CN110865121A - Device and method for detecting hydrogen concentration in multi-component mixed gas - Google Patents
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- 239000007789 gas Substances 0.000 title claims abstract description 109
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Abstract
Description
技术领域technical field
本发明属于氢气浓度检测技术领域,尤其涉及一种多元混合气体中氢气浓度的检测装置及检测方法。The invention belongs to the technical field of hydrogen concentration detection, and in particular relates to a detection device and a detection method for hydrogen concentration in a multi-component mixed gas.
背景技术Background technique
作为一种高效无污染、符合可持续性发展战略的清洁能源物资,氢气是解决目前能源危机的极具潜力的一种新型能源,与太阳能、风能等并称为九大新能源,其广泛用于汽车、化工、冶金、航空航天、低温冷却和电子工业等众多领域。氢气可以作为特征检测气体,对于低浓度的氢气检测可以用于电力变压器的早期预警和诊断,可以有效防止金属冶炼过程中的氢脆现象,同时也能用于核废料的安全检测。氢能拥有很多优点,但同时也存在很多隐患。氢气是一种无色无味、易燃易爆的气体,其分子量极小,容易发生泄漏,当空气中的氢气含量达到4%以上时就极易发生强烈爆炸。因此低浓度的氢气检测对于安全有效的发挥氢能的优势具有重要意义。目前市场上常用的氢气传感器包括光学氢气传感器、电化学氢气传感器、电学氢气传感器、声学氢气传感器等,而声学传感器中的相差型氢气传感器由于其成本低、精度高、可重复性强,不与气体存在接触式反应,而更具备优势。As a clean energy material with high efficiency, no pollution and sustainable development strategy, hydrogen is a new energy with great potential to solve the current energy crisis. Together with solar energy and wind energy, it is called nine new energy sources. It is used in many fields such as automobile, chemical industry, metallurgy, aerospace, cryogenic cooling and electronic industry. Hydrogen can be used as a characteristic detection gas. For low-concentration hydrogen detection, it can be used for early warning and diagnosis of power transformers, which can effectively prevent hydrogen embrittlement in the process of metal smelting, and can also be used for safety detection of nuclear waste. Hydrogen energy has many advantages, but it also has many hidden dangers. Hydrogen is a colorless, odorless, flammable and explosive gas with a very small molecular weight and is prone to leakage. When the hydrogen content in the air reaches more than 4%, a strong explosion is very likely to occur. Therefore, low-concentration hydrogen detection is of great significance for the safe and effective use of the advantages of hydrogen energy. At present, the commonly used hydrogen sensors on the market include optical hydrogen sensors, electrochemical hydrogen sensors, electrical hydrogen sensors, acoustic hydrogen sensors, etc., and the phase difference type hydrogen sensor in the acoustic sensor, due to its low cost, high accuracy and strong repeatability, is not comparable to The gas has a contact reaction, which is more advantageous.
在相差型氢气传感器的实际应用中还存在许多问题和不足,如易受环境温度、湿度的影响,计算结果表明温度每偏移0.1摄氏度,都会引起250ppm的氢气浓度测量误差。已有气体声学传感器中,中国发明专利CN201521130425是通过检测声速变化导致的气体腔内的谐振频率的变化来实现对氢气浓度的检测,不能用于多元气体中的氢气检测。中国发明专利CN201510426316所提出的结构用到了氢敏电阻,与待测气体存在接触式反应,使用寿命有限。美国发明US4457161所提出的结构没有用到声速检测模块,而且没有用于氢气检测。There are still many problems and deficiencies in the practical application of the phase difference type hydrogen sensor, such as being easily affected by ambient temperature and humidity. The calculation results show that every 0.1 degree Celsius temperature deviation will cause a hydrogen concentration measurement error of 250ppm. Among the existing gas acoustic sensors, the Chinese invention patent CN201521130425 realizes the detection of the hydrogen concentration by detecting the change of the resonant frequency in the gas cavity caused by the change of the sound speed, and cannot be used for the hydrogen detection in the multi-component gas. The structure proposed by the Chinese invention patent CN201510426316 uses a hydrogen sensitive resistor, which has a contact reaction with the gas to be measured, and has a limited service life. The structure proposed by the American invention US4457161 does not use the sound velocity detection module, and is not used for hydrogen detection.
已有文献和发明的超声波气体传感器基本上是采用检测超声波在气体腔内的传播速度来实现对二元混合气体中的氢气浓度检测,受超声波脉冲检测精度的限制,精度很难再提高,同时缺少有效的温度补偿方法和装置。The ultrasonic gas sensors of existing literature and inventions basically use the detection of the propagation speed of ultrasonic waves in the gas cavity to realize the detection of the hydrogen concentration in the binary mixed gas. Due to the limitation of the ultrasonic pulse detection accuracy, the accuracy is difficult to improve. There is a lack of effective temperature compensation methods and devices.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是,提供一种多元混合气体中氢气浓度的检测装置及检测方法,通过检测气体中的声速、声衰减和环境温度、压强等参量来实现氢气浓度检测,成本低,精度高、可重复性高,不与待测气体发生接触式反应。The technical problem to be solved by the present invention is to provide a detection device and detection method for hydrogen concentration in a multi-component mixed gas, which can detect the hydrogen concentration by detecting parameters such as sound speed, sound attenuation, ambient temperature and pressure in the gas, and the cost is low. High precision, high repeatability, no contact reaction with the gas to be measured.
本发明解决其技术问题所采用的技术方案是:首先提供一种多元混合气体中氢气浓度的检测装置,包含声学气室、压强控制模块、超声波发射模块、接收模块和信号处理模块,超声波发射模块、接收模块设置在声学气室中,声学气室上设置2个开孔,其中一个为进气口,与配气模块连接,另一个为出气口,与压强控制模块连接,压强控制模块用于声学气室内的压强调节,压强值范围在1kPa~100kPa,通过压强的调节可以改变频率压强比,即改变声波的等效频率范围。接收模块接收超声波并测量在声学气室内的脉冲传输时间,信号处理模块对其进行处理得出超声波的传播速度。根据气体浓度与声速的对应关系计算出混合气体中各组分气体的相应浓度,实现二元混合气体中氢气浓度的检测。声学气室与超声波发射模块和接收模块统一集成在一块PCB板上,这样能最大化节省空间,便于小型化应用与封装。The technical scheme adopted by the present invention to solve the technical problem is as follows: first, a detection device for hydrogen concentration in a multi-component mixed gas is provided, which includes an acoustic gas chamber, a pressure control module, an ultrasonic transmitting module, a receiving module and a signal processing module, and an ultrasonic transmitting module . The receiving module is set in the acoustic air chamber, and two openings are set on the acoustic air chamber, one of which is the air inlet, which is connected to the air distribution module, and the other is the air outlet, which is connected to the pressure control module. The pressure control module is used for The pressure adjustment in the acoustic air chamber, the pressure value ranges from 1kPa to 100kPa, and the frequency-pressure ratio can be changed through the adjustment of the pressure, that is, the equivalent frequency range of the sound wave can be changed. The receiving module receives the ultrasonic wave and measures the pulse transmission time in the acoustic air chamber, and the signal processing module processes it to obtain the propagation speed of the ultrasonic wave. According to the corresponding relationship between the gas concentration and the sound speed, the corresponding concentration of each component gas in the mixed gas is calculated to realize the detection of the hydrogen concentration in the binary mixed gas. The acoustic air chamber is integrated with the ultrasonic transmitter module and receiver module on a single PCB, which can maximize space saving and facilitate miniaturized applications and packaging.
按上述技术方案,接收模块还用于接收超声波并得到其在声学气室内的幅值的频谱,信号处理模块对其进行处理得出超声波的声衰减值。从而实现三元混合气体中氢气浓度的检测。According to the above technical solution, the receiving module is also used to receive the ultrasonic wave and obtain the frequency spectrum of its amplitude in the acoustic air chamber, and the signal processing module processes it to obtain the acoustic attenuation value of the ultrasonic wave. Thereby, the detection of the hydrogen concentration in the ternary mixed gas is realized.
按上述技术方案,接收模块包含放大电路、滤波电路、过零比较电路、整形电路,经过声学气室的声波信号在经过这些电路后转化为正弦信号,通过读取该正弦信号的峰值变化得到超声波的衰减,通过读取计时器的计数值得到超声波在声学气室内的传输时间。According to the above technical scheme, the receiving module includes an amplifier circuit, a filter circuit, a zero-crossing comparison circuit, and a shaping circuit. The acoustic wave signal passing through the acoustic air chamber is converted into a sinusoidal signal after passing through these circuits, and the ultrasonic wave is obtained by reading the peak value change of the sinusoidal signal. The attenuation of the ultrasonic wave in the acoustic air chamber is obtained by reading the count value of the timer.
按上述技术方案,超声波发射模块由STM32控制CPLD发射8个方波信号,经过处理后变成正弦波驱动超声波换能器发射。超声波换能器实现将声压信号转换成电压信号,超声波换能器频率在300kHz,其发散角小,方向性好。氢气检测系统中,橡胶管道与气室接口之间密封固定。According to the above technical scheme, the ultrasonic transmitting module is controlled by STM32 to transmit 8 square wave signals from the CPLD, and after processing, it becomes a sine wave to drive the ultrasonic transducer to transmit. The ultrasonic transducer converts the sound pressure signal into a voltage signal. The frequency of the ultrasonic transducer is 300kHz, and its divergence angle is small and the directionality is good. In the hydrogen detection system, the rubber pipe and the gas chamber interface are sealed and fixed.
按上述技术方案,还包括计时器,记录超声波从超声波发射模块到接收模块的时间,计时器的输出端与接收模块连接,压强控制模块为真空泵,声学气室为圆柱体,截面直径2cm,高5cm-8cm,声学气室的侧面上设有两个开孔。可采用2XZ-4型真空泵。使声学气室内的压强在10kPa以下。声学气室出气口与真空泵的连接部分通过阀门控制。通过读取正弦信号的峰峰值变化就能得出超声波的衰减,通过读取计时器的计数值就能得出超声波在气室内的传输时间。According to the above technical solution, a timer is also included to record the time of the ultrasonic wave from the ultrasonic transmitting module to the receiving module. The output end of the timer is connected to the receiving module. 5cm-8cm, there are two openings on the side of the acoustic air chamber. 2XZ-4 vacuum pump can be used. Keep the pressure in the acoustic air chamber below 10kPa. The connection between the outlet of the acoustic air chamber and the vacuum pump is controlled by a valve. The attenuation of the ultrasonic wave can be obtained by reading the peak-to-peak change of the sinusoidal signal, and the transmission time of the ultrasonic wave in the air chamber can be obtained by reading the count value of the timer.
按上述技术方案,还包括温度传感器,设置在声学气室内,其采集的温度信号传送到信号处理系统,通过线性补偿算法消除温度漂移对氢气浓度测量值的影响。加入了一种工作在-40到85℃,分辨率达到0.001摄氏度的温度传感器。型号可选用MS5611。According to the above technical solution, a temperature sensor is also included, which is arranged in the acoustic gas chamber, and the collected temperature signal is transmitted to the signal processing system, and the influence of temperature drift on the hydrogen concentration measurement value is eliminated through a linear compensation algorithm. Added a temperature sensor that operates from -40 to 85°C with a resolution of 0.001°C. Model can choose MS5611.
本发明还提供一种基于权利要求1的多元混合气体中氢气浓度检测方法,该方法包括以下步骤,步骤一,将声学气室的进气口与配气模块连接进行进气,声学气室的出气口与压强控制模块连接,使用压强控制模块对声学气室内的压强进行调节,将压强值范围保持在1kPa~100kPa;步骤二,超声波发射模块在声学气室中发射超声波;步骤三,接收模块接收超声波在声学气室内的脉冲传输时间,信号处理模块对其进行处理得出超声波的传播速度;步骤四,根据气体浓度与声速的对应关系计算出混合气体中各组分气体的相应浓度,实现二元混合气体中氢气浓度的检测。The present invention also provides a method for detecting the concentration of hydrogen in a multi-component mixed gas based on
按上述技术方案,还包括以下步骤五,接收模块接收超声波并得到其在声学气室内传播的幅值的频谱,信号处理模块对其进行处理得出超声波的声衰减值,实现三元混合气体中氢气浓度的检测。According to the above technical solution, the following step 5 is also included: the receiving module receives the ultrasonic wave and obtains the frequency spectrum of its amplitude propagating in the acoustic air chamber, and the signal processing module processes it to obtain the acoustic attenuation value of the ultrasonic wave, and realizes the ternary mixed gas. Detection of hydrogen concentration.
按上述技术方案,接收模块包含放大电路、滤波电路、过零比较电路、整形电路,经过声学气室的声波信号在经过这些电路后转化为正弦信号,通过读取该正弦信号的峰值变化得到超声波的衰减,通过读取计时器的计数值得到超声波在声学气室内的传输时间,超声波发射模块(由STM32控制CPLD)发射8个方波信号,经过处理后变成正弦波驱动超声波换能器发射。超声波换能器实现将声压信号转换成电压信号,超声波换能器频率在300kHz,其发散角小,方向性好。氢气检测系统中,橡胶管道与气室接口之间密封固定。According to the above technical scheme, the receiving module includes an amplifier circuit, a filter circuit, a zero-crossing comparison circuit, and a shaping circuit. The acoustic wave signal passing through the acoustic air chamber is converted into a sinusoidal signal after passing through these circuits, and the ultrasonic wave is obtained by reading the peak value change of the sinusoidal signal. The attenuation of the ultrasonic wave in the acoustic air chamber is obtained by reading the count value of the timer. The ultrasonic transmitting module (CPLD controlled by STM32) transmits 8 square wave signals, which become sine waves after processing to drive the ultrasonic transducer to transmit. . The ultrasonic transducer converts the sound pressure signal into a voltage signal. The frequency of the ultrasonic transducer is 300kHz, and its divergence angle is small and the directionality is good. In the hydrogen detection system, the rubber pipe and the gas chamber interface are sealed and fixed.
按上述技术方案,还包括计时器,记录超声波从超声波发射模块到接收模块的时间,计时器的输出端与接收模块连接,压强控制模块为真空泵,声学气室为圆柱体,截面直径2cm,高5cm-8cm,声学气室的侧面上设有两个开孔,可采用2XZ-4型真空泵。实现声学气室内的压强在10kPa以下。声学气室出气口与真空泵的连接部分通过阀门控制。通过读取正弦信号的峰峰值就能得出超声波的衰减,通过读取计时器的计数值就能得出超声波在气室内的传输时间。还包括温度传感器,设置在声学气室内,其采集的温度信号传送到信号处理系统,通过线性补偿算法消除温度漂移对氢气浓度值的影响。加入了一种工作在-40到85℃,分辨率达到0.001摄氏度的温度传感器。型号可选用MS5611。According to the above technical solution, a timer is also included to record the time of the ultrasonic wave from the ultrasonic transmitting module to the receiving module. The output end of the timer is connected to the receiving module. 5cm-8cm, there are two openings on the side of the acoustic air chamber, and a 2XZ-4 vacuum pump can be used. The pressure in the acoustic air chamber is achieved below 10kPa. The connection between the outlet of the acoustic air chamber and the vacuum pump is controlled by a valve. The attenuation of the ultrasonic wave can be obtained by reading the peak-to-peak value of the sinusoidal signal, and the transmission time of the ultrasonic wave in the air chamber can be obtained by reading the count value of the timer. It also includes a temperature sensor, which is arranged in the acoustic gas chamber, and the temperature signal collected by it is transmitted to the signal processing system, and the influence of temperature drift on the hydrogen concentration value is eliminated through a linear compensation algorithm. Added a temperature sensor that operates from -40 to 85°C with a resolution of 0.001°C. Model can choose MS5611.
本发明产生的有益效果是:通过检测气体中的声速、声衰减和环境温度、压强等参量来实现氢气浓度检测,成本低,精度高、可重复性高,不与待测气体发生接触式反应。The beneficial effects of the invention are: hydrogen concentration detection is realized by detecting parameters such as sound velocity, sound attenuation, ambient temperature and pressure in the gas, the cost is low, the precision is high, the repeatability is high, and there is no contact reaction with the gas to be measured. .
附图说明Description of drawings
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
图1是本发明实施例多元混合气体中氢气浓度的检测装置结构示意图;1 is a schematic structural diagram of a detection device for hydrogen concentration in a multi-component mixed gas according to an embodiment of the present invention;
图2是本发明实施例氢气检测调解示意图。FIG. 2 is a schematic diagram of hydrogen detection and adjustment according to an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
本发明实施例中,针对现有氢气检测技术中存在接触式反应,能检测的气体种类和精度有限等问题,提供了一种成本低,精度高,可实现混合气体中的氢气浓度检测并具有温度补偿功能的氢气检测系统,如图1所示,首先提供一种多元混合气体中氢气浓度的检测装置,包含声学气室、压强控制模块、超声波发射模块、接收模块和信号处理模块,超声波发射模块、接收模块设置在声学气室中,声学气室上设置2个开孔,其中一个为进气口,与配气模块连接,另一个为出气口,与压强控制模块连接,压强控制模块用于声学气室内的压强调节,压强值范围在1kPa~100kPa,通过压强的调节可以改变频率压强比,即改变声波的等效频率范围。接收模块接收超声波并测量在声学气室内的脉冲传输时间,信号处理模块对其进行处理得出超声波的传播速度。根据气体浓度与声速的对应关系计算出混合气体中各组分气体的相应浓度,实现二元混合气体中氢气浓度的检测。声学气室与超声波发射模块和接收模块统一集成在一块PCB板上,这样能最大化节省空间,便于小型化应用与封装。In the embodiment of the present invention, in view of the problems of contact reaction, limited gas types and accuracy that can be detected in the existing hydrogen detection technology, a low-cost and high-precision method is provided, which can realize the hydrogen concentration detection in mixed gas and has the advantages of low cost and high accuracy. The hydrogen detection system with temperature compensation function, as shown in Figure 1, first provides a detection device for hydrogen concentration in a multi-component mixed gas, including an acoustic gas chamber, a pressure control module, an ultrasonic transmitter module, a receiver module and a signal processing module. The module and the receiving module are set in the acoustic air chamber, and two openings are set on the acoustic air chamber, one of which is the air inlet, which is connected to the air distribution module, and the other is the air outlet, which is connected to the pressure control module, which is used for the pressure control module. In the pressure adjustment in the acoustic air chamber, the pressure value ranges from 1kPa to 100kPa, and the frequency-pressure ratio can be changed through the adjustment of the pressure, that is, the equivalent frequency range of the sound wave can be changed. The receiving module receives the ultrasonic wave and measures the pulse transmission time in the acoustic air chamber, and the signal processing module processes it to obtain the propagation speed of the ultrasonic wave. According to the corresponding relationship between the gas concentration and the sound speed, the corresponding concentration of each component gas in the mixed gas is calculated to realize the detection of the hydrogen concentration in the binary mixed gas. The acoustic air chamber is integrated with the ultrasonic transmitter module and receiver module on a single PCB, which can maximize space saving and facilitate miniaturized applications and packaging.
接收模块还用于接收超声波并得到在声学气室内的幅值的频谱,信号处理模块对其进行处理得出超声波的声衰减值。从而实现三元混合气体中氢气浓度的检测。接收模块包含放大电路、滤波电路、过零比较电路、整形电路,经过声学气室的声波信号在经过这些电路后转化为正弦信号,通过读取该正弦信号的峰值变化得到超声波的衰减,通过读取计时器的计数值得到超声波在声学气室内的传输时间。The receiving module is also used to receive the ultrasonic wave and obtain the frequency spectrum of the amplitude in the acoustic air chamber, and the signal processing module processes it to obtain the acoustic attenuation value of the ultrasonic wave. Thereby, the detection of the hydrogen concentration in the ternary mixed gas is realized. The receiving module includes an amplifier circuit, a filter circuit, a zero-crossing comparison circuit, and a shaping circuit. The sound wave signal passing through the acoustic air chamber is converted into a sinusoidal signal after passing through these circuits, and the attenuation of the ultrasonic wave is obtained by reading the peak value change of the sinusoidal signal. Take the count value of the timer to get the transmission time of the ultrasonic wave in the acoustic air chamber.
超声波发射模块由STM32控制CPLD发射8个方波信号,经过处理后变成正弦波驱动超声波换能器发射。超声波换能器实现将声压信号转换成电压信号,超声波换能器频率在300kHz,其发散角小,方向性好。氢气检测系统中,橡胶管道与气室接口之间密封固定。还包括计时器,记录超声波从超声波发射模块到接收模块的时间,计时器的输出端与接收模块连接,压强控制模块为真空泵,声学气室为圆柱体,尺寸为Φ2cm×5cm(截面直径×高),声学气室的侧面上开有两个2mm大小的孔。可采用2XZ-4型真空泵,使声学气室内的压强在10kPa以下。声学气室出气口与真空泵的连接部分通过阀门控制。通过读取正弦信号的峰峰值变化就能得出超声波的衰减,通过读取计时器的计数值就能得出超声波在气室内的传输时间。还包括温度传感器,设置在声学气室内,其采集的温度信号传送到信号处理系统,通过线性补偿算法消除温度漂移对氢气浓度值的影响。加入了一种工作在-40到85℃,分辨率达到0.001摄氏度的温度传感器。型号可选用MS5611。The ultrasonic transmitter module is controlled by STM32 to transmit 8 square wave signals from the CPLD, and after processing, it becomes a sine wave to drive the ultrasonic transducer to transmit. The ultrasonic transducer converts the sound pressure signal into a voltage signal. The frequency of the ultrasonic transducer is 300kHz, and its divergence angle is small and the directionality is good. In the hydrogen detection system, the rubber pipe and the gas chamber interface are sealed and fixed. It also includes a timer to record the time of ultrasonic waves from the ultrasonic transmitting module to the receiving module. The output end of the timer is connected to the receiving module. The pressure control module is a vacuum pump. ), there are two 2mm holes on the side of the acoustic air chamber. 2XZ-4 vacuum pump can be used to make the pressure in the acoustic air chamber below 10kPa. The connection between the outlet of the acoustic air chamber and the vacuum pump is controlled by a valve. The attenuation of the ultrasonic wave can be obtained by reading the peak-to-peak change of the sinusoidal signal, and the transmission time of the ultrasonic wave in the air chamber can be obtained by reading the count value of the timer. It also includes a temperature sensor, which is arranged in the acoustic gas chamber, and the temperature signal collected by it is transmitted to the signal processing system, and the influence of temperature drift on the hydrogen concentration value is eliminated through a linear compensation algorithm. Added a temperature sensor that operates from -40 to 85°C with a resolution of 0.001°C. Model can choose MS5611.
在结构上本发明的气室包括声速测量、频率调谐和监控装置,用于声速和声衰减的频谱的测量;温度传感器用于气室的温度补偿;气体腔内的声信号衰减监测装置。Structurally, the gas chamber of the present invention includes a sound velocity measurement, frequency tuning and monitoring device for the measurement of sound speed and sound attenuation spectrum; a temperature sensor for temperature compensation of the gas chamber; and a sound signal attenuation monitoring device in the gas cavity.
本发明实施例中还提供一种多元混合气体中氢气浓度检测方法,包括以下步骤,步骤一,将声学气室的进气口与配气模块连接进行进气,声学气室的出气口与压强控制模块连接,使用压强控制模块对声学气室内的压强进行调节,将压强值范围保持在1kPa~100kPa;步骤二,超声波发射模块在声学气室中发射超声波;步骤三,接收模块接收超声波在声学气室内的脉冲传输时间,信号处理模块对其进行处理得出超声波的传播速度;步骤四,根据气体浓度与声速的对应关系计算出混合气体中各组分气体的相应浓度,实现二元混合气体中氢气浓度的检测。还包括以下步骤五,接收模块接收超声波并得到其在声学气室内传播的幅值的频谱,信号处理模块对其进行处理得出超声波的声衰减值,实现三元混合气体中氢气浓度的检测。An embodiment of the present invention also provides a method for detecting the concentration of hydrogen in a multi-component mixed gas, including the following steps. Step 1: Connect the air inlet of the acoustic air chamber to the air distribution module for air intake, and the air outlet of the acoustic air chamber and the pressure Connect the control module, use the pressure control module to adjust the pressure in the acoustic air chamber, and keep the pressure value in the range of 1kPa ~ 100kPa;
接收模块包含放大电路、滤波电路、过零比较电路、整形电路,经过声学气室的声波信号在经过这些电路后转化为正弦信号,通过读取该正弦信号的峰值变化得到超声波的衰减,通过读取计时器的计数值得到超声波在声学气室内的传输时间,超声波发射模块由STM32控制CPLD发射8个方波信号,经过处理后变成正弦波驱动超声波换能器发射。超声波换能器实现将声压信号转换成电压信号,超声波换能器频率在300kHz,其发散角小,方向性好。氢气检测系统中,橡胶管道与气室接口之间密封固定。还包括计时器,记录超声波从超声波发射模块到接收模块的时间,计时器的输出端与接收模块连接,压强控制模块为真空泵,声学气室为圆柱体,尺寸为Φ2cm×5cm(截面直径×高),声学气室的侧面上开有两个2mm大小的孔,可采用2XZ-4型真空泵。实现声学气室内的压强在10kPa以下。声学气室出气口与真空泵的连接部分通过阀门控制。通过读取正弦信号的峰峰值就能得出超声波的衰减,通过读取计时器的计数值就能得出超声波在气室内的传输时间。还包括温度传感器,设置在声学气室内,其采集的温度信号传送到信号处理系统,通过线性补偿算法消除温度漂移对氢气浓度值的影响。加入了一种工作在-40到85℃,分辨率达到0.001摄氏度的温度传感器。型号可选用MS5611。The receiving module includes an amplifier circuit, a filter circuit, a zero-crossing comparison circuit, and a shaping circuit. The sound wave signal passing through the acoustic air chamber is converted into a sinusoidal signal after passing through these circuits, and the attenuation of the ultrasonic wave is obtained by reading the peak value change of the sinusoidal signal. Take the count value of the timer to get the transmission time of the ultrasonic wave in the acoustic air chamber. The ultrasonic transmitting module is controlled by STM32 to control the CPLD to transmit 8 square wave signals. After processing, it becomes a sine wave to drive the ultrasonic transducer to transmit. The ultrasonic transducer converts the sound pressure signal into a voltage signal. The frequency of the ultrasonic transducer is 300kHz, and its divergence angle is small and the directionality is good. In the hydrogen detection system, the rubber pipe and the gas chamber interface are sealed and fixed. It also includes a timer to record the time of ultrasonic waves from the ultrasonic transmitting module to the receiving module. The output end of the timer is connected to the receiving module. The pressure control module is a vacuum pump. ), there are two 2mm holes on the side of the acoustic air chamber, and the 2XZ-4 vacuum pump can be used. The pressure in the acoustic air chamber is achieved below 10kPa. The connection between the outlet of the acoustic air chamber and the vacuum pump is controlled by a valve. The attenuation of the ultrasonic wave can be obtained by reading the peak-to-peak value of the sinusoidal signal, and the transmission time of the ultrasonic wave in the air chamber can be obtained by reading the count value of the timer. It also includes a temperature sensor, which is arranged in the acoustic gas chamber, and the temperature signal collected by it is transmitted to the signal processing system, and the influence of temperature drift on the hydrogen concentration value is eliminated through a linear compensation algorithm. Added a temperature sensor that operates from -40 to 85°C with a resolution of 0.001°C. Model can choose MS5611.
在结构上本发明的气室包括声速测量、频率调谐和监控装置,用于声速和声吸收的频谱测量;温度传感器用于气室的温度补偿;声波气体腔内的信号衰减监测装置。Structurally, the gas chamber of the present invention includes a sound velocity measurement, frequency tuning and monitoring device for spectrum measurement of sound speed and sound absorption; a temperature sensor for temperature compensation of the gas chamber; and a signal attenuation monitoring device in the acoustic gas cavity.
本发明的一个实施例中,工作过程为:对于二元混合气体,当超声波换能器发射的声波脉冲经过含有两种混合气体的声学气室后,接收端的传感器将接收到的时间、温度、压强等信号反馈给信号处理系统,经过计算得出经过温度补偿后的氢气浓度值。In one embodiment of the present invention, the working process is as follows: for a binary mixed gas, when the acoustic wave pulse emitted by the ultrasonic transducer passes through the acoustic gas chamber containing the two mixed gases, the sensor at the receiving end will receive the time, temperature, The pressure and other signals are fed back to the signal processing system, and the hydrogen concentration value after temperature compensation is obtained through calculation.
本发明基于对声速和声衰减的检测来实现对三元混合气体中氢气浓度的测量。由于不同气体的分子量不同,导致超声波在不同气体中的传播速度不同。氢气的分子量最小,超声波在氢气中波动最快,因而声速最快,声速对氢气浓度的变化十分灵敏,通过检测计时器记录的声波脉冲数就能建立脉冲数与气体浓度之间的对应关系:The invention realizes the measurement of the hydrogen concentration in the ternary mixed gas based on the detection of sound speed and sound attenuation. Due to the different molecular weights of different gases, the propagation speed of ultrasonic waves in different gases is different. The molecular weight of hydrogen is the smallest, and the ultrasonic wave fluctuates the fastest in hydrogen, so the speed of sound is the fastest, and the speed of sound is very sensitive to the change of hydrogen concentration. The corresponding relationship between the number of pulses and the gas concentration can be established by detecting the number of sound wave pulses recorded by the timer:
声学气室的长度用L表示,α1,α2分别为H2和CH4的浓度,γ为比热比,R为普适常数,T为温度,N即为声波脉冲的数目,M代表分子量。在本发明中,L为4.9cm,γ为1.4,H2、N2和CH4的分子量分别为2.02、28.01和16.04。The length of the acoustic cell is represented by L, α 1 , α 2 are the concentrations of H 2 and CH 4 respectively, γ is the specific heat ratio, R is the universal constant, T is the temperature, N is the number of acoustic pulses, and M is the molecular weight. In the present invention, L is 4.9 cm, γ is 1.4, and the molecular weights of H 2 , N 2 and CH 4 are 2.02, 28.01 and 16.04, respectively.
对于三元混合气体中的氢气浓度检测除声速外,还需要测定声吸收(声衰减)系数,才能获得氢气浓度值。根据D-L的理论模型分析多元混合气体中的分子碰撞和能量转移过程,建立起三元混合气体中声吸收系数与声波频率、各组分气体浓度之间的理论关系。总的声吸收包括经典声吸收和弛豫声吸收两部分,表示为:For the detection of the hydrogen concentration in the ternary mixed gas, in addition to the sound speed, it is also necessary to measure the sound absorption (sound attenuation) coefficient in order to obtain the hydrogen concentration value. According to the theoretical model of D-L, the molecular collision and energy transfer process in the multi-component mixed gas were analyzed, and the theoretical relationship between the acoustic absorption coefficient and the sound wave frequency and the gas concentration of each component in the ternary mixed gas was established. The total sound absorption includes two parts, classical sound absorption and relaxation sound absorption, expressed as:
其中γ是比热比,那是λ声波的波长,η是气体的粘滞度,CP是定压比热,f是声波频率,P是气体内部的压强,a为声速,f为声波频率,Di和fi分别表示对应气体分子振动模式的弛豫强度和弛豫频率。对于不同成分的混合气体需要具体分析。where γ is the specific heat ratio, that is the wavelength of the λ sound wave, η is the viscosity of the gas, C P is the constant pressure specific heat, f is the frequency of the sound wave, P is the pressure inside the gas, a is the speed of sound, and f is the frequency of the sound wave , D i and f i represent the relaxation strength and relaxation frequency of the corresponding gas molecular vibrational modes, respectively. Specific analysis is required for mixed gases of different compositions.
在本发明中,解调过程如图2所示:含有氢气的三元混合气体,以H2、CH4和N2为例,根据声速与气体浓度之间的对应关系可做出H2-CH4浓度的关系曲线(实线);同理,根据测得的声吸收系数,也能得到一条关于H2-CH4浓度的曲线(虚线),将这两条曲线画在同一个平面上,其交点对应的坐标值即为同时满足声吸收条件和声速条件对应的H2和CH4的浓度。其交点的横坐标则代表实际的H2浓度,纵坐标则代表实际CH4的浓度,至此就实现了对氢气浓度的检测。In the present invention, the demodulation process is shown in FIG. 2 : the ternary mixed gas containing hydrogen, taking H 2 , CH 4 and N 2 as examples, can make H 2 − The relationship curve of CH 4 concentration (solid line); in the same way, according to the measured sound absorption coefficient, a curve (dotted line) about H 2 -CH 4 concentration can also be obtained, and the two curves are drawn on the same plane. , and the coordinate value corresponding to the intersection point is the concentration of H 2 and CH 4 that satisfy both the sound absorption condition and the sound velocity condition. The abscissa of the intersection point represents the actual H 2 concentration, and the ordinate represents the actual CH 4 concentration. So far, the detection of the hydrogen concentration is realized.
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that, for those skilled in the art, improvements or changes can be made according to the above description, and all these improvements and changes should fall within the protection scope of the appended claims of the present invention.
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