Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a pre-injection molding one-shot product and an encapsulation injection molding two-shot product, so as to solve the problems of soft terminal positioning, electric breakdown resistance and air tightness, and the technical scheme is as follows:
The invention provides a pre-injection molding one-shot product and an encapsulated injection molding two-shot product, wherein the pre-injection molding one-shot product comprises a terminal and at least one plastic body arranged on the periphery of the terminal, the plastic body is formed by encapsulating the outer part Zhou Zhusu of the terminal, two ends of the terminal in the length direction extend out of the plastic body, the plastic body comprises a first front face, a first back face and two side faces which are arranged in a vertically opposite mode, the terminal is provided with a second front face and a second back face which are arranged in a vertically opposite mode, at least one positioning column is arranged on the first front face and the first back face of the plastic body, the axis of the positioning column is perpendicular to the surface of the corresponding plastic body, the pre-injection molding one-shot product further comprises an inner ring molten rib circumferentially surrounding the periphery of the positioning column and an outer ring molten rib arranged on the periphery of the inner ring molten rib, and a space is kept between the inner ring molten rib and the positioning column and the inner ring molten rib.
Further, at least one first positioning column is arranged on the first front surface and the first back surface of the plastic body, a second positioning column is arranged on at least one side surface of the plastic body, and the axial line direction of the first positioning column is not parallel to the axial line direction of the second positioning column;
The outer periphery of the first positioning column is provided with a first inner ring molten rib and a first outer ring molten rib arranged on the outer periphery of the first inner ring molten rib, the outer periphery of the second positioning column is provided with a second inner ring molten rib and a second outer ring molten rib arranged on the outer periphery of the second inner ring molten rib, the first inner ring molten rib and the first positioning column and the first outer ring molten rib and the first inner ring molten rib are kept at intervals, and the second inner ring molten rib and the second positioning column and the second outer ring molten rib and the second inner ring molten rib are kept at intervals.
Further, the height of the first outer ring molten rib from the first front surface or the first back surface is smaller than or equal to the height of the first inner ring molten rib from the first front surface or the first back surface, the height of the first inner ring molten rib from the first front surface or the first back surface is smaller than or equal to the height of the first positioning column from the first front surface or the first back surface, the height of the second outer ring molten rib from the side surface is smaller than or equal to the height of the second inner ring molten rib from the side surface, and the height of the second inner ring molten rib from the side surface is smaller than or equal to the height of the second positioning column from the side surface.
Further, the first positioning column and the second positioning column are of cylindrical structures, and the plastic body, the first positioning column, the second positioning column, the first inner ring melting rib, the first outer ring melting rib, the second inner ring melting rib and the second outer ring melting rib all comprise injection molding materials.
Further, the first front face, the second front face, the first back face and the second back face are all arranged in parallel.
Further, the terminal is provided with a plurality of terminals, the plurality of terminals are arranged in parallel, and connecting ribs are arranged between every two adjacent terminals.
Further, the number of the plastic bodies is multiple, and a space is kept between every two adjacent plastic bodies.
Further, the plastic body is of a square structure or a special-shaped structure.
The invention further comprises an encapsulated injection molding two-shot product for preventing terminal leakage, wherein the encapsulated injection molding two-shot product is formed by coating plastic on the pre-injection molding one-shot product through a two-shot mold, the encapsulated injection molding two-shot product comprises an encapsulated plastic body arranged on the periphery of the pre-injection molding one-shot product, the length of the encapsulated plastic body is smaller than that of the terminal, two ends of the terminal in the length direction extend out of the encapsulated plastic body, the upper surface of a first positioning column is flush with the top surface of the encapsulated plastic body, the upper surface of a second positioning column, which is far away from the plastic body, is flush with the side surface corresponding to the encapsulated plastic body, and the upper surface of the plastic body and the side surface corresponding to the encapsulated plastic body are positioned on the same side.
Further, the shape of the coating plastic body corresponds to the shape of the terminal, and the coating plastic body comprises injection molding material.
The technical scheme provided by the invention has the following beneficial effects:
a. According to the pre-injection molding one-shot product provided by the invention, the positioning column is designed on the pre-embedded terminal, the design of the positioning column can ensure the accurate positioning of the pre-embedded one-shot product in the secondary injection mold, the problem of inaccurate positioning of the common one-shot product in the secondary injection mold is solved, and the electrical breakdown conduction, high-voltage performance and external insulation performance of the terminal are ensured;
b. The periphery of the positioning column is provided with a film inner ring melting rib and a film outer ring melting rib, and in the process of secondarily injecting and encapsulating a primary injection product, the film melting rib is melted and fused with the secondarily encapsulated plastic during the secondary encapsulating, so that the air tightness of the terminal is ensured, the plug interface terminal is not leaked, and the sealing performance of the product is further ensured;
c. According to the pre-injection molding one-shot product and the rubber coating injection molding two-shot product, the pre-injection molding one-shot product is designed, the positioning and the melting ribs are added to prevent leakage, and the rubber coating injection molding two-shot product is formed by secondarily injecting the pre-injection molding one-shot product, so that the problems of positioning of a soft terminal, electric breakdown resistance and air tightness can be solved.
Detailed Description
In order that those skilled in the art will better understand the present invention, a technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and the claims of the present invention and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed or inherent to such process, method, article, or device.
In one embodiment of the present invention, a pre-injection-molded one-shot product is provided, and a specific structure is shown in fig. 1 and 3, the pre-injection-molded one-shot product comprises a terminal 1 and at least one plastic body 2 arranged on the periphery of the terminal 1, the terminal is a copper terminal, the plastic body 2 is formed by injection molding the periphery of the terminal 1, namely, the terminal is placed in an injection molding device for pre-injection molding, the periphery of the terminal is pre-injected with pre-injection-shot cladding plastic, the injection molding plastic surrounds the periphery of the terminal 1 to form the plastic body 2, and the plastic body 2 does not cover two ends of the terminal in the length direction, but comprises a part of upper surface of the terminal, a part of lower surface corresponding to the upper surface and two sides.
The first front surface 21, the first back surface 22 and the at least one side surface 23 are respectively provided with at least one positioning column, the positioning column structure is shown in fig. 2, the axial lead of the positioning column is vertical to the surface of the corresponding plastic body 2, the pre-injection molding one-shot product further comprises an inner ring melting rib circumferentially surrounding the periphery of the positioning column and an outer ring melting rib arranged on the periphery of the inner ring melting rib, and the inner ring melting rib and the positioning column and the outer ring melting rib and the inner ring melting rib are respectively kept at intervals. The inner ring molten rib and the outer ring molten rib are both in a film shape.
The molding body 2 includes a first front surface 21 and a first back surface 22 which are disposed vertically opposite to each other, and two side surfaces 23 which are disposed horizontally opposite to each other, referring to fig. 1, the terminal 1 has a second front surface 11 and a second back surface 12 which are disposed vertically opposite to each other, and two side surfaces which are disposed horizontally opposite to each other, preferably, the first front surface 21, the second front surface 11, the first back surface 22 and the second back surface 12 are all disposed in parallel, the side surfaces of the molding body 2 are parallel to the side surfaces of the terminal, the first front surface 21 corresponds to the second front surface 11, the first back surface 22 corresponds to the second back surface 12, and the two side surfaces of the molding body 2 correspond to the two side surfaces of the terminal 1, respectively.
When the number of the plastic bodies 2 is multiple, the distance between every two adjacent plastic bodies 2 is kept, the plastic bodies 2 can be of a square structure or a special-shaped structure, only the terminals are coated, and the shape of the plastic bodies 2 is explained, namely, if one terminal is provided, the plastic bodies 2 are formed by injection molding and encapsulation on the periphery of the terminal 1, namely, the plastic bodies 2 are formed by injection molding and encapsulation in a circumferential direction around the periphery of the terminal 1, so that two end parts of the terminal are visible, and other parts of the terminal cannot be seen due to the fact that the plastic bodies 2 are coated. If there are a plurality of terminals, plastic body 2 with a larger area is formed by injection molding and encapsulation on the periphery of terminal 1, so that both ends of all terminals are visible, and other parts of the terminals cannot be seen due to the plastic body 2 being coated.
The first front surface 21 and the first back surface 22 are both provided with at least one first positioning column 3, see fig. 2, the axial lead of the first positioning column 3 is perpendicular to the first front surface 21, at least one side surface 23 of the plastic body 2 is provided with a second positioning column 4, the axial lead of the second positioning column 4 is perpendicular to the side surface 23, if the first front surface 21 is horizontally arranged, the side surfaces are vertically arranged, the axial lead direction of the first positioning column 3 is not parallel to the axial lead direction of the second positioning column 4, and the axial lead direction of the first positioning column 3 is preferably perpendicular to the axial lead direction of the second positioning column 4.
The outer periphery of the first positioning column 3 is provided with a first inner ring molten rib 31 and a first outer ring molten rib 32 arranged on the outer periphery of the first inner ring molten rib 31, as shown in fig. 2, 5 and 6, the outer periphery of the second positioning column 4 is provided with a second inner ring molten rib 41 and a second outer ring molten rib 42 arranged on the outer periphery of the second inner ring molten rib 41, the first inner ring molten rib 31 and the first positioning column 3 and the first outer ring molten rib 32 and the first inner ring molten rib 31 are kept at intervals, the second inner ring molten rib 41 and the second positioning column 4 and the second outer ring molten rib 42 and the second inner ring molten rib 41 are kept at intervals, and during secondary encapsulation, plastic enters into the gaps between the first inner ring molten rib 31 and the first positioning column 3, the gaps between the first outer ring molten rib 32 and the first inner ring molten rib 31, the gaps between the second inner ring molten rib 41 and the second positioning column 4 and the second inner ring molten rib 41, and the gaps between the second outer ring molten rib 42 and the second inner ring molten rib 41, and the sealing performance of the second inner ring molten rib 41 is ensured.
When the first positioning column 3 is of a cylindrical structure, the first inner ring molten rib 31 circumferentially surrounds the outer periphery of the first positioning column 3 to form a first circle, the first outer ring molten rib 32 circumferentially surrounds the outer periphery of the first inner ring molten rib 31 to form a second circle, the first positioning column 3, the first circle and the second circle are coaxially arranged, and the circular core line of the first circle, the circular core line of the first circle and the circular core line of the second circle are all perpendicular to the first front face.
When the second positioning column 4 is in a cylindrical structure, the second inner ring molten rib 41 circumferentially surrounds the outer periphery of the second positioning column 4 to form a third circle, the second outer ring molten rib 42 circumferentially surrounds the outer periphery of the first inner ring molten rib 41 to form a fourth circle, the second positioning column 4, the third circle and the fourth circle are coaxially arranged, and the circular center lines of the third circle, the third circle and the fourth circle are perpendicular to the side surfaces.
The height between the first outer ring molten rib 32 and the first front surface 21 or the first back surface 22 is lower than or equal to the height between the first inner ring molten rib 31 and the first front surface 21 or the first back surface 22, the height between the first inner ring molten rib 31 and the first front surface 21 or the first back surface 22 is lower than or equal to the height between the first positioning column 3 and the first front surface 21 or the first back surface 22, preferably, the height between the first outer ring molten rib 32 and the first back surface 22 is lower than the height between the first inner ring molten rib 31 and the first front surface 21 or the first back surface 22, and the height between the first inner ring molten rib 31 and the first inner ring molten rib 31 is lower than the height between the first positioning column 3 and the first front surface 21 or the first back surface 22, so that the first inner ring molten rib 31 and the first outer ring molten rib 32 are molten in the secondary encapsulation process, and the sealing property is ensured; if the first inner ring molten rib 31, the first outer ring molten rib 32 are flush with the first positioning column 3, when in secondary encapsulation, the top of the first positioning column is attached to the injection molding cavity, and then plastic cannot enter a gap, and in a product formed after secondary encapsulation, part of the injection molded product can be seen to leak due to the fact that plastic is not filled between the first inner ring molten rib 31 and the first positioning column 3 and between the first outer ring molten rib 32 and the first inner ring molten rib 31, therefore, the heights of the first outer ring molten rib 32, the first inner ring molten rib 31 and the first positioning column 3 from the surface of the plastic body 2 positioned on the same side are sequentially increased, so that the plastic can be encapsulated and welded by the secondarily injected plastic, and leakage is avoided.
The height of the second outer ring molten rib 42 from the side surface 23 is lower than or equal to the height of the second inner ring molten rib 41 from the side surface 23, the height of the second inner ring molten rib 41 from the side surface 23 is lower than or equal to the height of the second positioning column 4 from the side surface 23, preferably, the height of the second outer ring molten rib 42 from the side surface 23 is lower than the height of the second inner ring molten rib 41 from the side surface 23, and the height of the second inner ring molten rib 41 from the side surface 23 is lower than the height of the second positioning column 4 from the side surface 23, so that the design purpose is analyzed as above.
The plastic body 2, the first positioning column 3, the second positioning column 4, the first inner ring molten rib 31, the first outer ring molten rib 32, the second inner ring molten rib 41 and the second outer ring molten rib 42 all comprise the same injection molding material, and the injection molding material is a conventional injection molding material and can be purchased in the market.
When the terminal 1 is arranged into a plurality of terminals 1, the terminals 1 are arranged in parallel, connecting ribs 13 are arranged between every two adjacent terminals 1, the terminals are connected through the connecting ribs 13 when the terminals are embedded and shot with products, movement of the terminals is limited during injection molding, the terminals are stable, and after the shot products are injection molded, the connecting ribs 13 are cut off through a punching die.
The invention also provides an encapsulated injection molding two-shot product for preventing terminal leakage, which is formed by encapsulating plastic by the pre-injection molding one-shot product through a two-shot mold (a finished mold), namely, injecting plastic between adjacent terminals, between inner ring molten ribs and positioning columns and between outer ring molten ribs and inner ring molten ribs for two-shot, wherein the encapsulated injection molding two-shot product comprises an encapsulated plastic body 5 arranged on the periphery of the pre-injection molding one-shot product, and the encapsulated plastic body 5 comprises injection molding materials which are the same as the plastic body 2, the first positioning column 3, the second positioning column 4, the first inner ring molten ribs 31, the first outer ring molten ribs 32, the second inner ring molten ribs 41 and the second outer ring molten ribs 42. The length of the coating plastic body 5 is smaller than that of the terminal 1, so that the two ends of the terminal 1 in the length direction extend out of the coating plastic body 5, namely, the coating plastic body 5 does not cover the terminal 1 completely, the upper surface of the first positioning column 3 is flush with the top surface 6 of the coating plastic body 5, the upper surface of the second positioning column 4, which is far away from the plastic body 2, is flush with the corresponding side surface of the coating plastic body 5, the upper surface of the plastic body 2 and the corresponding side surface of the coating plastic body 5 are positioned on the same side, namely, after secondary encapsulation, the plastic body 2 of the pre-injection one-shot product is wrapped and cannot be seen, only the tops of the first positioning column 3 and the second positioning column 4 and the two ends of the terminal can be seen, so that the terminal can be fixed in the left-right direction, and the terminal of the two-shot product after secondary encapsulation can be ensured to be insulated from the outside.
The shape of the coating plastic body 5 corresponds to the shape of the terminal 1, and the coating plastic body 5 is coated outside the terminal 1, if the terminal 1 is in a strip-shaped structure, the coating plastic body 5 is in a strip-shaped structure, and if the terminal 1 is in an inclined structure, the coating plastic body 5 is also in an inclined structure.
The pre-injection molding one-shot product of the embedded terminal, which is designed by the invention, is characterized in that plastic is injected between two adjacent terminals for secondary encapsulation during secondary encapsulation, so that the positioning between the embedded terminals can be ensured, the thickness of the gap filling glue between the terminals is ensured to be the same, and the electrical breakdown performance of the terminals is ensured.
The pre-injection molding one-shot product provided by the invention is characterized in that a positioning column is designed on a pre-embedded terminal, the positioning column can ensure the accurate positioning of the pre-embedded one-shot product in a secondary injection mold, the problem of inaccurate positioning of a common one-shot product in the secondary injection mold is solved, the electric breakdown conduction, high-voltage performance and external insulation performance of the terminal are ensured, the periphery of the positioning column is provided with a film inner ring melting rib and a film outer ring melting rib, and in the process of pre-injection molding the one-shot product for secondary injection encapsulation, the film melting rib is melted during secondary encapsulation and is fused with plastic for secondary encapsulation, the air tightness of the terminal is ensured, the plug interface terminal is not leaked, and the sealing performance of the product is further ensured.
According to the pre-injection molding one-shot product and the rubber coating injection molding two-shot product, the pre-injection molding one-shot product is designed, the positioning and the melting ribs are added to prevent leakage, and the rubber coating injection molding two-shot product is formed by secondarily injecting the pre-injection molding one-shot product, so that the problems of positioning of a soft terminal, electric breakdown resistance and air tightness can be solved.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.