CN110883001B - Analyzer magnetic bead cleaning device - Google Patents
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- CN110883001B CN110883001B CN201911217068.4A CN201911217068A CN110883001B CN 110883001 B CN110883001 B CN 110883001B CN 201911217068 A CN201911217068 A CN 201911217068A CN 110883001 B CN110883001 B CN 110883001B
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- 239000011324 bead Substances 0.000 title claims abstract description 38
- 238000004140 cleaning Methods 0.000 title claims abstract description 30
- 239000007788 liquid Substances 0.000 claims abstract description 109
- 238000005406 washing Methods 0.000 claims abstract description 64
- 239000002699 waste material Substances 0.000 claims abstract description 53
- 239000000758 substrate Substances 0.000 claims abstract description 24
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 8
- 238000006243 chemical reaction Methods 0.000 claims description 70
- 230000001360 synchronised effect Effects 0.000 claims description 29
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- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/044—Cleaning involving contact with liquid using agitated containers in which the liquid and articles or material are placed
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/48—Biological material, e.g. blood, urine; Haemocytometers
- G01N33/50—Chemical analysis of biological material, e.g. blood, urine; Testing involving biospecific ligand binding methods; Immunological testing
- G01N33/53—Immunoassay; Biospecific binding assay; Materials therefor
- G01N33/543—Immunoassay; Biospecific binding assay; Materials therefor with an insoluble carrier for immobilising immunochemicals
- G01N33/54313—Immunoassay; Biospecific binding assay; Materials therefor with an insoluble carrier for immobilising immunochemicals the carrier being characterised by its particulate form
- G01N33/54326—Magnetic particles
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Abstract
本发明涉及一种分析仪磁珠清洗装置,包括基体组件、混匀组件、旋转组件、洗液加注组件和抽吸废液组件;所述基体组件包括底板、轴承座、旋转基轴、转动电机和混匀升降导向轴;所述混匀组件包括混匀盘、混匀位、混匀丝杆电机和混匀旋转电机;所述旋转组件包括旋转盘和偏心旋转杯托;所述洗液加注组件包括加注固定板、洗液针、洗液加注支架、底物针、注液针架、支柱和磁铁架;所述抽吸废液组件包括直线导轨、支撑立板、导轨转接架、抽吸丝杆电机、加强筋、抽吸废液支架和若干抽吸废液针单元。所述分析仪磁珠清洗装置使用多针加注洗液、多针吸取废液和多位偏心旋转混匀,清洗效果好,仪器通量高,成本低,故障率低。
The present invention relates to an analyzer magnetic bead cleaning device, comprising a base assembly, a mixing assembly, a rotating assembly, a washing liquid filling assembly and a waste liquid suction assembly; the base assembly comprises a bottom plate, a bearing seat, a rotating base shaft, a rotating motor and a mixing lifting guide shaft; the mixing assembly comprises a mixing disk, a mixing position, a mixing screw motor and a mixing rotating motor; the rotating assembly comprises a rotating disk and an eccentric rotating cup holder; the washing liquid filling assembly comprises a filling fixed plate, a washing liquid needle, a washing liquid filling bracket, a substrate needle, a liquid injection needle rack, a pillar and a magnet rack; the waste liquid suction assembly comprises a linear guide rail, a supporting vertical plate, a guide rail adapter rack, a suction screw motor, a reinforcing rib, a waste liquid suction bracket and a plurality of waste liquid suction needle units. The analyzer magnetic bead cleaning device uses multiple needles to fill washing liquid, multiple needles to absorb waste liquid and multiple positions of eccentric rotation mixing, and has good cleaning effect, high instrument throughput, low cost and low failure rate.
Description
技术领域Technical Field
本发明涉及一种分析仪磁珠清洗装置,属于医疗器械技术领域。The invention relates to a magnetic bead cleaning device for an analyzer, belonging to the technical field of medical equipment.
背景技术Background Art
化学发光免疫分析(chemiluminescence immunoassay,CLIA),是一种针对患者体液样本进行免疫学定量分析的一种方式,用于检验各种抗原、半抗原、抗体、激素、酶、脂肪酸、维生素和药物等的检测分析,具有高灵敏度、宽线性范围、设备简单、操作便捷、检测速度快、过程自动化等优点,能够大大提高免疫分析效率,故被广泛应用于现代临床免疫分析诊断和生命可选研究领域。将具有高灵敏度的化学发光测定技术与高特异性的免疫反应相结合。通常需要将特异性生物原料包被在磁珠上,通过抗原或抗体与待测物进行一系列的免疫反应、进行洗涤之后,然后再加入与其反应而发光的介质,通过特定光学测量仪器收集其发光强度,根据其发光信号强弱程度从而对检测物进行定量分析。其中反应杯中的磁珠清洗装置主要将反应杯内未反应的多余试剂洗涤干净,从而保证结果的准确性。Chemiluminescence immunoassay (CLIA) is a method for quantitative immunological analysis of patient body fluid samples. It is used to test the detection and analysis of various antigens, haptens, antibodies, hormones, enzymes, fatty acids, vitamins and drugs. It has the advantages of high sensitivity, wide linear range, simple equipment, convenient operation, fast detection speed, process automation, etc., which can greatly improve the efficiency of immunoassay, so it is widely used in modern clinical immunoassay diagnosis and life optional research. Combine the highly sensitive chemiluminescence measurement technology with highly specific immune response. It is usually necessary to coat the specific biological raw materials on magnetic beads, and then add a medium that reacts with it to emit light after a series of immune reactions with antigens or antibodies and washing. The luminescence intensity is collected by a specific optical measuring instrument, and the detection object is quantitatively analyzed according to the strength of the luminescence signal. The magnetic bead cleaning device in the reaction cup mainly cleans the unreacted excess reagents in the reaction cup to ensure the accuracy of the results.
分析仪磁珠清洗装置是为了实现连续测量而又不打断进程而发明的装置,反应杯在转动的圆盘上进行多次的清洗,从而将未参与反应的多余试剂清洗掉,而普通的清洗装置一般不能实现连续反应杯清洗运转、洗液精确加注、偏心混匀旋转、磁珠吸附、废液抽吸、底物的加注等功能的连续运转,从而降低清洗效果和运转效率,而实现清洗效果好、仪器通量高、执行动力源少、成本低、故障率低的特点功能。The magnetic bead cleaning device of the analyzer is a device invented to achieve continuous measurement without interrupting the process. The reaction cup is cleaned multiple times on a rotating disc to wash away excess reagents that have not participated in the reaction. However, ordinary cleaning devices generally cannot achieve continuous operation of reaction cup cleaning, precise filling of washing solution, eccentric mixing and rotation, magnetic bead adsorption, waste liquid suction, substrate filling and other functions, thereby reducing the cleaning effect and operating efficiency. The characteristic functions of good cleaning effect, high instrument throughput, less execution power source, low cost and low failure rate are achieved.
发明内容Summary of the invention
本发明针对现有技术存在的不足,提供一种分析仪磁珠清洗装置,所述分析仪磁珠清洗装置清洗效果好,仪器通量高,成本低,故障率低。In view of the deficiencies in the prior art, the present invention provides a magnetic bead cleaning device for an analyzer. The magnetic bead cleaning device for an analyzer has good cleaning effect, high instrument throughput, low cost and low failure rate.
本发明解决上述技术问题的技术方案如下:一种分析仪磁珠清洗装置,所述的分析仪磁珠清洗装置从下至上依次包括基体组件、混匀组件、旋转组件、洗液加注组件和抽吸废液组件;The technical solution of the present invention to solve the above technical problems is as follows: an analyzer magnetic bead cleaning device, the analyzer magnetic bead cleaning device comprises, from bottom to top, a base component, a mixing component, a rotating component, a washing liquid filling component and a waste liquid suction component;
所述基体组件包括底板、轴承座、旋转基轴、转动电机和混匀升降导向轴,所述轴承座的上端与所述底板固定连接,所述旋转基轴下端穿过所述底板,所述旋转基轴下端与所述轴承座通过轴承连接,所述旋转电机与所述底板下端固定连接,所述转动电机的轴杆穿过所述底板,所述转动电机的轴杆上设有驱动带轮,所述旋转基轴上设有从动带轮,所述驱动轮与所述从动带轮通过同步带连接,所述混匀升降导向轴下端与所述底板通过导向轴支座固定连接;The base assembly includes a base plate, a bearing seat, a rotating base shaft, a rotating motor and a mixing and lifting guide shaft, the upper end of the bearing seat is fixedly connected to the base plate, the lower end of the rotating base shaft passes through the base plate, the lower end of the rotating base shaft is connected to the bearing seat through a bearing, the rotating motor is fixedly connected to the lower end of the base plate, the shaft of the rotating motor passes through the base plate, a driving pulley is provided on the shaft of the rotating motor, a driven pulley is provided on the rotating base shaft, the driving wheel and the driven pulley are connected through a synchronous belt, and the lower end of the mixing and lifting guide shaft is fixedly connected to the base plate through a guide shaft support;
所述混匀组件包括混匀盘、混匀位、混匀丝杆电机和混匀旋转电机,所述混匀盘上设有若干混匀位,所述混匀位于所述混匀盘通过轴承转动连接,所述混匀盘下端固定连接有电机支架,所述电机支架下端固定连接所述混匀旋转电机,所述混匀电机的轴杆穿过所述电机支架上端,所述混匀电机的轴杆上端设有主动带轮,所述主动带轮与所述混匀位通过同步带连接;所述混匀盘下端设有丝杆螺母,所述混匀丝杆电机固定连接于所述底板下端,所述混匀丝杆电机的轴杆穿过所述底板,所述混匀丝杆电机的丝杆与所述丝杆螺母通过螺纹连接;所述混匀盘下端固定连接有混匀升降直线轴承,所述混匀升降导向轴上端与所述混匀升降直线轴承滑动连接,所述混匀盘下端固定连接有升降传感触片;混匀丝杆电机旋转可以带动混匀盘升降,混匀升降导向轴和混匀升降直线轴承起导向作用和限位作用,使混匀盘升降更平稳;The mixing component includes a mixing disk, a mixing position, a mixing screw motor and a mixing rotary motor. The mixing disk is provided with a plurality of mixing positions. The mixing position is rotatably connected to the mixing disk through a bearing. The lower end of the mixing disk is fixedly connected to a motor bracket. The lower end of the motor bracket is fixedly connected to the mixing rotary motor. The shaft of the mixing motor passes through the upper end of the motor bracket. The upper end of the shaft of the mixing motor is provided with a driving pulley, and the driving pulley is connected to the mixing position through a synchronous belt. The lower end of the mixing disk is provided with a screw nut. The rod motor is fixedly connected to the lower end of the base plate, the shaft of the mixing screw motor passes through the base plate, and the screw of the mixing screw motor is connected to the screw nut by a thread; the lower end of the mixing disk is fixedly connected with a mixing lifting linear bearing, the upper end of the mixing lifting guide shaft is slidably connected with the mixing lifting linear bearing, and the lower end of the mixing disk is fixedly connected with a lifting sensor contact piece; the rotation of the mixing screw motor can drive the mixing disk to rise and fall, and the mixing lifting guide shaft and the mixing lifting linear bearing play a guiding role and a limiting role, so that the mixing disk can be lifted and lowered more smoothly;
所述旋转组件包括旋转盘和偏心旋转杯托,所述旋转基轴穿过所述混匀组件,所述旋转基轴与所述旋转盘固定连接,所述旋转盘上端设有若干偏心旋转杯托,所述偏心旋转杯托与所述旋转盘滑动配合,所述偏心旋转杯托下端设有与所述混匀位上端相配合的孔位;The rotating assembly comprises a rotating disk and an eccentric rotating cup holder, the rotating base shaft passes through the mixing assembly, the rotating base shaft is fixedly connected to the rotating disk, a plurality of eccentric rotating cup holders are arranged at the upper end of the rotating disk, the eccentric rotating cup holders are slidably matched with the rotating disk, and a hole is arranged at the lower end of the eccentric rotating cup holder to match with the upper end of the mixing position;
所述洗液加注组件包括加注固定板、洗液针、洗液加注支架、底物针、注液针架、支柱和磁铁架,所述洗液加注支架下端固定连接所述底板,所述洗液加注支架上端固定连接所述加注固定板,所述加注固定板上端固定连接有若干所述注液针架,所述底物针插接在所述注液针架上,若干所述洗液针插接在所述注液针架上,所述支柱上端固定连接所述加注固定板,所述支柱下端固定连接所述磁铁架,所述磁铁架侧面设有若干磁吸附磁铁;所述洗液针和底物针位于旋转盘上方,洗液针和底物针都与竖直方向成一定夹角,出液口对准各磁铁吸附位置,以一定的压力和速度打出的洗液和底物用于打散剧集的磁珠,提高磁珠清洗效果;底物针用于加注发光反应底物,将底物针直接设置在洗涤系统,这样不需要对底物针设置独立的支撑结构和安装结构,在完成洗涤之后即可加注发光底物,简化了结构,提高了底物作用效果,同时省去了传统设备中反应杯座从洗涤系统向底物加注系统的转移过程,提高了效率;The washing liquid filling assembly comprises a filling fixed plate, a washing liquid needle, a washing liquid filling bracket, a substrate needle, a liquid filling needle rack, a pillar and a magnet rack, the lower end of the washing liquid filling bracket is fixedly connected to the bottom plate, the upper end of the washing liquid filling bracket is fixedly connected to the filling fixed plate, the upper end of the filling fixed plate is fixedly connected to a plurality of liquid filling needle racks, the substrate needle is plugged into the liquid filling needle rack, and a plurality of washing liquid needles are plugged into the liquid filling needle rack, the upper end of the pillar is fixedly connected to the filling fixed plate, the lower end of the pillar is fixedly connected to the magnet rack, and a plurality of magnetic adsorption magnets are arranged on the side of the magnet rack; the washing liquid needle and the bottom The object needle is located above the rotating disk, the washing liquid needle and the substrate needle are at a certain angle to the vertical direction, the liquid outlet is aligned with each magnet adsorption position, and the washing liquid and substrate pumped out at a certain pressure and speed are used to disperse the concentrated magnetic beads, thereby improving the magnetic bead cleaning effect; the substrate needle is used to add the luminescent reaction substrate, and the substrate needle is directly set in the washing system, so that there is no need to set an independent supporting structure and mounting structure for the substrate needle, and the luminescent substrate can be added after the washing is completed, which simplifies the structure and improves the substrate effect. At the same time, the transfer process of the reaction cup holder from the washing system to the substrate filling system in the traditional equipment is omitted, thereby improving the efficiency;
所述抽吸废液组件包括直线导轨、支撑立板、导轨转接架、抽吸丝杆电机、加强筋、抽吸废液支架和抽吸废液针单元,所述直线导轨固定连接于所述支撑立板的侧面,所述导轨转接架侧面通过滑块与所述直线导轨滑接,所述支撑立板通过所述加强筋与所述底板上端固定连接,所述抽吸丝杆电机固定连接于所述底板下端,所述抽吸丝杆电机的丝杆穿过所述底板,所述抽吸丝杆电机的丝杆与所述导轨转接架的下部螺纹连接,所述导轨转接架的上端固定连接所述抽吸废液支架,所述抽吸废液支架上端固定连接有若干导向套,所述抽吸废液针单元插接在所述导向套上。抽吸丝杆电机旋转带动抽吸废液支架升降,直线导轨起到导向作用和限位作用,使抽吸废液支架升降更平稳,抽吸废液支架上下幅度均匀,可控精度高,抽吸废液针单元的操控性更好。The waste liquid suction component includes a linear guide rail, a support vertical plate, a guide rail adapter frame, a suction screw motor, a reinforcing rib, a suction waste liquid bracket and a suction waste liquid needle unit. The linear guide rail is fixedly connected to the side of the support vertical plate, the side of the guide rail adapter frame is slidably connected to the linear guide rail through a slider, the support vertical plate is fixedly connected to the upper end of the base plate through the reinforcing rib, the suction screw motor is fixedly connected to the lower end of the base plate, the screw of the suction screw motor passes through the base plate, the screw of the suction screw motor is threadedly connected to the lower part of the guide rail adapter frame, the upper end of the guide rail adapter frame is fixedly connected to the suction waste liquid bracket, the upper end of the suction waste liquid bracket is fixedly connected with a plurality of guide sleeves, and the suction waste liquid needle unit is plugged into the guide sleeves. The rotation of the suction screw motor drives the suction waste liquid bracket to rise and fall, and the linear guide rail plays a guiding and limiting role, making the suction waste liquid bracket rise and fall more smoothly, the suction waste liquid bracket has a uniform up and down amplitude, high controllable accuracy, and the suction waste liquid needle unit has better controllability.
本发明的有益效果是:使用多针加注洗液、多针吸取废液和多位偏心旋转混匀,产生的系统误差是一定的,经调试可以对系统误差进行控制,以保证每个反应杯中洗液的加入量和废液的残留量极混匀效果一致,多次反复洗涤后能保证洗涤效果,需要洗涤的偏心旋转杯托设置在旋转盘上,旋转盘带动反应杯在洗液针和抽吸废液针单元下方运动,洗液针和抽吸废液针单元分别指向偏心旋转杯托内不同的反应杯,到位后,混匀盘在混匀丝杆电机带动下升起,混匀盘将对应位置带有反应杯的所述偏心旋转杯托顶起,洗液针向其正下方的反应杯内加注洗液,混匀旋转电机开始带动各混匀位进行偏心旋转混匀,而抽吸丝杆电机驱动抽吸废液针单元下降,使抽吸废液针单元沉入其正下方的反应杯内吸取废液,洗液的加注、混匀与废液的吸取同时进行,加快了洗涤进度;The beneficial effects of the present invention are as follows: the system error generated by using multiple needles to add washing liquid, multiple needles to absorb waste liquid and multiple eccentric rotations for mixing is certain, and the system error can be controlled after debugging to ensure that the amount of washing liquid added to each reaction cup and the residual amount of waste liquid and the mixing effect are consistent, and the washing effect can be guaranteed after repeated washing. The eccentric rotating cup holder that needs to be washed is arranged on a rotating disk, and the rotating disk drives the reaction cup to move under the washing liquid needle and the waste liquid suction needle unit, and the washing liquid needle and the waste liquid suction needle unit point to the eccentric rotation of the reaction cup, respectively. After the different reaction cups in the rotating cup holder are in place, the mixing plate rises under the drive of the mixing screw motor, and the mixing plate lifts up the eccentric rotating cup holder with the reaction cup at the corresponding position, and the washing liquid needle fills the washing liquid into the reaction cup directly below it, and the mixing rotating motor starts to drive each mixing position to perform eccentric rotation and mixing, and the suction screw motor drives the suction waste liquid needle unit to descend, so that the suction waste liquid needle unit sinks into the reaction cup directly below it to absorb the waste liquid, and the washing liquid filling, mixing and waste liquid absorption are carried out simultaneously, which speeds up the washing progress;
本发明所述的分析仪磁珠清洗装置,采用多个洗液针和多个抽吸废液针单元对每个反应杯进行清洗,实现反应杯的快速准确洗涤;采用混匀盘实现了清洗效果的强化;旋转盘式的结构,实现了反应杯流水线式的快速循环,控制流程模式化,提高效率;同时将发光底物的加注结合到洗涤系统,不需要针对底物针设置独立的支撑结构和安装结构,在完成洗涤之后即可加注发光底物,省去了反应杯从洗涤系统向底物加注系统的转移过程,简化了整机机构、提高了效率。The analyzer magnetic bead cleaning device described in the present invention uses multiple washing liquid needles and multiple waste liquid suction needle units to clean each reaction cup, thereby realizing rapid and accurate washing of the reaction cup; a mixing disk is used to enhance the cleaning effect; a rotating disk structure realizes rapid assembly line circulation of the reaction cup, and the control process is modeled to improve efficiency; at the same time, the filling of the luminescent substrate is combined with the washing system, and there is no need to set up an independent supporting structure and mounting structure for the substrate needle. The luminescent substrate can be filled after the washing is completed, thereby eliminating the transfer process of the reaction cup from the washing system to the substrate filling system, simplifying the overall structure and improving efficiency.
在上述技术方案的基础上,本发明还可以做如下改进:On the basis of the above technical solution, the present invention can also be improved as follows:
进一步的,所述基体组件上还设有反应杯检测传感单元,所述反应杯检测传感单元包括反应杯检测传感支架和反应杯检测传感器,所述反应杯检测传感支架下端固定连接于所述底板的上端,所述反应杯检测传感支架上端固定连接所述反应杯检测传感器,所述反应杯检测传感器与所述偏心旋转杯托体的零点位置相对应。Furthermore, a reaction cup detection sensor unit is also provided on the base assembly, and the reaction cup detection sensor unit includes a reaction cup detection sensor bracket and a reaction cup detection sensor. The lower end of the reaction cup detection sensor bracket is fixedly connected to the upper end of the base plate, and the upper end of the reaction cup detection sensor bracket is fixedly connected to the reaction cup detection sensor. The reaction cup detection sensor corresponds to the zero point position of the eccentric rotating cup holder.
采用上述进一步方案的有益效果是:反应杯检测传感器可以用于判断偏心旋转杯托体上是否有反应杯,从而进行液路器件的控制,实现使用各种反应杯的情况的智能液体加注功能。The beneficial effect of adopting the above further solution is that the reaction cup detection sensor can be used to determine whether there is a reaction cup on the eccentric rotating cup holder, thereby controlling the liquid circuit device and realizing the intelligent liquid filling function when using various reaction cups.
进一步的,所述基体组件上还设有支撑柱,所述支撑柱的上端固定连接于所述底板的下端。Furthermore, a support column is provided on the base assembly, and the upper end of the support column is fixedly connected to the lower end of the base plate.
采用上述进一步方案的有益效果是:支撑柱的设置可以增加机体组件的稳定性。The beneficial effect of adopting the above further solution is that the provision of the support column can increase the stability of the body assembly.
进一步的,所述混匀盘下端安装有若干涨紧轮,所述涨紧轮、所述主动带轮和所述混匀位之间通过同步带连接。Furthermore, a plurality of tension wheels are installed at the lower end of the mixing disk, and the tension wheels, the driving pulley and the mixing position are connected by a synchronous belt.
采用上述进一步方案的有益效果是:涨紧轮的设置可以实现对同步带的松紧度调节,确保同步带保持最适宜的松紧度,从而提高混匀盘的工作效率,延长同步带的使用寿命。The beneficial effect of adopting the above further solution is that the setting of the tensioner can adjust the tightness of the synchronous belt, ensuring that the synchronous belt maintains the most suitable tightness, thereby improving the working efficiency of the mixing disk and extending the service life of the synchronous belt.
进一步的,所述的混匀位的结构从上至下包括混匀旋转轴、旋转轴承、隔圈和同步轮,所述混匀旋转轴的顶部设有与所述偏心旋转杯托下端孔位相配合的凸轴,所述混匀旋转轴下端穿过所述混匀盘,所述混匀旋转轴下端与所述同步轮固定连接,所述混匀旋转轴与所述混匀盘之间设有所述旋转轴承,所述混匀旋转轴插入所述旋转轴承,所述同步轮与所述旋转轴承之间设有隔圈,所述旋转轴承为法兰轴承,两法兰内面与所述混匀盘贴合,通过顶丝将所述同步轮及所述混匀位整体固定在所述混匀盘上,所述同步轮与所述主动带轮通过同步带连接。Furthermore, the structure of the mixing position includes, from top to bottom, a mixing rotating shaft, a rotating bearing, a spacer and a synchronous wheel. The top of the mixing rotating shaft is provided with a convex shaft that matches the hole at the lower end of the eccentric rotating cup holder. The lower end of the mixing rotating shaft passes through the mixing disk. The lower end of the mixing rotating shaft is fixedly connected to the synchronous wheel. The rotating bearing is provided between the mixing rotating shaft and the mixing disk. The mixing rotating shaft is inserted into the rotating bearing. A spacer is provided between the synchronous wheel and the rotating bearing. The rotating bearing is a flange bearing. The inner surfaces of the two flanges are fitted with the mixing disk. The synchronous wheel and the mixing position are fixed to the mixing disk as a whole by a top screw. The synchronous wheel and the driving pulley are connected by a synchronous belt.
采用上述进一步方案的有益效果是:所述混匀旋转轴上端的凸轴可与偏心旋转杯托滑动配合,偏心旋转杯托上用于放置反应杯,通过混匀旋转电机带动主动带轮转动,主动带轮通过同步带使同步轮转动,从而使整个混匀位带动偏心旋转杯托转动,实现反应杯的偏心混匀功能,隔圈的设置可以避免混匀位在转动时,同步轮与混匀盘之间发生摩擦,从而使偏心混匀过程更加顺畅。The beneficial effect of adopting the above further scheme is that the convex shaft at the upper end of the mixing rotation shaft can be slidably matched with the eccentric rotating cup holder, the eccentric rotating cup holder is used to place the reaction cup, and the mixing rotation motor drives the active pulley to rotate, and the active pulley rotates the synchronous wheel through the synchronous belt, so that the entire mixing position drives the eccentric rotating cup holder to rotate, thereby realizing the eccentric mixing function of the reaction cup. The setting of the spacer can avoid friction between the synchronous wheel and the mixing disk when the mixing position rotates, thereby making the eccentric mixing process smoother.
进一步的,所述偏心旋转杯托包括托体,所述托体下端设有导向插杆、导向销钉和拉拽铁片,所述导向插杆中部设有卡圈,所述导向销钉下端为锥形;所述旋转盘上设有导向插套孔、销钉孔和磁铁孔,所述导向插杆下端与所述导向插套孔滑动配合,所述导向销钉与所述销钉孔滑动配合,所述磁铁孔内安装有拉拽磁铁。Furthermore, the eccentric rotating cup holder includes a holder body, a guide rod, a guide pin and a pulling iron sheet are provided at the lower end of the holder body, a clamping ring is provided in the middle of the guide rod, and the lower end of the guide pin is conical; a guide sleeve hole, a pin hole and a magnet hole are provided on the rotating disk, the lower end of the guide rod is slidably matched with the guide sleeve hole, the guide pin is slidably matched with the pin hole, and a pulling magnet is installed in the magnet hole.
采用上述进一步方案的有益效果是:混匀位在混匀丝杆电机的驱动下升起,混匀位的顶部插入偏心旋转杯托下端的两孔内,将偏心旋转杯托顶起,所述拉拽磁铁与所述拉拽铁片断开,导向销钉脱离旋转盘上的销钉孔,在偏心旋转杯托的反应杯内注入洗液后,多个混匀位在混匀旋转电机的驱动下同步旋转,带动偏心旋转杯托偏心旋转,混匀旋转电机以一定的速度正转,再以一定的速度反转,重复多次后,返回原来的旋转位置,混匀丝杆电机带动混匀位下降,混匀位的顶部脱离偏心旋转杯托,拉拽磁铁与拉拽铁片吸合,导向销钉插入到旋转盘的销钉孔内,锁死偏心旋转杯托的位置,完成反应杯的偏心混匀功能,到此完成一次清洗。拉拽磁铁将拉拽铁片吸合,实现偏心旋转杯托位置的锁死,以防在旋转盘转动时偏心旋转杯托意外移动,造成故障;导向销钉下端做为锥形,更方便插拔The beneficial effect of adopting the above further scheme is that the mixing position rises under the drive of the mixing screw motor, the top of the mixing position is inserted into the two holes at the lower end of the eccentric rotating cup holder, the eccentric rotating cup holder is lifted up, the pulling magnet is disconnected from the pulling iron sheet, the guide pin is separated from the pin hole on the rotating disk, and after the washing liquid is injected into the reaction cup of the eccentric rotating cup holder, the multiple mixing positions are driven by the mixing rotating motor to rotate synchronously, driving the eccentric rotating cup holder to rotate eccentrically, the mixing rotating motor rotates forward at a certain speed, and then reverses at a certain speed, after repeating many times, returns to the original rotation position, the mixing screw motor drives the mixing position to descend, the top of the mixing position is separated from the eccentric rotating cup holder, the pulling magnet is attracted to the pulling iron sheet, the guide pin is inserted into the pin hole of the rotating disk, the position of the eccentric rotating cup holder is locked, the eccentric mixing function of the reaction cup is completed, and one cleaning is completed. The pulling magnet attracts the pulling iron sheet to lock the position of the eccentric rotating cup holder to prevent the eccentric rotating cup holder from accidentally moving when the rotating disk rotates, causing malfunctions; the lower end of the guide pin is tapered for easier insertion and removal
进一步的,所述磁铁架侧面上的所述磁吸附磁铁每三个一组,每组所述磁吸附磁铁之间设有一个混合让位。Furthermore, the magnetic attraction magnets on the side of the magnet frame are arranged in groups of three, and a mixing space is provided between each group of the magnetic attraction magnets.
采用上述进一步方案的有益效果是:混合让位的设置可以给偏心旋转杯托旋转时进行让位,从而使偏心旋转杯托的旋转更加顺畅。The beneficial effect of adopting the above further solution is that the mixed yielding arrangement can yield when the eccentric rotating cup holder rotates, thereby making the eccentric rotating cup holder rotate more smoothly.
进一步的,所述抽吸废液针单元包括抽吸针、压缩弹簧和弹簧压母,所述抽吸针插接在所述导向套上,所述压缩弹簧的下端安装在所述导向套上端,所述压缩弹簧的上端安装所述弹簧压母,所述抽吸针上端设有连接负压源的接口,所述抽吸针下端口开有一字的凹槽。Furthermore, the waste liquid suction needle unit includes a suction needle, a compression spring and a spring nut. The suction needle is inserted into the guide sleeve, the lower end of the compression spring is installed on the upper end of the guide sleeve, the upper end of the compression spring is installed with the spring nut, the upper end of the suction needle is provided with an interface for connecting to a negative pressure source, and the lower end of the suction needle is provided with a straight groove.
采用上述进一步方案的有益效果是:压缩弹簧个弹簧压母的设置使得在抽吸针下降抽取反应杯内的废液时能够完全接触杯底;凹槽使得抽吸针接触杯底时不被堵住,确保将废液完全排空;抽吸针上部可以连接真空泵或蠕动泵等负压源,从而实现抽吸针对反应杯内废液的自动抽吸。The beneficial effects of adopting the above further scheme are: the setting of the compression spring and the spring nut enables the suction needle to completely contact the bottom of the cup when it descends to extract the waste liquid in the reaction cup; the groove prevents the suction needle from being blocked when it contacts the bottom of the cup, ensuring that the waste liquid is completely emptied; the upper part of the suction needle can be connected to a negative pressure source such as a vacuum pump or a peristaltic pump, thereby realizing automatic suction of the waste liquid in the reaction cup by the suction needle.
进一步的,所述抽吸废液支架上端固定连接有传感器支架,所述传感器支架上端固定连接有故障传感器。Furthermore, a sensor bracket is fixedly connected to the upper end of the waste liquid suction bracket, and a fault sensor is fixedly connected to the upper end of the sensor bracket.
采用上述进一步方案的有益效果是:当所述分析仪磁珠清洗装置出现故障时,故障传感器的感应作用使得抽吸针被顶起,触发报警,来保护抽吸针甚至整个分析仪磁珠清洗装置的安全。The beneficial effect of adopting the above further scheme is that when the analyzer magnetic bead cleaning device fails, the induction effect of the fault sensor causes the aspiration needle to be lifted up, triggering an alarm to protect the safety of the aspiration needle and even the entire analyzer magnetic bead cleaning device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为实施例中的分析仪磁珠清洗装置的结构示意图;FIG1 is a schematic structural diagram of a magnetic bead cleaning device for an analyzer in an embodiment;
图2为实施例中的基体组件的结构示意图;FIG2 is a schematic structural diagram of a base assembly in an embodiment;
图3为实施例中的混匀组件的结构示意图;FIG3 is a schematic diagram of the structure of a mixing assembly in an embodiment;
图4为实施例中的混匀位的结构示意图;FIG4 is a schematic diagram of the structure of a mixing station in an embodiment;
图5为实施例中的旋转组件的结构示意图;FIG5 is a schematic structural diagram of a rotating assembly in an embodiment;
图6为实施例中的偏心旋转杯托的结构示意图;FIG6 is a schematic structural diagram of an eccentric rotating cup holder in an embodiment;
图7为实施例中的旋转盘的结构示意图;FIG7 is a schematic diagram of the structure of a rotating disk in an embodiment;
图8为实施例中的旋转盘的局部放大示意图;FIG8 is a partial enlarged schematic diagram of the rotating disk in the embodiment;
图9为实施例中的洗液加注组件的结构示意图;FIG9 is a schematic structural diagram of a lotion filling assembly in an embodiment;
图10为实施例中的抽吸废液组件的结构示意图;FIG10 is a schematic structural diagram of a waste liquid suction assembly in an embodiment;
图11为实施例中的抽吸针下端口处局部放大图;FIG11 is a partial enlarged view of the lower port of the aspiration needle in the embodiment;
图中,1基体组件,2混匀组件,3旋转组件,4洗液加注组件,5抽吸废液组件,6同步带;In the figure, 1 is a base assembly, 2 is a mixing assembly, 3 is a rotating assembly, 4 is a washing liquid filling assembly, 5 is a waste liquid suction assembly, and 6 is a synchronous belt;
11底板,12轴承座,13旋转基轴,14转动电机,15混匀升降导向轴,16驱动带轮,17从动带轮,18反应杯检测传感支架,19反应杯检测传感器,20支撑柱;11 bottom plate, 12 bearing seat, 13 rotating base shaft, 14 rotating motor, 15 mixing lifting guide shaft, 16 driving pulley, 17 driven pulley, 18 reaction cup detection sensor bracket, 19 reaction cup detection sensor, 20 support column;
21混匀盘,22混匀位,23混匀丝杆电机,24混匀旋转电机,25电机支架,26主动带轮,27涨紧轮,28丝杆螺母,29混匀升降直线轴承,210升降传感触片;21 mixing plate, 22 mixing position, 23 mixing screw motor, 24 mixing rotary motor, 25 motor bracket, 26 driving pulley, 27 tensioning pulley, 28 screw nut, 29 mixing lifting linear bearing, 210 lifting sensor contact sheet;
221混匀旋转轴,222旋转轴承,223隔圈,224同步轮;221 mixing rotating shaft, 222 rotating bearing, 223 spacer ring, 224 synchronous wheel;
31旋转盘,32偏心旋转杯托;31 rotating plate, 32 eccentric rotating cup holder;
311导向插套孔,312销钉孔,313磁铁孔,314拉拽磁铁;321托体,322导向插杆,323导向销钉,324拉拽铁片,325卡圈;311 guide sleeve hole, 312 pin hole, 313 magnet hole, 314 pulling magnet; 321 support body, 322 guide rod, 323 guide pin, 324 pulling iron sheet, 325 clamping ring;
41加注固定板,42洗液针,43洗液加注支架,44底物针,45注液针架,46支柱,47磁铁架,48磁吸附磁铁,49混合让位;41 filling fixing plate, 42 washing solution needle, 43 washing solution filling support, 44 substrate needle, 45 injection needle support, 46 support, 47 magnet support, 48 magnetic attraction magnet, 49 mixing and giving way;
51直线导轨,52支撑立板,53导轨转接架,54抽吸丝杆电机,55加强筋,56抽吸废液支架;571抽吸针,572压缩弹簧,573弹簧压母;58导向套,59传感器支架,510故障传感器。51 linear guide rail, 52 supporting plate, 53 guide rail adapter frame, 54 suction screw motor, 55 reinforcing rib, 56 suction waste liquid bracket; 571 suction needle, 572 compression spring, 573 spring nut; 58 guide sleeve, 59 sensor bracket, 510 fault sensor.
具体实施方式DETAILED DESCRIPTION
为使本发明的上述目的、特征和优点能够更加明显易懂,下面对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
如图1所示,一种分析仪磁珠清洗装置,所述的分析仪磁珠清洗装置从下至上依次包括基体组件1、混匀组件2、旋转组件3、洗液加注组件4和抽吸废液组件5;As shown in FIG1 , a magnetic bead cleaning device for an analyzer includes, from bottom to top, a base component 1, a mixing component 2, a rotating component 3, a washing liquid filling component 4, and a waste liquid suction component 5;
如图2所示,所述基体组件1包括底板11、轴承座12、旋转基轴13、转动电机14和混匀升降导向轴15,所述轴承座12的上端与所述底板11固定连接,所述旋转基轴13下端穿过所述底板11,所述旋转基轴13下端与所述轴承座12通过轴承连接,所述旋转电机与所述底板11下端固定连接,所述转动电机14的轴杆穿过所述底板11,所述转动电机14的轴杆上设有驱动带轮16,所述旋转基轴13上设有从动带轮17,所述驱动轮与所述从动带轮17通过同步带6连接,所述混匀升降导向轴15下端与所述底板11通过导向轴支座固定连接。As shown in Figure 2, the base assembly 1 includes a base plate 11, a bearing seat 12, a rotating base shaft 13, a rotating motor 14 and a mixing and lifting guide shaft 15. The upper end of the bearing seat 12 is fixedly connected to the base plate 11, the lower end of the rotating base shaft 13 passes through the base plate 11, the lower end of the rotating base shaft 13 is connected to the bearing seat 12 through a bearing, the rotating motor is fixedly connected to the lower end of the base plate 11, the shaft of the rotating motor 14 passes through the base plate 11, the shaft of the rotating motor 14 is provided with a driving pulley 16, the rotating base shaft 13 is provided with a driven pulley 17, the driving wheel and the driven pulley 17 are connected through a synchronous belt 6, and the lower end of the mixing and lifting guide shaft 15 is fixedly connected to the base plate 11 through a guide shaft support.
如图3所示,所述混匀组件2包括混匀盘21、混匀位22、混匀丝杆电机23和混匀旋转电机24,所述混匀盘21上设有若干混匀位22,所述混匀位22于所述混匀盘21通过轴承转动连接,所述混匀盘21下端固定连接有电机支架25,所述电机支架25下端固定连接所述混匀旋转电机24,所述混匀电机的轴杆穿过所述电机支架25上端,所述混匀电机的轴杆上端设有主动带轮26,所述主动带轮26与所述混匀位22通过同步带6连接,所述混匀盘21下端安装有若干涨紧轮27,所述涨紧轮27、所述主动带轮26和所述混匀位22之间通过同步带6连接。所述混匀盘21下端设有丝杆螺母28,所述混匀丝杆电机23固定连接于所述底板11下端,所述混匀丝杆电机23的轴杆穿过所述底板11,所述混匀丝杆电机23的丝杆与所述丝杆螺母28通过螺纹连接;所述混匀盘21下端固定连接有混匀升降直线轴承29,所述混匀升降导向轴15上端与所述混匀升降直线轴承29滑动连接,所述混匀盘21下端固定连接有升降传感触片210;As shown in Figure 3, the mixing component 2 includes a mixing disk 21, a mixing position 22, a mixing screw motor 23 and a mixing rotary motor 24. The mixing disk 21 is provided with a plurality of mixing positions 22, and the mixing positions 22 are rotatably connected to the mixing disk 21 through bearings. The lower end of the mixing disk 21 is fixedly connected to a motor bracket 25, and the lower end of the motor bracket 25 is fixedly connected to the mixing rotary motor 24. The shaft of the mixing motor passes through the upper end of the motor bracket 25, and the upper end of the shaft of the mixing motor is provided with a driving pulley 26, and the driving pulley 26 is connected to the mixing position 22 through a synchronous belt 6. The lower end of the mixing disk 21 is installed with a plurality of tensioners 27, and the tensioner 27, the driving pulley 26 and the mixing position 22 are connected through a synchronous belt 6. The lower end of the mixing disk 21 is provided with a screw nut 28, the mixing screw motor 23 is fixedly connected to the lower end of the base plate 11, the shaft of the mixing screw motor 23 passes through the base plate 11, and the screw of the mixing screw motor 23 is connected to the screw nut 28 by threads; the lower end of the mixing disk 21 is fixedly connected to a mixing lifting linear bearing 29, the upper end of the mixing lifting guide shaft 15 is slidably connected to the mixing lifting linear bearing 29, and the lower end of the mixing disk 21 is fixedly connected to a lifting sensor contact piece 210;
如图5所示,所述旋转组件3包括旋转盘31和偏心旋转杯托32,所述旋转基轴13穿过所述混匀组件2,所述旋转基轴13与所述旋转盘31固定连接,所述旋转盘31上端设有若干偏心旋转杯托32,所述偏心旋转杯托32与所述旋转盘31滑动配合,所述偏心旋转杯托32下端设有与所述混匀位22上端相配合的孔位;偏心旋转杯托32体下端的孔位和混匀盘21上的混匀位22的上端进行滑动配合,旋转盘31安装在旋转基轴13上,在转动电机14的作用下完成旋转,每次旋转只旋转1个相应孔位,偏心旋转杯托32偏心距离可根据现实使用进行调整。As shown in FIG5 , the rotating assembly 3 comprises a rotating disk 31 and an eccentric rotating cup holder 32. The rotating base shaft 13 passes through the mixing assembly 2. The rotating base shaft 13 is fixedly connected to the rotating disk 31. A plurality of eccentric rotating cup holders 32 are provided at the upper end of the rotating disk 31. The eccentric rotating cup holders 32 are slidably matched with the rotating disk 31. The lower end of the eccentric rotating cup holder 32 is provided with a hole position matched with the upper end of the mixing position 22. The hole position at the lower end of the eccentric rotating cup holder 32 is slidably matched with the upper end of the mixing position 22 on the mixing disk 21. The rotating disk 31 is mounted on the rotating base shaft 13 and rotates under the action of the rotating motor 14. Only one corresponding hole position is rotated each time. The eccentric distance of the eccentric rotating cup holder 32 can be adjusted according to actual use.
如图9所示,所述洗液加注组件4包括加注固定板41、洗液针42、洗液加注支架43、底物针44、注液针架45、支柱46和磁铁架47,所述洗液加注支架43下端固定连接所述底板11,所述洗液加注支架43上端固定连接所述加注固定板41,所述加注固定板41上端固定连接有若干所述注液针架45,所述底物针44插接在所述注液针架45上,若干所述洗液针42插接在所述注液针架45上,注液针架45是有一定角度的,使得加注针的出口水流正好喷射到吸附的磁珠团上,将其打散。所述支柱46上端固定连接所述加注固定板41,所述支柱46下端固定连接所述磁铁架47,所述磁铁架47侧面设有若干磁吸附磁铁48;所述磁铁架47侧面上的所述磁吸附磁铁48每三个一组,每组所述磁吸附磁铁48之间设有一个混合让位49,目的是为了给偏心旋转杯托32旋转时让位,磁吸附磁铁48正面为反应杯的内侧面,可进行反应杯内的磁珠吸附,在本实施例中,每个磁铁对反应杯吸附规定20秒。As shown in Figure 9, the washing liquid filling component 4 includes a filling fixed plate 41, a washing liquid needle 42, a washing liquid filling bracket 43, a substrate needle 44, an injection needle rack 45, a pillar 46 and a magnet rack 47. The lower end of the washing liquid filling bracket 43 is fixedly connected to the bottom plate 11, and the upper end of the washing liquid filling bracket 43 is fixedly connected to the filling fixed plate 41. The upper end of the filling fixed plate 41 is fixedly connected with a plurality of injection needle racks 45. The substrate needle 44 is plugged into the injection needle rack 45, and a plurality of the washing liquid needles 42 are plugged into the injection needle rack 45. The injection needle rack 45 has a certain angle, so that the outlet water flow of the filling needle is just sprayed onto the adsorbed magnetic bead group to disperse it. The upper end of the support 46 is fixedly connected to the filling fixing plate 41, and the lower end of the support 46 is fixedly connected to the magnet frame 47. A plurality of magnetic attraction magnets 48 are provided on the side of the magnet frame 47. The magnetic attraction magnets 48 on the side of the magnet frame 47 are grouped in three, and a mixing space 49 is provided between each group of the magnetic attraction magnets 48, so as to make way for the eccentric rotating cup holder 32 when rotating. The front side of the magnetic attraction magnet 48 is the inner side of the reaction cup, and the magnetic beads in the reaction cup can be adsorbed. In this embodiment, each magnet adsorbs the reaction cup for 20 seconds.
如图10所示,所述抽吸废液组件5包括直线导轨51、支撑立板52、导轨转接架53、抽吸丝杆电机54、加强筋55、抽吸废液支架56和抽吸废液针单元,所述直线导轨51固定连接于所述支撑立板52的侧面,所述导轨转接架53侧面通过滑块与所述直线导轨51滑接,所述支撑立板52通过所述加强筋55与所述底板11上端固定连接,所述抽吸丝杆电机54固定连接于所述底板11下端,所述抽吸丝杆电机54的丝杆穿过所述底板11,所述抽吸丝杆电机54的丝杆与所述导轨转接架53的下部螺纹连接,所述导轨转接架53的上端固定连接所述抽吸废液支架56,所述抽吸废液支架56上端固定连接有若干导向套58,所述抽吸废液针单元插接在所述导向套58上。As shown in Figure 10, the suction waste liquid assembly 5 includes a linear guide rail 51, a support vertical plate 52, a guide rail adapter frame 53, a suction screw motor 54, a reinforcing rib 55, a suction waste liquid bracket 56 and a suction waste liquid needle unit. The linear guide rail 51 is fixedly connected to the side of the support vertical plate 52, and the side of the guide rail adapter frame 53 is slidably connected to the linear guide rail 51 through a slider. The support vertical plate 52 is fixedly connected to the upper end of the base plate 11 through the reinforcing rib 55. The suction screw motor 54 is fixedly connected to the lower end of the base plate 11. The screw of the suction screw motor 54 passes through the base plate 11, and the screw of the suction screw motor 54 is threadedly connected to the lower part of the guide rail adapter frame 53. The upper end of the guide rail adapter frame 53 is fixedly connected to the suction waste liquid bracket 56. The upper end of the suction waste liquid bracket 56 is fixedly connected with a plurality of guide sleeves 58, and the suction waste liquid needle unit is inserted into the guide sleeves 58.
所述基体组件1上还设有反应杯检测传感单元,所述反应杯检测传感单元包括反应杯检测传感支架18和反应杯检测传感器19,所述反应杯检测传感支架18下端固定连接于所述底板11的上端,所述反应杯检测传感支架18上端固定连接所述反应杯检测传感器19,所述反应杯检测传感器19与所述偏心旋转杯托32体的零点位置相对应。反应杯检测传感器19是为了判断反应杯的有无,根据情况来进行液路器件的控制,实现适应各种反应杯的情况的智能液体加注功能。所述基体组件1上还设有多个支撑柱20,所述支撑柱20的上端固定连接于所述底板11的下端,支撑柱20的设置可以增加基体组件1的稳定性。The base component 1 is also provided with a reaction cup detection sensor unit, which includes a reaction cup detection sensor bracket 18 and a reaction cup detection sensor 19. The lower end of the reaction cup detection sensor bracket 18 is fixedly connected to the upper end of the bottom plate 11, and the upper end of the reaction cup detection sensor bracket 18 is fixedly connected to the reaction cup detection sensor 19. The reaction cup detection sensor 19 corresponds to the zero point position of the eccentric rotating cup holder 32. The reaction cup detection sensor 19 is used to determine whether there is a reaction cup, control the liquid circuit device according to the situation, and realize the intelligent liquid filling function that adapts to the situation of various reaction cups. The base component 1 is also provided with a plurality of support columns 20, and the upper end of the support column 20 is fixedly connected to the lower end of the bottom plate 11. The setting of the support column 20 can increase the stability of the base component 1.
如图4所示,所述的混匀位22的结构从上至下包括混匀旋转轴221、旋转轴承222、隔圈223和同步轮224,所述混匀旋转轴221的顶部设有与所述偏心旋转杯托32下端孔位相配合的凸轴,所述混匀旋转轴221下端穿过所述混匀盘21,所述混匀旋转轴221下端与所述同步轮224固定连接,所述混匀旋转轴221与所述混匀盘21之间设有所述旋转轴承222,所述混匀旋转轴221插入所述旋转轴承222,所述同步轮224与所述旋转轴承222之间设有隔圈223,所述旋转轴承222为法兰轴承,两法兰内面与所述混匀盘21贴合,通过顶丝将所述同步轮224及所述混匀位22整体固定在所述混匀盘21上,所述同步轮224与所述主动带轮26通过同步带6连接。As shown in Figure 4, the structure of the mixing position 22 includes a mixing rotating shaft 221, a rotating bearing 222, a spacer 223 and a synchronous wheel 224 from top to bottom. The top of the mixing rotating shaft 221 is provided with a convex shaft that matches the hole at the lower end of the eccentric rotating cup holder 32. The lower end of the mixing rotating shaft 221 passes through the mixing disk 21. The lower end of the mixing rotating shaft 221 is fixedly connected to the synchronous wheel 224. The rotating bearing 222 is provided between the mixing rotating shaft 221 and the mixing disk 21. The mixing rotating shaft 221 is inserted into the rotating bearing 222. A spacer 223 is provided between the synchronous wheel 224 and the rotating bearing 222. The rotating bearing 222 is a flange bearing, and the inner surfaces of the two flanges are fitted with the mixing disk 21. The synchronous wheel 224 and the mixing position 22 are fixed to the mixing disk 21 as a whole by a top screw, and the synchronous wheel 224 is connected to the driving pulley 26 by a synchronous belt 6.
如图6-8所示,所述偏心旋转杯托32包括托体321,所述托体321下端设有导向插杆322、导向销钉323和拉拽铁片324,所述导向插杆322中部设有卡圈325,所述导向销钉323下端为锥形;所述旋转盘31上设有导向插套孔311、销钉孔312和磁铁孔313,所述导向插杆322下端与所述导向插套孔311滑动配合,所述导向销钉323与所述销钉孔312滑动配合,所述磁铁孔313内安装有拉拽磁铁314。导向插套孔311、销钉孔312和磁铁孔313这三个特征孔为一组,本实施例中在旋转盘31上共开有22组,实际使用时,可根据情况进行增减。其中正常情况下反应杯经混匀后,导向销钉323插入到旋转盘31上所开的销钉孔312内,导向插杆322插入到导向插套孔311内,此时,拉拽铁片324位于拉拽磁铁314正上方,拉拽磁铁314将拉拽铁片324吸合,实现偏心旋转杯托32位置的锁死,以防在旋转盘31转动时偏心旋转杯托32意外移动,造成故障。导向销钉323下端为锥形,方便插拔。As shown in Figs. 6-8, the eccentric rotating cup holder 32 comprises a holder body 321, the lower end of which is provided with a guide plug rod 322, a guide pin 323 and a pulling iron sheet 324, the middle of the guide plug rod 322 is provided with a clamping ring 325, and the lower end of the guide pin 323 is conical; the rotating disk 31 is provided with a guide sleeve hole 311, a pin hole 312 and a magnet hole 313, the lower end of the guide plug rod 322 is slidably matched with the guide sleeve hole 311, the guide pin 323 is slidably matched with the pin hole 312, and a pulling magnet 314 is installed in the magnet hole 313. The three characteristic holes of the guide sleeve hole 311, the pin hole 312 and the magnet hole 313 are a group. In this embodiment, there are 22 groups on the rotating disk 31, and they can be increased or decreased according to the actual situation in actual use. Under normal circumstances, after the reaction cup is mixed, the guide pin 323 is inserted into the pin hole 312 opened on the rotating disk 31, and the guide plug rod 322 is inserted into the guide plug hole 311. At this time, the pulling iron sheet 324 is located directly above the pulling magnet 314, and the pulling magnet 314 attracts the pulling iron sheet 324 to lock the position of the eccentric rotating cup holder 32 to prevent the eccentric rotating cup holder 32 from accidentally moving when the rotating disk 31 rotates, causing a malfunction. The lower end of the guide pin 323 is tapered for easy insertion and removal.
如图10-11所示,所述抽吸废液针单元包括抽吸针571、压缩弹簧572和弹簧压母573,所述抽吸针571插接在所述导向套58上,所述压缩弹簧572的下端安装在所述导向套58上端,所述压缩弹簧572的上端安装所述弹簧压母573,所述抽吸针571上端设有连接负压源的接口,所述抽吸针571下端口开有一字的凹槽。抽吸针571位于偏心旋转杯托32的中心偏1mm的位置,在抽取废液时,可以远离磁珠,使得抽液动作对磁珠的影响降到最低。压缩弹簧572使得在抽吸针571下降抽取废液时能够完全接触杯底,凹槽使得接触杯底时不被堵住,确保将废液完全排空。在本实施例中,共设有5组抽吸针571,现实使用过程中,可根据需要进行调整。在本实施例中,抽吸针571与洗液针42及底物针44在各自支架上分布角度相等为4个偏心旋转杯托32布置一个,抽吸针571在前,洗液针42下一个偏心旋转杯托32位置相邻交错布置。As shown in Figures 10-11, the waste liquid suction needle unit includes a suction needle 571, a compression spring 572 and a spring nut 573. The suction needle 571 is plugged into the guide sleeve 58, the lower end of the compression spring 572 is installed on the upper end of the guide sleeve 58, and the spring nut 573 is installed on the upper end of the compression spring 572. The upper end of the suction needle 571 is provided with an interface for connecting a negative pressure source, and the lower end of the suction needle 571 is provided with a groove with a letter "1". The suction needle 571 is located at a position 1mm away from the center of the eccentric rotating cup holder 32. When extracting waste liquid, it can be away from the magnetic beads, so that the effect of the liquid extraction action on the magnetic beads is minimized. The compression spring 572 allows the suction needle 571 to fully contact the bottom of the cup when it descends to extract waste liquid, and the groove prevents it from being blocked when contacting the bottom of the cup, ensuring that the waste liquid is completely emptied. In this embodiment, a total of 5 groups of suction needles 571 are provided, which can be adjusted as needed during actual use. In this embodiment, the suction needle 571, the washing needle 42 and the substrate needle 44 are distributed at equal angles on their respective brackets, with one of four eccentric rotating cup holders 32 arranged, with the suction needle 571 in front and the washing needle 42 next to the eccentric rotating cup holder 32 arranged adjacently and staggered.
所述抽吸废液支架56上端固定连接有传感器支架59,所述传感器支架59上端固定连接有故障传感器510。故障传感器510使得分析仪磁珠清洗装置出现故障时,抽吸针571被顶起,触发报警,来保护抽吸针571甚至整个分析仪磁珠清洗装置的安全。The upper end of the waste liquid suction bracket 56 is fixedly connected to a sensor bracket 59, and the upper end of the sensor bracket 59 is fixedly connected to a fault sensor 510. The fault sensor 510 enables the suction needle 571 to be lifted up and trigger an alarm when a fault occurs in the magnetic bead cleaning device of the analyzer, so as to protect the safety of the suction needle 571 and even the entire magnetic bead cleaning device of the analyzer.
工作原理:反应杯检测传感器19检测到偏心旋转杯托32上有反应杯,此时偏心旋转杯托32的导向销钉323插入到旋转盘31上所开的销钉孔312内,拉拽磁铁314将拉拽铁片324吸合,磁铁架47上的磁吸附磁铁48对反应杯内的磁珠进行吸附20秒,旋转盘31在转动电机14的驱动下移动到下一位,磁铁架47上的磁吸附磁铁48对反应杯内的磁珠进行吸附20秒,旋转盘31在转动电机14的驱动下移动到下一位,磁铁架47上的磁吸附磁铁48对反应杯内的磁珠进行吸附20秒,共吸附60秒,在抽吸丝杆电机54的驱动下,抽吸针571下降来抽空反应杯内液体,然后抽吸针571升起回到原点,旋转盘31在转动电机14的驱动下移动到下一位,混匀位22在混匀丝杆电机23的驱动下升起,混匀旋转轴221的顶部插入偏心旋转杯托32下端的两孔内,将偏心旋转杯托32顶起,拉拽磁铁314与拉拽铁片324断开,导向销钉323脱离旋转盘31上的销钉孔312,洗液加注组件4注入洗液,多个混匀旋转轴221在混匀旋转电机24的驱动下同步旋转,带动偏心旋转杯托32偏心旋转,混匀旋转电机24以一定的速度正转,再以一定的速度反转,重复多次后,返回原来的旋转位置,混匀丝杆电机23带动混匀位22下降,混匀旋转轴221偏心旋转杯托32,拉拽磁铁314与拉拽铁片324吸合,导向销钉323插入到旋转盘31上所开的销钉孔312内,锁死偏心旋转杯托32的位置,完成反应杯的偏心混匀功能。到此完成一次清洗,重复上述步骤,共加注4次洗液,5次抽废液,最后加注底物混匀后,旋转盘31在转动电机14的驱动下移动到初始位,完成清洗,将反应杯取走进行下一步的操作。需要指出的是每次旋转盘31在转动电机14的驱动下移动到下一位时,就可以在初始位取走已经过清洗的反应杯,放置新的需要进行清洗的反应杯,如此循环,该过程全程自动化,可对多个反应杯进行批量化操作,有利于节省操作时间,提高工作效率。Working principle: the reaction cup detection sensor 19 detects that there is a reaction cup on the eccentric rotating cup holder 32. At this time, the guide pin 323 of the eccentric rotating cup holder 32 is inserted into the pin hole 312 opened on the rotating disk 31, and the pulling magnet 314 attracts the pulling iron sheet 324. The magnetic attraction magnet 48 on the magnet frame 47 attracts the magnetic beads in the reaction cup for 20 seconds. The rotating disk 31 moves to the next position under the drive of the rotating motor 14. The magnetic attraction magnet 48 on the magnet frame 47 attracts the magnetic beads in the reaction cup for 20 seconds. The rotating disk 31 moves to the next position under the drive of the rotating motor 14. The magnetic attraction magnet 48 on the magnet frame 47 attracts the magnetic beads in the reaction cup for 20 seconds, and the total adsorption is 60 seconds. Under the drive of the suction screw motor 54, the suction needle 571 descends to evacuate the liquid in the reaction cup, and then the suction needle 571 rises and returns to the origin. The rotating disk 31 moves to the next position under the drive of the rotating motor 14. The mixing position The mixing screw motor 23 drives the mixing rotating shaft 22 to rise, and the top of the mixing rotating shaft 221 is inserted into the two holes at the lower end of the eccentric rotating cup holder 32 to lift the eccentric rotating cup holder 32, and the pulling magnet 314 is disconnected from the pulling iron sheet 324, and the guide pin 323 is separated from the pin hole 312 on the rotating disk 31, and the lotion filling assembly 4 injects lotion, and the multiple mixing rotating shafts 221 rotate synchronously under the drive of the mixing rotating motor 24, driving the eccentric rotating cup holder 32 to rotate eccentrically. The mixing rotating motor 24 rotates forward at a certain speed, and then reverses at a certain speed. After repeating for many times, it returns to the original rotation position. The mixing screw motor 23 drives the mixing position 22 to descend, and the mixing rotating shaft 221 eccentrically rotates the cup holder 32. The pulling magnet 314 and the pulling iron sheet 324 are attracted. The guide pin 323 is inserted into the pin hole 312 opened on the rotating disk 31 to lock the position of the eccentric rotating cup holder 32, and the eccentric mixing function of the reaction cup is completed. At this point, one cleaning is completed, and the above steps are repeated. A total of 4 times of washing liquid are added, 5 times of waste liquid are extracted, and finally after the substrate is added and mixed, the rotating disk 31 moves to the initial position under the drive of the rotating motor 14, and the cleaning is completed. The reaction cup is taken away for the next operation. It should be pointed out that each time the rotating disk 31 moves to the next position under the drive of the rotating motor 14, the cleaned reaction cup can be taken out at the initial position and a new reaction cup that needs to be cleaned can be placed. This cycle is fully automated and batch operations can be performed on multiple reaction cups, which is beneficial to saving operation time and improving work efficiency.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
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| CN112098666B (en) * | 2020-11-09 | 2021-02-09 | 宁波海壹生物科技有限公司 | Cleaning system for full-automatic chemiluminescence immunoassay analyzer |
| CN114686357A (en) * | 2020-12-28 | 2022-07-01 | 南京金斯瑞生物科技有限公司 | Biological sample processing system and method |
| CN113218740A (en) * | 2021-06-04 | 2021-08-06 | 苏州四正柏生物科技有限公司 | Multi-factor detection sample pretreatment device |
| CN114082734A (en) * | 2021-09-10 | 2022-02-25 | 北京胡曼智造科技有限责任公司 | Cleaning system |
| CN113770104A (en) * | 2021-10-20 | 2021-12-10 | 深圳市博辰智控有限公司 | Magnetic cleaning and separating device and method for chemiluminescence immunoassay analyzer |
| CN114280037A (en) * | 2022-01-19 | 2022-04-05 | 北京铂茵生物科技有限公司 | Magnetic bead cleaning and separating device |
| CN114839392B (en) * | 2022-04-28 | 2025-01-07 | 科来思(深圳)科技有限公司 | Fully automatic chemiluminescence immunoassay analyzer |
| CN114833141B (en) * | 2022-04-28 | 2024-01-30 | 科来思(深圳)科技有限公司 | Full-automatic chemiluminescence immunoassay analyzer washing module |
| CN120115494B (en) * | 2025-05-13 | 2025-08-15 | 元能科技(厦门)有限公司 | Magnetic foreign matter rinsing method, device, medium and program product |
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