CN111180979B - Assembly module of a wiring harness with multiple connectors - Google Patents
Assembly module of a wiring harness with multiple connectors Download PDFInfo
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- CN111180979B CN111180979B CN202010074845.0A CN202010074845A CN111180979B CN 111180979 B CN111180979 B CN 111180979B CN 202010074845 A CN202010074845 A CN 202010074845A CN 111180979 B CN111180979 B CN 111180979B
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- 210000000078 claw Anatomy 0.000 claims description 28
- 238000003780 insertion Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 4
- 244000309464 bull Species 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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Abstract
本发明公开了一种具有多头连接器的线束的装配模组，包括来线夹线模组、连接器上料模组和线束装配模组；来线夹线模组包括两个第一线夹；连接器上料模组包括多个连接器上料装置，连接器上料装置包括装配夹；线束装配模组包括两个线束装配装置，线束装配装置包括装配左右直线驱动装置，装配左右直线驱动装置上设有装配前后直线驱动装置，装配前后直线驱动装置上设有装配夹。两个装配夹移动到第一线夹处取走导线，然后每个装配夹分别移动到对应的连接器的前侧，装配夹向后运动把导线的端部插进连接器的线孔内。多个上料夹可夹住多个连接器，然后装配夹把导线的两端分别插进所对应的连接器内，从而完成多头线束的多头连接器和导线的装配。
The present invention discloses an assembly module of a wire harness with multiple connectors, including a wire clamp module, a connector feeding module and a wire harness assembly module; the wire clamp module includes two first wire clamps; the connector feeding module includes multiple connector feeding devices, and the connector feeding device includes an assembly clamp; the wire harness assembly module includes two wire harness assembly devices, and the wire harness assembly device includes an assembly left and right linear drive device, and the assembly left and right linear drive devices are provided with an assembly front and rear linear drive device, and the assembly front and rear linear drive devices are provided with an assembly clamp. The two assembly clamps move to the first wire clamp to take away the wire, and then each assembly clamp moves to the front side of the corresponding connector respectively, and the assembly clamp moves backward to insert the end of the wire into the wire hole of the connector. Multiple feeding clamps can clamp multiple connectors, and then the assembly clamps insert the two ends of the wire into the corresponding connectors respectively, thereby completing the assembly of the multiple connectors and wires of the multi-head wire harness.
Description
Technical Field
The invention relates to the technical field of wire harness production, in particular to an assembly module of a wire harness with a multi-head connector.
Background
Along with the development of electronic technology and the requirement of multifunctional application, the more complex the arrangement and connection of circuit boards are, the data are transmitted between different circuit boards through wire harness connection; the wire harness comprises a plurality of wires, the two ends of the wires are respectively connected with connectors, a plurality of wire holes which are respectively connected with the ends of the plurality of wires are arranged in the connectors, and the wire harness is used for being fixedly spliced with a socket or a connector on the circuit board through the connectors. To accommodate more complex and flexible connection requirements, multiple harnesses are required, with multiple harnesses being a single connector to multiple connectors, multiple conductors in a single connector separately connecting multiple connectors, or multiple connectors to multiple connectors, or multiple connector cross-connects conductors. The existing wire harness assembly equipment can only produce wire harnesses with single connectors and cannot produce wire harnesses with multiple connectors, and one skilled in the art hopes that an assembly module can be used for producing wire harnesses with multiple connectors to complete assembly of the multiple connectors and wires.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the invention provides an assembly module of a wire harness with a multi-head connector, which can complete the assembly of the multi-head connector and a wire.
The assembly module of the wire harness with the multi-head connector comprises a rack, wherein the rack is provided with a wire-clamping module, a connector feeding module and a wire harness assembly module; the wire clamping module comprises two first wire clamping claw devices which are arranged on the rack along the left-right direction, and a first wire clamp is arranged at the front side of each first wire clamping claw device; the connector feeding module is arranged on the left side of the incoming line clamping module and comprises a plurality of connector feeding devices which are arranged on the rack along the left-right direction, the connector feeding devices comprise connector clamping jaw devices, and a feeding clamp is arranged on the front side of each connector clamping jaw device; the wire harness assembly module comprises two wire harness assembly devices, the wire harness assembly devices comprise an assembly left and right linear driving device fixedly connected with the frame, the assembly left and right linear driving device is fixedly connected with an assembly front and rear linear driving device on the moving end of the assembly left and right linear driving device, a second wire clamping claw device is arranged on the moving end of the assembly front and rear linear driving device, the two second wire clamping claw devices are arranged in the left and right direction, the second wire clamping claw devices are provided with assembly clamps, and the assembly clamps are arranged on the front sides of the first wire clamps and the feeding clamps.
The assembly module of the wire harness with the multi-head connector at least has the following beneficial effects: the wire is fed from the two first wire clamping claw devices, two first wire clamps clamp two ends of the wire respectively, the end part of the wire faces to the rear side, and the middle part of the wire is suspended at the front sides of the two first wire clamping claw devices; the connector feeding module is provided with a plurality of feeding clamps, each feeding clamp clamps one connector, and the connectors can be clamped by the plurality of feeding clamps; the wire harness assembly module is provided with two assembly clamps, the two assembly clamps are respectively driven by the two assembly left-right linear driving devices to the first wire clamp to take away the wires, then each assembly clamp is respectively moved to the front side of the corresponding connector, and the assembly front-back linear driving devices drive the assembly clamps to move backwards to insert the ends of the wires into the wire holes of the connectors. The connectors can be clamped by the plurality of feeding clamps, and then the two ends of the wires are respectively inserted into the corresponding connectors by the assembly clamps, so that the plurality of wires in the single connector can be connected with the connectors separately or the plurality of connectors are connected with the wires in a cross manner, and the assembly of the multi-head connector and the wires of the multi-head wire harness is completed.
According to some embodiments of the invention, the connector feeding device comprises a feeding base fixedly connected to the frame, a transversely arranged pushing surface is arranged on the feeding base, a first feeding port is arranged on the left side or the right side of the pushing surface, a material blocking strip arranged along the left-right direction is arranged on the front side of the pushing surface, a pushing first linear driving device arranged along the front-rear direction is fixedly connected to the feeding base, and the pushing first linear driving device is arranged on the rear side of the upper side of the pushing surface; the connector feeding device further comprises a pushing second linear driving device which is relatively fixed with the feeding base, the pushing second linear driving device is arranged along the left-right direction, a pushing rod which extends along the left-right direction is fixedly connected to the moving end of the pushing second linear driving device, the pushing rod is arranged on the upper side of the pushing surface, and the pushing rod is arranged between the first feeding port and the blocking strip; the connector feeding device further comprises a connector clamping base, the connector clamping jaw device is fixedly connected to the connector clamping base, the opening and closing end of the connector clamping jaw device moves along the up-down direction, the feeding clamp is fixedly connected to the opening and closing end of the connector clamping jaw device, a clamping groove arranged along the left-right direction is formed in the feeding clamp, the feeding clamp is arranged on the pushing surface opposite to the pushing second linear driving device, the clamping groove is opposite to the pushing rod, and a wire end insertion slot is formed in the front side of the clamping groove; the connector feeding device further comprises a vibrating disc which is fixed relative to the feeding base, and the discharging end of the vibrating disc is right opposite to the first feeding hole.
According to some embodiments of the invention, the connector loading device is provided with four.
According to some embodiments of the present invention, the four connector feeding devices are respectively referred to as a first connector feeding device, a second connector feeding device, a third connector feeding device and a fourth connector feeding device from left to right, wherein a vibration disc of the first connector feeding device is arranged at the left side of a feeding base of the first connector feeding device, and a vibration disc of the fourth connector feeding device is arranged at the right side of the feeding base of the fourth connector feeding device; the second connector feeding device further comprises a second feeding front-rear linear driving device fixedly connected with the frame, a clamping connector base of the second connector feeding device is fixedly connected to the moving end of the second feeding front-rear linear driving device, a feeding base of the second connector feeding device is arranged on the left side of the second feeding front-rear linear driving device, a feeding base of the second connector feeding device is arranged on the rear side of a feeding base of the first connector feeding device, and the rear stroke end of a clamping groove of the second connector feeding device is right opposite to a pushing rod of the second connector feeding device; the third connector feeding device further comprises a third feeding front-rear linear driving device fixedly connected with the frame, a clamping connector base of the third connector feeding device is fixedly connected to the moving end of the third feeding front-rear linear driving device, a feeding base of the third connector feeding device is arranged on the right side of the third feeding front-rear linear driving device, a feeding base of the third connector feeding device is arranged on the rear side of a feeding base of the fourth connector feeding device, and the rear stroke end of a clamping groove of the third connector feeding device is right to a pushing rod of the third connector feeding device.
According to some embodiments of the invention, the fourth connector feeding device further comprises a fourth feeding front-rear linear driving device fixedly connected with the frame, a clamping connector base of the fourth connector feeding device is fixedly connected to a moving end of the fourth feeding front-rear linear driving device, and a feeding base of the fourth connector feeding device is arranged at the rear side of the wire clamping module.
According to some embodiments of the invention, the wire harness assembling module comprises an assembling bottom plate fixedly connected with the frame, the assembling bottom plate is arranged on the upper sides of the wire incoming and clamping module and the connector feeding module, two assembling guide rails extending along the left and right directions are fixedly connected on the upper sides of the assembling bottom plate, the two assembling guide rails are arranged front and back, two assembling slide bases are slidingly connected on the two assembling guide rails, two linear driving devices before and after assembling are fixedly connected on the two assembling slide bases one by one, two screw rods extending along the left and right directions are rotationally connected on the assembling bottom plate, the two screw rods are arranged front and back, the two screw rods are arranged between the two assembling guide rails, nuts are connected on the screw rods in a threaded manner, the two assembling slide bases are respectively fixedly connected with the two nuts one by one, and each linear driving device before and after assembling comprises one screw rod.
According to some embodiments of the invention, the blanking device comprises a blanking chassis fixedly connected with the frame, a blanking left-right linear driving device arranged along the left-right direction is fixedly connected to the blanking chassis, the blanking left-right linear driving device is arranged on the left side of the connector feeding module, a blanking front-back linear driving device is fixedly connected to the moving end of the blanking left-right linear driving device, a blanking wire clamping module is fixedly connected to the moving end of the blanking front-back linear driving device, the blanking wire clamping module comprises a plurality of blanking wire clamping devices arranged on the front side of the feeding clamps, the blanking wire clamping devices are provided with blanking wire clamps, and the right stroke ends of the blanking wire clamps are arranged opposite to the feeding clamps.
According to some embodiments of the invention, a rear rotating plate is fixedly connected to the upper side of the blanking chassis, a bolt arranged along the up-down direction is arranged on the front side of the rear rotating plate, a front rotating plate is connected to the front side of the rear rotating plate, a jack spliced with the bolt is arranged on the rear side of the front rotating plate, the bolt is rotationally connected with the jack, an arc long hole coaxially arranged with the jack is arranged on the front rotating plate, a mounting hole opposite to the arc long hole is arranged on the rear rotating plate, and the blanking left-right linear driving device is fixedly connected to the front side of the front rotating plate.
According to some embodiments of the present invention, the incoming line clamping module further includes an incoming line clamping base fixedly connected to the frame, two first line clamping claw devices are rotatably connected to the incoming line clamping base along an axis in a front-rear direction, two incoming line clamping rotating motors are fixedly connected to the frame, the two incoming line clamping rotating motors are respectively in transmission connection with the two first line clamping claw devices, an assembly lifting linear driving device is fixedly connected to a moving end of the assembly lifting linear driving device, and the second line clamping claw devices are fixedly connected to a moving end of the assembly lifting linear driving device.
The invention is used for wire harness production.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the present invention will be apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings. It is evident that the drawings described are only some embodiments of the invention, but not all embodiments, and that other designs and drawings can be obtained from these drawings by a person skilled in the art without inventive effort.
FIG. 1 is a schematic perspective view of an embodiment of the present invention;
Fig. 2 is a schematic perspective view of the embodiment of the present invention after hiding the blanking device;
Fig. 3 is a top view of a connector loading module according to an embodiment of the invention;
fig. 4 is a schematic perspective view of a loading clip in a plug wire assembly position in a fourth connector loading device according to an embodiment of the present invention;
fig. 5 is a partial perspective view of a loading clip in a connector-taking position in a fourth connector loading device according to an embodiment of the present invention;
Fig. 6 is a schematic perspective view of a harness assembly module according to an embodiment of the present invention;
Fig. 7 is a schematic perspective view of a blanking device according to an embodiment of the present invention;
Fig. 8 is a schematic perspective view of a line clamping module according to an embodiment of the invention.
In the accompanying drawings: 101-frame, 201-line clamping module, 202-first line clamping claw device, 203-first line clamp, 204-line clamping base, 205-line clamping rotating motor, 301-connector feeding module, 302-connector clamping claw device, 303-feeding clamp, 304-feeding base, 305-pushing surface, 307-blocking strip, 308-pushing first linear driving device, 309-pushing second linear driving device, 310-pushing rod, 311-connector base, 313-line end insertion slot, 314-vibrating plate, 321-connector feeding device, 322-second connector feeding device, 323-third connector feeding device, 324-fourth connector feeding device, 325-second feeding front-rear linear driving device 326-third feeding front-rear linear driving device, 327-fourth feeding front-rear linear driving device, 401-wire harness assembling module, 402-assembling left-right linear driving device, 403-assembling front-rear linear driving device, 404-second wire clamping claw device, 405-assembling clamp, 406-assembling bottom plate, 407-assembling guide rail, 408-assembling slide seat, 409-screw rod, 410-assembling lifting linear driving device, 501-blanking device, 502-blanking chassis, 503-blanking left-right linear driving device, 504-blanking front-rear linear driving device, 505-blanking wire clamping device, 506-blanking clamp, 507-rear rotating plate, 508-front rotating plate, 509-bolt and 510-arc long hole.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present invention and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, unless explicitly defined otherwise, terms such as provided, connected, etc. should be construed broadly and the specific meaning of the terms in the present invention can be reasonably determined by those skilled in the art in combination with the specific contents of the technical scheme.
An assembly module of a wire harness having a multi-headed connector according to an embodiment of the present invention is described below with reference to fig. 1 to 8.
The assembly module of the wire harness with the multi-head connector comprises a frame 101, wherein a wire-drawing module 201, a connector feeding module 301 and a wire harness assembly module 401 are arranged on the frame 101; the incoming line clamping module 201 comprises two first line clamping claw devices 202 which are arranged on the frame 101 along the left-right direction, and a first line clamp 203 is arranged at the front side of the first line clamping claw devices 202; the connector feeding module 301 is arranged on the left side of the incoming line clamping module 201, the connector feeding module 301 comprises a plurality of connector feeding devices which are arranged on the frame 101 along the left-right direction, the connector feeding devices comprise connector clamping jaw devices 302, and a feeding clamp 303 is arranged on the front side of each connector clamping jaw device 302; the wire harness assembling module 401 comprises two wire harness assembling devices, each wire harness assembling device comprises an assembling left linear driving device 402 and a wire harness assembling right linear driving device 402 which are fixedly connected with the machine frame 101, a front linear driving device 403 and a rear linear driving device 403 are fixedly connected to the moving ends of the assembling left linear driving devices and the right linear driving devices 402, a second wire clamping claw device 404 is arranged on the moving ends of the assembling front linear driving devices and the rear linear driving devices 403, the two second wire clamping claw devices 404 are arranged in the left-right direction, the second wire clamping claw devices 404 are provided with assembling clamps 405, and the assembling clamps 405 are arranged on the front sides of the first wire clamps 203 and the feeding clamps 303.
The wires are fed from the two first wire clamping claw devices 202, two first wire clamps 203 clamp the two ends of the wires respectively, the end parts of the wires face to the rear side, and the middle parts of the wires are suspended on the front sides of the two first wire clamping claw devices 202; the connector loading module 301 is provided with a plurality of loading clips 303, each loading clip 303 clips a connector, the plurality of loading clips 303 can clip a plurality of connectors, and one loading clip 303 can clip more than one identical connector. The wire harness assembly module 401 is provided with two assembly clamps 405, the two assembly left-right linear driving devices 402 respectively drive the two assembly clamps 405 to the first wire clamp 203 to take away the wires, then each assembly clamp 405 respectively moves to the front side of the corresponding connector, and the assembly front-back linear driving devices 403 drive the assembly clamps 405 to move backwards to insert the ends of the wires into wire holes of the connectors. The multiple feeding clips 303 can clip the multiple connectors, then the assembly clips 405 respectively insert the two ends of the wires into the corresponding connectors, so that the multiple wires in the single connector can be separately connected with the multiple connectors, or the multiple connectors are in cross connection with the wires, thereby completing the assembly of the multiple connectors and the wires of the multiple wire harnesses, changing the connection positions of the connectors or the wires according to the product requirement, increasing the production types of the multiple wire harnesses, and flexibly switching the products.
Referring to fig. 3 to 5, in some embodiments of the present invention, the connector feeding device includes a feeding base 304 fixedly connected to the frame 101, a pushing surface 305 transversely disposed is disposed on the feeding base 304, a first feeding port is disposed on a left side or a right side of the pushing surface 305, a material blocking strip 307 disposed along a left-right direction is disposed on a front side of the pushing surface 305, a pushing first linear driving device 308 disposed along a front-rear direction is fixedly connected to the feeding base 304, and the pushing first linear driving device 308 is disposed on a rear side of an upper side of the pushing surface 305; the connector feeding device further comprises a pushing second linear driving device 309 which is fixed relative to the feeding base 304, wherein the pushing second linear driving device 309 is arranged along the left-right direction, a pushing rod 310 which extends along the left-right direction is fixedly connected to the moving end of the pushing second linear driving device 309, the pushing rod 310 is arranged on the upper side of the pushing surface 305, and the pushing rod 310 is arranged between the first feeding port and the blocking strip 307; the connector feeding device further comprises a connector clamping base 311, the connector clamping base 311 is fixedly connected with a connector clamping jaw device 302, the opening and closing end of the connector clamping jaw device 302 moves along the up-down direction, a feeding clamp 303 is fixedly connected to the opening and closing end of the connector clamping jaw device 302, a clamping groove arranged along the left-right direction is formed in the feeding clamp 303, the feeding clamp 303 is arranged on the opposite side of the pushing surface 305 relative to the pushing second linear driving device 309, the clamping groove is opposite to the pushing rod 310, and a wire end insertion slot 313 is formed in the front side of the clamping groove; the connector loading device further comprises a vibration disc 314 which is relatively fixed with the loading base 304, and the discharging end of the vibration disc 314 is opposite to the first feeding port.
The connector is fed from the vibration disc 314, reaches the pushing surface 305 through the discharging end and the first feeding port of the vibration disc 314, and pushes the connector to be pushed to the stop bar 307 for positioning forward by the moving end of the pushing first linear driving device 308, so that the connector is aligned to the clamping groove of the feeding clamp 303. The moving end of the first linear pushing device 308 is then released backwards, and the moving end of the second linear pushing device 309 drives the pushing rod 310, and the pushing rod 310 pushes the connector into the clamping groove for positioning. The pusher bar 310 is then withdrawn from the clamping slot and the connector jaw assembly 302 is closed to clamp the connector and keep the wire assembled from misalignment. The positioning of the stop strip 307 on the positioning surface can align the connector to the clamping groove, so that the clamping groove is more matched with the connector, and the positioning accuracy of the connector in the clamping groove is improved. The wire holes of the connector are opposite to the wire end insertion slit 313, and the end of the wire is inserted into the insertion hole of the connector through the wire end insertion slit 313.
In some embodiments of the invention, four connector loading devices are provided. Four connector loading attachment can provide the combination of multiple connectors, satisfies the production demand of multiple bull pencil.
In some embodiments of the present invention, the four connector feeding devices are respectively referred to as a first connector feeding device 321, a second connector feeding device 322, a third connector feeding device 323, and a fourth connector feeding device 324 from left to right, the vibration plate 314 of the first connector feeding device 321 is disposed on the left side of the feeding base 304 of the first connector feeding device 321, and the vibration plate 314 of the fourth connector feeding device 324 is disposed on the right side of the feeding base 304 of the fourth connector feeding device 324; the second connector feeding device 322 further comprises a second feeding front-rear linear driving device 325 fixedly connected with the frame 101, a clamping connector base of the second connector feeding device 322 is fixedly connected to a moving end of the second feeding front-rear linear driving device 325, a feeding base 304 of the second connector feeding device 322 is arranged on the left side of the second feeding front-rear linear driving device 325, a feeding base of the second connector feeding device 322 is arranged on the rear side of a feeding base of the first connector feeding device 321, and a rear stroke end of a clamping groove of the second connector feeding device 322 is right opposite to a pushing rod of the second connector feeding device 322; the third connector loading device 323 further comprises a third feeding front-rear linear driving device 326 fixedly connected with the frame 101, a clamping connector base of the third connector loading device 323 is fixedly connected to a moving end of the third feeding front-rear linear driving device 326, a loading base of the third connector loading device 323 is arranged on the right side of the third feeding front-rear linear driving device 326, a loading base of the third connector loading device 323 is arranged on the rear side of a loading base 304 of the fourth connector loading device 324, and a rear stroke end of a clamping groove of the third connector loading device 323 is right opposite to a pushing rod of the third connector loading device 323.
The feeding base of the second connector feeding device 322 is arranged at the rear side of the feeding base of the first connector feeding device 321, the feeding base of the third connector feeding device 323 is arranged at the rear side of the feeding base 304 of the fourth connector feeding device 324, the feeding clips of the second connector feeding device 322 and the feeding clips of the third connector feeding device 323 can respectively move backwards through the second feeding front-back linear driving device 325 and the third feeding front-back linear driving device 326 to access the connectors, the feeding base 304 is prevented from being arranged between the two feeding clips 303, the distance between the two feeding clips 303 is increased, the distance between the four feeding clips 303 is small, the four feeding clips 303 are as close as possible, the length of the left-right linear driving device 402 is reduced, and the action time is shortened.
In some embodiments of the present invention, the fourth connector feeding device 324 further includes a fourth feeding front-rear linear driving device 327 fixedly connected to the frame 101, the clip connector base 311 of the fourth connector feeding device 324 is fixedly connected to the moving end of the fourth feeding front-rear linear driving device 327, and the feeding base 304 of the fourth connector feeding device 324 is disposed at the rear side of the wire clamping module 201. The feeding base 304 of the fourth connector feeding device 324 is arranged at the rear side of the incoming line clamping module 201, so that the distance between the two first line clamps 203 of the incoming line clamping module 201 and the feeding clamp 303 of the fourth connector feeding device 324 is shortened, the length of the left and right linear driving devices 402 is reduced, and the action time is shortened.
Referring to fig. 6, in some embodiments of the present invention, a wire harness assembling module 401 includes an assembling base 406 fixedly connected to a frame 101, the assembling base 406 is disposed on an upper side of a wire harness assembling module 201 and a connector feeding module 301, two assembling rails 407 extending in a left-right direction are fixedly connected to an upper side of the assembling base 406, the two assembling rails 407 are arranged front and back, two assembling slides 408 are slidably connected to the two assembling rails 407, two front-back linear driving devices 403 are fixedly connected to the two assembling slides 408 one by one, two screw rods 409 extending in the left-right direction are rotatably connected to the assembling base 406, the two screw rods 409 are arranged front and back, the two screw rods 409 are disposed between the two assembling rails 407, nuts are screwed to the screw rods 409, the two assembling slides 408 are fixedly connected to the two nuts one by one, and each of the left-right linear driving devices 402 includes one screw rod 409. Both assembly slides 408 are slidably connected to both assembly rails 407, reducing the number of assembly rails 407. The two screws 409 drive the two assembly slides 408 to move, respectively, driving the ends of the wires to the receptacles of the corresponding connectors. The two assembly left-right linear driving devices 402 comprise two assembly guide rails 407 and two screw rods 409, so that space can be saved. The left-hand mounting clip 405 always grips the left end of the wire and the right-hand mounting clip 405 always grips the right end of the wire.
Referring to fig. 7, in some embodiments of the present invention, the present invention further includes a blanking device 501, where the blanking device 501 includes a blanking chassis 502 fixedly connected to the frame 101, a blanking left-right linear driving device 503 disposed along a left-right direction is fixedly connected to the blanking chassis 502, the blanking left-right linear driving device 503 is disposed on a left side of the connector feeding module 301, a blanking front-rear linear driving device 504 is fixedly connected to a moving end of the blanking left-right linear driving device 503, a blanking wire clamping module is fixedly connected to a moving end of the blanking front-rear linear driving device 504, the blanking wire clamping module includes a plurality of blanking wire clamping devices 505 disposed on a front side of the feeding clamps 303, the blanking wire clamping devices 505 are provided with a plurality of blanking wire clamps 506, and right stroke ends of the plurality of blanking wire clamps 506 are disposed opposite to the plurality of feeding clamps 303 one by one.
After the plugging assembly of the plurality of wires is completed, opening the loading clamp 303 to release the connector; the blanking left-right linear driving device 503 drives the blanking front-back linear driving device 504 to move rightward, so that a plurality of lower wire clamps 506 are positioned at the right front sides of a plurality of feeding clamps 303 one by one; the feeding front-rear linear driving device 504 drives the lower wire clamps 506 to move backwards, each lower wire clamp 506 clamps the wires connected with the corresponding connector, the opening of the lower wire clamp 506 faces to the lower side, and the opening and closing direction is the left-right direction; the feeding front-rear linear driving device 504 drives the lower wire clamp 506 to move forwards, the connector is pulled out of the feeding clamp 303, the feeding left-right linear driving device 503 drives the lower wire clamp 506 to move leftwards, the connector is put down, and then the assembly of the next multi-head wire harness is continued.
In some embodiments of the present invention, a rear rotating plate 507 is fixedly connected to the upper side of the blanking chassis 502, a latch 509 disposed along the up-down direction is disposed on the front side of the rear rotating plate 507, a front rotating plate 508 is connected to the front side of the rear rotating plate 507, a jack inserted into the latch 509 is disposed on the rear side of the front rotating plate 508, the latch 509 is rotatably connected to the jack, an arc-shaped long hole 510 disposed coaxially with the jack is disposed on the front rotating plate 508, a mounting hole disposed opposite to the arc-shaped long hole 510 is disposed on the rear rotating plate 507, and the blanking left-right linear driving device 503 is fixedly connected to the front side of the front rotating plate 508. The front rotating plate 508 is rotationally connected with the rear rotating plate 507 through the bolts 509 and the jacks, and the front rotating plate 508 can conveniently adjust the angle of the lower wire clamp 506 relative to the feeding clamp 303, so that the overlarge angle deviation between the lower wire clamp 506 and the feeding clamp 303 caused by part processing errors and assembly errors is reduced. The arc-shaped long holes 510 and the mounting holes are connected through screws, and the arc-shaped long holes 510 do not affect the rotation of the front rotating plate 508.
Referring to fig. 8, in some embodiments of the present invention, the incoming wire clamping module 201 further includes an incoming wire clamping base 204 fixedly connected to the frame 101, two first wire clamping jaw devices 202 are rotatably connected to the incoming wire clamping base 204 along an axis in a front-rear direction, two incoming wire clamping rotating motors 205 are fixedly connected to the frame 101, the two incoming wire clamping rotating motors 205 are respectively in transmission connection with the two first wire clamping jaw devices 202, an assembly lifting linear driving device 410 is fixedly connected to a moving end of the assembly lifting linear driving device 403, and a second wire clamping jaw device 404 is fixedly connected to a moving end of the assembly lifting linear driving device 410.
The first clamping jaw device 202 can rotate to switch the opening and closing direction of the first wire clamp 203. When the wires are fed, the opening and closing direction of the first wire clamp 203 is the up-down direction, the wires can enter the first wire clamp 203 along the left-right direction when fed, after the wires are clamped by the first wire clamp 203, the first wire clamp 203 rotates by 90 degrees, the assembly clamp 405 moves downwards from the upper side of the first wire clamp 203 and clamps the wires when the wires are taken out, and the opening and closing direction of the first wire clamp 203 is the left-right direction, so that the clamping of the assembly clamp 405 is not influenced; the opening of the assembly clip 405 is directed downward, the opening and closing direction is the left-right direction, the first wire clip 203 releases the wire after the wire is clipped by the assembly clip 405, the assembly clip 405 is lifted, and then the wire is moved to be assembled. In addition, when the assembly clip 405 takes a wire, the opening and closing direction of the first wire clamp 203 is the left-right direction, and the assembly clip 405 clips the wire from the up-down direction, so that the position closer to the end of the wire can be clipped, the deformation of the end can be reduced when the wire is inserted into the wire hole, and the wire can be inserted into the wire hole more easily.
While the embodiments of the present application have been described in detail with reference to the drawings, the present application is not limited to the above embodiments, and various equivalent modifications and substitutions can be made within the knowledge of those skilled in the art without departing from the spirit of the present application, and these equivalent modifications and substitutions are included in the scope of the present application as defined in the appended claims.
Claims (7)
1. The assembly module of the wire harness with the multi-head connector is characterized by comprising a rack, wherein the rack is provided with a wire-clamping module, a connector feeding module and a wire harness assembly module;
The wire clamping module comprises two first wire clamping claw devices which are arranged on the rack along the left-right direction, and a first wire clamp is arranged at the front side of each first wire clamping claw device;
The connector feeding module is arranged on the left side of the incoming line clamping module and comprises a plurality of connector feeding devices which are arranged on the rack along the left-right direction, the connector feeding devices comprise connector clamping jaw devices, and a feeding clamp is arranged on the front side of each connector clamping jaw device;
The wire harness assembly module comprises two wire harness assembly devices, each wire harness assembly device comprises an assembly left-right linear driving device fixedly connected with the rack, each assembly left-right linear driving device is fixedly connected with an assembly front-rear linear driving device, each assembly front-rear linear driving device is provided with a second wire clamping claw device at the moving end, the two second wire clamping claw devices are arranged in the left-right direction, each second wire clamping claw device is provided with an assembly clamp, and each assembly clamp is arranged at the front sides of the first wire clamps and the feeding clamps;
The connector feeding device comprises a feeding base fixedly connected to the frame, a transversely arranged pushing surface is arranged on the feeding base, a first feeding port is formed in the left side or the right side of the pushing surface, a material blocking strip arranged in the left-right direction is arranged on the front side of the pushing surface, a pushing first linear driving device arranged in the front-back direction is fixedly connected to the feeding base, and the pushing first linear driving device is arranged on the rear side of the upper side of the pushing surface;
The connector feeding device further comprises a pushing second linear driving device which is relatively fixed with the feeding base, the pushing second linear driving device is arranged along the left-right direction, a pushing rod which extends along the left-right direction is fixedly connected to the moving end of the pushing second linear driving device, the pushing rod is arranged on the upper side of the pushing surface, and the pushing rod is arranged between the first feeding port and the blocking strip;
The connector feeding device further comprises a connector clamping base, the connector clamping jaw device is fixedly connected to the connector clamping base, the opening and closing end of the connector clamping jaw device moves along the up-down direction, the feeding clamp is fixedly connected to the opening and closing end of the connector clamping jaw device, a clamping groove arranged along the left-right direction is formed in the feeding clamp, the feeding clamp is arranged on the pushing surface opposite to the pushing second linear driving device, the clamping groove is opposite to the pushing rod, and a wire end insertion slot is formed in the front side of the clamping groove;
the connector feeding device further comprises a vibrating disc which is fixed relative to the feeding base, and the discharging end of the vibrating disc is opposite to the first feeding hole;
The wire harness assembling module comprises an assembling bottom plate fixedly connected with the frame, the assembling bottom plate is arranged on the upper side of the wire clamping module and the upper side of the connector feeding module, two assembling guide rails extending along the left-right direction are fixedly connected to the upper side of the assembling bottom plate, two assembling guide rails are arranged front and back, two assembling slide bases are connected to the assembling guide rails in a sliding mode, two linear driving devices are fixedly connected to the two assembling slide bases one by one, two screw rods extending along the left-right direction are connected to the assembling bottom plate in a rotating mode, two screw rods are arranged front and back, two screw rods are arranged between the two assembling guide rails, nuts are connected to the screw rods in a threaded mode, the two assembling slide bases are fixedly connected with the two nuts one by one, and each assembling left-right linear driving device comprises one screw rod.
2. The assembly module of a harness with multiple connectors according to claim 1, wherein the connector loading device is provided with four.
3. The assembly module of a wire harness with a multi-headed connector according to claim 2, wherein four connector feeding devices are respectively called a first connector feeding device, a second connector feeding device, a third connector feeding device and a fourth connector feeding device from left to right, a vibration disc of the first connector feeding device is arranged at the left side of a feeding base of the first connector feeding device, and a vibration disc of the fourth connector feeding device is arranged at the right side of the feeding base of the fourth connector feeding device;
The second connector feeding device further comprises a second feeding front-rear linear driving device fixedly connected with the frame, a clamping connector base of the second connector feeding device is fixedly connected to the moving end of the second feeding front-rear linear driving device, a feeding base of the second connector feeding device is arranged on the left side of the second feeding front-rear linear driving device, a feeding base of the second connector feeding device is arranged on the rear side of a feeding base of the first connector feeding device, and the rear stroke end of a clamping groove of the second connector feeding device is right opposite to a pushing rod of the second connector feeding device;
The third connector feeding device further comprises a third feeding front-rear linear driving device fixedly connected with the frame, a clamping connector base of the third connector feeding device is fixedly connected to the moving end of the third feeding front-rear linear driving device, a feeding base of the third connector feeding device is arranged on the right side of the third feeding front-rear linear driving device, a feeding base of the third connector feeding device is arranged on the rear side of a feeding base of the fourth connector feeding device, and the rear stroke end of a clamping groove of the third connector feeding device is right to a pushing rod of the third connector feeding device.
4. The assembly module of a wire harness with a multi-headed connector according to claim 3, wherein the fourth connector feeding device further comprises a fourth feeding front-rear linear driving device fixedly connected with the frame, a clamping connector base of the fourth connector feeding device is fixedly connected to a moving end of the fourth feeding front-rear linear driving device, and a feeding base of the fourth connector feeding device is arranged at the rear side of the wire-clamping module.
5. The assembly module of a wire harness with a multi-head connector according to claim 1, further comprising a blanking device, wherein the blanking device comprises a blanking chassis fixedly connected with the frame, a blanking left-right linear driving device arranged along the left-right direction is fixedly connected to the blanking chassis, the blanking left-right linear driving device is arranged on the left side of the connector feeding module, a blanking front-rear linear driving device is fixedly connected to the moving end of the blanking left-right linear driving device, a blanking wire clamping module is fixedly connected to the moving end of the blanking front-rear linear driving device, the blanking wire clamping module comprises a plurality of blanking wire clamping devices arranged on the front side of the feeding clamps, the blanking wire clamping devices are provided with blanking clamps, and the right stroke ends of the blanking wire clamps are arranged in one-to-one opposite directions with the plurality of the feeding clamps.
6. The assembly module of a wire harness with a multi-head connector according to claim 5, wherein a rear rotating plate is fixedly connected to the upper side of the blanking chassis, a bolt arranged in the vertical direction is arranged on the front side of the rear rotating plate, a front rotating plate is connected to the front side of the rear rotating plate, an inserting hole for inserting the bolt is arranged on the rear side of the front rotating plate, the bolt is rotatably connected with the inserting hole, an arc long hole which is coaxially arranged with the inserting hole is formed in the front rotating plate, a mounting hole which is opposite to the arc long hole is formed in the rear rotating plate, and the blanking left-right linear driving device is fixedly connected to the front side of the front rotating plate.
7. The assembly module of a wire harness with a multi-head connector according to claim 1, wherein the wire harness assembly module further comprises a wire harness base fixedly connected with the frame, two first wire harness clamping claw devices are rotatably connected with the wire harness base along the axis of the front-back direction, two wire harness clamping rotating motors are fixedly connected with the frame and are respectively in transmission connection with the two first wire harness clamping claw devices, an assembly lifting linear driving device is fixedly connected to the moving end of the assembly front-back linear driving device, and the second wire harness clamping claw devices are fixedly connected to the moving end of the assembly lifting linear driving device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010074845.0A CN111180979B (en) | 2020-01-22 | 2020-01-22 | Assembly module of a wiring harness with multiple connectors |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010074845.0A CN111180979B (en) | 2020-01-22 | 2020-01-22 | Assembly module of a wiring harness with multiple connectors |
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| CN111180979A CN111180979A (en) | 2020-05-19 |
| CN111180979B true CN111180979B (en) | 2024-11-19 |
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| CN202010074845.0A Active CN111180979B (en) | 2020-01-22 | 2020-01-22 | Assembly module of a wiring harness with multiple connectors |
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| CN115258552B (en) * | 2022-08-16 | 2024-08-30 | 浙江紫宸科技有限公司 | Connector lug screening transmission device capable of preventing wiring dislocation |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211295670U (en) * | 2020-01-22 | 2020-08-18 | 佛山市鹰野智能科技有限公司 | An assembly module of a wire harness with a multi-connector |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| NO128638B (en) * | 1969-04-08 | 1973-12-17 | Amp Inc | |
| JP3395550B2 (en) * | 1996-11-22 | 2003-04-14 | 矢崎総業株式会社 | Pressure welding apparatus and harness manufacturing method |
| CN109449710B (en) * | 2018-11-27 | 2024-03-01 | 佛山市鹰野智能科技有限公司 | Single-head crimping small connector insertion machine |
| CN109888591B (en) * | 2019-03-29 | 2024-02-23 | 湖北一川金品机械有限公司 | Automatic harness assembling machine with double-end-beating and shell-inserting functions |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211295670U (en) * | 2020-01-22 | 2020-08-18 | 佛山市鹰野智能科技有限公司 | An assembly module of a wire harness with a multi-connector |
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