CN111013906B - A production spraying device based on building energy-saving panels - Google Patents
A production spraying device based on building energy-saving panels Download PDFInfo
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- CN111013906B CN111013906B CN202010029154.9A CN202010029154A CN111013906B CN 111013906 B CN111013906 B CN 111013906B CN 202010029154 A CN202010029154 A CN 202010029154A CN 111013906 B CN111013906 B CN 111013906B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/02—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling time, or sequence, of delivery
- B05B12/04—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling time, or sequence, of delivery for sequential operation or multiple outlets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/40—Construction elements specially adapted therefor, e.g. floors, walls or ceilings
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- Spray Control Apparatus (AREA)
Abstract
本发明公开了一种基于建筑节能板的生产喷涂装置,包括外壳,所述外壳前端面中部通过轴座转动连接有驱动轴,所述安装轴一端部对应蜗杆套位置处套接有蜗轮,所述喷涂主管安装于外壳顶部,所述喷涂主管底端等距安装有若干主扁嘴喷头,所述第一螺纹接头通过连接螺纹连接有连接管,所述连接管一端部外表面开设有连接螺纹,所述连接管一端焊接有第二螺纹接头,本发明通过连接螺纹与第一螺纹接头配合,并通过连接螺纹与第二螺纹接头配合,便于多个连接管组合安装于喷涂主管,进而增加不同数量的次扁头喷嘴,调节对节能板进行喷涂的次扁头喷嘴数量,便于调节喷涂厚度,使得喷涂厚度具有良好的可调节性能。
The invention discloses a production and spraying device based on building energy-saving panels, comprising a casing, a drive shaft is rotatably connected to the middle part of the front end surface of the casing through a shaft seat, and a worm wheel is sleeved at one end of the installation shaft corresponding to the position of the worm sleeve. The spraying main pipe is installed on the top of the shell, the bottom end of the spraying main pipe is equidistantly installed with several main flat nozzle nozzles, the first threaded joint is connected with a connecting pipe through a connecting thread, and the outer surface of one end of the connecting pipe is provided with a connecting thread One end of the connecting pipe is welded with a second threaded joint, and the present invention cooperates with the first threaded joint through the connecting thread, and cooperates with the second threaded joint through the connecting thread, so as to facilitate the combined installation of multiple connecting pipes on the main spraying pipe, thereby increasing different The number of sub-flat-head nozzles is adjusted to adjust the number of sub-flat-head nozzles for spraying the energy-saving board, which is convenient to adjust the spraying thickness, so that the spraying thickness has good adjustable performance.
Description
技术领域technical field
本发明涉及建筑材料技术领域,具体为一种基于建筑节能板的生产喷涂装置。The invention relates to the technical field of building materials, in particular to a production spraying device based on building energy-saving boards.
背景技术Background technique
建筑材料是在建筑工程中所应用的各种材料,建筑节能板是现有的建筑材料的重要组成部分,其主要特征首先是节约资源和能源,其次是减少环境污染,避免全球变暖与臭氧层的破坏,第三是容易回收和循环利用,起到节能环保的目的,在现有的建筑节能板加工时,需要对建筑节能板表面进行喷涂,以达到较强的美观性,现有的建筑节能板的生产喷涂装置通过喷头的往复运动对节能板进行喷涂;Building materials are various materials used in construction projects. Building energy-saving panels are an important part of existing building materials. Its main features are first to save resources and energy, and secondly to reduce environmental pollution and avoid global warming and ozone layer. The third is that it is easy to recover and recycle, which can achieve the purpose of energy saving and environmental protection. When processing the existing building energy-saving panels, it is necessary to spray the surface of the building energy-saving panels to achieve strong aesthetics. The production spraying device of the energy-saving board sprays the energy-saving board through the reciprocating motion of the nozzle;
但是现有的节能板喷涂时喷头数量固定,在喷涂加工前难以快速调节喷头数量,无法快速调节喷涂厚度,造成喷涂厚度具有较大的局限性,所以人们急需一种基于建筑节能板的生产喷涂装置来解决上述问题。However, when the existing energy-saving panels are sprayed, the number of nozzles is fixed, and it is difficult to quickly adjust the number of nozzles and the thickness of the spraying before the spraying process, resulting in a large limitation in the thickness of the spraying. device to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明提供一种基于建筑节能板的生产喷涂装置,可以有效解决上述背景技术中提出有的节能板喷涂时喷头数量固定,在喷涂加工前难以快速调节喷头数量,无法快速调节喷涂厚度,造成喷涂厚度具有较大的局限性的问题。The present invention provides a production spraying device based on building energy-saving boards, which can effectively solve the problem that the number of spraying heads is fixed when spraying the energy-saving boards proposed in the above-mentioned background art, and it is difficult to quickly adjust the number of spraying heads and the spraying thickness before the spraying process. Thickness has a larger limitation.
为实现上述目的,本发明提供如下技术方案:一种基于建筑节能板的生产喷涂装置,包括外壳,所述外壳前端面中部通过轴座转动连接有驱动轴,所述驱动轴外表面等距套接有若干蜗杆套,所述驱动轴一端连接有驱动电机,所述外壳中部对应蜗杆套位置处转动安装有若干安装轴,所述安装轴一端部对应蜗杆套位置处套接有蜗轮,所述安装轴中部套接有输送套筒;In order to achieve the above purpose, the present invention provides the following technical solutions: a production spraying device based on building energy-saving panels, comprising a casing, the middle part of the front end surface of the casing is rotatably connected with a drive shaft through a shaft seat, and the outer surface of the drive shaft is equidistantly sleeved. A number of worm sleeves are connected, a drive motor is connected to one end of the drive shaft, a number of installation shafts are rotatably installed at the position corresponding to the worm sleeve in the middle of the casing, and a worm wheel is sleeved at one end of the installation shaft corresponding to the position of the worm sleeve. The middle of the installation shaft is sleeved with a conveying sleeve;
所述外壳顶部安装有喷涂机构,所述喷涂机构包括喷涂主管、主扁嘴喷头、隔膜泵、第一螺纹接头、连接管、连接螺纹、限位胶边、喷涂支管、次扁嘴喷头、第二螺纹接头和螺纹塞;A spraying mechanism is installed on the top of the shell, and the spraying mechanism includes a spraying main pipe, a main flat nozzle nozzle, a diaphragm pump, a first threaded joint, a connecting pipe, a connecting thread, a limit rubber edge, a spraying branch pipe, a secondary flat nozzle nozzle, and a second nozzle. Two threaded joints and threaded plugs;
所述喷涂主管安装于外壳顶部,所述喷涂主管底端等距安装有若干主扁嘴喷头,所述外壳前端面顶部安装有隔膜泵,所述隔膜泵输入端与外部电源输出端电性连接,所述喷涂主管一侧表面设置有若干第一螺纹接头,所述第一螺纹接头通过连接螺纹连接有连接管,所述连接管一端部外表面开设有连接螺纹,所述连接管一端部外表面对应连接螺纹一侧位置处环绕焊接有限位胶边;The spraying main pipe is installed on the top of the casing, the bottom end of the spraying main pipe is equidistantly installed with several main flat nozzle nozzles, the top of the front end of the casing is installed with a diaphragm pump, and the input end of the diaphragm pump is electrically connected to the output end of the external power supply One side surface of the spraying main pipe is provided with a number of first threaded joints, the first threaded joints are connected with a connecting pipe through a connecting thread, the outer surface of one end of the connecting pipe is provided with a connecting thread, and one end of the connecting pipe is outside The surface corresponding to one side of the connecting thread is surrounded by a welding limit glue edge;
所述连接管中部外表面对称嵌入安装有喷涂支管,所述喷涂支管底端安装有次扁嘴喷头,所述连接管一端焊接有第二螺纹接头,所述第二螺纹接头一端通过螺纹连接有螺纹塞。The outer surface of the middle part of the connecting pipe is symmetrically embedded with a spraying branch pipe, the bottom end of the spraying branch pipe is installed with a secondary flat nozzle nozzle, one end of the connecting pipe is welded with a second threaded joint, and one end of the second threaded joint is threadedly connected with a Threaded plug.
优选的,所述隔膜泵进液口通过软管与涂料箱连接,所述隔膜泵出液口通过软管与喷涂主管连接。Preferably, the liquid inlet of the diaphragm pump is connected to the paint tank through a hose, and the liquid outlet of the diaphragm pump is connected to the main spraying pipe through a hose.
优选的,一个所述连接管通过连接螺纹与第二螺纹接头的螺纹配合安装于另一个连接管端部。Preferably, one of the connecting pipes is installed on the end of the other connecting pipe through the connection thread and the thread of the second threaded joint.
优选的,所述外壳一侧表面安装有门板机构,所述门板机构包括上门板、下门板、卡槽、锁紧螺柱和锁紧螺母;Preferably, a door panel mechanism is installed on one side surface of the casing, and the door panel mechanism includes an upper door panel, a lower door panel, a card slot, a locking stud and a locking nut;
所述外壳一侧表面对应输送套筒上方通过合页铰接有上门板,所述外壳一侧表面对应输送套筒下方通过合页铰接有下门板,所述外壳一侧表面边部对应上门板中部和下门板中部开设有卡槽,所述上门板中部侧表面和下门板中部侧表面对应卡槽位置处焊接有锁紧螺柱,所述锁紧螺柱通过螺纹啮合连接有锁紧螺母;An upper door panel is hinged on a surface of one side of the casing corresponding to the upper side of the conveying sleeve through a hinge, a lower door panel is hinged through a hinge on the surface of one side of the casing corresponding to the lower part of the conveying sleeve, and an edge of the side surface of the casing corresponds to the middle of the upper door panel and the middle of the lower door panel is provided with a card slot, a locking stud is welded at the position corresponding to the card groove on the side surface of the middle part of the upper door panel and the middle side surface of the lower door panel, and the locking stud is connected with a locking nut through threaded engagement;
所述外壳另一侧表面对应上门板与下门板间隙位置处开设有第一出料口。A first discharge port is provided on the other side surface of the casing corresponding to the position of the gap between the upper door panel and the lower door panel.
优选的,所述第一出料口底端面和下门板顶端面均与输送套筒外表面顶端相切。Preferably, both the bottom end face of the first discharge port and the top end face of the lower door panel are tangent to the top end of the outer surface of the conveying sleeve.
优选的,所述外壳靠近第一出料口的侧表面安装有风干机构,所述风干机构包括安装框、封板、轴流风机、过滤纱网、第二出料口、导流胶垫、传动辊、嵌入盒、送气主管和送气支管;Preferably, an air-drying mechanism is installed on the side surface of the casing close to the first discharge port, and the air-drying mechanism includes a mounting frame, a sealing plate, an axial flow fan, a filter gauze, a second discharge port, a flow-guiding rubber pad, Drive roller, embedded box, air supply main pipe and air supply branch pipe;
所述外壳侧面通过螺钉安装有安装框,所述安装框顶端和底端均焊接有封板,位于所述安装框顶端的封板中部贯穿安装有轴流风机,所述轴流风机输入端与外部电源输出端电性连接,所述轴流风机顶端胶接有过滤纱网;An installation frame is installed on the side of the casing by screws, a sealing plate is welded on the top and bottom ends of the installation frame, and an axial flow fan is installed through the middle of the sealing plate at the top of the installation frame. The input end of the axial flow fan is connected to the The output end of the external power source is electrically connected, and the top of the axial flow fan is glued with a filter gauze;
所述安装框里侧表面与第一出料口对应位置处贯穿开设有第二出料口,所述安装框里侧表面对应第二出料口上方和外壳外侧表面对应第一出料口上方位置处均胶接有导流胶垫,所述安装框内部对应第一出料口下方位置处通过固定轴等距安装有若干传动辊,所述安装框前端面和背端面对应传动辊上方位置处嵌入安装有嵌入盒,所述嵌入盒一端嵌入安装有送气主管,所述送气主管一侧表面等距嵌入安装有若干送气支管,所述送气支管另一端部贯穿伸入外壳内部。A second discharge port is pierced through the position corresponding to the inner surface of the installation frame and the first discharge port, the inner surface of the installation frame corresponds to the upper part of the second discharge port and the outer surface of the casing corresponds to the upper part of the first discharge port The guiding pads are glued at the positions, and a number of drive rollers are installed equidistantly through the fixed shaft at the position below the first outlet corresponding to the inside of the installation frame, and the front and back surfaces of the installation frame correspond to the position above the drive roller An embedded box is embedded and installed at one end of the embedded box, and an air supply main pipe is embedded and installed at one end of the embedded box, and several air supply branch pipes are embedded and installed equidistantly on one side of the air supply main pipe.
优选的,所述外壳背端安装有摆动机构,所述摆动机构包括连接端板、限位柱、限位框、摆动电机、圆盘和传动柱;Preferably, a swing mechanism is installed on the back end of the housing, and the swing mechanism includes a connecting end plate, a limit column, a limit frame, a swing motor, a disc and a transmission column;
所述喷涂主管两端部均焊接有连接端板,两个所述连接端板之间焊接有限位柱,一个所述连接端板表面焊接有限位框,所述外壳背端面对应限位框下方位置处安装有摆动电机,所述摆动电机输入端与外部电源输出端电性连接,所述摆动电机输出轴端部安装有圆盘,所述圆盘顶端边部焊接有传动柱。Both ends of the spraying main pipe are welded with connecting end plates, a limit post is welded between the two connecting end plates, a limit frame is welded on the surface of one of the connecting end plates, and the back end surface of the casing corresponds to the lower part of the limit frame A swing motor is installed at the position, the input end of the swing motor is electrically connected with the output end of the external power supply, the end of the output shaft of the swing motor is installed with a disc, and the top edge of the disc is welded with a transmission column.
优选的,所述限位框与连接端板之间的间距和传动柱外直径相等,所述传动柱插入限位框与连接端板之间。Preferably, the distance between the limiting frame and the connecting end plate is equal to the outer diameter of the transmission column, and the transmission column is inserted between the limiting frame and the connecting end plate.
优选的,所述外壳顶部安装有尾气处理机构,所述尾气处理机构包括外筒、排风风机、密封盖、海绵块、空腔、防洒槽、海绵堵条和进气口;Preferably, an exhaust gas treatment mechanism is installed on the top of the casing, and the exhaust gas treatment mechanism includes an outer cylinder, an exhaust fan, a sealing cover, a sponge block, a cavity, an anti-spray groove, a sponge blocking strip and an air inlet;
所述外筒贯穿焊接于外壳顶部,所述外筒外表面底部贯穿开设有进气口,所述外筒一端嵌入安装有排风风机,所述排风风机输入端与外部电源输出端电性连接,所述外筒另一端部通过螺纹安装有密封盖,所述密封盖内部表面胶接有海绵块,所述海绵块中部开设有空腔,所述空腔顶端开设有防洒槽,所述海绵块顶端对应防洒槽位置处活动连接有海绵堵条。The outer cylinder is welded through the top of the casing, the bottom of the outer surface of the outer cylinder is provided with an air inlet, an exhaust fan is embedded in one end of the outer cylinder, and the input end of the exhaust fan is electrically connected to the output end of the external power supply. A sealing cover is installed on the other end of the outer cylinder through threads, a sponge block is glued on the inner surface of the sealing cover, a cavity is opened in the middle of the sponge block, and an anti-spray groove is opened at the top of the cavity, so A sponge blocking strip is movably connected at the top of the sponge block corresponding to the position of the anti-spray groove.
优选的,所述海绵块外表面中部对应防洒槽上方位置处开设有燕尾槽,所述海绵堵条截面与燕尾槽截面相契合。Preferably, a dovetail groove is formed in the middle part of the outer surface of the sponge block corresponding to the upper position of the anti-spray groove, and the cross section of the sponge blocking strip matches the cross section of the dovetail groove.
与现有技术相比,本发明的有益效果:本发明科学合理,使用安全方便:Compared with the prior art, the beneficial effects of the present invention: the present invention is scientific and reasonable, and is safe and convenient to use:
1、通过连接螺纹与第一螺纹接头配合,并通过连接螺纹与第二螺纹接头配合,便于多个连接管组合安装于喷涂主管,进而增加不同数量的次扁头喷嘴,调节对节能板进行喷涂的次扁头喷嘴数量,便于调节喷涂厚度,使得喷涂厚度具有良好的可调节性能。1. The connecting thread is matched with the first threaded joint, and the connecting thread is matched with the second threaded joint, so that multiple connecting pipes can be combined and installed in the main spraying pipe, and then different numbers of sub-flat nozzles can be added to adjust the spraying of the energy-saving board. The number of sub-flat head nozzles is easy to adjust the spray thickness, so that the spray thickness has good adjustable performance.
2、设置了门板机构,通过上门板和下门板的开启,对外壳内部零部件进行检修和更换,同时通过锁紧螺母和锁紧螺柱的配合,便于上门板和下门板的保持稳定。2. A door panel mechanism is set up to repair and replace the internal parts of the shell through the opening of the upper door panel and the lower door panel, and at the same time, through the cooperation of the lock nut and the lock stud, it is convenient for the upper door panel and the lower door panel to maintain stability.
3、设置了风干机构,在节能板喷涂完毕后,通过轴流风机带动安装框内部空气流动,对节能板表面的涂料进行快速风干,且通过嵌入盒、送气主管和送气支管,便于含有热量的气体回流到外壳内部,保证外壳内部具有良好的温度,提高避免涂料冷却难以喷出的情况。3. An air-drying mechanism is set up. After the energy-saving board is sprayed, the air inside the installation frame is driven by the axial flow fan to quickly dry the paint on the surface of the energy-saving board. The gas is returned to the inside of the casing to ensure a good temperature inside the casing, and to avoid the situation that the paint is cooled and difficult to spray.
4、设置了摆动机构,通过圆盘顶端的传动柱圆周运动,带动连接端板、限位柱和限位框的往复移动,进而带动喷涂主管的往复移动,利用移动令喷涂主管的喷涂更加充分,提高节能板表面的喷涂均匀性。4. A swing mechanism is set up, and the circular motion of the transmission column at the top of the disc drives the reciprocating movement of the connecting end plate, the limit column and the limit frame, thereby driving the reciprocating movement of the spraying main pipe, and using the movement to make the spraying of the spraying main pipe more sufficient , to improve the spray uniformity of the surface of the energy-saving board.
5、设置了尾气处理机构,通过排风风机从进气口吸收外壳内部的气体,有海绵块和空腔内的活性炭对污染性颗粒和异味进行吸收,避免尾气直接排出造成的环境污染,且通过防洒槽和海绵堵条,便于活性炭的更换和密封盖安装时活性炭不会洒落。5. A tail gas treatment mechanism is set up to absorb the gas inside the shell from the air inlet through the exhaust fan, and the activated carbon in the sponge block and the cavity absorbs the polluting particles and peculiar smell, so as to avoid the environmental pollution caused by the direct discharge of the tail gas, and Through the anti-spray groove and the sponge blocking strip, it is convenient to replace the activated carbon and the activated carbon will not be spilled when the sealing cover is installed.
综上所述,通过喷涂机构调节喷涂厚度,摆动机构调节涂层均匀,且通过风干机构快速风干和避免涂料冷却不易喷出,使得节能板喷涂后,其表面涂层具有合适的厚度和均匀度,更便于用于建筑工程使用,且通过风干机构和尾气处理机构,便于将喷涂和风干产生的废气进行处理,避免尾气对环境造成的污染,起到有效的环保目的。To sum up, the spraying thickness is adjusted by the spraying mechanism, the coating uniformity is adjusted by the swing mechanism, and the air-drying mechanism is used to quickly dry the paint and avoid the cooling of the paint to be difficult to spray, so that the surface coating of the energy-saving board has a suitable thickness and uniformity after spraying. It is more convenient to use in construction projects, and through the air drying mechanism and the exhaust gas treatment mechanism, it is convenient to treat the exhaust gas generated by spraying and air drying, so as to avoid the pollution caused by the exhaust gas to the environment, and achieve an effective environmental protection purpose.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention.
在附图中:In the attached image:
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明内部的结构示意图;Fig. 2 is the structural representation inside the present invention;
图3是本发明背部的结构示意图;Fig. 3 is the structural representation of the back of the present invention;
图4是本发明喷涂机构的结构示意图;Fig. 4 is the structural representation of spraying mechanism of the present invention;
图5是本发明连接管的结构示意图;Fig. 5 is the structural representation of the connecting pipe of the present invention;
图6是本发明门板机构的结构示意图;Fig. 6 is the structural representation of the door panel mechanism of the present invention;
图7是本发明风干机构的结构示意图;Fig. 7 is the structural representation of the air-drying mechanism of the present invention;
图8是本发明安装框的内部结构示意图;8 is a schematic diagram of the internal structure of the installation frame of the present invention;
图9是本发明摆动机构的结构示意图;Fig. 9 is the structural representation of the oscillating mechanism of the present invention;
图10是本发明尾气处理机构的结构示意图;Fig. 10 is the structural representation of the exhaust gas treatment mechanism of the present invention;
图11是本发明海绵块的剖面图;Figure 11 is a sectional view of the sponge block of the present invention;
图中标号:1、外壳;2、驱动轴;3、蜗杆套;4、驱动电机;5、安装轴;6、蜗轮;7、输送套筒;Labels in the figure: 1, housing; 2, drive shaft; 3, worm sleeve; 4, drive motor; 5, installation shaft; 6, worm gear; 7, conveying sleeve;
8、喷涂机构;801、喷涂主管;802、主扁嘴喷头;803、隔膜泵;804、第一螺纹接头;805、连接管;806、连接螺纹;807、限位胶边;808、喷涂支管;809、次扁嘴喷头;810、第二螺纹接头;811、螺纹塞;8. Spraying mechanism; 801, spraying main pipe; 802, main flat nozzle nozzle; 803, diaphragm pump; 804, first threaded joint; 805, connecting pipe; 806, connecting thread; 807, limit rubber edge; 808, spraying branch pipe ; 809, secondary flat nozzle nozzle; 810, second threaded joint; 811, threaded plug;
9、门板机构;901、上门板;902、下门板;903、卡槽;904、锁紧螺柱;905、锁紧螺母;9. Door panel mechanism; 901, upper door panel; 902, lower door panel; 903, card slot; 904, locking stud; 905, locking nut;
10、第一出料口;10. The first outlet;
11、风干机构;1101、安装框;1102、封板;1103、轴流风机;1104、过滤纱网;1105、第二出料口;1106、导流胶垫;1107、传动辊;1108、嵌入盒;1109、送气主管;1110、送气支管;11. Air-drying mechanism; 1101, installation frame; 1102, sealing plate; 1103, axial flow fan; 1104, filter gauze; 1105, second outlet; 1106, guide rubber pad; 1107, drive roller; 1108, embedded box; 1109, air supply main pipe; 1110, air supply branch pipe;
12、摆动机构;1201、连接端板;1202、限位柱;1203、限位框;1204、摆动电机;1205、圆盘;1206、传动柱;12. Swing mechanism; 1201, connecting end plate; 1202, limit column; 1203, limit frame; 1204, swing motor; 1205, disc; 1206, transmission column;
13、尾气处理机构;1301、外筒;1302、排风风机;1303、密封盖;1304、海绵块;1305、空腔;1306、防洒槽;1307、海绵堵条;1308、进气口。13. Exhaust gas treatment mechanism; 1301, outer cylinder; 1302, exhaust fan; 1303, sealing cover; 1304, sponge block; 1305, cavity; 1306, anti-spray groove; 1307, sponge blocking strip; 1308, air inlet.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
实施例:如图1-11所示,本发明提供一种技术方案,一种基于建筑节能板的生产喷涂装置,包括外壳1,外壳1前端面中部通过轴座转动连接有驱动轴2,驱动轴2外表面等距套接有若干蜗杆套3,驱动轴2一端连接有驱动电机4,外壳1中部对应蜗杆套3位置处转动安装有若干安装轴5,安装轴5一端部对应蜗杆套3位置处套接有蜗轮6,蜗轮6通过齿牙与蜗杆套3啮合传动连接,因此由驱动轴2和蜗杆套3的转动,能有效带动蜗轮6转动,安装轴5中部套接有输送套筒7;Example: As shown in Figures 1-11, the present invention provides a technical solution, a production spraying device based on building energy-saving panels, comprising a
外壳1顶部安装有喷涂机构8,喷涂机构8包括喷涂主管801、主扁嘴喷头802、隔膜泵803、第一螺纹接头804、连接管805、连接螺纹806、限位胶边807、喷涂支管808、次扁嘴喷头809、第二螺纹接头810和螺纹塞811;A
喷涂主管801安装于外壳1顶部,喷涂主管801底端等距安装有若干主扁嘴喷头802,外壳1前端面顶部安装有隔膜泵803,隔膜泵803进液口通过软管与涂料箱连接,隔膜泵803出液口通过软管与喷涂主管801连接,进而通过隔膜泵803将涂料从涂料箱抽出,向喷涂主管801输送,隔膜泵803输入端与外部电源输出端电性连接,喷涂主管801一侧表面设置有若干第一螺纹接头804,第一螺纹接头804通过连接螺纹806连接有连接管805,连接管805一端部外表面开设有连接螺纹806,连接管805一端部外表面对应连接螺纹806一侧位置处环绕焊接有限位胶边807;The spraying
连接管805中部外表面对称嵌入安装有喷涂支管808,喷涂支管808底端安装有次扁嘴喷头809,限位胶边807避免连接管805过渡伸入,且通过限位胶边807的可收缩,便于调节连接管805安装后的位置,保证次扁嘴喷头809开口朝下,连接管805一端焊接有第二螺纹接头810,一个连接管805通过连接螺纹806与第二螺纹接头810的螺纹配合安装于另一个连接管805端部,实现多个连接管805的组合安装,第二螺纹接头810一端通过螺纹连接有螺纹塞811。The middle outer surface of the connecting
外壳1一侧表面安装有门板机构9,门板机构9包括上门板901、下门板902、卡槽903、锁紧螺柱904和锁紧螺母905;A
外壳1一侧表面对应输送套筒7上方通过合页铰接有上门板901,外壳1一侧表面对应输送套筒7下方通过合页铰接有下门板902,外壳1一侧表面边部对应上门板901中部和下门板902中部开设有卡槽903,上门板901中部侧表面和下门板902中部侧表面对应卡槽903位置处焊接有锁紧螺柱904,锁紧螺柱904通过螺纹啮合连接有锁紧螺母905;An
外壳1另一侧表面对应上门板901与下门板902间隙位置处开设有第一出料口10,便于待喷涂的建筑节能板从上门板901与下门板902间隙位置处进入到外壳1内部,并从第一出料口10排出,且第一出料口10底端面和下门板902顶端面均与输送套筒7外表面顶端相切,保证建筑节能板的平稳过渡。The other side surface of the
外壳1靠近第一出料口10的侧表面安装有风干机构11,风干机构11包括安装框1101、封板1102、轴流风机1103、过滤纱网1104、第二出料口1105、导流胶垫1106、传动辊1107、嵌入盒1108、送气主管1109和送气支管1110;An air-drying
外壳1侧面通过螺钉安装有安装框1101,安装框1101顶端和底端均焊接有封板1102,位于安装框1101顶端的封板1102中部贯穿安装有轴流风机1103,轴流风机1103输入端与外部电源输出端电性连接,轴流风机1103顶端胶接有过滤纱网1104,避免从外界吸入颗粒,减少颗粒物吹到节能板表面涂层,造成涂层凹凸不平的情况出现;A mounting
安装框1101里侧表面与第一出料口10对应位置处贯穿开设有第二出料口1105,安装框1101里侧表面对应第二出料口1105上方和外壳1外侧表面对应第一出料口10上方位置处均胶接有导流胶垫1106,安装框1101内部对应第一出料口10下方位置处通过固定轴等距安装有若干传动辊1107,安装框1101前端面和背端面对应传动辊1107上方位置处嵌入安装有嵌入盒1108,导流胶垫1106截面为三角形,将下行的空气导向节能板中部,与向第一出料口10和第二出料口1105流动的气流抵消,使得气流更好的向嵌入盒1108流动,嵌入盒1108一端嵌入安装有送气主管1109,送气主管1109一侧表面等距嵌入安装有若干送气支管1110,送气支管1110另一端部贯穿伸入外壳1内部。A
外壳1背端安装有摆动机构12,摆动机构12包括连接端板1201、限位柱1202、限位框1203、摆动电机1204、圆盘1205和传动柱1206;A
喷涂主管801两端部均焊接有连接端板1201,两个连接端板1201之间焊接有限位柱1202,一个连接端板1201表面焊接有限位框1203,外壳1背端面对应限位框1203下方位置处安装有摆动电机1204,摆动电机1204输入端与外部电源输出端电性连接,摆动电机1204输出轴端部安装有圆盘1205,圆盘1205顶端边部焊接有传动柱1206,限位框1203与连接端板1201之间的间距和传动柱1206外直径相等,传动柱1206插入限位框1203与连接端板1201之间,通过传动柱1206的运动,打洞限位框1203和连接端板1201的运动。Both ends of the spraying
外壳1顶部安装有尾气处理机构13,尾气处理机构13包括外筒1301、排风风机1302、密封盖1303、海绵块1304、空腔1305、防洒槽1306、海绵堵条1307和进气口1308;An exhaust
外筒1301贯穿焊接于外壳1顶部,外筒1301外表面底部贯穿开设有进气口1308,外筒1301一端嵌入安装有排风风机1302,排风风机1302输入端与外部电源输出端电性连接,外筒1301另一端部通过螺纹安装有密封盖1303,密封盖1303内部表面胶接有海绵块1304,海绵块1304中部开设有空腔1305,空腔1305内部填装有活性炭颗粒,便于更好的吸收气流中的污染性颗粒和异味,空腔1305顶端开设有防洒槽1306,海绵块1304顶端对应防洒槽1306位置处活动连接有海绵堵条1307,海绵块1304外表面中部对应防洒槽1306上方位置处开设有燕尾槽,海绵堵条1307截面与燕尾槽截面相契合,便于海绵堵条1307更好的堵住防洒槽1306,避免转动时海绵堵条1307松动的情况。The
本发明的工作原理及使用流程:The working principle of the present invention and the use flow:
基于建筑节能板的生产喷涂装置使用时,启动驱动电机4,通过驱动电机4带动驱动轴2转动,进而带动蜗杆套3转动,蜗杆套3通过齿牙啮合带动蜗轮6转动,进而带动安装轴5和输送套筒7转动,将节能板从上门板901和下门板902之间送入到外壳1内部,节能板沿着输送套筒7顶端面向第一出料口10处移动,隔膜泵803进液口通过软管连接涂料箱并启动,涂料被隔膜泵803抽取并通过软管送入到喷涂主管801内部,通过主扁嘴喷头802进行初次喷涂,部分涂料经过第一螺纹接头804进入到连接管805内部,通过喷涂支管808底端的次扁嘴喷头809进行二次喷涂,完成对节能板表面的涂料,在需要调节涂料层厚度时,取出一个新的连接管805,通过连接螺纹806与第二螺纹接头810啮合连接,完成连接管805的拼接,实现多个连接管805组成,进而增加了次扁嘴喷头809的数量,有效调节涂料层厚度;When the production spraying device based on building energy-saving boards is in use, the
在喷涂过程中,启动摆动电机1204,通过摆动电机1204带动安装于其输出轴的圆盘1205转动,进而带动圆盘1205顶端的传动柱1206运动,因传动柱1206插入连接端板1201与限位框1203之间,且连接端板1201受到限位柱1202和喷涂主管801限制,进而带动连接端板1201稳定的往复移动,使得喷涂过程中,主扁嘴喷头802和次扁嘴喷头809位置往复的进行横向移动,更均匀的对节能板表面进行喷涂;During the spraying process, the
在喷涂过程后,节能板穿过第一出料口10进入到安装框1101与封板1102之间,启动轴流风机1103,轴流风机1103将外界的空气送入到安装框1101之间,在吹拂到传动辊1107顶端的节能板时,沿节能板向四侧流动,但下流的气体在导流胶垫1106作用下向中部流动,抵消大部分向第二出料口1105和第一出料口10流动的气体,使得气流流入嵌入盒1108内,并通过送气主管1109送入到送气支管1110内,由送气支管1110送入到外壳1内部,既对节能板进行快速风干,也将含有余热的气流送回外壳1内部,避免喷涂主管801内涂料温度降低不易排出的情况;After the spraying process, the energy-saving board enters between the
在喷涂过程中,启动排风风机1302,将喷涂产生的异味气体和含有余热回流到外壳1内部的气体,从进气口1308吸附到外筒1301内部,接着通过海绵块1304和空腔1305内部的活性炭,对气流中的异味和污染性颗粒进行吸收,避免直接排造成尾气污染,同时通过分离密封盖1303和外筒1301,将粘黏在密封盖1303内表面端部的海绵块1304取出,取下海绵堵条1307,可对空腔1305内部的活性炭进行更换,保证持续有效的处理效果;During the spraying process, the
在装置需要维修时,转动锁紧螺母905,使得锁紧螺母905不在抵住外壳1前端面,进而摆动上门板901和下门板902,令锁紧螺柱904脱离卡槽903,即可开启上门板901和下门板902,闭合时摆动上门板901和下门板902,令锁紧螺柱904卡入卡槽903内,旋拧锁紧螺母905使其抵住外壳1前端,即可保证二者稳定,上门板901和下门板902的便捷开启和闭合,便于对外壳1内部部件进行检修和更换,并在取下安装框1101和外壳1之间的螺钉,可将安装框1101与封板1102取下,对安装框1101内部的部件进行检修和更换。When the device needs to be repaired, turn the
最后应说明的是:以上所述仅为本发明的优选实例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred example of the present invention, and is not intended to limit the present invention. Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features therein. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN119319045A (en) * | 2024-12-19 | 2025-01-17 | 浙江华泰办公家具有限公司 | Solid wood furniture surface spraying equipment and spraying method |
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| CN111013906A (en) | 2020-04-17 |
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