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CN110729070A - Multifunctional electron beam irradiation experimental device - Google Patents

Multifunctional electron beam irradiation experimental device Download PDF

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Publication number
CN110729070A
CN110729070A CN201911080562.0A CN201911080562A CN110729070A CN 110729070 A CN110729070 A CN 110729070A CN 201911080562 A CN201911080562 A CN 201911080562A CN 110729070 A CN110729070 A CN 110729070A
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plate
assembly
coiled material
opening
shielding
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CN110729070B (en
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孔超
林嘉豪
陈立
任杰
李林
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Zhongshan Yibigu New Material Technology Co ltd
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Zhongshan Yibigu New Material Technology Co ltd
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    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21KTECHNIQUES FOR HANDLING PARTICLES OR IONISING RADIATION NOT OTHERWISE PROVIDED FOR; IRRADIATION DEVICES; GAMMA RAY OR X-RAY MICROSCOPES
    • G21K5/00Irradiation devices
    • G21K5/10Irradiation devices with provision for relative movement of beam source and object to be irradiated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H37/00Article or web delivery apparatus incorporating devices for performing specified auxiliary operations

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • High Energy & Nuclear Physics (AREA)
  • Particle Accelerators (AREA)

Abstract

A multifunctional electron beam irradiation experimental device comprises a plate shielding assembly and a coiled material shielding assembly, wherein the plate shielding assembly comprises a plate conveying assembly and a plate shielding cover, a plate irradiation area is arranged in the plate shielding cover, and a first opening is formed in the top of the plate shielding cover above the plate irradiation area; the coiled material shielding assembly comprises a coiled material conveying assembly and a coiled material shielding cover, a coiled material irradiation area is arranged in the coiled material shielding cover, and a second opening communicated with the coiled material irradiation area is formed in the side wall, close to the electron accelerator assembly, of the coiled material shielding cover; the plate shielding assembly is provided with a movable guide rail extending along the plate conveying direction, the movable guide rail is provided with a base, and the base is connected with a movable driving assembly; the base is rotatably connected with an electron accelerator assembly, the bottom of the electron accelerator assembly is provided with a socket for electron beams to emit, and the electron accelerator assembly is further connected with a rotation driving assembly. The invention uses the same set of electron accelerator assembly to carry out electron beam irradiation on the rolled substrate and the plane substrate, thereby reducing the cost.

Description

一种多功能电子束辐照实验装置A Multifunctional Electron Beam Irradiation Experimental Device

技术领域technical field

本发明涉及电子束辐照技术领域,尤其是一种多功能电子束辐照实验装置。The invention relates to the technical field of electron beam irradiation, in particular to a multifunctional electron beam irradiation experimental device.

背景技术Background technique

电子束辐照加工过程中,电子束打在被辐照物体上或打在通道内壁上,都会在辐照区域产生对人体有害的x射线,x射线属于电离辐射,与非电离辐射的可见光、紫外光(UV)不同,它与物质的相互作用复杂,具有在界面反射、透射等规律。In the process of electron beam irradiation, when the electron beam hits the irradiated object or the inner wall of the channel, x-rays that are harmful to the human body will be generated in the irradiation area. Ultraviolet light (UV) is different in that it has complex interactions with substances, and has laws of reflection and transmission at the interface.

现有的电子束固化装置,主要有卷式基材和平面基材两种应用。由于物料传动方式的区别,如需进行这两方面的作业,必须购置两套电子束辐照设备,成本很高,而事实上,两种基材所需的电子束辐照设备的电子束加速器是相同的,因此,有必要提供一种卷式基材和平面基材双用的电子束辐照装置,在保证屏蔽效果和气体氛围保护的前提下降低成本。The existing electron beam curing device mainly has two applications: roll substrate and flat substrate. Due to the difference in material transmission methods, if two operations are required, two sets of electron beam irradiation equipment must be purchased, and the cost is very high. In fact, the electron beam accelerator of the electron beam irradiation equipment required for the two substrates are the same, therefore, it is necessary to provide an electron beam irradiation device for both the roll substrate and the flat substrate, which can reduce the cost on the premise of ensuring the shielding effect and the protection of the gas atmosphere.

发明内容SUMMARY OF THE INVENTION

本发明提供一种多功能电子束辐照实验装置,使用同一套电子加速器组件进行卷式基材和平面基材的电子束辐照,在保证屏蔽效果和气体氛围保护的前提下降低成本。The invention provides a multifunctional electron beam irradiation experiment device, which uses the same set of electron accelerator components to irradiate the electron beams of the roll substrate and the plane substrate, and reduces the cost on the premise of ensuring the shielding effect and gas atmosphere protection.

本发明实施例提供一种多功能电子束辐照实验装置,包括板材屏蔽组件和位于板材屏蔽组件上方的卷材屏蔽组件,所述板材屏蔽组件包括板材输送组件以及罩设在板材输送组件外侧的板材屏蔽罩,所述板材屏蔽罩内设有板材辐照区,所述板材屏蔽罩的顶部设有第一开口,所述第一开口位于板材辐照区的上方;所述卷材屏蔽组件包括卷材输送组件以及罩设在卷材输送组件外侧的卷材屏蔽罩,所述卷材屏蔽罩内设有卷材辐照区,所述卷材屏蔽罩靠近电子加速器组件的侧壁设有与卷材辐照区连通的第二开口;所述板材屏蔽组件外侧设有沿板材输送方向延伸的移动导轨,所述移动导轨上设置有底座,所述底座连接有用于驱动底座沿移动导轨移动的移动驱动组件;所述底座上转动连接有电子加速器组件,所述电子加速器组件包括电子加速器、氮气充气管、水冷却管、加速器支撑结构和外侧的加速器屏蔽罩,所述加速器屏蔽罩的底部设有供电子束射出的插口,所述电子加速器组件还连接有用于驱动电子加速器组件相对底座转动的转动驱动组件;所述多功能电子束辐照实验装置具有板材辐照模式和卷材辐照模式,在板材辐照模式中,所述插口与第一开口对接,在卷材辐照模式中,所述插口与第二开口对接。An embodiment of the present invention provides a multifunctional electron beam irradiation experimental device, including a plate shielding assembly and a coil shielding assembly located above the plate shielding assembly, the plate shielding assembly including a plate conveying assembly and a cover disposed outside the plate conveying assembly. A plate shielding cover, the plate shielding cover is provided with a plate irradiation area, the top of the plate shielding cover is provided with a first opening, and the first opening is located above the plate irradiation area; the coil shielding assembly includes A coil material conveying assembly and a coil material shielding cover disposed on the outside of the coil material conveying assembly, the coil material shielding cover is provided with a coil material irradiation area, and the side wall of the coil material shielding cover close to the electron accelerator assembly is provided with A second opening communicated with the coil irradiation area; a moving guide rail extending along the sheet conveying direction is arranged on the outside of the sheet shielding assembly, and a base is arranged on the moving guide rail, and the base is connected with a base for driving the base to move along the moving guide rail. Mobile drive assembly; an electron accelerator assembly is rotatably connected to the base, and the electron accelerator assembly includes an electron accelerator, a nitrogen gas charging pipe, a water cooling pipe, an accelerator support structure and an outer accelerator shield, and the bottom of the accelerator shield is provided with There is a socket for the electron beam to be emitted, and the electron accelerator assembly is also connected with a rotary drive assembly for driving the electron accelerator assembly to rotate relative to the base; the multifunctional electron beam irradiation experimental device has a plate irradiation mode and a coil irradiation mode , in the sheet irradiation mode, the socket is butted with the first opening, and in the coil irradiation mode, the socket is butted with the second opening.

优选的,所述第一开口和第二开口均连接有由屏蔽材料制成的连接管,所述插口连接有由屏蔽材料制成的套管,所述套管的端面上设有环槽,所述连接管配置为可拆卸式插接在所述环槽中;所述套管的端面设有密封垫圈。Preferably, both the first opening and the second opening are connected with a connecting pipe made of shielding material, the socket is connected with a sleeve made of shielding material, and an end surface of the sleeve is provided with a ring groove, The connecting pipe is configured to be detachably inserted into the annular groove; the end face of the sleeve is provided with a sealing gasket.

优选的,所述导轨设置在板材屏蔽罩的两侧,所述底座包括位于板材屏蔽罩两侧的两块固定板,所述电子加速器组件设置在两块固定板之间并分别与两块固定板转动连接。Preferably, the guide rails are arranged on both sides of the plate shield, the base includes two fixing plates located on both sides of the plate shield, and the electron accelerator assembly is arranged between the two fixing plates and is respectively fixed to the two plates The plate is connected in rotation.

优选的,所述固定板上设有弧形槽,所述弧形槽以电子加速器组件和固定板转动连接的转动轴心为圆心,所述电子加速器组件上设置有插杆,所述插杆的两端分别插接在两块固定板的弧形槽中,所述转动驱动组件驱动所述插杆沿弧形槽移动。Preferably, an arc-shaped groove is provided on the fixed plate, and the arc-shaped groove is centered on the rotation axis of the rotating connection between the electron accelerator assembly and the fixed plate. The two ends of the rod are respectively inserted into the arc-shaped grooves of the two fixed plates, and the rotating drive assembly drives the insertion rod to move along the arc-shaped grooves.

优选的,所述弧形槽的内壁设有卡齿,所述插杆的两端设有与所述卡齿啮合的齿轮,所述插杆与所述电子加速器组件转动连接,所述电子加速器组件上固定有转动驱动器以及连接转动驱动器和插杆的动力传送机构。Preferably, the inner wall of the arc-shaped slot is provided with locking teeth, the two ends of the insertion rod are provided with gears meshing with the locking teeth, the insertion rod is rotatably connected with the electron accelerator assembly, and the electron accelerator A rotary driver and a power transmission mechanism connecting the rotary driver and the insertion rod are fixed on the assembly.

优选的,所述板材屏蔽罩的一端为板材出入端,所述板材出入端的顶部设有板材出入口,所述板材出入口设置有可打开或关闭所述板材出入口的活动盖;所述板材输送组件固定连接有托板,所述板材输送组件带动所述托板在板材出入口下方和第一开口下方之间往复运动。Preferably, one end of the board shield is a board entry and exit end, a board entrance and exit are provided at the top of the board entry and exit ends, and a movable cover that can open or close the board entry and exit is provided on the board entrance; the board conveying assembly is fixed A supporting plate is connected, and the plate conveying assembly drives the supporting plate to reciprocate between the bottom of the plate entrance and the bottom of the first opening.

优选的,在所述加速器屏蔽罩的外壁上设有锁紧件,所述锁紧件位于插口的外侧,所述第一开口的外侧设有第一配合件,所述第二开口的外侧设有第二配合件;当插口与第一开口对接时,所述锁紧件与第一配合件锁紧配合;当插口与第二开口对接时,所述锁紧件与第二配合件锁紧配合。Preferably, a locking piece is provided on the outer wall of the accelerator shield, the locking piece is located on the outer side of the socket, the outer side of the first opening is provided with a first fitting piece, and the outer side of the second opening is provided with a first fitting piece. There is a second matching piece; when the socket is butted with the first opening, the locking piece is locked with the first matching piece; when the socket is butted with the second opening, the locking piece is locked with the second matching piece Cooperate.

优选的,所述卷材输送组件包括导向辊和水冷辊,所述水冷辊连接有冷却水管路以及用于驱动所述水冷辊转动的水冷辊驱动器,所述卷材屏蔽罩的表面设有卷材入口和卷材出口。Preferably, the coil conveying assembly includes a guide roller and a water-cooled roller, the water-cooled roller is connected with a cooling water pipeline and a water-cooled roller driver for driving the water-cooled roller to rotate, and the surface of the coil shield is provided with a coil Material inlet and coil outlet.

优选的,所述加速器屏蔽罩的外侧壁设有迷宫通道,所述氮气充气管、水冷却管以及加速器的附属电缆均通过迷宫通道与外部设备相连。Preferably, the outer side wall of the accelerator shield is provided with a labyrinth channel, and the nitrogen gas charging pipe, the water cooling pipe and the auxiliary cable of the accelerator are all connected to the external equipment through the labyrinth channel.

优选的,所述板材屏蔽罩的两端设有板材入口和板材出口,板材辐照区处于板材屏蔽罩的中部,板材屏蔽罩内为迷宫式屏蔽结构。Preferably, both ends of the plate shielding cover are provided with a plate inlet and a plate outlet, the plate irradiation area is located in the middle of the plate shielding cover, and the inside of the plate shielding cover is a labyrinth shielding structure.

本发明的有益效果是:本申请的卷材屏蔽组件和板材屏蔽组件上均设有与电子加速器组件对接的开口,通过转动驱动组件和移动驱动组件可以改变电子加速器组件的插口朝向和电子加速器组件的位置,以切换多功能电子束辐照实验装置的工作模式。在板材辐照模式中,插口与第一开口对接,电子加速器组件对板材屏蔽组件内的板材进行电子束辐照,在卷材辐照模式中,插口与第二开口对接,电子加速器组件对卷材屏蔽组件内的卷材进行电子束辐照,通过同一套电子加速器组件可分别进行卷式基材和平面基材的电子束辐照,在保证屏蔽效果和气体氛围保护的前提,有效降低了使用成本。The beneficial effects of the present invention are: the coil shielding assembly and the plate shielding assembly of the present application are both provided with openings for docking with the electron accelerator assembly, and the orientation of the socket of the electron accelerator assembly and the electron accelerator assembly can be changed by rotating the driving assembly and moving the driving assembly. position to switch the working mode of the multifunctional electron beam irradiation experimental device. In the sheet irradiation mode, the socket is butted with the first opening, and the electron accelerator assembly irradiates the sheet in the sheet shielding assembly with electron beams. In the coil irradiation mode, the socket is butted with the second opening, and the electron accelerator assembly is coiled. The coils in the material shielding assembly are irradiated by electron beams, and the same set of electron accelerator assemblies can be used to irradiate the coiled substrates and the flat substrates respectively. On the premise of ensuring the shielding effect and gas atmosphere protection, it effectively reduces the The cost.

附图说明Description of drawings

图1为本发明一种实施例的多功能电子束辐照实验装置在板材辐照模式下的侧视图;FIG. 1 is a side view of a multifunctional electron beam irradiation experimental device in a plate irradiation mode according to an embodiment of the present invention;

图2为本发明一种实施例的多功能电子束辐照实验装置在卷材辐照模式下的侧视图;FIG. 2 is a side view of a multifunctional electron beam irradiation experimental device in a coil irradiation mode according to an embodiment of the present invention;

图3为本发明一种实施例的电子加速器组件将与第一开口对接的结构示意图;3 is a schematic structural diagram of an electron accelerator assembly to be docked with a first opening according to an embodiment of the present invention;

图4为本发明一种实施例的电子加速器组件已与第一开口对接的结构示意图。FIG. 4 is a schematic structural diagram of an electron accelerator assembly that has been docked with the first opening according to an embodiment of the present invention.

具体实施方式Detailed ways

下面通过具体实施方式结合附图对本发明作进一步详细说明。The present invention will be further described in detail below through specific embodiments in conjunction with the accompanying drawings.

本发明实施例提供一种多功能电子束辐照实验装置,如图1-4所示,包括板材屏蔽组件1和位于板材屏蔽组件1上方的卷材屏蔽组件2。板材屏蔽组件1包括板材输送组件以及罩设在板材输送组件外侧的板材屏蔽罩,板材输送组件可呈直线状延伸,用于输送板状基材,板材屏蔽罩由铅等屏蔽材料制成,将板材输送组件罩设在内,从而起到屏蔽作用。板材屏蔽罩内设有板材辐照区,板材屏蔽罩的顶部在板材辐照区的上方设有第一开口201,板材在板材输送组件上移动,会经过板材辐照区,电子束可从第一开口201射入到板材辐照区,对板材辐照区内的板材进行电子束辐照。为了方便观察内部结构,图1和图2中的板材屏蔽组件上1和卷材屏蔽组件2均采用了局部透视的画法。An embodiment of the present invention provides a multifunctional electron beam irradiation experimental device, as shown in FIGS. 1-4 , including a plate shield assembly 1 and a coil shield assembly 2 located above the plate shield assembly 1 . The plate shielding assembly 1 includes a plate conveying assembly and a plate shielding cover arranged on the outside of the plate conveying assembly. The plate conveying assembly can extend in a straight line and is used for conveying plate-shaped substrates. The plate shielding cover is made of lead and other shielding materials. The cover of the sheet conveying assembly is provided inside, so as to play a shielding role. The plate shield is provided with a plate irradiation area, and the top of the plate shield is provided with a first opening 201 above the plate irradiation area. The plate moves on the plate conveying assembly and will pass through the plate irradiation area. An opening 201 is injected into the plate irradiation area, and electron beam irradiation is performed on the plate in the plate irradiation area. In order to facilitate the observation of the internal structure, a partial perspective drawing method is used for the upper plate shielding assembly 1 and the coil shielding assembly 2 in FIG. 1 and FIG. 2 .

卷材屏蔽组件2包括卷材输送组件以及罩设在卷材输送组件外侧的卷材屏蔽罩,卷材输送组件用于输送卷材,卷材屏蔽罩由铅等屏蔽材料制成,起到屏蔽作用。在卷材屏蔽罩内设有卷材辐照区,卷材屏蔽罩靠近电子加速器组件4的侧壁设有与卷材辐照区连通的第二开口202,卷材随卷材输送组件移动,会经过卷材辐照区,电子束可从第二开口202射入到卷材辐照区,对卷材辐照区内的卷材进行电子束辐照。The coil shielding assembly 2 includes a coil conveying assembly and a coil shield covering the outside of the coil conveying assembly. The coil conveying assembly is used for conveying coils, and the coil shield is made of lead and other shielding materials to shield effect. A coil irradiating area is provided in the coil shield, the side wall of the coil shield close to the electron accelerator assembly 4 is provided with a second opening 202 communicating with the coil irradiating area, and the coil moves with the coil conveying assembly, After passing through the coil irradiating area, the electron beam can be injected into the coil irradiating area from the second opening 202 to irradiate the coil in the coil irradiating area.

在板材屏蔽组件1外侧还设有沿板材输送方向延伸的移动导轨,在移动导轨上滑动设置有底座3,底座3连接有移动驱动组件,移动驱动组件驱动底座3沿移动导轨横向移动。在底座3上转动连接有电子加速器组件4,电子加速器组件4可相对底座3转动,电子加速器组件4还连接有用于驱动电子加速器组件4转动的转动驱动组件41,转动驱动组件41可驱动电子加速器组件4转动到不同位置。电子加速器组件4包括电子加速器42、氮气充气管44、水冷却管、加速器支撑结构和外侧的加速器屏蔽罩46,在加速器屏蔽罩46内形成空腔,电子加速器42即设置在空腔内,加速器屏蔽罩46的底部设有供电子束射出的插口40,插口40可随电子加速器组件4转动到其朝向分别与第一开口201和第二开口202的朝向相对应。氮气充气管44的出气口可设置在插口40处,以向空腔内充入氮气,维持空腔内的低氧环境,水冷却管给加速器提供冷却水以进行散热。There is also a moving guide rail extending along the sheet conveying direction outside the plate shielding assembly 1 , a base 3 is slidably arranged on the moving guide rail, and the base 3 is connected with a moving drive assembly that drives the base 3 to move laterally along the moving guide rail. An electron accelerator assembly 4 is rotatably connected to the base 3, and the electron accelerator assembly 4 can rotate relative to the base 3. The electron accelerator assembly 4 is also connected with a rotation drive assembly 41 for driving the electron accelerator assembly 4 to rotate, and the rotation drive assembly 41 can drive the electron accelerator. Assembly 4 is rotated to different positions. The electron accelerator assembly 4 includes an electron accelerator 42, a nitrogen gas filling pipe 44, a water cooling pipe, an accelerator support structure and an outer accelerator shield 46. A cavity is formed in the accelerator shield 46, and the electron accelerator 42 is arranged in the cavity. The bottom of the shielding cover 46 is provided with a socket 40 for the electron beam to be emitted, and the socket 40 can be rotated with the electron accelerator assembly 4 so that its orientation corresponds to the orientation of the first opening 201 and the second opening 202 respectively. The air outlet of the nitrogen gas filling pipe 44 can be arranged at the socket 40 to fill the cavity with nitrogen gas to maintain a low oxygen environment in the cavity, and the water cooling pipe provides cooling water to the accelerator for heat dissipation.

本实施例的多功能电子束辐照实验装置具有板材辐照模式和卷材辐照模式这两种模式,移动驱动组件和转动驱动组件41可协调配合,改变电子加速器组件4的位置和朝向角度。在板材辐照模式中,插口40与第一开口201对接,从而对板材进行电子束辐照,在卷材辐照模式中,插口40与第二开口202对接,从而对卷材进行电子束辐照。The multifunctional electron beam irradiation experimental device of this embodiment has two modes: plate irradiation mode and coil irradiation mode. The moving drive assembly and the rotation drive assembly 41 can be coordinated to change the position and orientation angle of the electron accelerator assembly 4 . In the sheet irradiation mode, the socket 40 is butted with the first opening 201, so that the sheet is irradiated with electron beams, and in the coil irradiation mode, the socket 40 is butted with the second opening 202, so that the coil is subjected to electron beam irradiation According to.

为了保证对接的稳定性,可在加速器屏蔽罩46的外壁上设有锁紧件47,锁紧件47位于插口40的外侧,第一开口201的外侧设有第一配合件,第二开口202的外侧设有第二配合件。当插口40与第一开口201对接时,锁紧件47与第一配合件锁紧配合,使插口40与第一开口201稳定对接。当插口40与第二开口202对接时,锁紧件47与第二配合件锁紧配合,使插口40与第二开口202稳定对接。In order to ensure the stability of the docking, a locking piece 47 can be provided on the outer wall of the accelerator shield 46, the locking piece 47 is located outside the socket 40, the outside of the first opening 201 is provided with a first matching piece, and the second opening 202 The outer side is provided with a second fitting. When the socket 40 is docked with the first opening 201 , the locking member 47 is locked and engaged with the first matching member, so that the socket 40 is stably docked with the first opening 201 . When the socket 40 is docked with the second opening 202 , the locking member 47 is locked and engaged with the second matching member, so that the socket 40 is stably docked with the second opening 202 .

上述的移动驱动组件和转动驱动组件41可均与控制器相连,控制器还连接有切换按钮,用户可操作切换按钮,由控制器控制移动驱动组件和转动驱动组件41协调动作,进行板材辐照模式和卷材辐照模式的自由切换,实现自动化的控制过程。当从卷材辐照模式切换为板材辐照模式时,首先解除锁紧件47与第二配合件锁紧配合,控制器控制移动驱动组件,使底座3远离卷材屏蔽组件2,插口40与第二开口202分离,直至运动到第一开口201一侧的指定位置,此时,转动驱动组件41开始动作,电子加速器组件4逐渐转动至第一开口201的正上方并逐渐向第一开口40靠近,最终实现插口40与第一开口201的对接,然后将锁紧件47与第一配合件锁紧配合,确保对接紧密,形成如图1所示的板材辐照模式。在确认板材屏蔽组件1与电子加速器组件4对接良好,并通过氮气充气管44向板材屏蔽组件1和电子加速器组件4内充气至目标浓度后,可进行板材辐照作业。The above-mentioned mobile drive assembly and rotation drive assembly 41 can both be connected to the controller, and the controller is also connected with a switch button, the user can operate the switch button, and the controller controls the coordinated action of the mobile drive assembly and the rotation drive assembly 41 to irradiate the plate. The free switching between mode and coil irradiation mode realizes the automatic control process. When switching from the coil irradiation mode to the plate irradiation mode, the locking member 47 and the second matching member are first released to lock and fit, and the controller controls the moving drive assembly to keep the base 3 away from the coil shielding assembly 2, and the socket 40 is connected to the The second opening 202 is separated until it moves to the designated position on the side of the first opening 201 . At this time, the rotation drive assembly 41 starts to operate, and the electron accelerator assembly 4 gradually rotates to the top of the first opening 201 and gradually toward the first opening 40 After approaching, the socket 40 and the first opening 201 are finally connected, and then the locking member 47 is locked and fitted with the first matching member to ensure tight butt joint, forming the plate irradiation mode as shown in FIG. 1 . After confirming that the plate shielding assembly 1 and the electron accelerator assembly 4 are well connected, and inflating the plate shielding assembly 1 and the electron accelerator assembly 4 to the target concentration through the nitrogen gas filling pipe 44, the plate irradiation operation can be carried out.

当从板材辐照模式切换为卷材辐照模式时,首先解除锁紧件47与第一配合件锁紧配合,控制器控制转动驱动组件驱使电子加速器组件4转动,逐渐远离第一开口201,插口40将与第一开口201分离,直至电子加速器组件4运动到其插口40的朝向与第二开口202的朝向平行相对,此时,移动驱动组件开始动作,电子加速器组件4逐渐向卷材屏蔽组件2靠近,并最终实现插口40与第二开口202的对接,然后将锁紧件47与第二配合件锁紧配合,确保对接紧密,形成如图2所示的卷材辐照模式。在确认卷材屏蔽组件2与电子加速器组件4对接良好,并通过氮气充气管44向卷材屏蔽组件2和电子加速器组件4内充气至目标浓度后,可进行卷材辐照作业。When switching from the plate irradiation mode to the coil irradiation mode, the locking member 47 is first released from the locking fitting with the first fitting member, and the controller controls the rotation driving assembly to drive the electron accelerator assembly 4 to rotate, gradually moving away from the first opening 201, The socket 40 will be separated from the first opening 201 until the electron accelerator assembly 4 moves to the point where the orientation of the socket 40 is parallel to the orientation of the second opening 202. At this time, the moving drive assembly starts to act, and the electron accelerator assembly 4 is gradually shielded from the coil. The assembly 2 is approached, and finally the socket 40 and the second opening 202 are docked, and then the locking member 47 is locked and fitted with the second matching member to ensure tight butt joint, forming the coil irradiation mode as shown in FIG. 2 . After confirming that the coil shielding assembly 2 and the electron accelerator assembly 4 are well connected and inflating the coil shielding assembly 2 and the electron accelerator assembly 4 to the target concentration through the nitrogen gas filling pipe 44, the coil irradiation operation can be carried out.

为了保证两个开口和插口40连接处的屏蔽效果,将提供一种实施例,对连接处的结构进行具体说明。如图3和图4所示(图3和图4是以第一接口201为例),第一开口201和第二开口202均连接有连接管203,连接管203凸出于屏蔽罩的外壁。插口40连接有向下延伸的套管401,在套管401的向外伸出的一端的端面上设有环槽402,环槽402的尺寸与连接管203的尺寸相匹配,连接管203配置为可拆卸式插接在环槽402中,实现插口40与两个开口的对接。连接管203和套管401均由屏蔽材料制成,环槽402和连接管203的配合形成迷宫式的结构,保证屏蔽效果。In order to ensure the shielding effect of the connection between the two openings and the socket 40, an embodiment will be provided, and the structure of the connection will be described in detail. As shown in FIG. 3 and FIG. 4 (the first interface 201 is taken as an example in FIG. 3 and FIG. 4 ), both the first opening 201 and the second opening 202 are connected with a connecting pipe 203 , and the connecting pipe 203 protrudes from the outer wall of the shielding cover . The socket 40 is connected with a sleeve 401 extending downward, and a ring groove 402 is provided on the end face of the end of the sleeve 401 extending outward. The size of the ring groove 402 matches the size of the connecting pipe 203, and the connecting pipe 203 is configured In order to be detachably inserted into the ring groove 402, the socket 40 can be connected with the two openings. Both the connecting pipe 203 and the sleeve 401 are made of shielding material, and the cooperation between the annular groove 402 and the connecting pipe 203 forms a labyrinth structure to ensure the shielding effect.

在连接管203插接在环槽402之后,连接管203完全插入到环槽402内,连接管203的顶部可抵靠在环槽402的内壁上,在套管401的端面还固定有密封垫圈403,在连接管203插接在环槽402之后,密封垫圈403对套管401和屏蔽罩的外壁之间起到密封作用,以阻止外部空气进入,维护屏蔽结构内的氮气保护氛围。After the connecting pipe 203 is inserted into the annular groove 402, the connecting pipe 203 is completely inserted into the annular groove 402, the top of the connecting pipe 203 can abut against the inner wall of the annular groove 402, and a sealing gasket is also fixed on the end face of the sleeve 401 403, after the connecting pipe 203 is inserted into the ring groove 402, the sealing gasket 403 seals the sleeve 401 and the outer wall of the shielding case to prevent the entry of external air and maintain the nitrogen protective atmosphere in the shielding structure.

如图3和图4所示,环槽402的宽度配置为大于连接管203的厚度一定值,由于电子加速器组件4是在转动过程中实现插口40与第一开口201的对接,其插入过程是转动式的斜插,因此环槽402预留足够的空间,便于连接管203顺利插入到环槽402中。这种预留的空间可通过环槽402和连接管203的配合形成的迷宫式结构来弥补其屏蔽缺陷,因此,屏蔽效果可以得到有效保障。As shown in FIG. 3 and FIG. 4 , the width of the ring groove 402 is configured to be larger than the thickness of the connecting pipe 203 by a certain value. Since the electron accelerator assembly 4 realizes the docking of the socket 40 and the first opening 201 during the rotation process, the insertion process is as follows: Rotational oblique insertion, so enough space is reserved in the ring groove 402 to facilitate the smooth insertion of the connecting pipe 203 into the ring groove 402 . The reserved space can make up for its shielding defect through the labyrinth structure formed by the cooperation of the ring groove 402 and the connecting pipe 203, so the shielding effect can be effectively guaranteed.

对于上述的锁紧件47和配合件,将提供一种具体的实施例。如图3和图4所示,锁紧件47为设置在套管401外侧的多个弹簧插销,弹簧插销贯穿套管401并伸入到套管401的内侧,弹簧插销可沿套管径向移动。第一配合件和第二配合件则分别为开设在第一开口201和第二开口202的连接管203的外侧壁的插销孔,插销孔的位置和数量与弹簧插销相匹配。弹簧插销内侧端到套管401的轴心的距离稍小于连接管203的外径,弹簧插销的内侧端可设置为圆弧形,当套管401与连接管203对接时,连接管203将弹簧插销先向外侧推移,当套管401与连接管203对接到位后,弹簧插销将插入到插销孔中,从而将套管401与连接管203锁紧固定。For the locking member 47 and the fitting member described above, a specific embodiment will be provided. As shown in FIG. 3 and FIG. 4 , the locking member 47 is a plurality of spring latches arranged on the outer side of the sleeve 401 , the spring latches penetrate through the sleeve 401 and protrude into the inner side of the sleeve 401 , and the spring latches can be arranged along the radial direction of the sleeve. move. The first fitting and the second fitting are latch holes formed on the outer sidewalls of the connecting pipes 203 of the first opening 201 and the second opening 202 respectively, and the positions and numbers of the latch holes are matched with the spring latches. The distance from the inner end of the spring plug to the shaft center of the sleeve 401 is slightly smaller than the outer diameter of the connecting pipe 203, and the inner end of the spring plug can be set in a circular arc shape. The plug is first pushed to the outside, and when the sleeve 401 and the connecting pipe 203 are docked in place, the spring plug will be inserted into the plug hole, thereby locking and fixing the sleeve 401 and the connecting pipe 203 .

在一种实施例中,如图1和图2所示,移动导轨设有两条,并分别设置在板材屏蔽罩沿板材输送方向的两侧,底座3包括位于板材屏蔽罩两侧的两块固定板32,两块固定板32分别与导轨配合连接。如图中所示,导轨为设置在板材屏蔽罩外侧的导轨槽,固定板32内侧设有滚轮13,滚轮13可在导轨槽中转动,使底座3可沿板材输送方向移动,相应的移动驱动组件则包括固定在固定板32外侧面的电机,电机的输出轴与滚轮13相连以直接移动滚轮13转动。In an embodiment, as shown in Fig. 1 and Fig. 2, two moving guide rails are provided, and they are respectively arranged on both sides of the sheet shielding cover along the sheet conveying direction, and the base 3 includes two pieces located on both sides of the sheet shielding cover The fixing plate 32, the two fixing plates 32 are respectively matched and connected with the guide rails. As shown in the figure, the guide rail is a guide rail groove arranged on the outer side of the plate shielding cover, and the inner side of the fixed plate 32 is provided with a roller 13. The roller 13 can rotate in the guide rail groove, so that the base 3 can move along the plate conveying direction, and the corresponding movement drives The assembly includes a motor fixed on the outer side of the fixing plate 32 , and the output shaft of the motor is connected with the roller 13 to directly move the roller 13 to rotate.

电子加速器组件4即设置在两块固定板32之间并分别与两块固定板32转动连接,电子加速器组件4上固定有转动轴31,转动轴31的两端分别与两块固定板32转动连接,转动驱动组件41将驱动电子加速器组件4以转动轴31为圆心转动。The electron accelerator assembly 4 is arranged between the two fixed plates 32 and is respectively rotatably connected with the two fixed plates 32 . The electron accelerator assembly 4 is fixed with a rotating shaft 31 , and both ends of the rotating shaft 31 rotate with the two fixed plates 32 respectively. When connected, the rotating drive assembly 41 will drive the electron accelerator assembly 4 to rotate with the rotating shaft 31 as the center of the circle.

在固定板32上设有弧形槽30,弧形槽30以转动轴31的轴心为圆心,电子加速器组件4上固定有插杆,插杆的两端分别插接在两块固定板32的弧形槽30中,转动驱动组件41驱动插杆沿弧形槽30移动,由于插杆仅在弧形槽30中移动,因此电子加速器组件4的转动由弧形槽30进行导向,保证转动过程的精确性。An arc-shaped groove 30 is provided on the fixed plate 32, and the arc-shaped groove 30 takes the axis of the rotating shaft 31 as the center of the circle. The electron accelerator assembly 4 is fixed with an insertion rod, and the two ends of the insertion rod are respectively inserted into the two fixed plates 32. In the arc-shaped slot 30, the rotary drive assembly 41 drives the insertion rod to move along the arc-shaped slot 30. Since the insertion rod only moves in the arc-shaped slot 30, the rotation of the electron accelerator assembly 4 is guided by the arc-shaped slot 30 to ensure the rotation process. accuracy.

通常而言,对于板材的电子束辐照,辐照方向是竖向的,第一开口201的朝向即为竖向的,对于卷材的电子束辐照,辐照方向是横向的,第二开口202的朝向即为横向的。因此,弧形槽30的幅角至少为90度,保证电子加速器组件4可转动至其插口40的朝向可为横向或竖向。Generally speaking, for electron beam irradiation of sheet materials, the irradiation direction is vertical, and the orientation of the first opening 201 is vertical; for electron beam irradiation of coil materials, the irradiation direction is horizontal, and the second The orientation of the opening 202 is lateral. Therefore, the angle of argument of the arc-shaped slot 30 is at least 90 degrees, which ensures that the electron accelerator assembly 4 can be rotated so that the orientation of its socket 40 can be horizontal or vertical.

进一步的,在弧形槽30的内壁设有卡齿,插杆的两端设有与卡齿啮合的齿轮42,插杆与电子加速器组件4转动连接,电子加速器组件4上固定有转动驱动器以及连接转动驱动器和插杆的动力传送机构,转动驱动器通过动力传送机构将驱动力传输到插杆,从而驱动插杆转动,齿轮42与卡齿咬合,带动插杆沿弧形槽30移动。如图中所示,转动驱动器可以是电机,动力传送机构可以是齿轮组,电机的输出轴和插杆分别与齿轮组相连以传输动力。图中所示,电机的输出轴与插杆是呈垂直的位置关系设置,因此,齿轮组可以是锥齿轮。Further, the inner wall of the arc-shaped groove 30 is provided with a locking tooth, the two ends of the insertion rod are provided with a gear 42 meshing with the locking tooth, the insertion rod is rotatably connected with the electronic accelerator assembly 4, and the electronic accelerator assembly 4 is fixed with a rotary driver and A power transmission mechanism connecting the rotary driver and the insertion rod, the rotary driver transmits the driving force to the insertion rod through the power transmission mechanism, thereby driving the insertion rod to rotate, the gear 42 engages with the teeth, and drives the insertion rod to move along the arc groove 30 . As shown in the figure, the rotary driver may be a motor, the power transmission mechanism may be a gear set, and the output shaft and the insertion rod of the motor are respectively connected with the gear set to transmit power. As shown in the figure, the output shaft of the motor and the insertion rod are arranged in a vertical positional relationship, so the gear set can be a bevel gear.

在一种实施例中,将对板材屏蔽组件1的结构进行具体说明。板材屏蔽罩可呈方形筒状结构,其一端可封闭,另一端设有形成板材出入端5,在板材辐照区内还设有束流吸收板12,束流吸收板12位于板材输送组件的下方,束流吸收板12是水冷板,主要用于散热。In one embodiment, the structure of the plate shield assembly 1 will be described in detail. The plate shield can be in the form of a square cylindrical structure, one end of which can be closed, and the other end is provided with a plate inlet and outlet 5, and a beam absorption plate 12 is also provided in the plate irradiation area, and the beam absorption plate 12 is located in the plate conveying assembly. Below, the beam absorbing plate 12 is a water cooling plate, which is mainly used for heat dissipation.

板材输送组件包括设置在板材屏蔽罩内壁上的轨道,轨道沿板材的输送方向延伸。托板51滑动设置在轨道上且托板51连接有驱动器,驱动器可驱动托板51沿轨道移动。在板材出入端5的顶部设有板材出入口,板材出入口盖覆有可打开或关闭板材出入口的活动盖52。在进行板材辐照的准备时,打开活动盖52,将板材放置到托板51上,驱动器驱使托板51移动至板材辐照区,经过板材辐照之后,驱动器可驱使托板51移动至板材出入口所在位置,打开活动盖52,即可取出已完成辐照的板材。The plate conveying assembly includes a track arranged on the inner wall of the plate shield, and the track extends along the conveying direction of the plate. The support plate 51 is slidably arranged on the track, and the support plate 51 is connected with a driver, and the drive can drive the support plate 51 to move along the track. There is a plate entrance and exit at the top of the plate entrance and exit 5, and the plate entrance and exit are covered with a movable cover 52 that can open or close the plate entrance and exit. When preparing for plate irradiation, open the movable cover 52, place the plate on the pallet 51, the driver drives the pallet 51 to move to the plate irradiation area, and after the plate irradiation, the driver can drive the pallet 51 to move to the plate At the position of the entrance and exit, open the movable cover 52, and then the plate that has been irradiated can be taken out.

在另一种实施例中,板材屏蔽罩1的两端可均设置一个开口,其中一个开口为板材入口,另一个开口为板材出口,板材辐照区处于板材屏蔽罩1的中部。在板材屏蔽罩内可设置迷宫式屏蔽结构等屏蔽措施,从而可以实现板材的连续生产。In another embodiment, both ends of the plate shield 1 may be provided with an opening, one of which is the plate inlet, the other is the plate outlet, and the plate irradiation area is located in the middle of the plate shield 1 . Shielding measures such as a labyrinth shielding structure can be arranged in the plate shield, so that the continuous production of the plate can be realized.

在一种实施例中,如图3和图4所示,加速器屏蔽罩46的顶部设有迷宫通道43,氮气充气管44、水冷却管以及加速器的附属电缆45均通过迷宫通道43与外部设备相连,迷宫通道可以有效减少射线泄露以及氮气泄露。In one embodiment, as shown in FIG. 3 and FIG. 4 , the top of the accelerator shield 46 is provided with a labyrinth channel 43 , and the nitrogen gas charging pipe 44 , the water cooling pipe and the auxiliary cable 45 of the accelerator all pass through the labyrinth channel 43 to communicate with external equipment. Connected, the labyrinth channel can effectively reduce radiation leakage and nitrogen leakage.

在一种实施例中,将对卷材屏蔽组件2的结构进行具体说明。如图1所示,卷材输送组件包括导向辊22和水冷辊23,卷材屏蔽罩的表面设有卷材入口25和卷材出口26,导向辊22设有两个,分别靠近卷材入口25和卷材出口26,水冷辊23连接有用于驱动水冷辊23转动的水冷辊驱动器24,卷材100从卷材入口25进入,经过一个导向辊22后,套设在水冷辊23上,再经过另一个导向辊22,最终从卷材出口26输出,电子束经过第二开口202后,对水冷辊23上的卷材100进行电子束辐照。In one embodiment, the structure of the coil shielding assembly 2 will be described in detail. As shown in FIG. 1 , the coil conveying assembly includes a guide roller 22 and a water cooling roller 23. The surface of the coil shield is provided with a coil inlet 25 and a coil outlet 26. The guide roller 22 is provided with two, which are respectively close to the coil inlet. 25 and the coil outlet 26, the water-cooled roller 23 is connected with a water-cooled roller driver 24 for driving the water-cooled roller 23 to rotate, the coil 100 enters from the coil inlet 25, passes through a guide roller 22, and is sleeved on the water-cooled roller 23, and then After passing through another guide roller 22 and finally outputting from the coil outlet 26 , the electron beam irradiates the coil 100 on the water-cooled roller 23 after passing through the second opening 202 .

上述的卷材屏蔽罩为由多块屏蔽板组成的箱体结构,可包括由屏蔽材料制成的顶板、底板和四块侧板,卷材屏蔽罩正面的一块屏蔽板配置为可拆卸式的,即正面屏蔽板27可以与箱体结构分离,卷材入口25和卷材出口26设置在正面屏蔽板27上,由于正面屏蔽板27可以分离,便于将卷材100穿过导向辊22和水冷辊23,以进行上料装配,在切换为卷材辐照模式后,需要对将卷材100装配到位,才可开启卷材辐照作业。The above-mentioned coil shielding cover is a box structure composed of multiple shielding plates, which may include a top plate, a bottom plate and four side plates made of shielding materials. That is, the front shielding plate 27 can be separated from the box structure, and the coil inlet 25 and the coil outlet 26 are arranged on the front shielding plate 27. Since the front shielding plate 27 can be separated, it is convenient to pass the coil 100 through the guide roller 22 and water cooling. The roller 23 is used for feeding and assembling. After switching to the coil irradiation mode, the coil 100 needs to be assembled in place before the coil irradiation operation can be started.

以上内容是结合具体的实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换。The above content is a further detailed description of the present invention in conjunction with specific embodiments, and it cannot be considered that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art to which the present invention pertains, some simple deductions or substitutions can be made without departing from the concept of the present invention.

Claims (10)

1. A multifunctional electron beam irradiation experimental device is characterized in that:
the plate shielding assembly comprises a plate conveying assembly and a plate shielding cover covering the outer side of the plate conveying assembly, a plate irradiation area is arranged in the plate shielding cover, a first opening is formed in the top of the plate shielding cover, and the first opening is located above the plate irradiation area; the coiled material shielding assembly comprises a coiled material conveying assembly and a coiled material shielding cover covered on the outer side of the coiled material conveying assembly, a coiled material irradiation area is arranged in the coiled material shielding cover, and a second opening communicated with the coiled material irradiation area is formed in the side wall, close to the electron accelerator assembly, of the coiled material shielding cover; a movable guide rail extending along the plate conveying direction is arranged on the outer side of the plate shielding assembly, a base is arranged on the movable guide rail, and the base is connected with a movable driving assembly used for driving the base to move along the movable guide rail; the electron accelerator assembly is rotatably connected to the base and comprises an electron accelerator, a nitrogen gas charging pipe, a water cooling pipe, an accelerator supporting structure and an accelerator shielding cover on the outer side, a socket for emitting an electron beam is formed in the bottom of the accelerator shielding cover, and the electron accelerator assembly is further connected with a rotation driving assembly for driving the electron accelerator assembly to rotate relative to the base; the multifunctional electron beam irradiation experimental device is provided with a plate irradiation mode and a coiled material irradiation mode, wherein in the plate irradiation mode, the socket is in butt joint with the first opening, and in the coiled material irradiation mode, the socket is in butt joint with the second opening.
2. The multifunctional electron beam irradiation experimental device according to claim 1, characterized in that:
the first opening and the second opening are both connected with connecting pipes made of shielding materials, the socket is connected with a sleeve made of shielding materials, an annular groove is formed in the end face of the sleeve, and the connecting pipes are detachably inserted into the annular groove; and the end surface of the sleeve is provided with a sealing gasket.
3. The multifunctional electron beam irradiation experimental device according to claim 1, characterized in that:
the guide rail sets up the both sides at panel shield cover, the base is including two fixed plates that are located panel shield cover both sides, electron accelerator subassembly sets up between two fixed plates and rotates with two fixed plates respectively and be connected.
4. The multifunctional electron beam irradiation experimental device according to claim 3, characterized in that:
the electronic accelerator is characterized in that the fixed plates are provided with arc-shaped grooves, the arc-shaped grooves use rotating axes in rotating connection with the electronic accelerator assembly and the fixed plates as circle centers, the electronic accelerator assembly is provided with inserting rods, two ends of each inserting rod are respectively inserted into the arc-shaped grooves of the two fixed plates, and the rotating driving assembly drives the inserting rods to move along the arc-shaped grooves.
5. The multifunctional electron beam irradiation experimental device according to claim 4, characterized in that:
the inner wall of arc wall is equipped with the latch, the both ends of inserted bar be equipped with latch meshing's gear, the inserted bar with electron accelerator subassembly rotates to be connected, be fixed with the power transmission mechanism who rotates the driver and connect rotation driver and inserted bar on the electron accelerator subassembly.
6. The multifunctional electron beam irradiation experimental device according to claim 1, characterized in that:
one end of the plate shielding cover is a plate inlet and outlet end, the top of the plate inlet and outlet end is provided with a plate inlet and outlet, and the plate inlet and outlet is provided with a movable cover capable of opening or closing the plate inlet and outlet; the plate conveying assembly is fixedly connected with a supporting plate and drives the supporting plate to reciprocate between the lower part of the plate inlet and the lower part of the first opening.
7. The multifunctional electron beam irradiation experimental device according to claim 1, characterized in that:
a locking part is arranged on the outer wall of the accelerator shielding cover, the locking part is positioned on the outer side of the socket, a first fitting part is arranged on the outer side of the first opening, and a second fitting part is arranged on the outer side of the second opening; when the socket is butted with the first opening, the locking piece is in locking fit with the first matching piece; when the socket is butted with the second opening, the locking piece is in locking fit with the second matching piece.
8. The multifunctional electron beam irradiation experimental device according to claim 1, characterized in that:
the coiled material conveying assembly comprises a guide roller and a water-cooling roller, the water-cooling roller is connected with a cooling water pipeline and is used for driving a water-cooling roller driver, and a coiled material inlet and a coiled material outlet are formed in the surface of the coiled material shielding cover.
9. The multifunctional electron beam irradiation experimental device according to claim 1, characterized in that:
the outer side wall of the accelerator shield is provided with a labyrinth passage, and the nitrogen gas inflation tube, the water cooling tube and the auxiliary cable of the accelerator are connected with external equipment through the labyrinth passage.
10. The multifunctional electron beam irradiation experimental device according to claim 1, characterized in that:
the two ends of the plate shielding cover are provided with a plate inlet and a plate outlet, the plate irradiation area is positioned in the middle of the plate shielding cover, and a labyrinth shielding structure is arranged in the plate shielding cover.
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