the repair and maintenance of the device, the air brake output unit 104 can also be provided with a stop valve as required. The shut-off valve is provided on the connection passage between the output end of the air brake output unit 104 and the brake cylinder 105 . When maintenance is required, the connection passage between the air brake output unit and the brake cylinder is cut off through the shut-off valve.

制动控制单元101,还用于根据第一压力传感器采集的第一压力值,调整作用于第一调节部件和第二调节部件的第一控制信号,使第一压力值等效电制动力。其中第一压力值等效电制动力是指根据第一压力值进行的空气制动和根据电制动力进行的动力制动的效果相同或相近。The braking control unit 101 is further configured to adjust the first control signal acting on the first regulating component and the second regulating component according to the first pressure value collected by the first pressure sensor, so that the first pressure value is equivalent to an electric braking force. The electric braking force equivalent to the first pressure value means that the air braking performed according to the first pressure value and the dynamic braking performed according to the electric braking force have the same or similar effects.

本实施例中,制动控制单元101实时/不间断获取第一压力传感器采集的第一压力值。当采集到的第一压力值大于制动请求中的电制动力时,制动控制单元101调整第一控制信号,第一调节部件和第二调节部件根据调整后的第一控制信号减小第一等效单元102的连接通路内气体总量,使得其气压减小,进而减小第一等效单元102输出的第一压力值。当采集到的第一压力值小于制动请求中的电制动力时,制动控制单元101同样需要调整第一控制信号,但是此时第一调节部件和第二调节部件根据调整后的第一控制信号增加第一等效单元102的连接通路内气体总量,使得其气压增大,进而增大第一等效单元102输出的第一压力值。直至第一压力值等效制动请求中的电制动力时,制动控制单元101监控第一调节部件和第二调节部件维持其状态不变,以保持第一等效单元102的连接通路内气体总量不变,使得其气压保持不变,进而维持第一等效单元102输出的第一压力值等效电制动力。In this embodiment, the brake control unit 101 acquires the first pressure value collected by the first pressure sensor in real time/continuously. When the collected first pressure value is greater than the electric braking force in the braking request, the braking control unit 101 adjusts the first control signal, and the first adjustment component and the second adjustment component reduce the first control signal according to the adjusted first control signal. The total amount of gas in the connection passage of an equivalent unit 102 reduces the gas pressure, thereby reducing the first pressure value output by the first equivalent unit 102 . When the collected first pressure value is less than the electric braking force in the braking request, the brake control unit 101 also needs to adjust the first control signal, but at this time the first adjustment component and the second adjustment component are adjusted according to the adjusted first control signal. The control signal increases the total amount of gas in the connection passage of the first equivalent unit 102 , so that the air pressure thereof increases, thereby increasing the first pressure value output by the first equivalent unit 102 . Until the first pressure value is equivalent to the electric braking force in the braking request, the brake control unit 101 monitors the first regulating component and the second regulating component to maintain their states unchanged, so as to keep the connection path of the first equivalent unit 102 within the The total amount of gas remains unchanged, so that the gas pressure remains unchanged, thereby maintaining the equivalent electric braking force of the first pressure value output by the first equivalent unit 102 .

但是这里需要说明的一点是:第一等效单元102输出的第一压力值等效电制动力之后,总风缸可能仍向连接通路输入气体和/或通过第二调节部件连接通路内的气体仍向外排出,这就会导致第一等效单元102输出的第一压力值会发生变化,因此在第一压力值等效电制动力时第一压力传感器仍需要采集第一压力值给制动控制单元,以在第一压力值不等效电制动力时能够调整作用于第一调节部件和第二调节部件上的第一控制信号。However, a point that needs to be explained here is that after the first pressure value output by the first equivalent unit 102 is equivalent to the electric braking force, the main air cylinder may still input gas into the connecting passage and/or connect the gas in the passage through the second regulating component It is still discharged to the outside, which will cause the first pressure value output by the first equivalent unit 102 to change. Therefore, when the first pressure value is equivalent to the electric braking force, the first pressure sensor still needs to collect the first pressure value for the braking force. The dynamic control unit is used to adjust the first control signal acting on the first regulating part and the second regulating part when the first pressure value is not equivalent to the electric braking force.

制动控制单元101,还用于根据第二压力传感器1042采集的压力差值,调整作用于第三调节部件和第四调节部件的第二控制信号,使压力差值等效空气制动力。其中压力差值等效空气制动力是指根据压力差值进行的空气制动和根据空气制动力进行的空气制动的效果相同或相似。The brake control unit 101 is further configured to adjust the second control signal acting on the third regulating component and the fourth regulating component according to the pressure difference value collected by the second pressure sensor 1042, so that the pressure difference value is equivalent to the air braking force. The equivalent air braking force of the pressure difference means that the effect of the air braking according to the pressure difference and the air braking according to the air braking force are the same or similar.

本实施例中,制动控制单元101实时/不间断获取第二压力传感器1042采集的压力差值。当采集到的压力差值大于制动请求中的空气制动力时,制动控制单元101调整第二控制信号,第三调节部件和第四调节部件根据调整后的第二控制信号减小第二等效单元103的连接通路内气体总量,使得其气压减小,进而减小第二等效单元103输出的第二压力值,在不改变第一等效单元102输出的情况下,空气输出单元104输出的压力差值减小。当采集到的压力差值小于制动请求中的空气制动力时,制动控制单元101同样需要调整第二控制信号,但是此时第三调节部件和第四调节部件根据调整后的第二控制信号增加第二等效单元103的连接通路内气体总量,使得其气压增大,进而增大第二等效单元103输出的第二压力值,在不改变第一等效单元102输出的情况下,空气输出单元104输出的压力差值增大,直至压力差值等效于制动请求中的空气制动力时,制动控制单元101监控第三调节部件和第四调节部件维持其状态不变,以保持第二等效单元103的连接通路内气体总量不变,使得其气压保持不变,进而维持第二等效单元102输出的第二压力值,在不改变第一等效单元102输出的情况下,维持空气输出单元104输出的压力差值等效空气制动力。In this embodiment, the brake control unit 101 acquires the pressure difference value collected by the second pressure sensor 1042 in real time/continuously. When the collected pressure difference value is greater than the air braking force in the braking request, the braking control unit 101 adjusts the second control signal, and the third adjusting component and the fourth adjusting component reduce the second control signal according to the adjusted second control signal. The total amount of gas in the connection passage of the equivalent unit 103 reduces its air pressure, thereby reducing the second pressure value output by the second equivalent unit 103. Without changing the output of the first equivalent unit 102, the air output The pressure differential output by unit 104 decreases. When the collected pressure difference value is smaller than the air braking force in the braking request, the brake control unit 101 also needs to adjust the second control signal, but at this time the third adjustment component and the fourth adjustment component are controlled according to the adjusted second control signal. The signal increases the total amount of gas in the connection passage of the second equivalent unit 103 , so that its air pressure increases, thereby increasing the second pressure value output by the second equivalent unit 103 , without changing the output of the first equivalent unit 102 The pressure difference output by the air output unit 104 increases until the pressure difference is equivalent to the air braking force in the braking request, and the brake control unit 101 monitors the third regulating part and the fourth regulating part to maintain their states not change, so as to keep the total amount of gas in the connection passage of the second equivalent unit 103 unchanged, so that the gas pressure remains unchanged, thereby maintaining the second pressure value output by the second equivalent unit 102, without changing the first equivalent unit In the case of 102 output, the air braking force equivalent to the pressure difference output by the air output unit 104 is maintained.

上述实施例实现了空气制动和动力制动的混合制动,混合制动是在同一时间可以进行空气制动和动力制动的制动控制方式,相比于现有技术中只使用一种制动控制的方式,混合制动因为动力制动和空气制动同时进行,在相同的制动需求下,所需的空气制动力比只进行空气制动所需的空气制动力要小,能减少基础制动部件损耗,更好的利用动力制动使轨道车辆使用更加节能清洁环保。The above embodiment realizes the hybrid braking of air braking and dynamic braking. Hybrid braking is a braking control method that can perform air braking and dynamic braking at the same time. The way of brake control, because the power brake and the air brake are carried out at the same time, the required air brake force is smaller than the air brake force required for only the air brake under the same braking demand. Reduce the wear and tear of basic braking components and make better use of dynamic braking to make rail vehicles more energy-efficient, clean and environmentally friendly.

进一步的,本实施例通过第一等效单元102去模拟了实际电制动力对应的空气制动力的大小,并根据第一等效单元102的输出去调节空气制动输出单元104输出的空气制动力,得到的空气制动力大小更加准确,使得动力制动大小与空气制动大小更加匹配。Further, in this embodiment, the first equivalent unit 102 is used to simulate the size of the air braking force corresponding to the actual electric braking force, and the air braking force output by the air braking output unit 104 is adjusted according to the output of the first equivalent unit 102 . power, the obtained air brake force is more accurate, so that the dynamic brake size and the air brake size are more matched.

请参阅图4,其示出本发明一个实施例中第一等效单元102的结构示意图,包括第一调节部件1021、第二调节部件1022、第一压力传感器1023和第一风缸1024。Please refer to FIG. 4 , which shows a schematic structural diagram of the first equivalent unit 102 in an embodiment of the present invention, including a first regulating part 1021 , a second regulating part 1022 , a first pressure sensor 1023 and a first air cylinder 1024 .

第一风缸1024和第一压力传感器1023连接在第一等效单元102的输出端,第一等效单元102的输出端连接空气制动输出单元104的输入端,如图1所示。第一风缸1024用于减缓第一压力值的变化。第一调节部件1021设置在输出端和总风缸106间的连接通路上;第二调节部件1022设置在输出端和第一排气口间的连接通路上;以通过第一调节部件1021和第二调节部件1022调节输出端输出的第一压力值。The first air cylinder 1024 and the first pressure sensor 1023 are connected to the output end of the first equivalent unit 102 , and the output end of the first equivalent unit 102 is connected to the input end of the air brake output unit 104 , as shown in FIG. 1 . The first air cylinder 1024 is used to slow down the change of the first pressure value. The first adjusting part 1021 is arranged on the connection passage between the output end and the main air cylinder 106; the second adjusting part 1022 is arranged on the connecting passage between the output end and the first exhaust port; The second adjusting component 1022 adjusts the first pressure value output by the output end.

下面介绍通过第一调节部件1021和第二调节部件1022调节输出端输出的第一压力值的实现方式:The following describes the implementation of adjusting the first pressure value output by the output end through the first adjusting part 1021 and the second adjusting part 1022:

当需要增大第一压力值时,第一调节部件1021导通总风缸106至输出端的连接通路(进一步在导通时还可以增大第一调节部件1021的开合度以增大流量),第二调节部件1022断开输出端至第一排气口的连接通路。总风缸106的气体通过第一调节部件1021输送至输出端和第一风缸1024。输出端和第一风缸1024内的气体变多,气压增大,使得第一压力值增大。When the first pressure value needs to be increased, the first regulating member 1021 conducts the connection passage from the total air cylinder 106 to the output end (further, when conducting, the opening and closing degree of the first regulating member 1021 can be increased to increase the flow rate), The second regulating member 1022 disconnects the connection passage from the output end to the first exhaust port. The gas of the main air cylinder 106 is delivered to the output end and the first air cylinder 1024 through the first regulating member 1021 . The gas in the output end and the first air cylinder 1024 increases, and the air pressure increases, so that the first pressure value increases.

当需要减小第一压力值时,第一调节部件1021断开总风缸106至输出端的连接通路(或者减小第一调节部件1021的开合度),第二调节部件1022导通输出端至第一排气口的连接通路。第一等效单元102的输出端和第一风缸1024中的气体通过第二调节部件1022从第一排气口排出。输出端和第一风缸1024内的气体变少,气压减小使得第一压力值减小。When the first pressure value needs to be reduced, the first regulating part 1021 disconnects the connection path from the total air cylinder 106 to the output end (or reduces the opening and closing degree of the first regulating part 1021 ), and the second regulating part 1022 conducts the output end to The connection path of the first exhaust port. The gas in the output end of the first equivalent unit 102 and the first air cylinder 1024 is discharged from the first exhaust port through the second regulating member 1022 . The gas in the output end and the first air cylinder 1024 decreases, and the decrease in air pressure reduces the first pressure value.

当需要保持第一压力值不变时,第一调节部件1021断开总风缸106至输出端的连接通路,第二调节部件1022断开输出端至第一排气口的连接通路。第一等效单元102的输出端和第一风缸1024中的气体总量维持不变,气压不改变使得第一压力值保持不变。When it is necessary to keep the first pressure value unchanged, the first regulating part 1021 disconnects the connection passage from the main air cylinder 106 to the output end, and the second regulating part 1022 disconnects the connection passage from the output end to the first exhaust port. The total amount of gas at the output end of the first equivalent unit 102 and the first air cylinder 1024 remains unchanged, and the air pressure does not change, so that the first pressure value remains unchanged.

第一风缸1024可以是存储气体的腔体容器。第一调节部件1021和第二调节部件1022可以是控制连接通路通断的开关部件,例如电磁阀或比例阀等。第一压力传感器1023用于检测输出端输出的第一压力值并返回至制动控制单元。The first air cylinder 1024 may be a cavity container for storing gas. The first regulating part 1021 and the second regulating part 1022 may be switch components that control the connection passage, such as a solenoid valve or a proportional valve. The first pressure sensor 1023 is used to detect the first pressure value output by the output terminal and return it to the brake control unit.

请参阅图5,其示出本发明一个实施例中第二等效单元103的结构示意图,包括第三调节部件1031、第四调节部件1032和第二风缸1033,第二风缸1033连接在第二等效单元103的输出端,输出端连接空气制动输出单元104的输入端;第二风缸1033用于减缓第二压力值的变化。第三调节部件1031设置在输出端和总风缸106间的连接通路上;第四调节部件1032设置在输出端和第二排气口间的连接通路上,以通过第三调节部件1031和第四调节部件1032进行调节输出端输出的第二压力值。Please refer to FIG. 5 , which shows a schematic structural diagram of the second equivalent unit 103 in an embodiment of the present invention, including a third adjusting part 1031 , a fourth adjusting part 1032 and a second air cylinder 1033 , and the second air cylinder 1033 is connected to the The output end of the second equivalent unit 103 is connected to the input end of the air brake output unit 104; the second air cylinder 1033 is used to slow down the change of the second pressure value. The third regulating part 1031 is arranged on the connection passage between the output end and the main air cylinder 106; The four adjusting components 1032 adjust the second pressure value output by the output end.

下面介绍通过第三调节部件1031和第四调节部件1032调节输出端输出的第二压力值的实现方式:The implementation manner of adjusting the second pressure value output by the output end through the third adjusting part 1031 and the fourth adjusting part 1032 is described below:

当需要增大第二压力值时,第三调节部件1031导通总风缸106至输出端的连接通路,第四调节部件1032断开输出端至第二排气口的连接通路,总风缸106的气体通过第二调节部件1031输送至输出端和第二风缸1033,输出端和第二风缸1033内的气体变多,气压增大,使得第二压力值增大。When the second pressure value needs to be increased, the third regulating part 1031 conducts the connection path from the main air cylinder 106 to the output end, the fourth regulating part 1032 disconnects the connection path from the output end to the second exhaust port, and the main air cylinder 106 The gas in the output end and the second air cylinder 1033 is delivered to the output end and the second air cylinder 1033 through the second regulating part 1031, the gas in the output end and the second air cylinder 1033 increases, and the air pressure increases, so that the second pressure value increases.

当需要减小第二压力值时,第三调节部件1031断开总风缸106至输出端的连接通路,第四调节部件1032导通输出端至第二排气口的连接通路,第二等效单元103的输出端和第二风缸1033中的气体通过第四调节部件1032从第二排气口排出,输出端和第二风缸1033内的气体变少,气压减小使得第二压力值减小。When the second pressure value needs to be reduced, the third regulating part 1031 disconnects the connection path from the main air cylinder 106 to the output end, the fourth regulating part 1032 conducts the connection path from the output end to the second exhaust port, the second equivalent The gas in the output end of the unit 103 and the second air cylinder 1033 is discharged from the second exhaust port through the fourth regulating member 1032, the gas in the output end and the second air cylinder 1033 is reduced, and the air pressure is reduced to make the second pressure value decrease.

当需要保持第二压力值不变时,第三调节部件1031断开总风缸106至输出端的连接通路,第四调节部件1032断开输出端至第二排气口的连接通路。第二等效单元103的输出端和第二风缸1033中的气体总量维持不变,气压不改变使得第二压力值保持不变。When the second pressure value needs to be kept unchanged, the third regulating component 1031 disconnects the connection path from the main air cylinder 106 to the output end, and the fourth regulating component 1032 disconnects the connection path from the output end to the second exhaust port. The total amount of gas at the output end of the second equivalent unit 103 and the second air cylinder 1033 remains unchanged, and the air pressure does not change, so that the second pressure value remains unchanged.

第二风缸1033可以是存储气体的腔体容器。第三调节部件1031和第四调节部件1032可以是控制连接通路通断的阀门,例如电磁阀或比例阀等。第二等效单元103的输出端可以根据需要增设压力传感器,以通过压力传感器监控第二等效单元103输出的第二压力值。The second air cylinder 1033 may be a cavity container for storing gas. The third regulating part 1031 and the fourth regulating part 1032 may be valves that control the on-off of the connection passage, such as a solenoid valve or a proportional valve. A pressure sensor may be added to the output end of the second equivalent unit 103 as required, so as to monitor the second pressure value output by the second equivalent unit 103 through the pressure sensor.

本发明提供的另一个实施例一种制动控制装置,为了进一步降低对基础制动部件的磨损,本实施例对空气输出单元104的结构做出了改进。请参阅图6,其示出本实施例的空气输出单元104的另一种结构。相比于图5,空气制动输出单元104还包括切换部件1044和第五调节部件1043。Another embodiment of the present invention is a brake control device. In order to further reduce the wear on the basic brake components, the structure of the air output unit 104 is improved in this embodiment. Please refer to FIG. 6 , which shows another structure of the air output unit 104 of this embodiment. Compared to FIG. 5 , the air brake output unit 104 further includes a switching part 1044 and a fifth regulating part 1043 .

切换部件1044设置在空气制动输出单元104和制动缸105间的连接通路上。第五调节部件1043设置在切换部件1044和总风缸106间的连接通路上。The switching member 1044 is provided on the connection passage between the air brake output unit 104 and the brake cylinder 105 . The fifth regulating member 1043 is provided on the connection passage between the switching member 1044 and the master air cylinder 106 .

制动控制单元101,还用于当电制动力与空气制动力的和小于预设值时,通过打开第五调节部件1043,以导通总风缸106和切换部件1044间的连接通路,使得切换部件1044动作切断空气制动输出单元104和制动缸105间的连接通路,此时,制动控制装置只采用电制动力进行动力制动。The brake control unit 101 is further configured to open the fifth regulating part 1043 when the sum of the electric braking force and the air braking force is less than a preset value to conduct the connection path between the master air cylinder 106 and the switching part 1044, so that The switching member 1044 operates to cut off the connection path between the air brake output unit 104 and the brake cylinder 105. At this time, the brake control device only uses the electric braking force to perform dynamic braking.

预设值可以设置为电制动力的上限值,如果车辆所需的制动力小于该上限值,优先采用电制动力进行动力制动,可以进一步减小车辆基础制动部件的磨损。预设值也可根据场景需要设置为其他值,在此不做限定。The preset value can be set as the upper limit of the electric braking force. If the braking force required by the vehicle is less than the upper limit, the electric braking force is preferentially used for dynamic braking, which can further reduce the wear of the basic braking components of the vehicle. The preset value can also be set to other values according to the needs of the scene, which is not limited here.

制动控制单元101,还用于当第一等效单元102发生故障时,切换控制方式,将混合制动的方式(即空气制动和动力制动同时进行制动)切换为空气制动与动力制动中选择一种的制动控制方式。The brake control unit 101 is also used to switch the control mode when the first equivalent unit 102 fails, and switch the hybrid braking mode (that is, the air brake and the dynamic brake are braked at the same time) to the air brake and the dynamic brake. Select a braking control method from dynamic braking.

本实施例在混合制动基础上,考虑了优先采用电制动力进行动力制动,可以进一步减小车辆基础制动部件的磨损。On the basis of hybrid braking, this embodiment considers that the electric braking force is preferentially used for dynamic braking, which can further reduce the wear of the basic braking components of the vehicle.

为方便理解,下面介绍本发明的一个应用实施例,请参阅图7,其示出了制动控制装置的第一等效单元102、第二等效单元103和空气输出单元104的结构示意图。For ease of understanding, an application embodiment of the present invention will be introduced below. Please refer to FIG. 7 , which shows a schematic structural diagram of the first equivalent unit 102 , the second equivalent unit 103 and the air output unit 104 of the brake control device.

制动控制单元101根据制动请求进行空气制动和电制动的控制。其中,制动请求包括电制动力和空气制动力,制动控制单元101根据接收的制动请求生成第一控制信号和第二控制信号。电制动力可以直接发送至用于进行动力制动的单元,通过该单元进行动力制动。第一控制信号和第二控制信号作用于第一等效单元101和第二等效单元102以用于进行空气制动,后续结合图7进行说明。The brake control unit 101 controls the air brake and the electric brake according to the brake request. The braking request includes electric braking force and air braking force, and the braking control unit 101 generates a first control signal and a second control signal according to the received braking request. The electric braking force can be sent directly to the unit for dynamic braking, where the dynamic braking takes place. The first control signal and the second control signal act on the first equivalent unit 101 and the second equivalent unit 102 to perform air braking, which will be described later with reference to FIG. 7 .

第一等效单元102包括比例阀、电磁阀1、传感器1和风缸1。风缸1和传感器1连接在第一等效单元102的输出端,输出端连接空气制动输出单元104作用阀的Cv2端。风缸1用于减缓第一压力值的变化。比例阀设置在输出端和总风缸106间的连接通路上。电磁阀1设置在输出端和第一排气口间的连接通路上。第一控制信号作用于比例阀和电磁阀1,第一控制信号包括用于控制比例阀阀门开度的电流信号和用于控制电磁阀1的开关的电信号。电流信号大小与制动请求中的电制动力大小相关,可以通过第一控制信号调整比例阀的阀门开度和控制电磁阀1的开启/关闭,从而通过对比例阀和电磁阀1的调节使第一等效单元102输出的第一压力值等效电制动力,工作过程如下:The first equivalent unit 102 includes a proportional valve, a solenoid valve 1 , a sensor 1 and an air cylinder 1 . The air cylinder 1 and the sensor 1 are connected to the output end of the first equivalent unit 102 , and the output end is connected to the Cv2 end of the acting valve of the air brake output unit 104 . The air cylinder 1 is used to slow down the change of the first pressure value. The proportional valve is provided on the connection passage between the output end and the master air cylinder 106 . The solenoid valve 1 is provided on the connection passage between the output end and the first exhaust port. The first control signal acts on the proportional valve and the solenoid valve 1 , and the first control signal includes a current signal for controlling the valve opening of the proportional valve and an electrical signal for controlling the opening and closing of the solenoid valve 1 . The magnitude of the current signal is related to the magnitude of the electric braking force in the braking request. The valve opening of the proportional valve and the opening/closing of the solenoid valve 1 can be adjusted through the first control signal, so that the adjustment of the proportional valve and the solenoid valve 1 can make the The first pressure value output by the first equivalent unit 102 is equivalent to the electric braking force, and the working process is as follows:

当比例阀导通总风缸106至输出端的连接通路,电磁阀1断开输出端至第一排气口的连接通路时,总风缸106的气体通过比例阀输送至输出端和风缸1,输出端和风缸1内的气体变多,压强增大,使得第一压力值增大。当比例阀断开总风缸106至输出端的连接通路,电磁阀1导通输出端至第一排气口的连接通路时,比例阀的输出端和风缸1中的气体通过电磁阀1从第一排气口排出,输出端和风缸1内的气体变少,压强减小使得第一压力值减小。传感器1不间断/实时采集输出端输出的第一压力值并返回至制动控制单元101。制动控制单元101根据传感器1采集的第一压力值,调整作用于比例阀的电流信号和电磁阀1的电信号,通过控制比例阀的阀门开度和电磁阀1的开启/关闭,调整输出端的第一压力值直至第一压力值等效电制动力。When the proportional valve conducts the connection path from the total air cylinder 106 to the output end, and the solenoid valve 1 disconnects the connection path from the output end to the first exhaust port, the gas in the total air cylinder 106 is delivered to the output end and the air cylinder 1 through the proportional valve, The gas in the output end and the air cylinder 1 increases, and the pressure increases, so that the first pressure value increases. When the proportional valve disconnects the connection path from the main air cylinder 106 to the output end, and the solenoid valve 1 conducts the connection path from the output end to the first exhaust port, the output end of the proportional valve and the gas in the air cylinder 1 pass through the solenoid valve 1 from the first exhaust port. An exhaust port is discharged, the gas in the output end and the air cylinder 1 is reduced, and the pressure is reduced, so that the first pressure value is reduced. The sensor 1 continuously/real-time collects the first pressure value output by the output terminal and returns it to the brake control unit 101 . The brake control unit 101 adjusts the current signal acting on the proportional valve and the electrical signal of the solenoid valve 1 according to the first pressure value collected by the sensor 1, and adjusts the output by controlling the valve opening of the proportional valve and the opening/closing of the solenoid valve 1 The first pressure value of the terminal until the first pressure value is equivalent to the electric braking force.

第二等效单元103包括电磁阀2、电磁阀3、风缸2和传感器2。风缸2和传感器2连接在第二等效单元103的输出端,输出端连接空气制动输出单元104作用阀的Cv1端。风缸2用于减缓第一压力值的变化。电磁阀2设置在输出端和总风缸106间的连接通路上。电磁阀3设置在输出端和第二排气口间的连接通路上。第二控制信号作用于电磁阀2和电磁阀3,第二控制信号包括用于控制电磁阀2开关的电信号和用于控制电磁阀3的开关的电信号,通过第二控制信号控制电磁阀2和电磁阀3的开启/关闭,从而通过对电磁阀2和电磁阀3调节使第二等效单元103输出的第二压力值等效总制动力,即空气制动力和电制动力的和。第二等效单元103在第二控制信号作用下,其工作过程如下:The second equivalent unit 103 includes a solenoid valve 2 , a solenoid valve 3 , an air cylinder 2 and a sensor 2 . The air cylinder 2 and the sensor 2 are connected to the output end of the second equivalent unit 103 , and the output end is connected to the Cv1 end of the acting valve of the air brake output unit 104 . The air cylinder 2 is used to slow down the change of the first pressure value. The solenoid valve 2 is provided on the connection passage between the output end and the master air cylinder 106 . The solenoid valve 3 is provided on the connection passage between the output end and the second exhaust port. The second control signal acts on the solenoid valve 2 and the solenoid valve 3. The second control signal includes an electrical signal for controlling the switch of the solenoid valve 2 and an electrical signal for controlling the switch of the solenoid valve 3. The solenoid valve is controlled by the second control signal. 2 and the solenoid valve 3 are opened/closed, so that the second pressure value output by the second equivalent unit 103 is equivalent to the total braking force by adjusting the solenoid valve 2 and the solenoid valve 3, that is, the sum of the air braking force and the electric braking force . Under the action of the second control signal, the working process of the second equivalent unit 103 is as follows:

当电磁阀2导通总风缸106至输出端的连接通路,电磁阀3断开输出端至第二排气口的连接通路时,总风缸106的气体通过电磁阀2输送至输出端和风缸2,输出端和风缸2内的气体变多,压强增大,使得第二压力值增大。当电磁阀2断开总风缸106至输出端的连接通路,电磁阀3导通输出端至第二排气口的连接通路时,第二等效单元103的输出端和风缸2中的气体通过电磁阀3从第二排气口排出,输出端和风缸2内的气体变少,压强减小使得第二压力值减小。传感器2用于采集输出端输出的第二压力值并返回至制动控制单元101。When the solenoid valve 2 conducts the connection path from the main air cylinder 106 to the output end, and the solenoid valve 3 disconnects the connection path from the output end to the second exhaust port, the gas in the main air cylinder 106 is delivered to the output end and the air cylinder through the solenoid valve 2 2. The gas in the output end and the air cylinder 2 increases, and the pressure increases, so that the second pressure value increases. When the solenoid valve 2 disconnects the connection path from the main air cylinder 106 to the output end, and the solenoid valve 3 conducts the connection path from the output end to the second exhaust port, the output end of the second equivalent unit 103 and the gas in the air cylinder 2 pass through The solenoid valve 3 is discharged from the second exhaust port, the gas in the output end and the air cylinder 2 decreases, and the pressure decreases, so that the second pressure value decreases. The sensor 2 is used to collect the second pressure value output by the output terminal and return it to the brake control unit 101 .

空气制动输出单元104包括作用阀、截止阀、电磁阀4、切换阀和传感器3。作用阀为差压式双膜板作用阀,第一压力值从Cv2端输入,即下膜板的上部;第二压力值从Cv2端输入,即上膜板的下部。作用阀的R端连接至总风缸106。作用阀是一种压差式的平衡结构,用于输出第二压力值减去第一压力值的压力差值。The air brake output unit 104 includes an application valve, a shut-off valve, a solenoid valve 4 , a switching valve and a sensor 3 . The action valve is a differential pressure double-diaphragm action valve. The first pressure value is input from the Cv2 end, that is, the upper part of the lower diaphragm; the second pressure value is input from the Cv2 end, that is, the lower part of the upper diaphragm. The R end of the action valve is connected to the master cylinder 106 . The action valve is a differential pressure balance structure, and is used to output the pressure difference value of the second pressure value minus the first pressure value.

传感器3用于不间断/实时采集作用阀输出的压力差值至制动控制单元。制动控制单元101根据传感器3采集的压力差值,调整作用于电磁阀2和电磁阀3的电信号,通过控制电磁阀2和电磁阀3的开启/关闭,调整输出端的第二压力值,从而使得压力差值会随第二压力值的变化而变化直至使压力差值等效空气制动力,输出至制动缸105,以使制动缸105进行空气制动。The sensor 3 is used to continuously/real-time collect the pressure difference output by the action valve to the brake control unit. The brake control unit 101 adjusts the electrical signals acting on the solenoid valve 2 and the solenoid valve 3 according to the pressure difference value collected by the sensor 3, and adjusts the second pressure value at the output end by controlling the opening/closing of the solenoid valve 2 and the solenoid valve 3, Therefore, the pressure difference value changes with the change of the second pressure value until the pressure difference value is equivalent to an air braking force, and is output to the brake cylinder 105 so that the brake cylinder 105 performs air braking.

在本实施例中,调整第二控制信号的另一种实现方式:制动控制单元101根据传感器2采集的第二压力值,调整作用于电磁阀2和电磁阀3的电信号,使第二压力值等于空气制动力与电制动力的和。则作用阀输出的压力差值也可以等效空气制动力,输出至制动缸105,以使制动缸105进行空气制动。In this embodiment, another implementation of adjusting the second control signal: the brake control unit 101 adjusts the electrical signals acting on the solenoid valve 2 and the solenoid valve 3 according to the second pressure value collected by the sensor 2, so that the second The pressure value is equal to the sum of the air braking force and the electric braking force. Then, the pressure difference output by the action valve can also be equivalent to the air braking force, and output to the brake cylinder 105, so that the brake cylinder 105 performs air braking.

截止阀和切换阀设置在作用阀的输出端和制动缸105间的连接通路上。当需要检修时,通过截止阀切断空气制动输出单元和所述制动缸的连接通路。电磁阀4设置在切换阀和总风缸106间的连接通路上。The shut-off valve and the switching valve are provided on the connection passage between the output end of the action valve and the brake cylinder 105 . When maintenance is required, the connection passage between the air brake output unit and the brake cylinder is cut off through the shut-off valve. The solenoid valve 4 is provided in the connection passage between the switching valve and the master cylinder 106 .

制动控制单元101当电制动力与空气制动力的和小于预设值时,通过打开电磁阀4,以导通总风缸106和切换阀间的连接通路,使得切换阀动作切断作用阀和制动缸105间的连接通路。此时,制动控制装置只采用动力制动进行车辆制动。预设值可以设置为电制动力的上限值,如果车辆所需的制动力小于该上限值,优先采用动力制动进行制动,可以进一步减小车辆基础制动部件的磨损。预设值也可根据场景需要设置为其他值,在此不做限定。When the sum of the electric braking force and the air braking force is less than the preset value, the brake control unit 101 opens the solenoid valve 4 to conduct the connection passage between the master air cylinder 106 and the switching valve, so that the switching valve action cuts off the action valve and the switching valve. A connection passage between the brake cylinders 105 . At this time, the brake control device only uses dynamic braking to brake the vehicle. The preset value can be set as the upper limit value of the electric braking force. If the braking force required by the vehicle is less than the upper limit value, the dynamic braking is preferentially used for braking, which can further reduce the wear of the basic braking components of the vehicle. The preset value can also be set to other values according to the needs of the scene, which is not limited here.

上述实施例实现了空气制动和动力制动的混合制动,混合制动是在同一时间可以进行空气制动和动力制动的制动控制方式,相比于现有技术中只使用一种制动控制的方式,混合制动因为动力制动和空气制动同时进行,在相同的制动力需求下,所需的空气制动力比只进行空气制动所需的空气制动力要小,能减少基础制动部件损耗,更好的利用动力制动使轨道车辆使用更加节能清洁环保。在混合制动基础上,考虑了优先采用动力制动进行制动,可以进一步减小车辆基础制动部件的磨损。The above embodiment realizes the hybrid braking of air braking and dynamic braking. Hybrid braking is a braking control method that can perform air braking and dynamic braking at the same time. The way of brake control, because the power brake and the air brake are performed at the same time, the required air brake force is smaller than the air brake force required for only the air brake under the same braking force demand. Reduce the wear and tear of basic braking components and make better use of dynamic braking to make rail vehicles more energy-efficient, clean and environmentally friendly. On the basis of hybrid braking, dynamic braking is considered as a priority, which can further reduce the wear of the basic braking components of the vehicle.

进一步的,本实施例通过第一等效单元102去模拟了实际电制动力对应的空气制动力的大小,并根据第一等效单元102的输出去调节空气制动输出单元104输出的空气制动力,得到的空气制动力大小更加准确,使得动力制动大小与空气制动大小更加匹配。Further, in this embodiment, the first equivalent unit 102 is used to simulate the size of the air braking force corresponding to the actual electric braking force, and the air braking force output by the air braking output unit 104 is adjusted according to the output of the first equivalent unit 102 . power, the obtained air brake force is more accurate, so that the dynamic brake size and the air brake size are more matched.

下面介绍与装置实施例对应的方法实施例,请参阅8,其示出本发明又一实施例一种制动控制方法的流程图,方法应用于上述实施例的制动控制装置中的制动控制单元,包括如下步骤:The method embodiments corresponding to the device embodiments are described below. Please refer to 8, which shows a flowchart of a braking control method according to another embodiment of the present invention. The method is applied to the braking in the braking control device of the above-mentioned embodiment. The control unit includes the following steps:

S801,根据接收的制动请求,生成第一控制信号和第二控制信号。S801. Generate a first control signal and a second control signal according to the received braking request.

在本实施例中,第一控制信号作用于制动控制装置中的第一等效单元的第一调节部件和第一等效单元的第二调节部件,使第一等效单元输出第一压力值。第一调节部件和第二调节部件是可以调节第一等效单元的连接通路内气体多少的开关部件,通过作为第一控制信号的电信号对第一调节部件和第二调节部件进行调整,以调节连接通路内的气体多少。连接通路内的气压大小会随其内气体多少的变化而变化,因此通过调节连接通路内的气体大小实现调节连接通路内的气压大小,进而调节第一等效单元的输出端输出的第一压力值大小。关于第一调节部件和第二调节部件的作用说明和工作过程请参见上述实施例,在此不再赘述。第一等效单元还包括第一压力传感器。第一压力传感器实时/不间断的采集第一压力值的大小,关于第一等效单元的结构组成和作用说明请参见上述实施例和图3,在此不再赘述。In this embodiment, the first control signal acts on the first regulating component of the first equivalent unit and the second regulating component of the first equivalent unit in the brake control device, so that the first equivalent unit outputs the first pressure value. The first adjustment part and the second adjustment part are switch parts that can adjust the amount of gas in the connection passage of the first equivalent unit, and the first adjustment part and the second adjustment part are adjusted by the electric signal as the first control signal, so as to Adjust the amount of gas in the connection passage. The air pressure in the connection passage will change with the amount of gas in it. Therefore, the air pressure in the connection passage can be adjusted by adjusting the gas size in the connection passage, and then the first pressure output by the output end of the first equivalent unit can be adjusted. value size. Please refer to the above-mentioned embodiments for the descriptions of the functions and working processes of the first adjusting member and the second adjusting member, which will not be repeated here. The first equivalent unit also includes a first pressure sensor. The first pressure sensor collects the magnitude of the first pressure value in real-time/uninterrupted manner. For the structural composition and function description of the first equivalent unit, please refer to the above-mentioned embodiment and FIG. 3 , which will not be repeated here.

第二控制信号作用于制动控制装置中的第二等效单元的第三调节部件和第二等效单元的第四调节部件,使第二等效单元输出第二压力值。第三调节部件和第四调节部件是可以调节第二等效单元的连接通路内气体多少的开关部件,通过作为第二控制信号的电信号对第三调节部件和第四调节部件进行调整,以调节连接通路内的气体多少。连接通路内的气压大小会随其内气体多少的变化而变化,因此通过调节连接通路内的气体大小实现调节连接通路内的气压大小,进而调节第二等效单元的输出端输出的第二压力值的大小。关于第三调节部件和第四调节部件的作用说明请参见上述实施例,关于第二等效单元的结构组成和作用说明请参见上述实施例,在此不再赘述。The second control signal acts on the third regulating component of the second equivalent unit and the fourth regulating component of the second equivalent unit in the brake control device, so that the second equivalent unit outputs the second pressure value. The third adjustment part and the fourth adjustment part are switch parts that can adjust the amount of gas in the connection passage of the second equivalent unit, and the third adjustment part and the fourth adjustment part are adjusted by the electric signal as the second control signal to Adjust the amount of gas in the connection passage. The air pressure in the connection passage will change with the amount of gas in it, so by adjusting the gas size in the connection passage, the air pressure in the connection passage can be adjusted, and then the second pressure output by the output end of the second equivalent unit can be adjusted. the size of the value. Please refer to the above-mentioned embodiment for the description of the functions of the third adjusting member and the fourth adjusting member, and refer to the above-mentioned embodiment for the description of the structure and function of the second equivalent unit, which will not be repeated here.

在本实施例中,制动请求包括电制动力和空气制动力,电制动力用于进行动力制动。关于制动请求是如何获得的解释说明请参见上述实施例,在此不再赘述。In this embodiment, the braking request includes electric braking force and air braking force, and the electric braking force is used for dynamic braking. Please refer to the above-mentioned embodiment for an explanation of how the braking request is obtained, and will not be repeated here.

S802,根据第一等效单元的第一压力传感器采集的第一压力值,调整第一控制信号,使第一压力值等效电制动力。其中第一压力值等效电制动力是指根据第一压力值进行的空气制动和根据电制动力进行的动力制动的效果相同或相近。制动控制单元调节第一压力值使其等效电制动力的工作过程请参见上述实施例,在此不再赘述。S802: Adjust the first control signal according to the first pressure value collected by the first pressure sensor of the first equivalent unit, so that the first pressure value is equivalent to an electric braking force. The electric braking force equivalent to the first pressure value means that the air braking performed according to the first pressure value and the dynamic braking performed according to the electric braking force have the same or similar effects. For the working process of the braking control unit adjusting the first pressure value to make it equivalent to the electric braking force, please refer to the above-mentioned embodiment, which will not be repeated here.

S803,根据制动控制装置中的空气制动输出单元的第二压力传感器采集的空气制动输出单元输出的压力差值,调整第二控制信号,使压力差值等效空气制动力。其中压力差值输出至制动缸,以使制动缸进行空气制动,压力差值等效空气制动力是指根据压力差值进行的空气制动和根据空气制动力进行的空气制动的效果相同或相似。S803: Adjust the second control signal according to the pressure difference value output by the air brake output unit collected by the second pressure sensor of the air brake output unit in the brake control device, so that the pressure difference value is equivalent to the air brake force. The pressure difference value is output to the brake cylinder, so that the brake cylinder can perform air braking. The equivalent air braking force of the pressure difference value refers to the air braking according to the pressure difference value and the air braking according to the air braking force. The effect is the same or similar.

本实施例中,压力差值是空气制动输出单元的执行部件输出的第二压力值与第一压力值的压力差值。空气制动输出单元的结构组成和各部件作用请参见上述实施例和图5-6,在此不再赘述。压力差值的大小与第一压力值和第二压力值相关,可以通过调节第一压力值和第二压力值的大小实现压力差值的调节。制动控制单元调节压力差值使其等效空气制动力的工作过程请参见上述实施例,在此不再赘述。In this embodiment, the pressure difference value is the pressure difference value between the second pressure value and the first pressure value output by the actuator of the air brake output unit. For the structure and composition of the air brake output unit and the functions of each component, please refer to the above-mentioned embodiment and FIGS. 5-6 , which will not be repeated here. The magnitude of the pressure difference value is related to the first pressure value and the second pressure value, and the pressure difference value can be adjusted by adjusting the magnitudes of the first pressure value and the second pressure value. The working process of the brake control unit adjusting the pressure difference to make it equivalent to the air braking force can refer to the above-mentioned embodiment, which will not be repeated here.

上述实施例实现了空气制动和动力制动的混合制动,混合制动是在同一时间可以进行空气制动和动力制动的制动控制方式,相比于现有技术中只使用一种制动控制的方式,混合制动因为动力制动和空气制动同时进行,在相同的制动需求下,所需的空气制动力比只进行空气制动所需的空气制动力要小,能减少基础制动部件损耗,更好的利用动力制动使轨道车辆使用更加节能清洁环保。The above embodiment realizes the hybrid braking of air braking and dynamic braking. Hybrid braking is a braking control method that can perform air braking and dynamic braking at the same time. The way of brake control, because the power brake and the air brake are carried out at the same time, the required air brake force is smaller than the air brake force required for only the air brake under the same braking demand. Reduce the wear and tear of basic braking components and make better use of dynamic braking to make rail vehicles more energy-efficient, clean and environmentally friendly.

进一步的,本实施例通过第一等效单元去模拟了实际电制动力对应的空气制动力的大小,并根据第一等效单元的输出去调节空气制动输出单元输出的空气制动力,得到的空气制动力大小更加准确,使得动力制动大小与空气制动大小更加匹配。Further, in this embodiment, the size of the air braking force corresponding to the actual electric braking force is simulated by the first equivalent unit, and the air braking force output by the air braking output unit is adjusted according to the output of the first equivalent unit, so as to obtain: The size of the air brake force is more accurate, making the size of the dynamic brake more closely matched with the size of the air brake.

为了进一步降低对基础制动部件的磨损,本发明提供的又一个实施例一种制动控制方法,请参阅9,其示出该制动控制方法的流程图,包括如下步骤:In order to further reduce the wear on the basic braking components, another embodiment of the present invention provides a braking control method, please refer to 9, which shows a flowchart of the braking control method, including the following steps:

S901,判断电制动力与空气制动力的和是否小于预设值。当电制动力与空气制动力的和小于预设值时,执行步骤S902;当电制动力与空气制动力的和不小于预设值时,执行步骤S903-S905。S901, judging whether the sum of the electric braking force and the air braking force is less than a preset value. When the sum of the electric braking force and the air braking force is less than the preset value, step S902 is executed; when the sum of the electric braking force and the air braking force is not less than the preset value, steps S903-S905 are executed.

本实施例中,预设值可以设置为电制动力的上限值,如果车辆所需的制动力小于该上限值,执行步骤S902,优先采用电制动力进行动力制动,可以进一步减小车辆基础制动部件的磨损。预设值也可根据场景需要设置为其他值,在此不做限定。In this embodiment, the preset value may be set as the upper limit value of the electric braking force. If the braking force required by the vehicle is less than the upper limit value, step S902 is executed, and the electric braking force is preferentially used for dynamic braking, which can be further reduced Wear of the vehicle's base brake components. The preset value can also be set to other values according to the needs of the scene, which is not limited here.

S902,切断空气制动输出单元和制动缸间的连接通路。S902, cutting off the connection passage between the air brake output unit and the brake cylinder.

执行步骤S902后,制动控制装置只采用电制动力进行动力制动。制动控制单元切断空气制动输出单元和制动缸间的连接通路的一种方式为:打开所述空气制动输出单元的第五调节部件,导通总风缸和空气制动输出单元的切换部件间的连接通路,使得切换部件动作切断空气制动输出单元和制动缸间的连接通路;其中,切换部件设置在空气制动输出单元和制动缸间的连接通路上;第五调节部件设置在切换部件和总风缸间的连接通路上,如图6所示。After step S902 is executed, the braking control device only uses the electric braking force to perform dynamic braking. One way for the brake control unit to cut off the connection passage between the air brake output unit and the brake cylinder is to open the fifth adjustment part of the air brake output unit, and conduct the connection between the main air cylinder and the air brake output unit. Switching the connection passage between the components, so that the action of the switching component cuts off the connection passage between the air brake output unit and the brake cylinder; wherein, the switching component is arranged on the connection passage between the air brake output unit and the brake cylinder; the fifth adjustment The components are arranged on the connecting passage between the switching component and the master cylinder, as shown in FIG. 6 .

S903,根据接收的制动请求,生成第一控制信号和第二控制信号。S903, according to the received braking request, generate a first control signal and a second control signal.

S904,根据第一等效单元的第一压力传感器采集的第一压力值,调整第一控制信号,使第一压力值等效电制动力。S904, adjusting the first control signal according to the first pressure value collected by the first pressure sensor of the first equivalent unit, so that the first pressure value is equivalent to an electric braking force.

S905,根据制动控制装置中的空气制动输出单元的第二压力传感器采集的空气制动输出单元输出的压力差值,调整第二控制信号,使压力差值等效空气制动力。压力差值输出至制动缸,以使制动缸进行空气制动。S905, adjust the second control signal according to the pressure difference value output by the air brake output unit collected by the second pressure sensor of the air brake output unit in the brake control device, so that the pressure difference value is equivalent to the air brake force. The differential pressure value is output to the brake cylinder to allow the brake cylinder to air brake.

步骤S903-S905的工作过程说明请参见上述实施例中的步骤S801-S803,在此不再赘述。For the description of the working process of steps S903-S905, please refer to steps S801-S803 in the above embodiment, and details are not repeated here.

本实施例在空气制动和动力制动同时进行的混合制动基础上,考虑了优先采用电制动力进行动力制动,可以进一步减小车辆基础制动部件的磨损。In this embodiment, on the basis of the hybrid braking in which the air braking and the dynamic braking are performed at the same time, it is considered that the electric braking force is preferentially used for the dynamic braking, which can further reduce the wear of the basic braking components of the vehicle.

考虑到制动控制装置可能会出现的多种状况,本发明提供了又一实施例一种制动控制方法,请参阅10,其示该制动控制方法的流程图,相比于图9增加了如下步骤:Considering the various situations that may occur in the braking control device, the present invention provides another embodiment of a braking control method, please refer to 10, which shows a flowchart of the braking control method, which is increased compared to FIG. 9 . did the following steps:

S1006,当接收到检修信号,控制截止阀切断空气制动输出单元和制动缸的连接通路。其中,截止阀设置在空气制动输出单元和制动缸间的连接通路上。S1006, when the inspection signal is received, the shut-off valve is controlled to cut off the connection passage between the air brake output unit and the brake cylinder. Wherein, the shut-off valve is arranged on the connection passage between the air brake output unit and the brake cylinder.

S1007,当接收到第一等效单元的故障信号,将空气制动和动力制动混合制动的方式切换为空气制动与动力制动中选择一种的制动控制方式。S1007 , when a fault signal of the first equivalent unit is received, the hybrid braking mode of air braking and dynamic braking is switched to a braking control mode selected from air braking and dynamic braking.

第一等效单元发生故障,则无法得到等效电制动力的第一压力值,则混合制动的方式下无法得到与动力制动相匹配的空气制动力,有可能会出现输出至制动缸的空气制动力不足,导致车辆不能有效制动。在此情况下,切换为空气制动与动力制动中选择一种的制动控制方式,保证车辆能有效的制动。If the first equivalent unit fails, the first pressure value of the equivalent electric braking force cannot be obtained, and the air braking force matching the dynamic braking cannot be obtained in the hybrid braking mode, and the output to the braking force may occur. The air braking force of the cylinder is insufficient, resulting in the vehicle not being able to brake effectively. In this case, switch to a braking control method selected from air braking and dynamic braking to ensure that the vehicle can brake effectively.

步骤S1001-S1002的工作过程说明请参见上述实施例中的步骤S901-S902,步骤S1003-S1005的工作过程说明请参见上述实施例中的步骤S801-S803,在此不再赘述。当然上述步骤S1006和S1007中的至少一个步骤也可以在上述图8基础上增加,实现在空气制动和动力制动混合制动的同时,能够根据检修信号和/或故障信号执行对应的操作。For the description of the working process of steps S1001-S1002, please refer to steps S901-S902 in the foregoing embodiment, and for the description of the working process of steps S1003-S1005, please refer to steps S801-S803 in the foregoing embodiment, which will not be repeated here. Of course, at least one of the above-mentioned steps S1006 and S1007 can also be added on the basis of the above-mentioned FIG. 8 , so that the corresponding operation can be performed according to the maintenance signal and/or the fault signal while the air brake and the dynamic brake are mixed.

本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于系统或系统实施例而言,由于其基本相似于方法实施例,所以描述得比较简单,相关之处参见方法实施例的部分说明即可。以上所描述的系统及系统实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性劳动的情况下,即可以理解并实施。The various embodiments in this specification are described in a progressive manner, and the same and similar parts between the various embodiments may be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, as for the system or the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant part may refer to the partial description of the method embodiment. The systems and system embodiments described above are only illustrative, wherein the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, It can be located in one place, or it can be distributed over multiple network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution in this embodiment. Those of ordinary skill in the art can understand and implement it without creative effort.

专业人员还可以进一步意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、计算机软件或者二者的结合来实现,为了清楚地说明硬件和软件的可互换性,在上述说明中已经按照功能一般性地描述了各示例的组成及步骤。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本发明的范围。Professionals may further realize that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two, in order to clearly illustrate the possibilities of hardware and software. Interchangeability, the above description has generally described the components and steps of each example in terms of function. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Skilled artisans may implement the described functionality using different methods for each particular application, but such implementations should not be considered beyond the scope of the present invention.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1.一种制动控制装置,其特征在于,包括:制动控制单元、第一等效单元、第二等效单元和空气制动输出单元,其中:1. A brake control device, comprising: a brake control unit, a first equivalent unit, a second equivalent unit and an air brake output unit, wherein: 所述制动控制单元,用于根据接收的制动请求,生成第一控制信号和第二控制信号;其中,所述制动请求包括电制动力和空气制动力,所述电制动力用于进行动力制动;The braking control unit is configured to generate a first control signal and a second control signal according to the received braking request; wherein the braking request includes an electric braking force and an air braking force, and the electric braking force is used for perform dynamic braking; 所述第一等效单元包括第一调节部件、第二调节部件和第一压力传感器,所述第一控制信号作用于所述第一调节部件和所述第二调节部件,使所述第一等效单元输出第一压力值;The first equivalent unit includes a first adjustment part, a second adjustment part and a first pressure sensor, and the first control signal acts on the first adjustment part and the second adjustment part to make the first adjustment part The equivalent unit outputs the first pressure value; 所述第二等效单元包括第三调节部件和第四调节部件,所述第二控制信号作用于所述第三调节部件和所述第四调节部件,使所述第二等效单元输出第二压力值;The second equivalent unit includes a third adjustment part and a fourth adjustment part, and the second control signal acts on the third adjustment part and the fourth adjustment part, so that the second equivalent unit outputs the first Two pressure values; 所述空气制动输出单元包括执行部件和第二压力传感器,所述执行部件用于输出所述第二压力值与所述第一压力值的压力差值至制动缸,以使所述制动缸进行空气制动;The air brake output unit includes an actuating part and a second pressure sensor, the actuating part is configured to output a pressure difference between the second pressure value and the first pressure value to the brake cylinder, so that the brake Dynamic cylinder for air braking; 所述制动控制单元,还用于根据所述第一压力传感器采集的第一压力值,调整作用于所述第一调节部件和所述第二调节部件的第一控制信号,使所述第一压力值等效所述电制动力;还用于根据所述第二压力传感器采集的所述压力差值,调整作用于所述第三调节部件和所述第四调节部件的所述第二控制信号,使所述压力差值等效所述空气制动力。The brake control unit is further configured to adjust the first control signal acting on the first regulating part and the second regulating part according to the first pressure value collected by the first pressure sensor, so that the A pressure value is equivalent to the electric braking force; it is also used for adjusting the second adjusting component acting on the third adjusting component and the fourth adjusting component according to the pressure difference value collected by the second pressure sensor The control signal makes the pressure difference equivalent to the air braking force. 2.根据权利要求1所述的制动控制装置,其特征在于,所述第一等效单元还包括第一风缸,所述第一风缸和所述第一压力传感器连接在所述第一等效单元的输出端,所述第一等效单元的输出端连接所述空气制动输出单元的输入端;所述第一风缸用于减缓所述第一压力值的变化;2 . The brake control device according to claim 1 , wherein the first equivalent unit further comprises a first air cylinder, and the first air cylinder and the first pressure sensor are connected to the first air cylinder. 3 . An output end of an equivalent unit, the output end of the first equivalent unit is connected to the input end of the air brake output unit; the first air cylinder is used to slow down the change of the first pressure value; 所述第一调节部件设置在所述第一等效单元的输出端和总风缸间的连接通路上,所述第二调节部件设置在所述第一等效单元的输出端和第一排气口间的连接通路上,以通过所述第一调节部件和所述第二调节部件调节所述第一等效单元的输出端输出的第一压力值。The first adjustment part is arranged on the connection passage between the output end of the first equivalent unit and the total air cylinder, and the second adjustment part is arranged at the output end of the first equivalent unit and the first row The first pressure value output by the output end of the first equivalent unit is adjusted through the first adjusting part and the second adjusting part on the connecting passage between the air ports. 3.根据权利要求1所述的制动控制装置,其特征在于,所述第二等效单元还包括第二风缸,所述第二风缸连接在所述第二等效单元的输出端,所述第二等效单元的输出端连接所述空气制动输出单元的输入端;所述第二风缸用于减缓所述第二压力值的变化;3 . The brake control device according to claim 1 , wherein the second equivalent unit further comprises a second air cylinder, and the second air cylinder is connected to the output end of the second equivalent unit. 4 . , the output end of the second equivalent unit is connected to the input end of the air brake output unit; the second air cylinder is used to slow down the change of the second pressure value; 所述第三调节部件设置在所述第二等效单元的输出端和总风缸间的连接通路上;所述第四调节部件设置在所述第二等效单元的输出端和第二排气口间的连接通路上,以通过所述第三调节部件和所述第四调节部件调节所述第二等效单元的输出端输出的第二压力值。The third adjustment part is arranged on the connection passage between the output end of the second equivalent unit and the total air cylinder; the fourth adjustment part is arranged at the output end of the second equivalent unit and the second row on the connecting passage between the gas ports, so as to adjust the second pressure value output by the output end of the second equivalent unit through the third adjusting part and the fourth adjusting part. 4.根据权利要求1所述的制动控制装置,其特征在于,所述制动控制单元,还用于当所述电制动力与所述空气制动力的和小于预设值时,切断所述空气制动输出单元和所述制动缸间的连接通路。4 . The braking control device according to claim 1 , wherein the braking control unit is further configured to cut off the braking force when the sum of the electric braking force and the air braking force is less than a preset value. 5 . A connection passage between the air brake output unit and the brake cylinder. 5.根据权利要求4所述的制动控制装置,其特征在于,所述空气制动输出单元还包括切换部件和第五调节部件;所述切换部件设置在所述空气制动输出单元和所述制动缸间的连接通路上;所述第五调节部件设置在所述切换部件和总风缸间的连接通路上;5 . The brake control device according to claim 4 , wherein the air brake output unit further comprises a switching part and a fifth regulating part; the switching part is provided on the air brake output unit and the on the connection passage between the brake cylinders; the fifth adjusting member is arranged on the connection passage between the switching member and the master air cylinder; 所述制动控制单元,用于通过打开所述第五调节部件,以导通所述总风缸和所述切换部件间的连接通路,使得所述切换部件动作切断所述空气制动输出单元和所述制动缸间的连接通路。The brake control unit is configured to open the fifth adjusting member to conduct the connection passage between the master air cylinder and the switching member, so that the switching member acts to cut off the air brake output unit and the connection passage between the brake cylinder. 6.根据权利要求1所述的制动控制装置,其特征在于,所述空气制动输出单元还包括截止阀,所述截止阀设置在所述空气制动输出单元和所述制动缸间的连接通路上,用于接收到检修信号时,切断所述空气制动输出单元和所述制动缸的连接通路。6 . The brake control device according to claim 1 , wherein the air brake output unit further comprises a shut-off valve, and the shut-off valve is provided between the air brake output unit and the brake cylinder. 7 . It is used to cut off the connection passage between the air brake output unit and the brake cylinder when an inspection signal is received. 7.一种制动控制方法,其特征在于,应用于如权利要求1-6任一项所述的制动控制装置中的制动控制单元,包括:7. A braking control method, characterized in that, the braking control unit applied to the braking control device according to any one of claims 1-6, comprising: 根据接收的制动请求,生成第一控制信号和第二控制信号;其中,所述第一控制信号作用于所述制动控制装置中的第一等效单元的第一调节部件和所述第一等效单元的第二调节部件,使所述第一等效单元输出第一压力值;所述第二控制信号作用于所述制动控制装置中的第二等效单元的第三调节部件和所述第二等效单元的第四调节部件,使所述第二等效单元输出第二压力值;所述制动请求包括电制动力和空气制动力,所述电制动力用于进行动力制动;A first control signal and a second control signal are generated according to the received braking request; wherein the first control signal acts on the first regulating part of the first equivalent unit in the braking control device and the first regulating part of the first equivalent unit in the braking control device. A second adjusting part of an equivalent unit, so that the first equivalent unit outputs a first pressure value; the second control signal acts on the third adjusting part of the second equivalent unit in the brake control device and the fourth regulating component of the second equivalent unit, so that the second equivalent unit outputs a second pressure value; the braking request includes an electric braking force and an air braking force, and the electric braking force is used to perform dynamic braking; 根据所述第一等效单元的第一压力传感器采集的第一压力值,调整所述第一控制信号,使所述第一压力值等效所述电制动力;adjusting the first control signal according to the first pressure value collected by the first pressure sensor of the first equivalent unit, so that the first pressure value is equivalent to the electric braking force; 根据所述制动控制装置中的空气制动输出单元的第二压力传感器采集的所述空气制动输出单元输出的压力差值,调整所述第二控制信号,使所述压力差值等效所述空气制动力,所述压力差值输出至制动缸,以使所述制动缸进行空气制动;其中,所述压力差值是所述空气制动输出单元的执行部件输出的所述第二压力值与所述第一压力值的压力差值。According to the pressure difference value output by the air brake output unit collected by the second pressure sensor of the air brake output unit in the brake control device, the second control signal is adjusted so that the pressure difference value is equivalent For the air braking force, the pressure difference value is output to the brake cylinder, so that the brake cylinder performs air braking; wherein, the pressure difference value is all output from the actuator of the air brake output unit. A pressure difference between the second pressure value and the first pressure value. 8.根据权利要求 7所述的方法,其特征在于,还包括:8. The method of claim 7, further comprising: 当所述电制动力与所述空气制动力的和小于预设值时,切断所述空气制动输出单元和所述制动缸间的连接通路。When the sum of the electric braking force and the air braking force is smaller than a preset value, the connection passage between the air braking output unit and the brake cylinder is cut off. 9.根据权利要求8所述的方法,其特征在于,切断所述空气制动输出单元和所述制动缸间的连接通路,包括:9. The method according to claim 8, wherein cutting off the connection passage between the air brake output unit and the brake cylinder comprises: 打开所述空气制动输出单元的第五调节部件,导通总风缸和所述空气制动输出单元的切换部件间的连接通路,使得所述切换部件动作切断所述空气制动输出单元和所述制动缸间的连接通路;其中,所述切换部件设置在所述空气制动输出单元和所述制动缸间的连接通路上;所述第五调节部件设置在所述切换部件和总风缸间的连接通路上。Open the fifth adjustment member of the air brake output unit, and conduct the connection passage between the master air cylinder and the switching member of the air brake output unit, so that the switching member acts to cut off the air brake output unit and the air brake output unit. The connection passage between the brake cylinders; wherein the switching member is provided on the connection passage between the air brake output unit and the brake cylinder; the fifth adjustment member is provided on the switching member and the brake cylinder. On the connecting passage between the main air cylinders. 10.根据权利要求7所述的方法,其特征在于,还包括:10. The method of claim 7, further comprising: 当接收到检修信号时,控制截止阀切断所述空气制动输出单元和所述制动缸的连接通路,其中,所述截止阀设置在所述空气制动输出单元和所述制动缸间的连接通路上。When receiving the inspection signal, the shut-off valve is controlled to cut off the connection passage between the air brake output unit and the brake cylinder, wherein the shut-off valve is arranged between the air brake output unit and the brake cylinder on the connection path.
CN201911094569.8A 2019-11-11 2019-11-11 Brake control device and method Expired - Fee Related CN110667541B (en)

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