Disclosure of Invention
In view of the above, it is desirable to provide a steering wheel hands-off detection device and a detection method that can solve the problems of the second detection method.
The invention provides a steering wheel hands-off detection device, which comprises:
the torque sensor is arranged on the steering column and is used for acquiring steering torque applied to a steering wheel of a vehicle in real time;
the electric power steering system comprises an ECU (electronic control unit) for acquiring and processing a steering torque signal acquired by the torque sensor, wherein the ECU can judge that a steering wheel is in a hands-off state or a gripping state according to the steering torque and calibration parameters prestored in the ECU; the detection device also comprises a gateway, and the gateway receives and transmits a judgment result that the ECU judges that the steering wheel is in a release or holding state to a lane keeping auxiliary system; the calibration parameters comprise a first torque threshold value A obtained after analyzing n test data under a specific working condition and a specific vehicle type obtained according to a test experiment, and the ECU judges that the steering wheel is in a hands-off state when the steering torque detected by the torque sensor is less than or equal to the first torque threshold value A; the calibration parameters comprise a second torque threshold value B and a first time threshold value C corresponding to the first torque threshold value A, and when the steering torque detected by the torque sensor is greater than the first torque threshold value A, the ECU continuously judges that the steering torque is less than or equal to the second torque threshold value B and/or the duration t of the steering torque greater than the second torque threshold value B is less than or equal to the first time threshold value C, and judges that the steering wheel is in the hands-off state;
the calibration parameters comprise a calibration judgment threshold value F corresponding to the first torque threshold value A, the ECU can calculate and obtain an actual vehicle judgment value N according to the steering torque of the actual vehicle detected by the torque sensor and a data model, when the steering torque detected by the torque sensor is larger than the first torque threshold value A, the ECU continuously judges that the steering torque is larger than a second torque threshold value B and the duration time t of the steering torque larger than the second torque threshold value B is larger than the first time threshold value C, and when the ECU further judges that the actual vehicle judgment value N is smaller than or equal to the calibration judgment threshold value F, the ECU judges that the steering wheel is in a release state, and when the ECU further judges that the actual vehicle judgment value N is larger than the calibration judgment threshold value F, the ECU judges that the steering wheel is in a grip state, wherein A is larger than B.
In one embodiment, the real vehicle judgment value N is a real vehicle steering torque value detected by a torque sensor in real time and transmitted to the ECU in an actual working condition, and the calibration judgment threshold F is a third torque threshold E corresponding to the first torque threshold a obtained according to an experimental test, where a > E > B;
the real vehicle judgment value N is an override torque probability alpha calculated by the ECU according to the times that the steering torque value acquired by the torque sensor in the second time threshold D is greater than the third torque threshold E and the total sampling times in the second time threshold D in the actual working condition, and the calibration judgment threshold F is an override torque probability threshold beta corresponding to the third torque threshold E, wherein D is greater than 5C, and beta is greater than 0.9.
The real vehicle judgment value N is a steering torque change rate obtained by the ECU according to calculation of a plurality of real vehicle steering torque values acquired by a torque sensor in an actual working condition within a second time threshold value D, and the calibration judgment threshold value F is a torque change rate threshold value corresponding to the first torque threshold value A obtained according to experimental tests, wherein D is more than 5C;
the real vehicle judgment value N is a torque integral value calculated by the ECU according to a plurality of real vehicle steering torques collected by the torque sensor in an actual working condition within a second time threshold value D, the calibration judgment threshold value F is a torque integral threshold value corresponding to the first torque threshold value A and obtained according to experimental test calibration, wherein D is more than 5C;
the invention also provides a method for detecting the steering wheel hands-off, which comprises the step of detecting whether the steering wheel is in the hands-off state or not by using the device for detecting the steering wheel hands-off, wherein the device for detecting the steering wheel hands-off judges that the steering wheel is in the hands-off state or the gripping state according to the steering torque acquired by the ECU contained in the power-assisted steering system and the prestored calibration parameters, the calibration parameters comprise a first torque threshold value A, a second torque threshold value B corresponding to the first torque threshold value A, a first time threshold value C and a calibration judgment threshold value F, and the ECU can also determine an actual vehicle judgment value N according to the steering torque detected by the torque sensor and a data model, and the detection method comprises the following steps:
acquiring steering torque applied to a steering wheel in real time;
when the steering torque is smaller than or equal to the first torque threshold value A, judging that a steering wheel is in a hands-off state; and the number of the first and second groups,
when the steering torque is larger than the first torque threshold value A, the steering wheel is further judged to be in a hands-off or gripping state according to the magnitude relation between the steering torque and a second torque threshold value B and the duration t of the steering torque larger than the second torque threshold value B and a first time threshold value C, and when the steering torque is smaller than or equal to the second torque threshold value B and/or the duration t of the steering torque larger than the second torque threshold value B is smaller than or equal to the first time threshold value C, the steering wheel is judged to be in a hands-off state; and the number of the first and second groups,
when the steering torque is greater than a second torque threshold value B and the duration t of the steering torque greater than the second torque threshold value B is greater than a first time threshold value C, further judging that the steering wheel is in a hands-off state or a gripping state according to the magnitude relation between an actual vehicle judgment value N and a calibration judgment threshold value F, judging that the steering wheel is in the hands-off state when the actual vehicle judgment value N is less than or equal to the calibration judgment threshold value F, and judging that the steering wheel is in the gripping state when the actual vehicle judgment value N is greater than the calibration judgment threshold value F, wherein the first torque threshold value A is obtained after analyzing N test data under a specific vehicle type and a specific working condition obtained according to a test experiment, and A is greater than B; the real vehicle judgment value N is a real vehicle steering torque value which is detected by a torque sensor in real time and transmitted to the ECU in an actual working condition, and the calibration judgment threshold value F is a third torque threshold value E which is obtained according to an experimental test and corresponds to the first torque threshold value A, wherein A is more than E and B is more than B; the real vehicle judgment value N is an override torque probability alpha calculated by the ECU according to the times that a steering torque value acquired by the torque sensor in the second time threshold D is greater than a third torque threshold E and the total sampling times in the second time threshold D in the actual working condition, the calibration judgment threshold F is an override torque probability threshold beta corresponding to the third torque threshold E, wherein D is greater than 5C, and beta is greater than 0.9; the real vehicle judgment value N is a steering torque change rate obtained by the ECU according to calculation of a plurality of real vehicle steering torque values acquired by the torque sensor in a second time threshold D in an actual working condition, and the calibration judgment threshold F is a torque change rate threshold corresponding to the first torque threshold A obtained according to experimental tests, wherein D is more than 5C; the real vehicle judgment value N is a torque integral value calculated by the ECU according to a plurality of real vehicle steering torques collected by the torque sensor in the actual working condition within a second time threshold value D, and the calibration judgment threshold value F is a torque integral threshold value corresponding to a first torque threshold value A obtained according to experimental test calibration, wherein D is greater than 5C.
In summary, the present invention utilizes a torque sensor (non-contact type-torque sensor unit) disposed on a steering column to detect a steering torque signal received by a steering wheel and transmit the steering torque signal to an ECU in an electric power steering system, so as to directly determine that the steering wheel is in a hands-off or gripping state through processing and pre-storing the steering torque signal by the ECU in the electric power steering system and calibration parameters therein, so that a collection period (less than 1ms) of the torque signal is far shorter than a period (more than 20ms) of transmitting the steering torque signal to the outside by the Electric Power Steering (EPS) system itself, thereby improving the accuracy of determining that the steering wheel is in the hands-off or gripping state.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Detailed Description
To further explain the technical means and effects of the present invention adopted to achieve the predetermined objects, the present invention will be described in detail below with reference to the accompanying drawings and preferred embodiments.
The invention provides a steering wheel hands-off detection device, which comprises the following specific structures: a Steering wheel for a driver's manipulation, a Steering column connected to the Steering wheel, a pinion shaft having a pinion gear at one end, a rack shaft connecting the pinion gear and wheels, and an Electric Power Steering (EPS) system provided on the rack shaft.
In which an electric power steering system detects a driver's manipulation of a steering wheel to drive and rotate an EPS actuator, and a rack shaft connected to the EPS actuator is driven therewith, so that the driver can steer a vehicle with a small force.
Meanwhile, in a preferred embodiment of the present invention, the electric power steering system may further include an active front wheel steering (AFS) system. The AFS system can acquire vehicle state information or traveling information according to a driver's manipulation of a steering wheel and calculate an appropriate steering gear ratio (steering gear ratio) to drive an AFS actuator and rotate a pinion gear coupled to the AFS actuator according to the calculated steering gear ratio, and a rack shaft is laterally moved due to the rotation of the pinion gear to move wheels located at opposite ends of the rack shaft to assist steering.
The AFS system is a preferred embodiment that can be included in the embodiments provided herein, with or without substantial skill that would not affect the present invention.
Further, as shown in fig. 1 to 2, the present invention provides a steering wheel hands-off detection device, which includes a torque sensor for acquiring a steering torque applied to a steering wheel in real time; preferably, the torque sensor is slaved to an electric power assist control (EPS) system.
Specifically, the torque sensor is disposed on the steering column to detect a torque applied to the steering wheel by the driver and output an electrical signal proportional to the detected torque. In detail, the torque sensor can output a positive electrical signal or a negative electrical signal according to the steering direction of the steering column. For example, the torque sensor outputs a positive electrical signal when the steering column is rotated from the left end to the center position or from the center position to the right end. Conversely, the torque sensor outputs a negative electrical signal when the steering column is rotated from the right end to the center position or from the center position to the left end. Here, the left end refers to a position where the steering wheel cannot be rotated any more in the counterclockwise direction, the right end refers to a position where the steering wheel cannot be rotated any more in the clockwise direction, and the center position refers to a position state where the wheels are parallel to the vehicle body, that is, a state where the steering wheel is not rotated. Preferably, the torque sensor is a contactless torque sensor unit.
In the invention, the Electric Power Steering (EPS) system comprises an ECU (electronic control unit) for acquiring and processing a steering torque signal transmitted by a torque sensor, and the ECU can further judge that a steering wheel is in a hands-off or gripping state according to calibration parameters prestored in the ECU.
When a driver rotates a steering wheel, a torsion bar in a steering column deforms, a torque sensor (a non-contact type-torque sensor unit) detects the change of potential difference, converts the change into a steering torque signal and transmits the steering torque signal to an ECU (electronic control unit) in an electric power steering system, so that the steering wheel is judged to be in a release state or a grip state by directly processing and pre-storing the steering torque signal by the ECU in the electric power steering system and calibration parameters in the steering torque signal, the acquisition period (less than 1ms) of the torque signal is far shorter than the period (more than 20ms) of the Electric Power Steering (EPS) system and transmitting the steering torque signal outwards, and the accuracy of judging that the steering wheel is in the release state or the grip state is improved.
The device for detecting the hands-off of the steering wheel further comprises a gateway, so as to receive and transmit a judgment result that whether the steering wheel is in the hands-off state or not to a lane keeping assist system (LKA).
Furthermore, the lane keeping assist system (LKA) can work normally when receiving a signal that the steering wheel is in a gripping state; and when a signal that the steering wheel is in the hands-off state is received, an alarm is given and continues for a period of time, if the driver does not hold the steering wheel in the period of time, the lane keeping assist system (LKA) exits for safety consideration and is not executed any more (the intelligent driving Level2 Level requires that the driver cannot take off the hands or allows the driver to take off the hands for a period of time, and then exits after exceeding).
Specifically, the calibration parameters provided by the present invention include a set of calibration parameters, such as a first torque threshold a under each working condition obtained according to a real vehicle test experiment, a second torque threshold B, a first time threshold C, a second time threshold D, a third torque threshold E, and a calibration judgment threshold F corresponding to the first torque threshold a, which are taught and calibrated according to a real vehicle, and the ECU can obtain a real vehicle judgment value N according to a steering torque and a data model detected by a torque sensor, and the ECU uses the calibration parameters (the first torque threshold a, the second torque threshold B, the first time threshold C, the second time threshold D, the third torque threshold E, the calibration judgment threshold F, and the real vehicle judgment value N, wherein a > E > B, D >5C) to judge whether the steering wheel is in a hands-off or grip state, including:
in the first condition, when the steering torque detected by the torque sensor is less than or equal to a first torque threshold value A, the ECU judges that the steering wheel is in a hands-off state;
in the second case, the ECU determines that the steering wheel is in the hands-off state when the steering torque detected by the torque sensor is greater than the first torque threshold a and when the steering torque is less than or equal to the second torque threshold B and/or the duration t of the steering torque being greater than the second torque threshold B is less than or equal to the first time threshold C (including three cases of the steering torque being less than or equal to the second torque threshold B, the steering torque being greater than or equal to the second torque threshold B, and the steering torque being less than or equal to the second torque threshold B and the steering torque being greater than the second torque threshold B).
In a third case: after the steering torque detected by the torque sensor is greater than the first torque threshold value A, the ECU continuously judges that the steering torque is greater than the second torque threshold value B and the duration t of the steering torque greater than the second torque threshold value B is greater than the first time threshold value C, further judges that the steering wheel is in the hands-off state when the real vehicle judgment value N is less than or equal to the calibration judgment threshold value F, and judges that the steering wheel is in the gripping state when the real vehicle judgment value N is further judged to be greater than the calibration judgment threshold value F.
The first torque threshold value A is a plurality of torque data values which are obtained according to experimental tests (different vehicle types and working conditions are tested) and are obtained under specific vehicle types and specific working conditions, the torque data values are analyzed and obtained and prestored in the ECU by means of big data software, the first torque threshold value A can be a specific numerical value or a specific numerical value range, the second torque threshold value B and the third torque threshold value E are corresponding threshold values which are obtained according to the experimental tests and are obtained according to the big data analysis and correspond to the first torque threshold value A (under the conditions of vehicle type determination, working condition determination and the same test conditions), and A & gtE & gtB. And a timer for acquiring the duration t of the steering torque greater than the second torque threshold value B is also included in the electric power steering system.
In a third case: the magnitude relation between the calibration judgment threshold F and the real vehicle judgment value N is used as a judgment condition for judging whether the steering wheel is in a release state or a grip state, and can be further extended to four judgment conditions, specifically:
the first judgment condition: the magnitude relation between the steering torque of the real vehicle acquired by the torque sensor in real time in the actual working condition and a third torque threshold value E obtained according to experimental tests; at this time, when the steering torque (actual vehicle determination value N) is less than or equal to the third torque threshold E (calibration determination threshold F), it is determined that the steering wheel is in the hands-off state, and when the steering torque (actual vehicle determination value N) is further greater than the third torque threshold E (calibration determination threshold F), it is determined that the steering wheel is in the grip state.
Second judgment condition: in the actual working condition, the torque sensor calculates the steering torque change rate of the real vehicle acquired within the second time threshold D and the torque change rate threshold corresponding to the first torque threshold A acquired according to the experimental test; at this time, when the steering torque change rate (actual vehicle determination value N) is less than or equal to the torque change rate threshold value (calibration determination threshold value F), it is determined that the steering wheel is in the hands-off state, and when the steering torque change rate (actual vehicle determination value N) is further greater than the torque change rate threshold value (calibration determination threshold value F), it is determined that the steering wheel is in the grip state.
The third judgment condition: in the actual working condition, the torque integral obtained by calculating the steering torque of the real vehicle acquired by the torque sensor within the second time threshold D and the torque integral threshold corresponding to the first torque threshold A obtained according to the experimental test are in the size relation; at this time, when the torque integral (actual vehicle determination value N) is less than or equal to the torque integral threshold value (calibration determination threshold value F), it is determined that the steering wheel is in the hands-off state, and when the torque integral (actual vehicle determination value N) is further greater than the torque integral threshold value (calibration determination threshold value F), it is determined that the steering wheel is in the grip state.
Under the third judgment condition, the sudden change of the steering torque detected by the torque sensor under the condition of being influenced by the outside can be made up through the torque integral value (the accumulation of the torque change rate) determined in the second time threshold D, so that the judgment that the steering wheel is in the gripping state is more accurate according to the judgment result of the third condition on the basis of the first condition and the second condition, and the user experience can be greatly improved.
Fourth judgment condition: in an actual working condition, the torque sensor calculates the magnitude relation between the override torque probability alpha obtained by the torque sensor in a second time threshold D according to the times that the collected steering torque value of the real vehicle is greater than a third torque threshold E and the total sampling times and the override torque probability threshold beta corresponding to the third torque threshold E obtained according to experimental tests. At this time, the electric power steering system further comprises a first counting unit for collecting the times that the steering torque value of the real vehicle is greater than the third torque threshold value E and a second counting unit for collecting the total sampling times.
Specifically, according to the working conditions of the vehicle such as in-situ running, idling running/turning, accelerating running/turning, decelerating running/turning, constant speed running/turning and the like, the torque values under the condition of hands off and hands off are respectively collected, and the data distribution is analyzed, so that the values of a first torque threshold value A, a second torque threshold value B, a second time threshold value C, a second time threshold value D, a third torque threshold value E and an override torque probability threshold value beta are determined.
The invention specifically limits the first and second time thresholds C and D and the override torque probability threshold β to: d is more than 5C, beta is more than 0.9, and the parameters are mainly parameters with high reliability and accuracy obtained by collecting and analyzing past project experiences according to various vehicle real vehicle data, if the beta value is too low, misjudgment is easy to be carried out (no hand release is detected as the hand release), and if the beta value is too high, the hand release is difficult to be detected (the hand release cannot be detected in the hand release state).
The invention also relates to a method for detecting the hands-off of the steering wheel, which comprises the method for detecting the hands-off of the steering wheel by using the device for detecting the hands-off of the steering wheel.
The steering wheel hands-off detection device provided by the invention judges that the steering wheel is in a hands-off state or a gripping state according to the steering torque acquired by an ECU (electronic control unit) included in the power steering system and pre-stored calibration parameters, wherein the calibration parameters comprise a first torque threshold value A, a second torque threshold value B, a first time threshold value C and a calibration judgment threshold value F, which are acquired according to experimental tests and correspond to the first torque threshold value A, and further, the ECU in the power steering system provided by the invention can also determine a real vehicle judgment value N according to the steering torque detected by a torque sensor and a data model.
In detail, the method for detecting the hands-off provided by the invention comprises the following steps:
acquiring steering torque applied to a steering wheel in real time;
when the steering torque is smaller than or equal to a first torque threshold value A, the electric power steering system judges that the steering wheel is in a hands-off state; and the number of the first and second groups,
when the steering torque is greater than a first torque threshold value A, further judging that the steering wheel is in a hands-off or gripping state according to the magnitude relation between the steering torque and a second torque threshold value B and the duration time t that the steering torque is greater than the second torque threshold value B and a first time threshold value C, and when the steering torque is less than or equal to the second torque threshold value B and/or the duration time t that the steering torque is greater than the second torque threshold value B is less than or equal to the first time threshold value C (including three conditions that the steering torque is less than or equal to the second torque threshold value B, the steering torque is greater than the second torque threshold value B, and the steering torque is less than or equal to the second torque threshold value B and the steering torque is greater than the second torque threshold value B), judging that the steering wheel is in a hands-off state; and the number of the first and second groups,
when the steering torque is larger than a second torque threshold value B and the duration t of the steering torque larger than the second torque threshold value B is larger than a first time threshold value C, the steering wheel is further judged to be in a hands-off state or a gripping state according to the size relation between the real vehicle judgment value N and the calibration judgment threshold value F, when the real vehicle judgment value N is smaller than or equal to the calibration judgment threshold value F, the steering wheel is judged to be in the hands-off state, and when the real vehicle judgment value N is larger than the calibration judgment threshold value F, the steering wheel is judged to be in the gripping state, wherein A is larger than B.
It can be understood that, in the steering wheel hands-off detection method provided by the present invention, only after the steering torque of the real vehicle satisfies the magnitude relationship between the first torque threshold a and the second torque threshold B, it is further determined that the vehicle steering wheel is in the gripping state when the real vehicle determination value N determined by the real vehicle torque threshold is greater than the calibration determination threshold F, and when any of the above determination conditions is not satisfied, it is determined that the steering wheel is in the hands-off state.
The Steering wheel hands-off detection method provided by the invention realizes the function of detecting whether the Steering wheel is hands-off or not according to an EPS (Electronic Power Steering) system, and because the EPS carries out large-data high-sampling frequency acquisition on torque signals in an ultralow sampling period of 1ms or less and simultaneously carries out hands-off detection according to a new algorithm added in the EPS, the precision of the hands-off detection is improved, the method is easy to realize and has low cost.
Specifically, in the first specific embodiment of the steering wheel hands-off detection method provided by the invention, the actual vehicle judgment value N is an override torque probability α calculated by the ECU according to the times that the steering torque value acquired by the torque sensor in the second time threshold D is greater than the third torque threshold E and the total sampling times in the second time threshold D in the actual working condition, and the calibration judgment threshold F is an override torque probability threshold β obtained according to the experimental test calibration, where a > E > B, D >5C, and β > 0.9.
In a second specific embodiment of the steering wheel hands-off detection method provided by the invention, the real vehicle judgment value N is a real vehicle steering torque value which is detected by the torque sensor in real time and transmitted to the ECU in an actual working condition, and the calibration judgment threshold value F is a third torque threshold value E which is obtained according to experimental test calibration, wherein A is more than E and more than B.
In a third specific embodiment of the steering wheel hands-off detection method provided by the invention, the real vehicle judgment value N is a steering torque change rate calculated by the ECU according to a plurality of real vehicle steering torque values collected by the torque sensor in the actual working condition within the second time threshold D, and the calibration judgment threshold F is a torque change rate threshold calibrated according to experimental tests.
In a fourth specific embodiment of the steering wheel hands-off detection method provided by the invention, the real vehicle judgment value N is a torque integral value calculated by the ECU according to a plurality of real vehicle steering torques collected by the torque sensor in the actual working condition within the second time threshold D, and the calibration judgment threshold F is a torque integral threshold calibrated according to experimental tests.
In summary, the present invention utilizes the torque sensor (non-contact type-torque sensor unit) disposed on the steering column to detect the steering torque signal received by the steering wheel and transmit the steering torque signal to the ECU in the electric power steering system, so as to directly determine that the steering wheel is in the hands-off or gripping state through the processing and pre-storing of the steering torque signal by the ECU in the electric power steering system and the calibration parameters therein, so that the acquisition period (less than 1ms) of the torque signal is far shorter than the period (more than 20ms) of the Electric Power Steering (EPS) system itself and then the steering torque signal is transmitted outwards, thereby improving the accuracy of determining that the steering wheel is in the hands-off or gripping state.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.