CN110695663B - A device and method for automatically assembling a bottom shell volute tongue - Google Patents
A device and method for automatically assembling a bottom shell volute tongue Download PDFInfo
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- CN110695663B CN110695663B CN201910976978.4A CN201910976978A CN110695663B CN 110695663 B CN110695663 B CN 110695663B CN 201910976978 A CN201910976978 A CN 201910976978A CN 110695663 B CN110695663 B CN 110695663B
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- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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Abstract
Description
技术领域Technical Field
本发明涉及空调技术领域,尤其涉及一种底壳蜗舌自动装配的装置及其装配方法。The invention relates to the technical field of air conditioning, and in particular to a device for automatically assembling a bottom casing volute and an assembling method thereof.
背景技术Background technique
空调机的蜗舌为L型结构,两个装配面通过4个卡扣结构和4个挂钩结构分别与底壳的两个安装面实现装配。目前蜗舌与底壳的装配采用人工作业,作业人员通过按、压和搓的方式实现蜗舌和底壳的有效装配。现有技术中采用人工作业装配,不仅生产效率低,作业人员劳动强度大,而且装配产品的质量稳定性较差。因此,开发一种底壳蜗舌自动装配的装置成为本领域技术人员亟待解决的技术问题。The volute tongue of the air conditioner is an L-shaped structure, and the two assembly surfaces are assembled with the two mounting surfaces of the bottom shell through four buckle structures and four hook structures. At present, the assembly of the volute tongue and the bottom shell is done manually, and the operator realizes the effective assembly of the volute tongue and the bottom shell by pressing, pressing and rubbing. The manual assembly adopted in the prior art not only has low production efficiency, high labor intensity for the operators, but also poor quality stability of the assembled products. Therefore, the development of a device for automatic assembly of the volute tongue of the bottom shell has become a technical problem to be solved urgently by those skilled in the art.
发明内容Summary of the invention
本发明的其中一个目的是提出一种底壳蜗舌自动装配的装置,解决了现有技术中采用人工作业装配造成的生产效率低、作业人员劳动强度大以及装配产品的质量稳定性较差的技术问题。本发明优选技术方案所能产生的诸多技术效果详见下文阐述。One of the purposes of the present invention is to provide a device for automatically assembling the bottom shell volute tongue, which solves the technical problems of low production efficiency, high labor intensity of operators and poor quality stability of assembled products caused by manual assembly in the prior art. The many technical effects that can be produced by the preferred technical solution of the present invention are described in detail below.
为实现上述目的,本发明提供了以下技术方案:To achieve the above object, the present invention provides the following technical solutions:
本发明底壳蜗舌自动装配的装置,包括蜗舌定位整形装置、底壳安装定位装置和蜗舌自动安装装置,其中,The device for automatically assembling the bottom shell volute tongue of the present invention comprises a volute tongue positioning and shaping device, a bottom shell installation and positioning device and a volute tongue automatic installation device, wherein:
所述蜗舌定位整形装置用于放置待装配蜗舌,并且所述蜗舌定位整形装置用于对所述待装配蜗舌进行定位和整形,The volute tongue positioning and shaping device is used to place the volute tongue to be assembled, and the volute tongue positioning and shaping device is used to position and shape the volute tongue to be assembled.
所述底壳安装定位装置用于放置待装配底壳,并且所述底壳安装定位装置用于对所述待装配底壳进行定位和固定,The bottom shell installation and positioning device is used to place the bottom shell to be assembled, and the bottom shell installation and positioning device is used to position and fix the bottom shell to be assembled.
所述蜗舌自动安装装置用于夹取所述待装配蜗舌并将所述待装配蜗舌移动至所述待装配底壳处,所述蜗舌自动安装装置用于将所述待装配蜗舌装配至所述待装配底壳上。The automatic volute tongue installation device is used to clamp the volute tongue to be assembled and move the volute tongue to be assembled to the bottom shell to be assembled, and the automatic volute tongue installation device is used to assemble the volute tongue to be assembled onto the bottom shell to be assembled.
根据一个优选实施方式,所述蜗舌定位整形装置包括蜗舌定位整形支架和定位板,用于放置所述待装配蜗舌的所述定位板设置于所述蜗舌定位整形支架上,所述定位板上设置有定位组件和整形组件,以通过所述定位组件和所述整形组件对所述待装配蜗舌进行定位和整形。According to a preferred embodiment, the volute tongue positioning and shaping device includes a volute tongue positioning and shaping bracket and a positioning plate, wherein the positioning plate for placing the volute tongue to be assembled is arranged on the volute tongue positioning and shaping bracket, and the positioning plate is provided with a positioning component and a shaping component so as to position and shape the volute tongue to be assembled by means of the positioning component and the shaping component.
根据一个优选实施方式,所述定位组件包括设置于所述定位板两端的凹槽,以使放置于所述定位板上的待装配蜗舌通过所述凹槽进行一次定位;所述整形组件包括第一气缸、抱具夹片和定位块,其中,所述第一气缸和所述抱具夹片连接,所述抱具夹片和所述定位块分别位于所述待装配蜗舌的两侧,所述抱具夹片在所述第一气缸的带动下,推动所述待装配蜗舌移动至所述定位块处,以使所述待装配蜗舌通过所述凹槽、抱具夹片和定位块实现二次定位和整形。According to a preferred embodiment, the positioning assembly includes grooves arranged at both ends of the positioning plate, so that the volute tongue to be assembled placed on the positioning plate can be positioned once through the grooves; the shaping assembly includes a first cylinder, a clamp clip and a positioning block, wherein the first cylinder is connected to the clamp clip, and the clamp clip and the positioning block are respectively located on both sides of the volute tongue to be assembled, and the clamp clip, driven by the first cylinder, pushes the volute tongue to be assembled to move to the positioning block, so that the volute tongue to be assembled can be positioned and shaped twice through the groove, the clamp clip and the positioning block.
根据一个优选实施方式,所述底壳安装定位装置包括底壳安装定位支架、传输皮带线和底壳定位组件,所述传输皮带线和所述底壳定位组件设置于所述底壳安装定位支架上,其中,所述底壳定位组件包括定位轴、第一定位挡板和第二定位挡板,所述定位轴位于所述待装配底壳的左侧,所述第一定位挡板和所述第二定位挡板分别位于所述待装配底壳的前后两侧,以使所述待装配底壳通过所述定位轴、所述第一定位挡板和所述第二定位挡板实现定位和固定。According to a preferred embodiment, the bottom shell installation and positioning device includes a bottom shell installation and positioning bracket, a transmission belt line and a bottom shell positioning assembly, the transmission belt line and the bottom shell positioning assembly are arranged on the bottom shell installation and positioning bracket, wherein the bottom shell positioning assembly includes a positioning shaft, a first positioning baffle and a second positioning baffle, the positioning shaft is located on the left side of the bottom shell to be assembled, and the first positioning baffle and the second positioning baffle are respectively located on the front and rear sides of the bottom shell to be assembled, so that the bottom shell to be assembled can be positioned and fixed by the positioning shaft, the first positioning baffle and the second positioning baffle.
根据一个优选实施方式,所述蜗舌自动安装装置包括支撑架和蜗舌自动安装单元,所述蜗舌自动安装单元设置于所述支撑架的一端,所述支撑架的另一端与机器人连接,并且所述蜗舌自动安装单元包括至少一个蜗舌自动安装组件,所述蜗舌自动安装组件用于夹取所述待装配蜗舌并将所述待装配蜗舌装配至所述待装配底壳上。According to a preferred embodiment, the volute tongue automatic installation device includes a support frame and a volute tongue automatic installation unit, the volute tongue automatic installation unit is arranged at one end of the support frame, the other end of the support frame is connected to the robot, and the volute tongue automatic installation unit includes at least one volute tongue automatic installation component, the volute tongue automatic installation component is used to clamp the volute tongue to be assembled and assemble the volute tongue to be assembled onto the bottom shell to be assembled.
根据一个优选实施方式,所述蜗舌自动安装组件的数量与所述待装配蜗舌的卡扣数量和/或挂钩数量一致,并且所述蜗舌自动安装组件夹取所述待装配蜗舌时,所述蜗舌自动安装组件的位置与所述待装配蜗舌的卡扣位置和/或挂钩位置相对应。According to a preferred embodiment, the number of the volute tongue automatic installation components is consistent with the number of buckles and/or hooks of the volute tongue to be assembled, and when the volute tongue automatic installation components clamp the volute tongue to be assembled, the position of the volute tongue automatic installation components corresponds to the buckle position and/or hook position of the volute tongue to be assembled.
根据一个优选实施方式,所述蜗舌自动安装组件包括第一抱夹和第二抱夹,所述蜗舌自动安装组件夹取所述待装配蜗舌时,所述第一抱夹用于托起所述待装配蜗舌具有卡扣的装配面,所述第二抱夹用于夹住所述待装配蜗舌具有挂钩的装配面,以通过所述第一抱夹和所述第二抱夹将所述待装配蜗舌夹紧。According to a preferred embodiment, the volute tongue automatic installation assembly includes a first clamp and a second clamp. When the volute tongue automatic installation assembly clamps the volute tongue to be assembled, the first clamp is used to support the volute tongue to be assembled with an assembly surface having a buckle, and the second clamp is used to clamp the volute tongue to be assembled with an assembly surface having a hook, so as to clamp the volute tongue to be assembled by the first clamp and the second clamp.
根据一个优选实施方式,所述第二抱夹上设置有导向结构,所述导向结构为楔形结构,以使所述第二抱夹在所述导向结构的引导下夹住所述待装配蜗舌具有挂钩的装配面。According to a preferred embodiment, a guide structure is provided on the second clamp, and the guide structure is a wedge-shaped structure, so that the second clamp can clamp the assembly surface of the volute tongue to be assembled with the hook under the guidance of the guide structure.
根据一个优选实施方式,所述第二抱夹上设置有弹性结构,通过所述弹性结构的伸长和/或压缩使所述第一抱夹和所述第二抱夹之间的距离增大和/或减小。According to a preferred embodiment, an elastic structure is provided on the second clamp, and the distance between the first clamp and the second clamp is increased and/or decreased by extension and/or compression of the elastic structure.
本发明的另一方面还提供了一种底壳蜗舌自动装配的装配方法,所述装配方法是利用本发明任一技术方案所述的底壳蜗舌自动装配的装置完成的。优选的,所述装配方法包括如下步骤:Another aspect of the present invention further provides an assembly method for automatically assembling a bottom shell volute, the assembly method being accomplished using the device for automatically assembling a bottom shell volute according to any technical solution of the present invention. Preferably, the assembly method comprises the following steps:
将待装配蜗舌放置于蜗舌定位整形装置上,并通过所述蜗舌定位整形装置完成定位和整形,The volute tongue to be assembled is placed on the volute tongue positioning and shaping device, and the volute tongue positioning and shaping device is used to complete the positioning and shaping.
将待装配底壳放置于底壳安装定位装置上,并通过所述底壳安装定位装置完成定位和固定,The bottom shell to be assembled is placed on the bottom shell installation and positioning device, and the bottom shell installation and positioning device is used to complete the positioning and fixing.
所述待装配蜗舌在蜗舌自动安装装置的带动下移动至所述待装配底壳处,并通过所述蜗舌自动安装装置装配至所述待装配底壳上。The volute tongue to be assembled is moved to the bottom shell to be assembled under the drive of the volute tongue automatic assembly device, and is assembled on the bottom shell to be assembled by the volute tongue automatic assembly device.
本发明提供的底壳蜗舌自动装配的装置及其装配方法至少具有如下有益技术效果:The bottom shell volute automatic assembly device and assembly method provided by the present invention have at least the following beneficial technical effects:
本发明的底壳蜗舌自动装配的装置,利用蜗舌定位整形装置对待装配蜗舌进行定位和整形,利用底壳安装定位装置对待装配底壳进行定位和固定,再利用蜗舌自动安装装置将待装配蜗舌装配至待装配底壳上,通过三个装置的协调作用,实现了底壳蜗舌装配全自动生产,用自动化装置代替了人工作业。The device for automatically assembling the bottom shell volute tongue of the present invention utilizes a volute tongue positioning and shaping device to position and shape the volute tongue to be assembled, utilizes a bottom shell installation positioning device to position and fix the bottom shell to be assembled, and then utilizes a volute tongue automatic installation device to assemble the volute tongue to be assembled onto the bottom shell to be assembled. Through the coordinated action of the three devices, fully automatic production of bottom shell volute tongue assembly is realized, and automated devices replace manual work.
利用本发明提供的底壳蜗舌自动装配的装置,避免了人工装配过程工序间的等待,提高了蜗舌装配的连续性,提高了装配产品质量的稳定性,取消人工作业,降低工人劳动强度,节约人力成本。即利用本发明的底壳蜗舌自动装配的装置,解决了现有技术中采用人工作业装配造成的生产效率低、作业人员劳动强度大以及装配产品的质量稳定性较差的技术问题。The automatic assembly device for the bottom shell volute provided by the present invention avoids the waiting between the manual assembly process, improves the continuity of the volute assembly, improves the stability of the quality of the assembled product, eliminates manual work, reduces the labor intensity of workers, and saves labor costs. That is, the automatic assembly device for the bottom shell volute provided by the present invention solves the technical problems of low production efficiency, high labor intensity of operators, and poor quality stability of assembled products caused by manual assembly in the prior art.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本发明底壳蜗舌自动装配的装置的一个优选实施方式示意图;FIG1 is a schematic diagram of a preferred embodiment of a device for automatically assembling a bottom shell volute tongue according to the present invention;
图2是本发明蜗舌定位整形装置的一个优选实施方式示意图;FIG2 is a schematic diagram of a preferred embodiment of the snail tongue positioning and shaping device of the present invention;
图3是本发明底壳安装定位装置的一个优选实施方式示意图;FIG3 is a schematic diagram of a preferred embodiment of the bottom shell installation and positioning device of the present invention;
图4是本发明蜗舌自动安装装置的一个优选实施方式示意图;FIG4 is a schematic diagram of a preferred embodiment of the automatic installation device for the volute tongue of the present invention;
图5是本发明蜗舌自动安装组件的一个优选实施方式示意图。FIG. 5 is a schematic diagram of a preferred embodiment of the automatic installation assembly of the volute tongue of the present invention.
图中:1-待装配蜗舌;2-待装配底壳;10-蜗舌定位整形装置;20-底壳安装定位装置;30-蜗舌自动安装装置;40-机器人;101-蜗舌定位整形支架;102-定位板;103-凹槽;104-第一气缸;105-抱具夹片;106-定位块;201-底壳安装定位支架;202-传输皮带线;203-定位轴;204-第一定位挡板;205-第二定位挡板;206-第二气缸;207-第三气缸;301-支撑架;302-第一抱夹;303-第二抱夹;304-导向结构;305-第四气缸;306-压力传感器。In the figure: 1-volute tongue to be assembled; 2-bottom shell to be assembled; 10-volute tongue positioning and shaping device; 20-bottom shell installation positioning device; 30-volute tongue automatic installation device; 40-robot; 101-volute tongue positioning and shaping bracket; 102-positioning plate; 103-groove; 104-first cylinder; 105-grip clip; 106-positioning block; 201-bottom shell installation positioning bracket; 202-transmission belt line; 203-positioning shaft; 204-first positioning baffle; 205-second positioning baffle; 206-second cylinder; 207-third cylinder; 301-support frame; 302-first clamp; 303-second clamp; 304-guide structure; 305-fourth cylinder; 306-pressure sensor.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.
下面结合说明书附图1~5以及实施例1和2对本发明的底壳蜗舌自动装配的装置及其装配方法进行详细说明。The bottom shell volute automatic assembly device and assembly method of the present invention are described in detail below with reference to Figures 1 to 5 of the specification and Examples 1 and 2.
实施例1Example 1
本实施例的底壳蜗舌自动装配的装置,包括蜗舌定位整形装置10、底壳安装定位装置20和蜗舌自动安装装置30,如图1所示。其中,蜗舌定位整形装置10用于放置待装配蜗舌1,并且蜗舌定位整形装置10用于对待装配蜗舌1进行定位和整形。底壳安装定位装置20用于放置待装配底壳2,并且底壳安装定位装置20用于对待装配底壳2进行定位和固定。蜗舌自动安装装置30用于夹取待装配蜗舌1并将待装配蜗舌1移动至待装配底壳2处,蜗舌自动安装装置30用于将待装配蜗舌1装配至待装配底壳2上。The device for automatically assembling the bottom shell volute tongue of this embodiment includes a volute tongue positioning and shaping device 10, a bottom shell installation and positioning device 20, and a volute tongue automatic installation device 30, as shown in Figure 1. Among them, the volute tongue positioning and shaping device 10 is used to place the volute tongue 1 to be assembled, and the volute tongue positioning and shaping device 10 is used to position and shape the volute tongue 1 to be assembled. The bottom shell installation and positioning device 20 is used to place the bottom shell 2 to be assembled, and the bottom shell installation and positioning device 20 is used to position and fix the bottom shell 2 to be assembled. The volute tongue automatic installation device 30 is used to clamp the volute tongue 1 to be assembled and move the volute tongue 1 to be assembled to the bottom shell 2 to be assembled, and the volute tongue automatic installation device 30 is used to assemble the volute tongue 1 to be assembled onto the bottom shell 2 to be assembled.
本实施例的底壳蜗舌自动装配的装置,利用蜗舌定位整形装置10对待装配蜗舌1进行定位和整形,利用底壳安装定位装置20对待装配底壳2进行定位和固定,再利用蜗舌自动安装装置30将待装配蜗舌1装配至待装配底壳2上,通过三个装置的协调作用,实现了底壳蜗舌装配全自动生产,用自动化装置代替了人工作业。利用本实施例提供的底壳蜗舌自动装配的装置,避免了人工装配过程工序间的等待,提高了蜗舌装配的连续性,提高了装配产品质量的稳定性,取消人工作业,降低工人劳动强度,节约人力成本。即利用本实施例的底壳蜗舌自动装配的装置,解决了现有技术中采用人工作业装配造成的生产效率低、作业人员劳动强度大以及装配产品的质量稳定性较差的技术问题。The device for automatically assembling the bottom shell volute tongue of the present embodiment uses a volute tongue positioning and shaping device 10 to position and shape the volute tongue 1 to be assembled, uses a bottom shell installation positioning device 20 to position and fix the bottom shell 2 to be assembled, and then uses a volute tongue automatic installation device 30 to assemble the volute tongue 1 to be assembled onto the bottom shell 2 to be assembled. Through the coordinated action of the three devices, the fully automatic production of the bottom shell volute tongue assembly is realized, and the manual operation is replaced by the automatic device. The device for automatically assembling the bottom shell volute tongue provided by the present embodiment avoids waiting between the manual assembly process, improves the continuity of the volute tongue assembly, improves the stability of the quality of the assembled product, eliminates manual operation, reduces the labor intensity of workers, and saves labor costs. That is, the device for automatically assembling the bottom shell volute tongue of the present embodiment solves the technical problems of low production efficiency, high labor intensity of operators, and poor quality stability of assembled products caused by manual assembly in the prior art.
本实施例的底壳蜗舌自动装配的装置,取消人工作业,降低劳动强度,其成果可推广到其他类似产品的加工生产过程中。The automatic assembly device of the bottom shell volute tongue of this embodiment eliminates manual work and reduces labor intensity, and its results can be extended to the processing and production processes of other similar products.
根据一个优选实施方式,本实施例优选技术方案的底壳蜗舌自动装配的装置还包括机器人40,如图1所示。机器人40用于控制蜗舌自动安装装置30的运动。优选的,机器人40与蜗舌自动安装装置30连接,以通过机器人40带动蜗舌自动安装装置30运行。通过机器人40带动蜗舌自动安装装置30运行,可以使蜗舌自动安装装置30将待装配蜗舌1装配至待装配底壳2上。其中,机器人40的结构为现有技术,在此不再赘述。本实施例优选技术方案结合机器人40控制,最终实现底壳蜗舌的自动装配。According to a preferred embodiment, the device for automatic assembly of the bottom shell volute tongue of the preferred technical solution of this embodiment also includes a robot 40, as shown in Figure 1. The robot 40 is used to control the movement of the volute tongue automatic installation device 30. Preferably, the robot 40 is connected to the volute tongue automatic installation device 30, so that the robot 40 drives the volute tongue automatic installation device 30 to run. By driving the volute tongue automatic installation device 30 to run by the robot 40, the volute tongue automatic installation device 30 can assemble the volute tongue 1 to be assembled onto the bottom shell 2 to be assembled. Among them, the structure of the robot 40 is a prior art and will not be repeated here. The preferred technical solution of this embodiment is combined with the control of the robot 40 to finally realize the automatic assembly of the bottom shell volute tongue.
根据一个优选实施方式,本实施例优选技术方案的底壳蜗舌自动装配的装置包括至少一个蜗舌定位整形装置10。图1示出了底壳蜗舌自动装配的装置包括两个蜗舌定位整形装置10的示意图。优选的,蜗舌自动安装装置30完成第一个蜗舌定位整形装置10上的蜗舌的装配时,又开始第二个蜗舌定位整形装置10上的蜗舌的装配,与此同时,将待装配蜗舌1放置在第一个蜗舌定位整形装置10上,并利用蜗舌定位整形装置10进行定位和整形,以备装配。本实施例优选技术方案包括至少一个蜗舌定位整形装置10,可提高装配过程中的上料效率,避免工序间的等待。According to a preferred embodiment, the device for automatic assembly of the bottom shell volute tongue of the preferred technical solution of this embodiment includes at least one volute tongue positioning and shaping device 10. Figure 1 shows a schematic diagram of the device for automatic assembly of the bottom shell volute tongue including two volute tongue positioning and shaping devices 10. Preferably, when the automatic volute tongue installation device 30 completes the assembly of the volute tongue on the first volute tongue positioning and shaping device 10, it starts the assembly of the volute tongue on the second volute tongue positioning and shaping device 10. At the same time, the volute tongue 1 to be assembled is placed on the first volute tongue positioning and shaping device 10, and is positioned and shaped by the volute tongue positioning and shaping device 10 in preparation for assembly. The preferred technical solution of this embodiment includes at least one volute tongue positioning and shaping device 10, which can improve the loading efficiency during the assembly process and avoid waiting between processes.
根据一个优选实施方式,蜗舌定位整形装置10包括蜗舌定位整形支架101和定位板102,如图2所示。优选的,用于放置待装配蜗舌1的定位板102设置于蜗舌定位整形支架101上,并且定位板102具有至少一个蜗舌定位整形单元。更优选的,蜗舌定位整形单元包括定位组件和整形组件,以通过定位组件和整形组件对待装配蜗舌1进行定位和整形。本实施例优选技术方案的定位板102具有至少一个蜗舌定位整形单元,以便可同时对至少一个待装配蜗舌1进行定位和整形,从而可提高对待装配蜗舌1进行定位和整形的效率。According to a preferred embodiment, the volute tongue positioning and shaping device 10 includes a volute tongue positioning and shaping bracket 101 and a positioning plate 102, as shown in FIG2 . Preferably, the positioning plate 102 for placing the volute tongue 1 to be assembled is arranged on the volute tongue positioning and shaping bracket 101, and the positioning plate 102 has at least one volute tongue positioning and shaping unit. More preferably, the volute tongue positioning and shaping unit includes a positioning component and a shaping component, so as to position and shape the volute tongue 1 to be assembled by the positioning component and the shaping component. The positioning plate 102 of the preferred technical solution of this embodiment has at least one volute tongue positioning and shaping unit, so that at least one volute tongue 1 to be assembled can be positioned and shaped at the same time, thereby improving the efficiency of positioning and shaping the volute tongue 1 to be assembled.
再次参见图2,定位组件包括设置于定位板102两端的凹槽103,以使放置于定位板102上的待装配蜗舌1通过凹槽103进行一次定位。整形组件包括第一气缸104、抱具夹片105和定位块106。其中,第一气缸104和抱具夹片105连接,抱具夹片105和定位块106分别位于待装配蜗舌1的两侧。抱具夹片105在第一气缸104的带动下,推动待装配蜗舌1移动至定位块106处,以使待装配蜗舌1通过凹槽103、抱具夹片105和定位块106实现二次定位和整形。本实施例优选技术方案通过凹槽103、抱具夹片105和定位块106的作用,使待装配蜗舌1在水平位置呈一条直线,从而实现其定位和整形的功能。Referring to Figure 2 again, the positioning assembly includes grooves 103 arranged at both ends of the positioning plate 102, so that the volute tongue 1 to be assembled placed on the positioning plate 102 can be positioned once through the grooves 103. The shaping assembly includes a first cylinder 104, a gripper clip 105 and a positioning block 106. Among them, the first cylinder 104 is connected to the gripper clip 105, and the gripper clip 105 and the positioning block 106 are respectively located on both sides of the volute tongue 1 to be assembled. Driven by the first cylinder 104, the gripper clip 105 pushes the volute tongue 1 to be assembled to move to the positioning block 106, so that the volute tongue 1 to be assembled can be positioned and shaped twice through the grooves 103, the gripper clip 105 and the positioning block 106. The preferred technical solution of this embodiment makes the volute tongue 1 to be assembled in a straight line in a horizontal position through the action of the grooves 103, the gripper clip 105 and the positioning block 106, thereby realizing its positioning and shaping functions.
根据一个优选实施方式,底壳安装定位装置20包括底壳安装定位支架201、传输皮带线202和底壳定位组件,如图3所示。传输皮带线202和底壳定位组件设置于底壳安装定位支架201上,其中,传输皮带线202用于带动待装配底壳2运行,底壳定位组件用于对待装配底壳2进行定位和固定。优选的,底壳定位组件包括定位轴203、第一定位挡板204和第二定位挡板205。如图3所示,定位轴203位于待装配底壳2的左侧,第一定位挡板204和第二定位挡板205分别位于待装配底壳2的前后两侧,以使待装配底壳2通过定位轴203、第一定位挡板204和第二定位挡板205实现定位和固定。According to a preferred embodiment, the bottom shell installation and positioning device 20 includes a bottom shell installation and positioning bracket 201, a transmission belt line 202 and a bottom shell positioning assembly, as shown in FIG3. The transmission belt line 202 and the bottom shell positioning assembly are arranged on the bottom shell installation and positioning bracket 201, wherein the transmission belt line 202 is used to drive the bottom shell 2 to be assembled to run, and the bottom shell positioning assembly is used to position and fix the bottom shell 2 to be assembled. Preferably, the bottom shell positioning assembly includes a positioning shaft 203, a first positioning baffle 204 and a second positioning baffle 205. As shown in FIG3, the positioning shaft 203 is located on the left side of the bottom shell 2 to be assembled, and the first positioning baffle 204 and the second positioning baffle 205 are respectively located on the front and rear sides of the bottom shell 2 to be assembled, so that the bottom shell 2 to be assembled is positioned and fixed by the positioning shaft 203, the first positioning baffle 204 and the second positioning baffle 205.
如图3所示,底壳定位组件还包括第二气缸206和第三气缸207。其中,第二气缸206与第一定位挡板204连接,以通过第二气缸206驱动第一定位挡板204移动。第三气缸207与第二定位挡板205连接,以通过第三气缸207驱动第二定位挡板205移动。As shown in Fig. 3, the bottom shell positioning assembly further includes a second cylinder 206 and a third cylinder 207. The second cylinder 206 is connected to the first positioning baffle 204 so as to drive the first positioning baffle 204 to move through the second cylinder 206. The third cylinder 207 is connected to the second positioning baffle 205 so as to drive the second positioning baffle 205 to move through the third cylinder 207.
根据一个优选实施方式,蜗舌自动安装装置30包括支撑架301和蜗舌自动安装单元,如图4所示。蜗舌自动安装单元设置于支撑架301的一端,支撑架301的另一端与机器人40连接,以使蜗舌自动安装单元在机器人40的带动下移动,从而将待装配蜗舌1装配至待装配底壳2上。优选的,蜗舌自动安装单元包括至少一个蜗舌自动安装组件,蜗舌自动安装组件用于夹取待装配蜗舌1并将待装配蜗舌1装配至待装配底壳2上。优选的,支撑架301为仿形手支撑架,如图4所示。According to a preferred embodiment, the volute tongue automatic installation device 30 includes a support frame 301 and a volute tongue automatic installation unit, as shown in FIG4. The volute tongue automatic installation unit is arranged at one end of the support frame 301, and the other end of the support frame 301 is connected to the robot 40, so that the volute tongue automatic installation unit moves under the drive of the robot 40, thereby assembling the volute tongue 1 to be assembled onto the bottom shell 2 to be assembled. Preferably, the volute tongue automatic installation unit includes at least one volute tongue automatic installation component, which is used to clamp the volute tongue 1 to be assembled and assemble the volute tongue 1 to be assembled onto the bottom shell 2 to be assembled. Preferably, the support frame 301 is a contoured hand support frame, as shown in FIG4.
根据一个优选实施方式,蜗舌自动安装组件的数量与待装配蜗舌1的卡扣数量和/或挂钩数量一致。优选的,蜗舌自动安装组件夹取待装配蜗舌1时,蜗舌自动安装组件的位置与待装配蜗舌1的卡扣位置和/或挂钩位置相对应。本实施例优选技术方案的蜗舌自动安装组件的位置与待装配蜗舌1的卡扣位置和/或挂钩位置相对应,以便在安装待装配蜗舌1时,可使卡扣位置和挂钩位置集中受力,从而使卡扣和挂钩快速装配至待装配底壳2的挂钩和卡扣上。According to a preferred embodiment, the number of the automatic installation components of the volute tongue is consistent with the number of buckles and/or the number of hooks of the volute tongue 1 to be assembled. Preferably, when the automatic installation components of the volute tongue clamp the volute tongue 1 to be assembled, the position of the automatic installation components of the volute tongue corresponds to the buckle position and/or the hook position of the volute tongue 1 to be assembled. The position of the automatic installation components of the volute tongue of the preferred technical solution of this embodiment corresponds to the buckle position and/or the hook position of the volute tongue 1 to be assembled, so that when installing the volute tongue 1 to be assembled, the buckle position and the hook position can be concentratedly stressed, so that the buckle and the hook can be quickly assembled to the hook and buckle of the bottom shell 2 to be assembled.
根据一个优选实施方式,蜗舌自动安装组件包括第一抱夹302和第二抱夹303,如图4所示。蜗舌自动安装组件夹取待装配蜗舌1时,第一抱夹302用于托起待装配蜗舌1具有卡扣的装配面,第二抱夹303用于夹住待装配蜗舌1具有挂钩的装配面,以通过第一抱夹302和第二抱夹303将待装配蜗舌1夹紧。优选的,蜗舌自动安装组件将待装配蜗舌1夹紧时,第一抱夹302的位置与待装配蜗舌1的卡扣位置一致,第二抱夹303的位置与待装配蜗舌1的挂钩位置一致。本实施例优选技术方案第一抱夹302的位置与待装配蜗舌1的卡扣位置一致,可使卡扣位置的受力比较集中,从而使卡扣快速装配至待装配底壳2的挂钩上。本实施例优选技术方案第二抱夹303的位置与待装配蜗舌1的挂钩位置一致,可使挂钩位置的受力比较集中,从而使挂钩快速装配至待装配底壳2的卡扣上。According to a preferred embodiment, the automatic installation assembly of the volute tongue includes a first clamp 302 and a second clamp 303, as shown in FIG4. When the automatic installation assembly of the volute tongue clamps the volute tongue 1 to be assembled, the first clamp 302 is used to hold up the assembly surface of the volute tongue 1 to be assembled with a buckle, and the second clamp 303 is used to clamp the assembly surface of the volute tongue 1 to be assembled with a hook, so as to clamp the volute tongue 1 to be assembled by the first clamp 302 and the second clamp 303. Preferably, when the automatic installation assembly of the volute tongue clamps the volute tongue 1 to be assembled, the position of the first clamp 302 is consistent with the buckle position of the volute tongue 1 to be assembled, and the position of the second clamp 303 is consistent with the hook position of the volute tongue 1 to be assembled. The position of the first clamp 302 of the preferred technical solution of this embodiment is consistent with the buckle position of the volute tongue 1 to be assembled, so that the force at the buckle position can be concentrated, so that the buckle can be quickly assembled to the hook of the bottom shell 2 to be assembled. The position of the second clamp 303 of the preferred technical solution of this embodiment is consistent with the hook position of the volute tongue 1 to be assembled, so that the force at the hook position is relatively concentrated, so that the hook can be quickly assembled to the buckle of the bottom shell 2 to be assembled.
根据一个优选实施方式,第二抱夹303上设置有导向结构304,如图5所示。优选的,导向结构304为楔形结构,以使第二抱夹303在导向结构304的引导下夹住待装配蜗舌1具有挂钩的装配面。According to a preferred embodiment, a guide structure 304 is provided on the second clamp 303, as shown in Figure 5. Preferably, the guide structure 304 is a wedge-shaped structure, so that the second clamp 303 clamps the assembly surface of the volute tongue 1 to be assembled with the hook under the guidance of the guide structure 304.
根据一个优选实施方式,第二抱夹303上设置有弹性结构,以通过弹性结构的伸长和/或压缩使第一抱夹302和第二抱夹303之间的距离增大和/或减小。优选的,弹性结构例如是弹性橡胶或者弹簧。弹性结构在图5中的第四气缸305的位置,弹性结构在图5中未显示出来。According to a preferred embodiment, an elastic structure is provided on the second clamp 303, so that the distance between the first clamp 302 and the second clamp 303 can be increased and/or decreased by the extension and/or compression of the elastic structure. Preferably, the elastic structure is, for example, elastic rubber or a spring. The elastic structure is located at the position of the fourth cylinder 305 in FIG5 , and the elastic structure is not shown in FIG5 .
根据一个优选实施方式,蜗舌自动安装组件还包括第四气缸305,如图5所示。第四气缸305与第二抱夹303连接,通过第四气缸305驱动第二抱夹303运动以增大和/或减小第一抱夹302和第二抱夹303之间的距离。According to a preferred embodiment, the volute tongue automatic installation assembly further includes a fourth cylinder 305, as shown in Figure 5. The fourth cylinder 305 is connected to the second clamp 303, and the second clamp 303 is driven by the fourth cylinder 305 to increase and/or decrease the distance between the first clamp 302 and the second clamp 303.
本实施例优选技术方案的蜗舌自动安装组件通过导向结构304,可将待装配蜗舌1具有挂钩的装配面卡住,然后第二抱夹303在第四气缸305的作用下向下运动,从而将待装配蜗舌1夹紧。本实施例优选技术方案设置的导向结构304,还具有对待装配蜗舌1进行整形的作用,使待装配蜗舌1的两个装配面在水平方向均为一条直线,无变形出现,为后续的装配做好铺垫。The automatic installation assembly of the volute tongue of the preferred technical solution of this embodiment can clamp the assembly surface of the volute tongue 1 to be assembled with the hook through the guide structure 304, and then the second clamp 303 moves downward under the action of the fourth cylinder 305, thereby clamping the volute tongue 1 to be assembled. The guide structure 304 set in the preferred technical solution of this embodiment also has the function of shaping the volute tongue 1 to be assembled, so that the two assembly surfaces of the volute tongue 1 to be assembled are both straight in the horizontal direction without deformation, which paves the way for subsequent assembly.
夹取有待装配蜗舌1的蜗舌自动安装装置30在机器人40的带动下运行至待装配底壳2处,装配过程中,本实施例优选技术方案的蜗舌自动安装组件通过弹性结构的作用,使第一抱夹302和第二抱夹303之间的距离增大和/或减小,从而实现待装配蜗舌1的L型装配面向上和/或向前扩张,以将待装配蜗舌1装配至待装配底壳2处。The volute tongue automatic installation device 30 clamping the volute tongue 1 to be assembled is driven by the robot 40 to run to the bottom shell 2 to be assembled. During the assembly process, the volute tongue automatic installation component of the preferred technical solution of this embodiment increases and/or decreases the distance between the first clamp 302 and the second clamp 303 through the action of the elastic structure, thereby realizing the upward and/or forward expansion of the L-shaped assembly surface of the volute tongue 1 to be assembled, so as to assemble the volute tongue 1 to be assembled to the bottom shell 2 to be assembled.
根据一个优选实施方式,蜗舌自动安装单元还包括压力传感器306,如图4所示。优选的,压力传感器306用于检测待装配蜗舌1的装配力值。更优选的,压力传感器306用于检测待装配蜗舌1卡扣和/或挂钩处的装配力值。本实施例优选技术方案的压力传感器306,在装配过程中,实时传递待装配蜗舌1装配力值的大小,以检测待装配蜗舌1装配是否到位。一般认为,装配力值不大于6.4N,即可认为装配完成。According to a preferred embodiment, the volute tongue automatic installation unit also includes a pressure sensor 306, as shown in FIG4. Preferably, the pressure sensor 306 is used to detect the assembly force value of the volute tongue 1 to be assembled. More preferably, the pressure sensor 306 is used to detect the assembly force value of the buckle and/or hook of the volute tongue 1 to be assembled. The pressure sensor 306 of the preferred technical solution of this embodiment transmits the size of the assembly force value of the volute tongue 1 to be assembled in real time during the assembly process to detect whether the volute tongue 1 to be assembled is in place. It is generally believed that the assembly is considered to be completed when the assembly force value is no more than 6.4N.
本实施例的底壳蜗舌自动装配的装置,通过蜗舌定位整形装置10对待装配蜗舌1进行定位和整形,再结合蜗舌自动安装装置30的导向结构304,解决了待装配蜗舌1出现变形后,蜗舌自动安装装置30不能精准拿取待装配蜗舌1的问题,实现了待装配蜗舌1的自动定位上料功能;通过底壳安装定位装置20,结合传输皮带线202的运行,使待装配底壳2可以稳定运行至固定位置,以便可以实现待装配蜗舌1与待装配底壳2的精准位置装配;通过蜗舌自动安装装置30模仿人手造型的设计,实现了多卡扣L型蜗舌与底壳两个安装面精准配合的装配作业。即通过本实施例的底壳蜗舌自动装配的装置,实现了待装配蜗舌1与待装配底壳2的自动装配,取消了人工操作,降低了劳动强度。The device for automatically assembling the bottom shell volute tongue of this embodiment positions and shapes the volute tongue 1 to be assembled by the volute tongue positioning and shaping device 10, and then combines with the guide structure 304 of the volute tongue automatic installation device 30 to solve the problem that the volute tongue automatic installation device 30 cannot accurately pick up the volute tongue 1 to be assembled after the volute tongue 1 to be assembled is deformed, and realizes the automatic positioning and feeding function of the volute tongue 1 to be assembled; through the bottom shell installation positioning device 20, combined with the operation of the transmission belt line 202, the bottom shell 2 to be assembled can be stably operated to a fixed position, so that the volute tongue 1 to be assembled and the bottom shell 2 to be assembled can be accurately assembled; through the design of the volute tongue automatic installation device 30 that imitates the shape of human hands, the assembly operation of the multi-buckle L-shaped volute tongue and the two installation surfaces of the bottom shell is realized. That is, through the device for automatically assembling the bottom shell volute tongue of this embodiment, the automatic assembly of the volute tongue 1 to be assembled and the bottom shell 2 to be assembled is realized, manual operation is eliminated, and labor intensity is reduced.
实施例2Example 2
本实施例的底壳蜗舌自动装配的装配方法,是利用实施例1中任一技术方案的底壳蜗舌自动装配的装置完成的。The automatic assembly method of the bottom shell volute tongue of the present embodiment is completed by using the automatic assembly device of the bottom shell volute tongue of any technical solution in Example 1.
根据一个优选实施方式,本实施例的装配方法包括如下步骤:According to a preferred embodiment, the assembly method of this embodiment includes the following steps:
S1:将待装配蜗舌1放置于蜗舌定位整形装置10上,并通过蜗舌定位整形装置10完成定位和整形。S1: placing the volute tongue 1 to be assembled on the volute tongue positioning and shaping device 10, and completing the positioning and shaping by the volute tongue positioning and shaping device 10.
优选的,待装配蜗舌1通过如下方式实现定位和整形:待装配蜗舌1由人工放置在定位板102上,两端固定在凹槽103处,抱具夹片105在第一气缸104的带动下推动待装配蜗舌1移动至定位块106处,并紧紧固定住。从而使得待装配蜗舌1在第一气缸104、抱具夹片105、定位块106以及定位板102两边凹槽103的作用下在水平位置呈一条直线,从而实现其定位和整形的功能。Preferably, the volute tongue 1 to be assembled is positioned and shaped in the following manner: the volute tongue 1 to be assembled is manually placed on the positioning plate 102, and both ends are fixed at the grooves 103. The clamping piece 105 of the clamping tool pushes the volute tongue 1 to be assembled to move to the positioning block 106 under the drive of the first cylinder 104, and is tightly fixed. Thus, the volute tongue 1 to be assembled is in a straight line in a horizontal position under the action of the first cylinder 104, the clamping piece 105, the positioning block 106 and the grooves 103 on both sides of the positioning plate 102, thereby achieving its positioning and shaping functions.
S2:将待装配底壳2放置于底壳安装定位装置20上,并通过底壳安装定位装置20完成定位和固定。S2: placing the bottom shell 2 to be assembled on the bottom shell installation and positioning device 20, and completing positioning and fixing through the bottom shell installation and positioning device 20.
优选的,待装配底壳2通过如下方式实现定位和固定:待装配底壳2由人工放置在传输皮带线202上,在传输皮带线202的作用下,待装配底壳2传输至定位轴203处,传输皮带线202停止运行,待装配底壳2也停止移动,实现待装配底壳2左右方向的固定。第一定位挡板204和第二定位挡板205分别在第二气缸206和第三气缸207的作用下向靠近待装配底壳2的方向移动,并将待装配底壳2夹紧,从而实现待装配底壳2的完全定位和固定。Preferably, the bottom shell 2 to be assembled is positioned and fixed in the following manner: the bottom shell 2 to be assembled is manually placed on the conveying belt line 202, and under the action of the conveying belt line 202, the bottom shell 2 to be assembled is transferred to the positioning shaft 203, the conveying belt line 202 stops running, and the bottom shell 2 to be assembled also stops moving, so as to achieve the left-right fixation of the bottom shell 2 to be assembled. The first positioning baffle 204 and the second positioning baffle 205 move toward the direction close to the bottom shell 2 to be assembled under the action of the second cylinder 206 and the third cylinder 207, respectively, and clamp the bottom shell 2 to be assembled, so as to achieve the complete positioning and fixation of the bottom shell 2 to be assembled.
S3:待装配蜗舌1在蜗舌自动安装装置30的带动下移动至待装配底壳2处,并通过蜗舌自动安装装置30装配至待装配底壳2上。S3: The volute tongue 1 to be assembled is moved to the bottom shell 2 to be assembled under the drive of the volute tongue automatic installation device 30 , and is assembled onto the bottom shell 2 to be assembled by the volute tongue automatic installation device 30 .
优选的,待装配蜗舌1通过如下方式装配至待装配底壳2上:Preferably, the volute tongue 1 to be assembled is assembled to the bottom shell 2 to be assembled in the following manner:
将待装配蜗舌1的挂钩装配面对准待装配底壳2的装配面,并使挂钩挂在待装配底壳2的卡扣上;Align the hook assembly surface of the volute tongue 1 to be assembled with the assembly surface of the bottom shell 2 to be assembled, and hang the hook on the buckle of the bottom shell 2 to be assembled;
以待装配底壳2装配面的边缘为轴线,蜗舌自动安装装置30在机器人40的作用下向上和/或向前推动待装配蜗舌1,以使待装配蜗舌1的L型装配面向上和/或向前扩张;With the edge of the assembly surface of the bottom shell 2 to be assembled as the axis, the automatic volute tongue installation device 30 pushes the volute tongue 1 to be assembled upward and/or forward under the action of the robot 40, so that the L-shaped assembly surface of the volute tongue 1 to be assembled expands upward and/or forward;
蜗舌自动安装装置30向下按压待装配蜗舌1,并使待装配蜗舌1的卡扣与待装配底壳2的挂钩进行装配。The automatic volute tongue installation device 30 presses the volute tongue 1 to be assembled downwards, and assembles the buckle of the volute tongue 1 to be assembled with the hook of the bottom shell 2 to be assembled.
具体的,装配时,蜗舌自动安装装置30在机器人40的带动下,将待装配蜗舌1具有挂钩的装配面与待装配底壳2具有卡扣的装配面进行装配,使挂钩牢牢的挂在待装配底壳2的一个装配面上。然后以待装配底壳2装配面的边缘为轴线,蜗舌自动安装装置30在机器人40的作用下向上和/或向前推动待装配蜗舌1,此时第二抱夹303的弹性结构实现第一抱夹302和第二抱夹303之间距离的柔性转换(即第一抱夹302和第二抱夹303之间的距离增大和/或减小),使待装配蜗舌1的L型装配面向上和/或向前扩张,此时蜗舌自动安装装置30向下按压待装配蜗舌1,以使待装配蜗舌1具有卡扣的装配面可以与待装配底壳2的另一装配面准确装配,使待装配蜗舌1的卡扣牢牢卡在待装配底壳2的挂钩上,从而完成待装配蜗舌1与待装配底壳2之间的装配。Specifically, during assembly, the automatic volute tongue installation device 30, driven by the robot 40, assembles the assembly surface of the volute tongue 1 with the hook and the assembly surface of the bottom shell 2 with the buckle, so that the hook is firmly hung on an assembly surface of the bottom shell 2 to be assembled. Then, with the edge of the assembly surface of the bottom shell 2 to be assembled as the axis, the automatic installation device 30 of the volute tongue to be assembled pushes the volute tongue 1 to be assembled upward and/or forward under the action of the robot 40. At this time, the elastic structure of the second clamp 303 realizes the flexible conversion of the distance between the first clamp 302 and the second clamp 303 (that is, the distance between the first clamp 302 and the second clamp 303 increases and/or decreases), so that the L-shaped assembly surface of the volute tongue 1 to be assembled expands upward and/or forward. At this time, the automatic installation device 30 of the volute tongue presses the volute tongue 1 to be assembled downward, so that the assembly surface of the volute tongue 1 to be assembled with the buckle can be accurately assembled with the other assembly surface of the bottom shell 2 to be assembled, so that the buckle of the volute tongue 1 to be assembled is firmly stuck on the hook of the bottom shell 2 to be assembled, thereby completing the assembly between the volute tongue 1 to be assembled and the bottom shell 2 to be assembled.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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| US6315158B1 (en) * | 1999-10-08 | 2001-11-13 | Calsonic Kansei Corporation | Workpiece handling device |
| CN104476195B (en) * | 2014-12-25 | 2017-01-11 | 惠州市德赛电池有限公司 | Integrated machine for automatically assembling and reshaping battery steel shell |
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| CN108198911A (en) * | 2018-02-16 | 2018-06-22 | 西安中科麦特电子技术设备有限公司 | Concentrating photovoltaic assembly pressing system based on robot assisted |
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