CN111075626B - A variable nozzle injector - Google Patents
A variable nozzle injector Download PDFInfo
- Publication number
- CN111075626B CN111075626B CN201911316767.4A CN201911316767A CN111075626B CN 111075626 B CN111075626 B CN 111075626B CN 201911316767 A CN201911316767 A CN 201911316767A CN 111075626 B CN111075626 B CN 111075626B
- Authority
- CN
- China
- Prior art keywords
- oil
- containing groove
- pressure
- needle
- control device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000446 fuel Substances 0.000 claims abstract description 108
- 238000002347 injection Methods 0.000 claims abstract description 96
- 239000007924 injection Substances 0.000 claims abstract description 96
- 238000007789 sealing Methods 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims 1
- 230000009467 reduction Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000003139 buffering effect Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/061—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1806—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for characterised by the arrangement of discharge orifices, e.g. orientation or size
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1886—Details of valve seats not covered by groups F02M61/1866 - F02M61/188
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1893—Details of valve member ends not covered by groups F02M61/1866 - F02M61/188
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Fluid Mechanics (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
本发明提供了一种可变喷孔的喷油器,包括喷油嘴和喷油器主体,所述喷油嘴安装在所述喷油器主体的下端,所述喷油嘴包括针阀底座、内轴针和外轴针,所述针阀底座下端部周向匀布有多个喷油孔,所述内轴针和外轴针安装在所述针阀底座的内腔,并与所述针阀底座形成第一盛油槽,所述内轴针和外轴针呈交叉※形分布,所述内轴针和外轴针的下端端部均设有球形凸起,所述球形凸起与所述喷油孔一一对应,当内轴针和外轴针分别上升或下降时,分别控制一部分的所述喷油孔开启或闭合。本发明提供的可变喷孔的喷油器,其通过改变喷孔数以适应发动机不同负荷下对供油量的需求,达到节能减排的目的。
The present invention provides a variable injection hole fuel injector, comprising a fuel injection nozzle and a fuel injector body, the fuel injection nozzle is installed at the lower end of the fuel injector body, and the fuel injection nozzle includes a needle valve base , Inner shaft needle and outer shaft needle, the lower end of the needle valve base is circumferentially evenly distributed with a plurality of oil injection holes, the inner shaft needle and the outer shaft needle are installed in the inner cavity of the needle valve base, and are connected with the needle valve base. The valve base forms a first oil holding tank, the inner pin and the outer pin are distributed in a cross shape, the lower ends of the inner pin and the outer pin are provided with spherical protrusions, and the spherical protrusions are connected to the The fuel injection holes are in one-to-one correspondence, and when the inner shaft needle and the outer shaft needle rise or fall respectively, a part of the fuel injection holes are controlled to open or close respectively. The fuel injector with variable nozzle holes provided by the present invention achieves the purpose of energy saving and emission reduction by changing the number of nozzle holes to meet the demand for fuel supply under different loads of the engine.
Description
技术领域technical field
本发明属于燃油喷射技术领域,具体涉及一种可变喷孔的喷油器。The invention belongs to the technical field of fuel injection, and in particular relates to a fuel injector with variable injection holes.
背景技术Background technique
20世纪90年代以来,电控技术在柴油机上的应用逐渐增多,电控喷油器的使用不仅能够获得更高的燃烧效率,同时减小了有害物的排放。Since the 1990s, the application of electronic control technology in diesel engines has gradually increased. The use of electronically controlled fuel injectors can not only achieve higher combustion efficiency, but also reduce the emission of harmful substances.
电控喷油器通过电磁阀的开闭决定了是否喷油,通电时间的长短决定了喷油量的多少,能够合理的控制喷油正时。但发动机燃烧方式的不断发展,对电控喷油器提出了更高的要求:1、小油量情况下,电磁阀开启时间短,控制精度较差。2、喷油压力固定,只能通过调节喷油持续期控制喷油量,不能适应低速小负荷缓喷油和高速大负荷急喷油的要求。The electronically controlled injector determines whether to inject fuel through the opening and closing of the solenoid valve, and the length of the power-on time determines the amount of fuel injection, which can reasonably control the fuel injection timing. However, the continuous development of engine combustion methods has put forward higher requirements for electronically controlled injectors: 1. In the case of small oil volume, the solenoid valve opening time is short and the control accuracy is poor. 2. The fuel injection pressure is fixed, and the fuel injection quantity can only be controlled by adjusting the fuel injection duration. It cannot meet the requirements of slow fuel injection at low speed and small load and rapid fuel injection at high speed and large load.
针对以上问题,中国专利CN 203248299 U公开了一种小缸径涡流室柴油机用喷油嘴,喷油嘴包括针阀和针阀体,二者研磨配对使用,通过设计针阀和针阀体的尺寸,控制喷油嘴流通面积,进而达到控制喷油油压和喷油量的目的,针阀和针阀体完成装配后,针阀在针阀体中的最大升程为0.18-0.4mm,在针阀升程最大处,流通面积不大于0.18mm2。这种喷油嘴虽然可以改变流通面积,但流通面积由针阀上下位置决定,对针阀上下位移精度要求很高。In view of the above problems, Chinese patent CN 203248299 U discloses a small-bore swirl chamber diesel fuel injection nozzle. The fuel injection nozzle includes a needle valve and a needle valve body, and the two are used for grinding and matching. By designing the size of the needle valve and the needle valve body , control the flow area of the fuel injection nozzle, and then achieve the purpose of controlling the fuel injection pressure and fuel injection quantity. After the needle valve and the needle valve body are assembled, the maximum lift of the needle valve in the needle valve body is 0.18-0.4mm. Where the needle valve lift is the largest, the flow area is not more than 0.18mm 2 . Although this type of fuel injector can change the flow area, the flow area is determined by the upper and lower positions of the needle valve, and the accuracy of the needle valve's upper and lower displacement is very high.
中国专利CN 106762303 A还公开了一种控制商用车用柴油机小油量时喷射稳定性用孔式喷嘴,喷油嘴包括针阀和针阀体,针阀头部由两级阶梯组成,第一级阶梯高度为针阀最大升程的0.2-0.8倍,第一级阶梯的直径略大于第二级阶梯的直径,在小针阀升程时,减小燃油在压力室内针阀头部与针阀体之间的环形流通截面积,使之小于喷孔面积,实现小油量时燃油喷射的精确控制;针阀体上部的内径与针阀的外径相同且为间隙配合,形成高压燃油的轴向密封面,针阀体下部椎体和针阀头部凸台形成控制高压燃油喷射的喷油嘴密封锥面;喷油嘴的针阀体下部外径在11-13mm之间。此发明保证了大循环供油量的喷射可靠性和动力性的同时,改善了小油量时喷油嘴的燃油流动性能,提高了小油量的喷射稳定性,但该专利也存在着对针阀上下位移控制精度较难问题。Chinese patent CN 106762303 A also discloses an orifice nozzle for controlling the injection stability of a commercial vehicle diesel engine with a small amount of oil. The fuel injection nozzle includes a needle valve and a needle valve body. The needle valve head is composed of two steps. The height of the step is 0.2-0.8 times the maximum lift of the needle valve, and the diameter of the first step is slightly larger than the diameter of the second step. When the small needle valve lifts, reduce the amount of fuel in the pressure chamber between the needle valve head and the needle. The annular flow cross-sectional area between the valve bodies makes it smaller than the nozzle hole area to achieve precise control of fuel injection when the fuel volume is small; the inner diameter of the upper part of the needle valve body is the same as the outer diameter of the needle valve and is a clearance fit to form a high-pressure fuel. The axial sealing surface, the lower cone of the needle valve body and the boss of the needle valve head form the sealing cone surface of the fuel injection nozzle that controls the injection of high pressure fuel; the outer diameter of the lower part of the needle valve body of the fuel injection nozzle is between 11-13mm. This invention ensures the injection reliability and power performance of the large circulating fuel supply, and at the same time improves the fuel flow performance of the fuel injector when the fuel volume is small, and improves the injection stability of the small fuel volume. It is difficult to control the accuracy of the needle valve up and down displacement.
以上两个专利都是针对针阀与针阀体之间的环形流通面积,进而控制喷油速率和喷油量的目的。中国专利CN 103362710 A还公开了一种可变喷孔式电控喷油器,此发明的目的在于提供给可变喷孔式电控喷油器,包括电控执行器部分、喷油嘴、喷油器体,电控执行器部分、喷油嘴分别安装在喷油器体的上下两端,喷油嘴包括针阀、针阀底座,针阀安装在针阀底座里,并与针阀底座形成盛油槽,针阀底座的下端部从下至上依次开有主喷油孔和副喷油孔,针阀下端部为双密封面结构,从下至上依次为锥形密封面和柱形密封面,柱形密封面密封主喷油孔、锥形密封面密封副喷油孔,当针阀上升时,副喷油孔先于主喷油孔联通盛油槽。此发明不仅有利于多次喷射过程中对小油量喷射进行控制,还可以使主喷射和靴型喷射相结合,进而改善喷油效果,提高发动机的经济性和动力性,满足更加严格的排放法规,与前两种专利相比,该专利以改变喷油孔为出发点,达到控制喷油量的效果,也存在着对针阀上下运动位置的精确控制问题。The above two patents are aimed at the annular flow area between the needle valve and the needle valve body, so as to control the fuel injection rate and fuel injection quantity. Chinese patent CN 103362710 A also discloses a variable nozzle type electronically controlled fuel injector, the purpose of this invention is to provide a variable nozzle type electronically controlled fuel injector, including an electronically controlled actuator part, a fuel injection nozzle, The fuel injector body, the electric control actuator part and the fuel injection nozzle are respectively installed on the upper and lower ends of the fuel injector body. The fuel injection nozzle includes a needle valve and a needle valve base. The needle valve is installed in the needle valve base and is connected with the needle valve. The base forms an oil holding tank. The lower end of the needle valve base is provided with a main fuel injection hole and a secondary fuel injection hole from bottom to top. The lower end of the needle valve has a double sealing surface structure. The cylindrical sealing surface seals the main oil injection hole, and the conical sealing surface seals the auxiliary oil injection hole. When the needle valve rises, the auxiliary oil injection hole is connected to the oil tank before the main oil injection hole. This invention is not only conducive to the control of small fuel injection in the multiple injection process, but also can combine the main injection and shoe injection, thereby improving the fuel injection effect, improving the economy and power of the engine, and meeting stricter emission requirements. Compared with the previous two patents, this patent takes changing the fuel injection hole as the starting point to achieve the effect of controlling the fuel injection amount, but also has the problem of precise control of the up and down movement position of the needle valve.
发明内容SUMMARY OF THE INVENTION
针对目前柴油机小油量控制精度以及低速小负荷和高速大负荷柴油机对喷油量和喷油速率的要求等问题,本发明提出一种喷孔数可变喷油器。Aiming at the problems of the current control accuracy of small fuel quantity of diesel engines and the requirements for fuel injection quantity and fuel injection rate of low-speed small-load and high-speed high-load diesel engines, the present invention proposes a variable nozzle number injector.
为了实现上述目的,本发明所采取的技术方案是:一种可变喷孔的喷油器,包括喷油嘴、喷油器主体和电控装置,所述喷油嘴包括针阀底座、内轴针和外轴针,所述针阀底座安装于所述喷油器主体的下端,所述针阀底座下端部周向匀布有多个喷油孔,所述内轴针和外轴针安装在所述针阀底座的内腔,并与所述针阀底座之间形成第一盛油槽,所述内轴针和外轴针交叉分布,所述内轴针和外轴针的下端端部均设有球形凸起,所述球形凸起与所述喷油孔一一对应,所述电控装置包括第一电控装置和第二电控装置,所述第一电控装置控制所述外轴针的上升或下降,以打开或闭合所述外轴针对应的喷油孔,所述第二电控装置控制所述内轴针的上升或下降,以打开或闭合所述内轴针对应的喷油孔。In order to achieve the above purpose, the technical solution adopted in the present invention is: a variable nozzle fuel injector, comprising a fuel injection nozzle, a fuel injector main body and an electric control device, the fuel injection nozzle includes a needle valve base, an inner Axle needle and an outer axis needle, the needle valve base is installed on the lower end of the main body of the fuel injector, the lower end of the needle valve base is circumferentially evenly distributed with a plurality of fuel injection holes, and the inner and outer axis needles are installed at the The inner cavity of the needle valve base and the needle valve base form a first oil holding groove, the inner shaft needle and the outer shaft needle are distributed crosswise, and the lower ends of the inner shaft needle and the outer shaft needle are both. There are spherical protrusions, and the spherical protrusions correspond to the oil injection holes one-to-one. The electronic control device includes a first electronic control device and a second electronic control device, and the first electronic control device controls the external The rise or fall of the shaft needle to open or close the oil injection hole corresponding to the outer shaft, the second electronic control device controls the rise or fall of the inner shaft to open or close the corresponding to the inner shaft injection hole.
本发明的有益效果是:本发明提供的可变喷孔的喷油器,其通过改变喷孔数以适应发动机不同负荷下对供油量的需求,在小油量喷射时,多孔喷油器打开部分的喷孔,相较于喷孔全开,延长了喷射时间,更加容易控制喷油精度,同时,当需要大油量时,喷油器喷孔全开,节省喷油时间,使油雾充分蒸发混合均匀,达到节能减排的目的。具体的,所述内轴针和外轴针呈交叉※形分布。The beneficial effects of the present invention are as follows: the injector with variable nozzle holes provided by the present invention adapts to the demand for oil supply under different loads of the engine by changing the number of nozzle holes, and when a small amount of oil is injected, the multi-hole injector Opening part of the nozzle holes extends the injection time and makes it easier to control the injection precision compared to the full opening of the nozzle holes. The mist is fully evaporated and mixed evenly to achieve the purpose of energy saving and emission reduction. Specifically, the inner axis needles and the outer axis needles are distributed in a cross shape.
在上述技术方案的基础上,本发明还可以有如下进一步的具体选择或优化选择。On the basis of the above technical solutions, the present invention can also have the following further specific options or optimized options.
具体的,所述喷油嘴还包括针阀顶座,所述针阀顶座的下端与所述针阀底座的上端抵接,所述针阀顶座为圆筒状并具有第二内腔,所述第二内腔与所述外轴针的顶端围设形成第二盛油槽,所述内轴针的上端高于所述外轴针的上端,所述喷油器主体包括导向柱、壳体、泄压环和衔铁,所述泄压环下端与所述导向柱上端抵接,所述导向柱设有第一内腔,所述内轴针上端穿过所述第一内腔,并与所述导向柱上端以及泄压环的下端形成第三盛油槽,所述壳体周向套设在所述喷油嘴上端、所述导向柱外周、泄压环外周和衔铁外周,并与所述泄压环上端形成第四盛油槽,所述喷油器主体还设有高压油通路和低压油通路,所述高压油通路的进油口与高压油泵连通,且其出油口与所述喷油孔连通,所述高压油通路分别与所述第一盛油槽、第二盛油槽和第三盛油槽连通,所述低压油通路的出油口与低压油箱连通,所述低压油通路分别与所述第二盛油槽、第三盛油槽和第四盛油槽连通。Specifically, the fuel injection nozzle further includes a needle valve top seat, the lower end of the needle valve top seat is in contact with the upper end of the needle valve base, and the needle valve top seat is cylindrical and has a second inner cavity , the second inner cavity and the top end of the outer pin are surrounded to form a second oil holding groove, the upper end of the inner pin is higher than the upper end of the outer pin, and the injector main body includes a guide column, a housing, a pressure relief ring and an armature, the lower end of the pressure relief ring is in contact with the upper end of the guide column, the guide column is provided with a first inner cavity, and the upper end of the inner pin passes through the first inner cavity, and form a third oil holding groove with the upper end of the guide column and the lower end of the pressure relief ring, the casing is circumferentially sleeved on the upper end of the fuel injection nozzle, the outer circumference of the guide column, the outer circumference of the pressure relief ring and the outer circumference of the armature, and A fourth oil tank is formed with the upper end of the pressure relief ring. The injector body is also provided with a high-pressure oil passage and a low-pressure oil passage. The oil inlet of the high-pressure oil passage is communicated with the high-pressure oil pump, and the oil outlet is The fuel injection holes are communicated with each other, the high-pressure oil passage is communicated with the first, second, and third oil-containing grooves, respectively, the oil outlet of the low-pressure oil passage is communicated with the low-pressure fuel tank, and the low-pressure oil The passages are respectively communicated with the second oil holding tank, the third oil holding tank and the fourth oil holding tank.
具体的,还包括电控装置,所述电控装置包括第一电控装置和第二电控装置,所述第一电控装置控制所述外轴针的上升或下降,所述第二电控装置控制所述内轴针的上升或下降。具体的,所述第一电控装置控制朝向所述第二盛油槽的所述低压油通路开启和闭合;所述第二电控装置控制朝向所述第三盛油槽的所述低压油通路开启和闭合。Specifically, it also includes an electric control device, the electric control device includes a first electric control device and a second electric control device, the first electric control device controls the rise or fall of the outer shaft needle, the second electric control device The control device controls the rising or falling of the inner pin. Specifically, the first electronic control device controls the opening and closing of the low-pressure oil passage toward the second oil holding tank; the second electronic control device controls the opening and closing of the low-pressure oil passage toward the third oil holding tank and closed.
采用上述进一步方案的有益效果是:本发明同时设计了内、外轴针电磁控制结构。外轴针开闭由第一电控装置的电磁阀决定,电磁阀初始状态为通电状态,此时,电磁阀的阀芯将低压油道堵塞,第二盛油槽里面为高压油;若电磁阀断电,低压油道联通,此时第二盛油槽里面为低压油。内轴针外轴针开闭由第二电控装置的电磁阀决定,电磁阀初始状态为通电状态,此时,电磁阀的阀芯将低压油道堵塞,第三盛油槽里面为高压油;若电磁阀断电,低压油道联通,此时第三盛油槽里面为低压油。所述第一盛油槽、第二盛油槽、第三盛油槽和第四盛油槽分别盛装的高压油或低压油时,通过所述内轴针和外轴针底部和顶部的压力差从而控制其上升或下降,从而进一步的控制所述喷油孔的开启或闭合。具体的,当第一电控装置和第二电控装置控制闭合所述低压油通路时,所述第一盛油槽、第二盛油槽和第三盛油槽分别盛装的高压油,所述第四盛油槽盛装的低压油,此时所述内轴针和外轴针被压在针阀底座上,此时不喷油;当第一电控装置开启,第二电控装置闭合时,所述第二盛油槽与所述低压油通路连通,其内腔压力变小,由于第一盛油槽和第二盛油槽压力差,导致外轴针向上移动,其对应的4个喷油孔喷油;当第一电控装置和第二电控装置均开启时,所述第二盛油槽与所述低压油通路连通,其内腔压力变小,由于第一盛油槽和第二盛油槽压力差,导致外轴针向上移动,所述第三盛油槽与所述低压油通路连通,其内腔压力变小,由于第一盛油槽和第三盛油槽压力差,导致内轴针向上移动,此时八个所述喷油孔均开启。双轴针结构有效避免了针阀上下位移控制精度问题。The beneficial effect of adopting the above-mentioned further scheme is that the present invention simultaneously designs the electromagnetic control structure of the inner and outer shaft needles. The opening and closing of the outer shaft needle is determined by the solenoid valve of the first electronic control device. The initial state of the solenoid valve is the energized state. At this time, the spool of the solenoid valve blocks the low-pressure oil passage, and the second oil tank contains high-pressure oil; if the solenoid valve When the power is cut off, the low-pressure oil passage is connected. At this time, there is low-pressure oil in the second oil tank. The opening and closing of the inner shaft needle and the outer shaft needle is determined by the solenoid valve of the second electronic control device. The initial state of the solenoid valve is the energized state. At this time, the spool of the solenoid valve blocks the low-pressure oil passage, and the third oil tank contains high-pressure oil; If the solenoid valve is powered off, the low-pressure oil passage is connected, and the third oil tank is filled with low-pressure oil. When the first oil holding tank, the second oil holding tank, the third oil holding tank and the fourth oil holding tank hold high-pressure oil or low-pressure oil respectively, the pressure difference between the bottom and the top of the inner pin and the outer pin is used to control the oil. rise or fall, so as to further control the opening or closing of the fuel injection holes. Specifically, when the first electric control device and the second electric control device control and close the low-pressure oil passage, the first, second, and third oil holding tanks hold the high-pressure oil respectively, and the fourth oil holding tank The low-pressure oil contained in the oil tank, the inner pin and the outer pin are pressed on the needle valve base, and no oil is injected at this time; when the first electric control device is turned on and the second electric control device is closed, the The second oil holding tank is communicated with the low-pressure oil passage, and the pressure in its inner cavity becomes smaller. Due to the pressure difference between the first oil holding tank and the second oil holding tank, the outer shaft needle moves upward, and the corresponding four oil injection holes spray oil; When both the first electric control device and the second electric control device are turned on, the second oil holding tank is communicated with the low-pressure oil passage, and the pressure in its inner cavity becomes smaller. Due to the pressure difference between the first oil holding tank and the second oil holding tank, As a result, the outer shaft needle moves upward, the third oil holding tank communicates with the low-pressure oil passage, and the pressure in its inner cavity becomes smaller. Due to the pressure difference between the first oil holding groove and the third oil holding groove, the inner shaft needle moves upward. At this time All eight of the fuel injection holes are open. The double-shaft needle structure effectively avoids the problem of the control accuracy of the needle valve's up and down displacement.
具体的,所述针阀底座下端部周向匀布有8个所述喷油孔,所述内轴针和外轴针的下端端部均布有4个所述球形凸起,当所述内轴针和外轴针下降时,所述球形凸起封闭所述喷油孔。Specifically, the lower end of the needle valve base is evenly distributed with 8 of the oil injection holes in the circumferential direction, and the lower ends of the inner shaft needle and the outer shaft needle are evenly distributed with 4 of the spherical protrusions. When the needle and the outer shaft needle descend, the spherical protrusion closes the injection hole.
采用上述进一步方案的有益效果是:所述喷油器的喷油孔可以设置为任意数,内外轴针分别控制一部分的喷油孔,最优为8个,此时控制最易。所述针阀底座设置有8个喷油孔,特别的设计一种双轴针结构,其中所述外轴针嵌套在所述内轴针外部,内、外轴针呈※形分布,每个轴针头部有4个球形凸起,分别对应喷油器4个孔,轴针落座时,由球形凸起对喷孔进行线性密封。The beneficial effect of adopting the above-mentioned further scheme is that the fuel injection holes of the fuel injector can be set to any number, and the inner and outer shaft needles respectively control a part of the fuel injection holes, and the optimal number is 8, and the control is the easiest at this time. The needle valve base is provided with 8 oil injection holes, and a double-shaft needle structure is specially designed, wherein the outer shaft needle is nested outside the inner shaft needle, and the inner and outer shaft needles are distributed in a * shape. There are 4 spherical protrusions on the head of each pin, corresponding to the 4 holes of the injector respectively. When the pin is seated, the spherical protrusions linearly seal the nozzle holes.
具体的,所述第二盛油槽内设有第二弹簧,所述第二弹簧的下端与所述外轴针的顶端抵接,所述第二弹簧的上端与所述导向柱的下端抵接。所述所述第四盛油槽内设有第四弹簧,所述第四弹簧的下端与所述泄压环的顶端抵接,所述第四弹簧的上端与所述衔铁的下端抵接。Specifically, a second spring is arranged in the second oil holding tank, the lower end of the second spring is in contact with the top end of the outer pin, and the upper end of the second spring is in contact with the lower end of the guide post . A fourth spring is arranged in the fourth oil holding tank, the lower end of the fourth spring is in contact with the top end of the pressure relief ring, and the upper end of the fourth spring is in contact with the lower end of the armature.
采用上述进一步方案的有益效果是:所述第二弹簧能够辅助所述外轴针的上下移动,并起到缓冲作用。所述第四弹簧能够配合第二电控装置辅助所述衔铁的上下移动,从而开启或者闭合所述低压油通道,并起到缓冲作用。The beneficial effect of adopting the above-mentioned further solution is that the second spring can assist the up and down movement of the outer pin and play a buffering role. The fourth spring can cooperate with the second electronic control device to assist the armature to move up and down, so as to open or close the low-pressure oil passage and play a buffering role.
具体的,所述导向柱外周沿其轴向设有凸楞,所述壳体内壁沿其轴向设有限位槽,所述凸楞嵌入所述限位槽中。Specifically, the outer periphery of the guide column is provided with a convex ridge along its axial direction, the inner wall of the casing is provided with a limiting groove along its axial direction, and the convex ridge is embedded in the limiting groove.
采用上述进一步方案的有益效果是:所述凸楞与所述限位槽配合,从而能够限制所述导向柱绕其轴线周向转动,从而保证所述高压油通路和低压油通路畅通。The beneficial effect of adopting the above-mentioned further solution is that the convex ridge cooperates with the limiting groove, so that the circumferential rotation of the guide column around its axis can be restricted, thereby ensuring the smooth flow of the high-pressure oil passage and the low-pressure oil passage.
具体的,所述泄压环外壁与所述壳体内壁之间为螺纹连接。Specifically, the outer wall of the pressure relief ring and the inner wall of the casing are threadedly connected.
采用上述进一步方案的有益效果是:所述螺纹连接不但能够防止所述泄压环与所述壳体之间漏油泄压,而且能够相对固定所述泄压环与所述壳体之间的位置。The beneficial effect of adopting the above further solution is that the threaded connection can not only prevent oil leakage and pressure relief between the pressure relief ring and the casing, but also relatively fix the connection between the pressure relief ring and the casing. Location.
具体的,所述针阀底座与所述壳体彼此抵接处设有密封环。Specifically, a sealing ring is provided where the needle valve base and the housing abut each other.
采用上述进一步方案的有益效果是:所述密封环用于避免所述针阀底座与所述壳体之间漏油泄压。The beneficial effect of adopting the above-mentioned further solution is that the sealing ring is used to avoid oil leakage and pressure relief between the needle valve base and the housing.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。本发明的具体实施方式由以下实施例及其附图详细给出。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly, and implement it according to the content of the description, the preferred embodiments of the present invention are described in detail below with the accompanying drawings. Specific embodiments of the present invention are given in detail by the following examples and the accompanying drawings.
附图说明Description of drawings
图1是本发明提供的一种可变喷孔的喷油器的主视图;Fig. 1 is a front view of a fuel injector with a variable nozzle hole provided by the present invention;
图2是本发明提供的一种可变喷孔的喷油器的结构示意图;2 is a schematic structural diagram of a fuel injector with variable nozzle holes provided by the present invention;
图3是本发明提供的一种可变喷孔的喷油器的喷油嘴细节图;3 is a detailed view of a fuel injector of a variable nozzle fuel injector provided by the present invention;
图4是本发明提供的图2的A-A截面示意图;Fig. 4 is the A-A cross-sectional schematic diagram of Fig. 2 provided by the present invention;
图5是本发明提供的一种可变喷孔的喷油器的内轴针和外轴针彼此连接结构示意图;5 is a schematic diagram of the connection structure between the inner pin and the outer pin of a variable nozzle fuel injector provided by the present invention;
图6是本发明提供的一种可变喷孔的喷油器不喷油时高压油和低压油填充示意图;6 is a schematic diagram of filling of high-pressure oil and low-pressure oil when a variable nozzle injector provided by the present invention does not inject oil;
图7是本发明提供的一种可变喷孔的喷油器部分喷油孔喷油时高压油和低压油填充示意图;7 is a schematic diagram of filling of high-pressure oil and low-pressure oil when part of the injection holes of a variable injection hole injector provided by the present invention is injected;
图8是本发明提供的一种可变喷孔的喷油器全部喷油孔喷油时高压油和低压油填充示意图。FIG. 8 is a schematic diagram showing the filling of high-pressure oil and low-pressure oil when all the injection holes of a variable injection orifice injector according to the present invention are injected.
图中:1-高压油;2–低压油;3-喷油嘴;4-喷油器主体;5-第二电控装置;6-第一电控装置;7-高压油通路;8-低压油通路;31-针阀底座;32-内轴针;33-外轴针;34-喷油孔;35-球形凸起;36-针阀顶座;11-第一盛油槽;12-第二盛油槽;13-第三盛油槽;14-第四盛油槽;41-导向柱;42-壳体;43-泄压环;44-衔铁;122-第二弹簧;144-第四弹簧;411-限位槽;422-密封环。In the figure: 1-high pressure oil; 2-low pressure oil; 3-fuel injection nozzle; 4-injector body; 5-second electric control device; 6-first electric control device; 7-high pressure oil passage; 8- Low pressure oil passage; 31- needle valve base; 32- inner shaft needle; 33- outer shaft needle; 34- fuel injection hole; 35- spherical protrusion; 36- needle valve top seat; 11- first oil tank; 12- The second oil tank; 13- the third oil tank; 14- the fourth oil tank; 41- guide column; 42- shell; 43- pressure relief ring; 44- armature; ; 411-limit groove; 422-seal ring.
具体实施方式Detailed ways
为了更好地理解本发明,下面结合附图及具体实施例进一步阐明本发明的内容,但本发明的内容不仅仅局限于下面的实施例。In order to better understand the present invention, the content of the present invention is further explained below in conjunction with the accompanying drawings and specific embodiments, but the content of the present invention is not limited to the following embodiments.
本发明提供了一种可变喷孔的喷油器,包括喷油嘴3和喷油器主体4,所述喷油嘴3安装在所述喷油器主体4的下端,所述喷油嘴3包括针阀底座31、内轴针32和外轴针33,所述针阀底座31下端部周向匀布有多个喷油孔34,所述内轴针32和外轴针33安装在所述针阀底座31的内腔,并与所述针阀底座31形成第一盛油槽11,所述内轴针32和外轴针33呈交叉※形分布,所述内轴针32和外轴针33的下端端部均设有球形凸起35,所述球形凸起35与所述喷油孔34一一对应,当内轴针32和外轴针33分别上升或下降时,分别控制一部分的所述喷油孔34开启或闭合。The present invention provides a fuel injector with variable injection holes, comprising a fuel injection nozzle 3 and a fuel injector body 4, the fuel injection nozzle 3 is installed at the lower end of the fuel injector body 4, and the fuel injection nozzle 3. It includes a
本发明提供的可变喷孔的喷油器,其通过改变喷孔数以适应发动机不同负荷下对供油量的需求,在小油量喷射时,多孔喷油器打开部分的喷孔,相较于喷孔全开,延长了喷射时间,更加容易控制喷油精度,同时,当需要大油量时,喷油器喷孔全开,节省喷油时间,使油雾充分蒸发混合均匀,达到节能减排的目的。The fuel injector with variable nozzle holes provided by the present invention adapts to the demand for fuel supply under different loads of the engine by changing the number of nozzle holes. Compared with the full opening of the nozzle hole, the injection time is prolonged, and it is easier to control the injection accuracy. At the same time, when a large amount of oil is required, the nozzle hole of the injector is fully opened, which saves the injection time and makes the oil mist fully evaporate and mix evenly. The purpose of energy saving and emission reduction.
具体的,所述喷油嘴3还包括针阀顶座36,所述针阀顶座36的下端与所述针阀底座31的上端抵接,所述针阀顶座36与所述外轴针33的顶端围设形成第二盛油槽12,所述内轴针32的上端高于所述外轴针33的上端,所述喷油器主体4包括导向柱41、壳体42、泄压环43和衔铁44,所述导向柱41周向围设在所述内轴针32外周,所述泄压环43下端与所述导向柱41上端抵接,并与所述外轴针33上端和所述导向柱41上端以及泄压环43的下端形成第三盛油槽13,所述壳体42周向围设在所述喷油嘴3上端、所述导向柱41外周、泄压环43外周和衔铁44外周,并与所述泄压环43的上端形成第四盛油槽14,所述喷油器主体4还设有高压油通路7和低压油通路8,所述高压油通路7的进油口与高压油泵连通,所述高压油通路7分别与所述第一盛油槽11、第二盛油槽12和第三盛油槽13连通,所述低压油通路8的出油口与低压油箱连通,所述低压油通路8分别与所述第二盛油槽12、第三盛油槽13和第四盛油槽14连通。Specifically, the fuel injector 3 further includes a needle valve
所述第一盛油槽11、第二盛油槽12、第三盛油槽13和第四盛油槽14分别盛装的高压油1或低压油2时,通过所述内轴针32和外轴针33底部和顶部的压力差从而控制其上升或下降,从而进一步的控制所述喷油孔34的开启或闭合。具体的,当第一电控装置6和第二电控装置5控制闭合所述低压油通路8时,所述第一盛油槽11、第二盛油槽12和第三盛油槽13分别盛装的高压油,所述第四盛油槽14盛装的低压油,此时所述内轴针32和外轴针33被压在针阀底座31上,此时不喷油;当第一电控装置6开启,第二电控装置5闭合时,所述第二盛油槽12与所述低压油通路8连通,其内腔压力变小,由于第一盛油槽11和第二盛油槽12压力差,导致外轴针33向上移动,其对应的4个喷油孔34喷油;当第一电控装置6和第二电控装置5均开启时,所述第二盛油槽12与所述低压油通路8连通,其内腔压力变小,由于第一盛油槽11和第二盛油槽12压力差,导致外轴针33向上移动,所述第三盛油槽13与所述低压油通路8连通,其内腔压力变小,由于第一盛油槽11和第三盛油槽13压力差,导致内轴针32向上移动,此时八个所述喷油孔34均开启。双轴针结构有效避免了针阀上下位移控制精度问题。When the high-
具体的,还包括电控装置,所述电控装置包括第一电控装置6和第二电控装置5,所述第一电控装置6控制所述外轴针33的上升或下降,所述第二电控装置5控制所述内轴针32的上升或下降。具体的,所述第一电控装置6控制朝向所述第二盛油槽12的所述低压油通路8开启和闭合;所述第二电控装置5控制朝向所述第三盛油槽13的所述低压油通路8开启和闭合。Specifically, it also includes an electric control device, the electric control device includes a first electric control device 6 and a second
本发明同时设计了内、外轴针33电磁控制结构。外轴针33开闭由第一电控装置6的电磁阀决定,电磁阀初始状态为通电状态,此时,电磁阀的阀芯将低压油道堵塞,第二盛油槽12里面为高压油;若电磁阀断电,低压油道联通,此时第二盛油槽12里面为低压油。内轴针32外轴针33开闭由第二电控装置5的电磁阀决定,电磁阀初始状态为通电状态,此时,电磁阀的阀芯将低压油道堵塞,第三盛油槽13里面为高压油;若电磁阀断电,低压油道联通,此时第三盛油槽13里面为低压油。The present invention designs the electromagnetic control structure of the inner and outer shaft needles 33 at the same time. The opening and closing of the
具体的,所述针阀底座31下端部周向匀布有8个所述喷油孔34,所述内轴针32和外轴针33的下端端部均布有4个所述球形凸起35。所述喷油器的喷油孔34可以设置为任意数,内外轴针33分别控制一部分的喷油孔34,最优为8个,此时控制最易。所述针阀底座31设置有8个喷油孔34,特别的设计一种双轴针结构,其中所述外轴针嵌套在所述内轴针32外部,内、外轴针呈※形分布,每个轴针头部有4个球形凸起35,分别对应喷油器4个孔,轴针落座时,由球形凸起35对喷孔进行线性密封。Specifically, the lower end of the
具体的,所述第二盛油槽12内设有第二弹簧122,所述第二弹簧122的下端与所述外轴针33的顶端抵接,所述第二弹簧122的上端与所述导向柱41的下端抵接。所述所述第四盛油槽14内设有第四弹簧144,所述第四弹簧144的下端与所述泄压环43的顶端抵接,所述第四弹簧144的上端与所述衔铁44的下端抵接。所述第二弹簧122能够辅助所述外轴针33的上下移动,并起到缓冲作用。所述第四弹簧144能够配合第二电控装置5辅助所述衔铁44的上下移动,从而开启或者闭合所述低压油通道,并起到缓冲作用。Specifically, a
具体的,所述导向柱41外周沿其轴向设有凸楞,所述壳体42内壁沿其轴向设有限位槽411,所述凸楞嵌入所述限位槽411中。所述凸楞与所述限位槽411配合,从而能够限制所述导向柱41绕其轴线周向转动,从而保证所述高压油通路7和低压油通路8畅通。Specifically, the outer circumference of the
具体的,所述泄压环43与所述壳体42之间为螺纹连接。所述螺纹连接不但能够防止所述泄压环43与所述壳体42之间漏油泄压,而且能够相对固定所述泄压环43与所述壳体42之间的位置。Specifically, the
具体的,所述针阀底座31与所述壳体42彼此抵接处设有密封环422。所述密封环用于避免所述针阀底座31与所述壳体42之间漏油泄压。Specifically, a sealing
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection of the present invention. within the range.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911316767.4A CN111075626B (en) | 2019-12-19 | 2019-12-19 | A variable nozzle injector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911316767.4A CN111075626B (en) | 2019-12-19 | 2019-12-19 | A variable nozzle injector |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111075626A CN111075626A (en) | 2020-04-28 |
| CN111075626B true CN111075626B (en) | 2020-12-18 |
Family
ID=70315649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911316767.4A Expired - Fee Related CN111075626B (en) | 2019-12-19 | 2019-12-19 | A variable nozzle injector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111075626B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112177823B (en) * | 2020-11-26 | 2024-10-11 | 江苏海事职业技术学院 | Electric control fuel injector of ship common rail diesel engine |
| CN113617545B (en) * | 2021-09-07 | 2022-05-20 | 昆山开拓者喷雾系统科技有限公司 | Anti-blocking type spray rod and spraying device with same |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0982493B1 (en) * | 1998-08-27 | 2003-09-24 | Wärtsilä Schweiz AG | Method of making a fuel injection nozzle and fuel injection nozzle |
| DE60044626D1 (en) * | 1999-10-06 | 2010-08-12 | Delphi Tech Holding Sarl | Fuel injection valve |
| DE10349639A1 (en) * | 2003-10-24 | 2005-05-19 | Robert Bosch Gmbh | Fuel injection valve for internal combustion engines |
| DE102004015360A1 (en) * | 2004-03-30 | 2005-10-20 | Bosch Gmbh Robert | Fuel injection valve for internal combustion engines |
| JP2009185666A (en) * | 2008-02-05 | 2009-08-20 | Toyota Motor Corp | Fuel injection valve |
| CA2743043C (en) * | 2011-06-14 | 2012-09-18 | Westport Power Inc. | Dual fuel injection valve |
| CN205559137U (en) * | 2016-04-29 | 2016-09-07 | 吉林大学 | A double-needle valve electronically controlled fuel injector with double-layer injection holes |
| CN105781839B (en) * | 2016-04-29 | 2018-04-06 | 吉林大学 | A kind of crosspointer valve electric-controlled fuel injector of double-deck spray orifice |
-
2019
- 2019-12-19 CN CN201911316767.4A patent/CN111075626B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN111075626A (en) | 2020-04-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104314725B (en) | Mesopore pressure accumulation without static leakage fuel injector | |
| US9297344B2 (en) | Fuel injection valve for an internal combustion engine | |
| JPS61118556A (en) | Intermittent system scroll injection valve | |
| CN111075626B (en) | A variable nozzle injector | |
| CN204200442U (en) | A kind of mesopore pressure accumulation is without static leakage oil sprayer | |
| CN105822475B (en) | A kind of common-rail injector | |
| CN116044627B (en) | A micro-return electronically controlled fuel injector with multi-stage lift to realize variable injection rules | |
| CN105156234A (en) | Combination gas blending device for gaseous propellant engine | |
| CN104196665B (en) | A kind of high pressure common rail injector | |
| CN102979654B (en) | A kind of anti-carbon deposition cooling type pintle nozzle match-ing parts | |
| CN103615344A (en) | Diesel injector capable of successively injecting oil | |
| CN106762303B (en) | An orifice type fuel injector for controlling the injection stability of a commercial vehicle diesel engine with a small amount of fuel | |
| CN110513225A (en) | A kind of electric-controlled fuel injector | |
| CN205955884U (en) | Diesel oil is rail system sprayer altogether | |
| CN113294253B (en) | Natural gas and diesel dual-fuel coaxial injection fuel injector and control method thereof | |
| CN205154472U (en) | High -speed air -cooled diesel engine is with automatically controlled monomer injection pump | |
| CN109209710A (en) | A kind of plunger fuel injector and internal combustion engine | |
| CN205592051U (en) | Fuel injector | |
| CN212318196U (en) | Control valve sleeve with quick switching function | |
| CN209469527U (en) | A kind of electronic fuel injection and the fuel injector including it | |
| JP2000145584A (en) | Fuel injection nozzle | |
| CN205714536U (en) | Pintle nozzle match-ing parts | |
| CN115750071B (en) | Gasoline engine combustion system, engine and vehicle | |
| JP3885853B2 (en) | Fuel injection nozzle | |
| EP3287633B1 (en) | Fuel injection device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201218 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |