CN110937420B - Automatic loading bag stacking mechanism and loading method for coal chemical railway freight car - Google Patents
Automatic loading bag stacking mechanism and loading method for coal chemical railway freight car Download PDFInfo
- Publication number
- CN110937420B CN110937420B CN202010011754.2A CN202010011754A CN110937420B CN 110937420 B CN110937420 B CN 110937420B CN 202010011754 A CN202010011754 A CN 202010011754A CN 110937420 B CN110937420 B CN 110937420B
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- CN
- China
- Prior art keywords
- belt conveyor
- oil cylinder
- railway wagon
- coal chemical
- automatic loading
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/22—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/10—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
- B65G21/12—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of position of load-carrier or traction element as a whole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0238—Bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
- Specific Conveyance Elements (AREA)
Abstract
本发明涉及一种煤化工铁路货车自动装车码袋机构及装车方法，由机械手、带式输送机、工业机器人、一二三级带式输送机、堆料传感器、火车货箱、转动支架、油缸一二、移动车架、车轮、导轨、车底架和电动滚珠丝杠升降机组成；车底架下方布置电动滚珠丝杠升降机及车轮，车底架上有两根导轨，油缸一联接移动车架，二级带式输送机固定在移动车架上，三级带式输送机布置在二级带式输送机右端的转动支架轴上，油缸二联接三级带式输送机和转动支架，一级带式输送机固定在车底架上；该机构优化了劳动环境，提升了人工智能水平，提高了生产效率。
The invention relates to an automatic loading and bagging mechanism for a coal chemical railway freight car and a loading method, which comprises a manipulator, a belt conveyor, an industrial robot, a first, a second and a third-level belt conveyor, a stacking sensor, a train cargo box, a rotating bracket, a first and a second oil cylinder, a mobile frame, wheels, guide rails, a vehicle bottom frame and an electric ball screw elevator; the electric ball screw elevator and the wheels are arranged below the vehicle bottom frame, the vehicle bottom frame is provided with two guide rails, the first oil cylinder is connected to the mobile frame, the second-level belt conveyor is fixed on the mobile frame, the third-level belt conveyor is arranged on the rotating bracket shaft at the right end of the second-level belt conveyor, the second oil cylinder is connected to the third-level belt conveyor and the rotating bracket, and the first-level belt conveyor is fixed on the vehicle bottom frame; the mechanism optimizes the working environment, improves the level of artificial intelligence, and improves production efficiency.
Description
Technical Field
The invention relates to an automatic loading bag stacking mechanism and a loading method for a railway wagon in coal chemical industry, which are mainly used for automatic transportation loading of materials such as plastic particles, fertilizer particles and the like in the coal chemical industry.
Background
The coal chemical industry is an industry with high automation degree, but the loading link between warehouse storage and transportation has low efficiency and high labor intensity, and the working environment needs to be improved. So the automatic bag loading and stacking mechanism of the railway wagon in the coal chemical industry can solve the problem.
Disclosure of Invention
The invention provides an automatic loading bag stacking mechanism and a loading method for a railway wagon in coal chemical industry, which are used for loading materials such as plastic particles, fertilizer particles and the like by an automatic transport train.
The invention solves the technical problems by adopting a scheme that a loading mechanism comprises a manipulator, a belt conveyor, an industrial robot, a primary belt conveyor, a secondary belt conveyor, a tertiary belt conveyor, a stacking sensor, a train container, an upper rotating bracket, a cylinder II, a lower rotating bracket, a movable frame, wheels, guide rails, a vehicle underframe, a cylinder I and an electric ball screw lifter, four electric ball screw lifters capable of being linked are arranged at four corners below the vehicle underframe, four wheels for changing the position of a carriage are also arranged, wherein the two wheels are driving wheels and are provided with external driving and locking mechanisms, the upper plane of the vehicle underframe is provided with two guide rails, the cylinder I is connected with the movable frame and can reciprocate on the guide rails, the secondary belt conveyor is fixed on the movable frame, the tertiary belt conveyor is arranged on a C shaft of a rotating bracket at the right end of the secondary belt conveyor, the upper rotating bracket can rotate around a fan of the D shaft, the cylinder II is connected with the tertiary belt conveyor and the rotating bracket, the tertiary belt conveyor can rotate around the fan of the C shaft, the primary belt conveyor is fixed on the vehicle underframe, and the top of the train is full of the stacking sensor or not.
The method comprises the following steps that each bag of material is transferred onto a belt conveyor from the belt conveyor by a mechanical arm and an industrial robot, the belt conveyor transfers the material to the belt conveyor, a first oil cylinder pulls a moving frame, a second belt conveyor and a third belt conveyor to reciprocate along a guide rail to adjust left and right positions, an upper rotating support drives the belt conveyor to rotate in a horizontal fan shape around a D axis, a second oil cylinder enables a discharging end of the third belt conveyor to move up and down, the goods are moved to a designated position in a train container by means of action linkage, and a stacker sensor senses whether the train container is full or not.
The automatic loading device has the beneficial effects that the automatic loading of the train container can be realized, the labor environment is optimized, the artificial intelligence level is improved, and the production efficiency is improved.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a view of a belt conveyor coming from a warehouse.
Detailed Description
In fig. 1 and 2, a coal chemical railway wagon automatic loading bag stacking mechanism is characterized in that materials in a storehouse are conveyed to a train platform through a belt conveyor 2, each bag of materials is transferred to a belt conveyor 4 from the belt conveyor 2 through a mechanical arm 1 and an industrial robot 3, the belt conveyor 4 transfers the materials to a belt conveyor 5, the belt conveyor 5 transfers the materials to a belt conveyor 6, an oil cylinder 16 pulls a movable frame 12, the two-stage belt conveyor 5 and the three-stage belt conveyor 6 to reciprocate along a guide rail 14 to adjust the left and right positions, a rotating support 9 drives the belt conveyor 6 to horizontally rotate in a fan shape around a D axis, an oil cylinder 10 enables the discharge end of the three-stage belt conveyor 6 to move up and down to adjust in the height direction, the materials are moved to a designated position in a train container 9 through the action linkage, and a stacking sensor 8 senses whether the train container 9 is full.
Claims (1)
1. An automatic loading method of a coal chemical railway wagon is characterized by comprising a coal chemical railway wagon automatic loading bag mechanism, wherein four electric ball screw lifters (17) capable of being linked are arranged at four corners below the railway wagon, four wheels (13) for changing the position of a carriage are arranged, two external driving and locking mechanisms are arranged, two guide rails (14) are arranged on the upper plane of the railway wagon (15), the first oil cylinder (16) is connected with the movable carriage (12) and can reciprocate on the guide rails (14), the second oil cylinder (10) is fixed on the movable carriage (12), the second belt conveyer (5) is arranged on the right fan-shaped support (9) of the railway wagon (6), the electric ball screw lifters (17) capable of being linked are arranged at four corners below the railway wagon (15), the wheels (13) for changing the position of the carriage are arranged, the two external driving and locking mechanisms are arranged on the upper plane of the railway wagon (15), the first oil cylinder (16) is connected with the movable carriage (12) and can rotate on the guide rails (14) and the right fan-shaped support (9) of the railway wagon (5), the second oil cylinder (10) is connected with the third-stage belt conveyor (6) and the movable frame (12) to enable the third-stage belt conveyor (6) to rotate in a fan shape around the C axis, the first-stage belt conveyor (4) is fixed on the chassis (15), and a stacker sensor is arranged at the top of the train container (8) to sense whether the train container is full;
The automatic loading method of the coal chemical railway wagon comprises the following steps that each bag of material is transferred onto a primary belt conveyor (4) from a belt conveyor (2) through a mechanical arm (1) and an industrial robot (3), the primary belt conveyor (4) transfers the material onto a secondary belt conveyor (5), the secondary belt conveyor (5) transfers the material onto a tertiary belt conveyor (6), an oil cylinder I (16) pulls a movable frame (12), the secondary belt conveyor (5) and the tertiary belt conveyor (6) to reciprocate along a guide rail (14) to adjust the left and right positions, an upper rotating support (9) drives the tertiary belt conveyor (6) to horizontally rotate in a fan shape around a D axis, an oil cylinder II (10) enables a discharging end of the tertiary belt conveyor (6) to vertically move, the goods are moved to a designated position in a train container (8) through linkage, and a stock sensor (7) senses whether the train container (8) is full or not.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010011754.2A CN110937420B (en) | 2020-01-07 | 2020-01-07 | Automatic loading bag stacking mechanism and loading method for coal chemical railway freight car |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010011754.2A CN110937420B (en) | 2020-01-07 | 2020-01-07 | Automatic loading bag stacking mechanism and loading method for coal chemical railway freight car |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110937420A CN110937420A (en) | 2020-03-31 |
| CN110937420B true CN110937420B (en) | 2025-06-06 |
Family
ID=69913964
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010011754.2A Active CN110937420B (en) | 2020-01-07 | 2020-01-07 | Automatic loading bag stacking mechanism and loading method for coal chemical railway freight car |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110937420B (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211769063U (en) * | 2020-01-07 | 2020-10-27 | 中煤张家口煤矿机械有限责任公司 | Automatic loading and bag stacking mechanism for coal chemical industry rail wagon |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US6685423B1 (en) * | 2000-09-25 | 2004-02-03 | Starcon International, Inc. | Method and apparatus for extracting and installing heat exchanger bundles |
| KR20130132018A (en) * | 2012-05-25 | 2013-12-04 | 현대중공업 주식회사 | Carriage device using switch magnet wheel and permanent magnet and controlling method therefore |
| US9487361B2 (en) * | 2013-05-17 | 2016-11-08 | Intelligrated Headquarters Llc | Robotic carton unloader |
| CN104229499B (en) * | 2013-06-20 | 2016-11-09 | 王皓 | A box car belt type two-way loader |
| CN203794250U (en) * | 2014-04-22 | 2014-08-27 | 符世朝 | Machine for loading train boxcar with material bags |
| CN106608551A (en) * | 2016-05-05 | 2017-05-03 | 襄阳忠良工程机械有限责任公司 | A derricking direction-changeable telescopic belt conveying bidirectional loader-unloader |
| CN106629136A (en) * | 2016-05-05 | 2017-05-10 | 襄阳忠良工程机械有限责任公司 | Moving belt type conveying loading and unloading machine |
| CN206486035U (en) * | 2017-02-17 | 2017-09-12 | 云南牧道生物技术有限公司 | A kind of portable feed carloader |
| CN107117470A (en) * | 2017-06-19 | 2017-09-01 | 广州达意隆包装机械股份有限公司 | A kind of entrucking robot and its loading method |
| CN110550469A (en) * | 2018-06-03 | 2019-12-10 | 江苏恒远国际工程有限公司 | Novel bagged cement train loader |
| CN208631690U (en) * | 2018-07-19 | 2019-03-22 | 广东轻工职业技术学院 | A kind of warehouse logistics automatic loading device |
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2020
- 2020-01-07 CN CN202010011754.2A patent/CN110937420B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211769063U (en) * | 2020-01-07 | 2020-10-27 | 中煤张家口煤矿机械有限责任公司 | Automatic loading and bag stacking mechanism for coal chemical industry rail wagon |
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| Publication number | Publication date |
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| CN110937420A (en) | 2020-03-31 |
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