CN111209876B - Oil leakage defect detection method and system - Google Patents
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Abstract
Description
技术领域Technical Field
本发明涉及油液泄露检测识别技术领域,更具体地,涉及一种漏油缺陷检测方法及系统。The present invention relates to the technical field of oil leakage detection and identification, and more specifically, to an oil leakage defect detection method and system.
背景技术Background Art
目前,检测油液泄漏的方法大多采用人工巡视,且要求具备一定经验,通过人为“目测”和“鼻嗅”的方法进行辨别。人工巡检效果受工作经验影响大,且需要占用大量时间,效率低。近年来,在石油勘探和开发、土壤中油污染物含量监测以及飞机液压油泄漏和海面溢油监测等领域,荧光检测技术已被广泛应用,并得到大量研究成果,验证了石油荧光检测法的有效性。但存在缺乏对环境的抗干扰能力和对图像采集设备要求较高问题。At present, most methods for detecting oil leaks use manual inspections, which require certain experience and are identified by "visual inspection" and "sniffing". The effect of manual inspections is greatly affected by work experience, and it takes a lot of time and is inefficient. In recent years, fluorescence detection technology has been widely used in the fields of oil exploration and development, monitoring of oil pollutant content in soil, and monitoring of aircraft hydraulic oil leakage and sea surface oil spills, and has obtained a large number of research results, which have verified the effectiveness of oil fluorescence detection methods. However, there are problems such as lack of anti-interference ability to the environment and high requirements for image acquisition equipment.
中国专利CN108844689A提出了一种变压器油渗漏检测方法。该专利利用变压器油成分的荧光特性,结合变电站巡视,针对不同油浸式设备,先进行大面积粗略查找,观察是否存在蓝色荧光现象,再对油蓝色荧光的区域进行精确定位,并根据蓝色荧光的深浅和范围,可判断渗漏油部位和渗漏的严重程度。该方法需要人工巡检完成,且要求巡视人员具有一定经验进行其他荧光物质的干扰才能确定漏油情况。检测结果受个人主观意识、经验的影响。Chinese patent CN108844689A proposes a transformer oil leakage detection method. This patent uses the fluorescent characteristics of transformer oil components, combined with substation inspections, and for different oil-immersed equipment, first conducts a large-area rough search to observe whether there is a blue fluorescence phenomenon, and then accurately locates the area of oil blue fluorescence. According to the depth and range of blue fluorescence, the location of oil leakage and the severity of leakage can be determined. This method requires manual inspections, and requires the inspectors to have certain experience in interference with other fluorescent substances to determine the oil leakage. The detection results are affected by personal subjective consciousness and experience.
中国专利CN110455463A提出了变电站设备油污检测系统及方法。该专利利用油污在紫外激光的照射下会产生荧光的特点,将紫外荧光摄像头拍摄照片中的荧光区域确定为油污区域。该方法需保证环境中不能有其他会产生荧光干扰物的存在,否则将会出现误报,缺乏对环境的抗干扰能力。Chinese patent CN110455463A proposes a system and method for detecting oil pollution in substation equipment. This patent uses the characteristic that oil pollution will produce fluorescence under the irradiation of ultraviolet laser, and determines the fluorescent area in the photo taken by the ultraviolet fluorescent camera as the oil pollution area. This method must ensure that there are no other fluorescent interferences in the environment, otherwise false alarms will occur and lack the ability to resist environmental interference.
中国专利CN110174220A提出了一种变压器有载分接开关渗漏油检测系统及方法。该专利通过向待检测的变压器有载分接开关发送紫外光,再接收并处理的待检测的变压器有载分接开关接收紫外光后辐射出的荧光,并通过光电信号传感器将荧光转化为数字信号,最后通过数据分析装置对接收的数字信号进行分析得到待检测变压器有载分接开关的漏油情况。该方法需要通过单色光过滤器将荧光过滤成单色光,再转化成数字信号进行分析,对图像采集设备要求较高。Chinese patent CN110174220A proposes a transformer on-load tap changer oil leakage detection system and method. The patent sends ultraviolet light to the transformer on-load tap changer to be detected, then receives and processes the fluorescence radiated by the transformer on-load tap changer to be detected after receiving the ultraviolet light, and converts the fluorescence into a digital signal through a photoelectric signal sensor, and finally analyzes the received digital signal through a data analysis device to obtain the oil leakage of the transformer on-load tap changer to be detected. This method requires filtering the fluorescence into monochromatic light through a monochromatic light filter, and then converting it into a digital signal for analysis, which has high requirements for image acquisition equipment.
目前,漏油缺陷检测识别主要存在以下缺陷:At present, the main defects of oil leakage defect detection and identification are as follows:
(1)检测结果受个人主观意识、经验的影响;在巡检场所一般会出现其他荧光物质,当进行紫外光照射时,非油液的荧光物质也会发出荧光,对漏油情况判断造成一定干扰,需要巡视人员具备一定经验进行非油液的荧光物质判断并进行排除,从而确定漏油情况。该过程和检测结果受个人主观意识、经验的影响,造成检测结果缺乏稳定性。(1) The test results are affected by personal subjective consciousness and experience. In the inspection site, other fluorescent substances are generally present. When exposed to ultraviolet light, non-oil fluorescent substances will also emit fluorescence, which will interfere with the judgment of oil leakage. The inspection personnel need to have certain experience to judge and eliminate non-oil fluorescent substances in order to determine the oil leakage. This process and test results are affected by personal subjective consciousness and experience, resulting in the lack of stability of the test results.
(2)缺乏对环境的抗干扰能力,将紫外荧光摄像头拍摄照片中的荧光区域确定为油污区域,但在复杂环境下出现其他非油液的荧光物质时,将会出现误报情况。(2) Lack of anti-interference ability to the environment. The fluorescent area in the photo taken by the ultraviolet fluorescent camera is determined as the oil pollution area. However, when other non-oil fluorescent substances appear in a complex environment, false alarms will occur.
(3)对图像采集设备要求高。需要设计新设备或者改造现有设备,如增加单色光过滤器等,进行图像采集,进而进行荧光物质检测分析实现漏油状况检测。(3) High requirements for image acquisition equipment. It is necessary to design new equipment or modify existing equipment, such as adding monochromatic light filters, to acquire images and then perform fluorescent substance detection and analysis to detect oil leaks.
发明内容Summary of the invention
本发明的首要目的是提供一种漏油缺陷检测方法,增强环境的抗干扰能力,避免个人主观意识、经验等对检测结果的影响以及减少对图像采集设备的要求。The primary purpose of the present invention is to provide an oil leakage defect detection method, enhance the anti-interference ability of the environment, avoid the influence of personal subjective consciousness, experience, etc. on the detection results, and reduce the requirements for image acquisition equipment.
本发明的进一步目的是提供一种漏油缺陷检测识别系统。A further object of the present invention is to provide an oil leakage defect detection and identification system.
为解决上述技术问题,本发明的技术方案如下:In order to solve the above technical problems, the technical solution of the present invention is as follows:
一种漏油缺陷检测方法,包括以下步骤:A method for detecting oil leakage defects comprises the following steps:
S1:将紫外光源模块和可见光成像模块相对位置固定,所述紫外光源模块照射方向模块和可见光成像模块拍摄方向均面向待检测区域且二者方向相对平行,所述相对平行为二者方向容许存在一定偏角,为保证紫外照射效果和高清图像采集效果,所述偏角范围为0°-10°,其中,利用参数设定模块对可见光成像模块参数进行设置,紫外光源模块对待检测区域进行照射后,可见光成像模块采集待检测区域的高清图像数据并将高清图像数据传送至图像分析模块;S1: Fix the relative positions of the ultraviolet light source module and the visible light imaging module. The irradiation direction module of the ultraviolet light source module and the shooting direction of the visible light imaging module are both facing the area to be detected and the two directions are relatively parallel. The relative parallelism means that a certain deflection angle is allowed in the two directions. To ensure the ultraviolet irradiation effect and the high-definition image acquisition effect, the deflection angle range is 0°-10°. The visible light imaging module parameters are set using the parameter setting module. After the ultraviolet light source module irradiates the area to be detected, the visible light imaging module collects high-definition image data of the area to be detected and transmits the high-definition image data to the image analysis module.
S2:图像分析模块接收高清图像数据,通过图像分析处理得到的漏油缺陷检测识别结果;S2: The image analysis module receives high-definition image data and obtains the oil leakage defect detection and recognition results through image analysis processing;
S3:将漏油缺陷检测识别结果传递给显示模块进行显示,将漏油缺陷检测识别结果信号传递给报警模块进行报警,利用参数设定模块对显示模块和报警模块的参数进行设置。S3: The oil leakage defect detection and identification result is transmitted to the display module for display, the oil leakage defect detection and identification result signal is transmitted to the alarm module for alarm, and the parameters of the display module and the alarm module are set using the parameter setting module.
优选地,可见光成像模块为高清相机。Preferably, the visible light imaging module is a high-definition camera.
优选地,步骤S1中待检测区域中漏油处油液在紫外光源的照射下油液会因荧光效应发出荧光,可见光成像模块采集的是高清荧光图像。Preferably, in step S1, the oil at the oil leak in the area to be detected will emit fluorescence due to the fluorescence effect under the irradiation of the ultraviolet light source, and the visible light imaging module collects a high-definition fluorescence image.
优选地,步骤S2中图像分析模块的图像分析处理步骤具体为:Preferably, the image analysis processing steps of the image analysis module in step S2 are specifically as follows:
S21:利用高清荧光图像中油液荧光的颜色和亮度特征,通过通道变换和阈值处理提取荧光区域作为疑似漏油区域,其中,若无荧光区域则判定无漏油缺陷,输出拍摄的高清荧光图像,并发出无漏油信号;若有荧光区域则进入步骤S22;S21: using the color and brightness characteristics of the oil fluorescence in the high-definition fluorescence image, the fluorescence area is extracted as the suspected oil leakage area through channel transformation and threshold processing. If there is no fluorescence area, it is determined that there is no oil leakage defect, the captured high-definition fluorescence image is output, and a no oil leakage signal is issued; if there is a fluorescence area, it goes to step S22;
S22:分析疑似漏油区域的面积特征,待检测区域常存在小面积干扰检测的荧光物质,如塑料细屑、残留油渍等,在紫外光照射下表现为小面积荧光区域,使用面积筛选去除小面积荧光区域,去除小面积干扰检测的荧光物质的影响;S22: Analyze the area characteristics of the suspected oil leakage area. There are often small areas of fluorescent substances that interfere with the detection in the area to be detected, such as plastic debris, residual oil stains, etc., which appear as small fluorescent areas under ultraviolet light. Use area screening to remove small fluorescent areas and eliminate the influence of small areas of fluorescent substances that interfere with the detection;
S23:对通过面积特征判断的疑似漏油区域进行区域的形状特征分析,包括偏心度、矩形度分析;若无疑似漏油区域符合形状特征分析则判定无漏油,输出拍摄的高清荧光图像,并发出无漏油信号;若有疑似漏油区域符合形状特征分析则该部分疑似漏油区域继续进行漏油判断和识别,进入步骤S24;S23: Performing shape feature analysis on the suspected oil leakage area determined by area feature analysis, including eccentricity and rectangularity analysis; if no suspected oil leakage area meets the shape feature analysis, it is determined that there is no oil leakage, and the captured high-definition fluorescent image is output, and a no oil leakage signal is issued; if there is a suspected oil leakage area that meets the shape feature analysis, the suspected oil leakage area continues to be judged and identified, and enters step S24;
S24:将原始的高清荧光多通道图像转换为单通道灰度图像;S24: Convert the original high-definition fluorescence multi-channel image into a single-channel grayscale image;
S25:对通过面积特征和形状特征判断和筛选的疑似漏油区域在单通道灰度图像中进行区域的灰度特征分析,包括灰度均值分析;通过灰度特征对疑似漏油区域进行判断,所述灰度均值为疑似漏油区域处对应的灰度图的灰度值集合的灰度均值,反映该区域的明亮程度,漏油区域一般较亮,灰度均值较大;S25: performing grayscale feature analysis of the suspected oil leakage area judged and screened by the area feature and the shape feature in the single-channel grayscale image, including grayscale mean analysis; judging the suspected oil leakage area by the grayscale feature, the grayscale mean is the grayscale mean of the grayscale value set of the grayscale image corresponding to the suspected oil leakage area, reflecting the brightness of the area. The oil leakage area is generally brighter and has a larger grayscale mean;
S26:综合面积特征、形状特征、灰度特征的判断识别结果,确定待检测区域漏油情况;经过各个疑似漏油区域特征分析和判断,若存在漏油区域则判定有漏油缺陷,输出标识好漏油区域的处理图像,并发出有漏油报警信号;若不存在漏油区域则判定无漏油缺陷,输出拍摄的高清荧光图像,并发出无漏油信号。S26: Based on the judgment and recognition results of the comprehensive area characteristics, shape characteristics, and grayscale characteristics, the oil leakage situation of the area to be detected is determined; after the characteristic analysis and judgment of each suspected oil leakage area, if an oil leakage area exists, it is determined that there is an oil leakage defect, and a processed image with the oil leakage area marked is output, and an oil leakage alarm signal is issued; if there is no oil leakage area, it is determined that there is no oil leakage defect, the captured high-definition fluorescent image is output, and a no oil leakage signal is issued.
优选地,步骤S21中提取荧光区域具体包括以下步骤:Preferably, extracting the fluorescent area in step S21 specifically includes the following steps:
S211:对输入的高清荧光图像进行预处理,所述预处理包括去噪和指数变换,为去除噪声同时尽可能保持图像边缘细节信息,使用自适应中值滤波进行去噪处理,为进一步凸显高清图像中荧光区域,使用指数变换增强高灰度值区域的对比度;S211: Preprocessing the input high-definition fluorescence image, wherein the preprocessing includes denoising and exponential transformation. In order to remove noise while maintaining image edge detail information as much as possible, adaptive median filtering is used for denoising. In order to further highlight the fluorescence area in the high-definition image, exponential transformation is used to enhance the contrast of the high gray value area.
S212:高清荧光图像为RGB三通道图像,将高清荧光图像分解为R通道图像、G通道图像和B通道图像;S212: The high-definition fluorescence image is an RGB three-channel image, and the high-definition fluorescence image is decomposed into an R channel image, a G channel image, and a B channel image;
S213:使用R通道图像、G通道图像、B通道图像转换获取HSV颜色模型中H(色调)通道图像和V(明度)通道图像;S213: using the R channel image, the G channel image, and the B channel image to convert and obtain an H (hue) channel image and a V (value) channel image in the HSV color model;
S214:对H(色调)通道图像通过阈值处理获取区域1,所述区域1为根据荧光颜色特征提取的区域,利用油液荧光的颜色特性,在H(色调)通道图像通过阈值处理实现对油液荧光颜色的识别,从而实现具有荧光颜色区域的提取;对V(明度)通道图像通过阈值处理获取区域2,所述区域2为根据荧光亮度特征提取的区域,利用油液荧光的亮度特性,在V(明度)通道图像通过阈值处理实现对油液荧光亮度的识别,从而实现具有荧光亮度区域的提取;S214:
S215:对区域1和区域2进行交集运算获取的交集区域即为提取的荧光区域。S215: Performing an intersection operation on
优选地,步骤S213中将R通道、G通道、B通道图像转换为H(色调)通道图像和V(明度)通道图像的转换关系为:Preferably, in step S213, the conversion relationship of converting the R channel, G channel, and B channel images into the H (hue) channel image and the V (brightness) channel image is:
R'=R/255R'=R/255
G'=G/255G'=G/255
B'=B/255B'=B/255
C max=max(R',G',B')C max = max(R', G', B')
C min=mim(R',G',B')Cmin=mim(R',G',B')
Δ=C max-C minΔ=C max-C min
V=C maxV=Cmax
式中R、G、B分别为R通道图像、G通道图像、B通道图像,R’、G’、B’分别为R通道图像、G通道图像、B通道图像进行归一化处理后图像,H为HSV颜色模型中的H(色调)通道图像,V为HSV颜色模型中的V(明度)通道图像。Where R, G, and B are the R channel image, G channel image, and B channel image respectively, R’, G’, and B’ are the normalized images of the R channel image, G channel image, and B channel image respectively, H is the H (hue) channel image in the HSV color model, and V is the V (lightness) channel image in the HSV color model.
优选地,步骤S23中形状特征分析包括偏心度分析,偏心度可反映区域的拉伸程度,具体表示为计算惯性主轴比,计算公式如下:Preferably, the shape feature analysis in step S23 includes eccentricity analysis. The eccentricity can reflect the stretching degree of the region, which is specifically expressed as calculating the inertia principal axis ratio. The calculation formula is as follows:
上述式子中,R为区域点集,n为点集个数,x为点集横坐标,y为点集纵坐标,S为区域面积,为平均向量,μij为各阶中心矩,e为偏心度计算结果,待检测区常存在尼龙扎带等起固定作用的塑料制品,均表现为细且长的特性,偏心度一般较大。In the above formula, R is the regional point set, n is the number of point sets, x is the horizontal coordinate of the point set, y is the vertical coordinate of the point set, S is the area of the region, is the average vector, μ ij is the central moment of each order, and e is the eccentricity calculation result. In the inspection area, there are often plastic products such as nylon ties that play a fixing role. They are thin and long, and the eccentricity is generally large.
优选地,步骤S23中形状特征分析包括矩形度分析,所述矩形度表示一个物体与矩形相似程度,计算公式如下:Preferably, the shape feature analysis in step S23 includes rectangularity analysis, where the rectangularity represents the degree of similarity between an object and a rectangle, and the calculation formula is as follows:
上式中,AS为区域的面积,AR为包围该区域的最小矩形面积,待检测区常存在矩形标签贴纸类干扰荧光物质,矩形度一般接近于1,计算矩形度可去除矩形的干扰荧光物质。In the above formula, AS is the area of the region, AR is the minimum rectangular area surrounding the region. There are often interfering fluorescent substances such as rectangular labels and stickers in the area to be detected, and the rectangularity is generally close to 1. Calculating the rectangularity can remove the interfering fluorescent substances in the rectangle.
优选地,步骤S24中将原始的高清荧光多通道图像转换为单通道灰度图像的转换关系为:Preferably, the conversion relationship for converting the original high-definition fluorescent multi-channel image into a single-channel grayscale image in step S24 is:
Gray(i,j)=0.299*R(i,j)+0.578*G(i,j)+0.114*B(i,j)Gray(i,j)=0.299*R(i,j)+0.578*G(i,j)+0.114*B(i,j)
式中(i,j)为像元坐标,R、G、B分别为R通道图像、G通道图像、B通道图像。Where (i, j) is the pixel coordinate, R, G, and B are the R channel image, G channel image, and B channel image respectively.
优选地,步骤S26中确定待测区域漏油情况,具体为:Preferably, the oil leakage situation of the area to be tested is determined in step S26, specifically:
若疑似漏油区域均满足面积特征、形状特征和灰度特征,则判定该疑似漏油区域发生漏油;若疑似蒸汽泄漏区域未满足面积特征、形状特征和灰度特征其中一项或多项,则排除该疑似漏油区域发生漏油。If the suspected oil leakage area meets the area characteristics, shape characteristics and grayscale characteristics, it is determined that the suspected oil leakage area has leaked oil; if the suspected steam leakage area does not meet one or more of the area characteristics, shape characteristics and grayscale characteristics, it is ruled out that the suspected oil leakage area has leaked oil.
一种应用上述所述的漏油缺陷检测方法的系统,包括:A system using the above-mentioned oil leakage defect detection method comprises:
图像采集子系统和信息交互子系统;Image acquisition subsystem and information interaction subsystem;
所述图像采集子系统包括紫外光源模块、可见光成像模块;The image acquisition subsystem includes an ultraviolet light source module and a visible light imaging module;
所述信息交互子系统包括参数设定模块、显示模块、报警模块、图像分析模块;The information interaction subsystem includes a parameter setting module, a display module, an alarm module, and an image analysis module;
所述紫外光源模块发出紫外光照射待检测区域;The ultraviolet light source module emits ultraviolet light to illuminate the area to be detected;
所述可见光成像模块采集待检测区域高清可见光图像,并将高清图像数据传送至图像分析模块;The visible light imaging module collects high-definition visible light images of the area to be detected, and transmits the high-definition image data to the image analysis module;
所述参数设定模块用于用户进行可见光成像模块参数设置、结果显示设置、报警信息设置;The parameter setting module is used by the user to set visible light imaging module parameters, result display settings, and alarm information settings;
所述显示模块进行漏油缺陷检测识别结果图像显示和相关信息提示;The display module displays the oil leakage defect detection and identification result image and related information prompts;
所述报警模块根据漏油缺陷检测识别结果向外界发出警报提示;The alarm module sends an alarm prompt to the outside world according to the oil leakage defect detection and identification result;
所述图像分析模块进行高清图像数据接收,通过图像分析处理将得到的漏油缺陷检测识别结果的图像文字信息、报警信号分别传递给显示模块和报警模块。The image analysis module receives high-definition image data, and transmits the image text information and alarm signal of the oil leakage defect detection and identification result obtained through image analysis processing to the display module and the alarm module respectively.
根据监测点数量和环境复杂程度,可根据需要使用巡检机器人、固定云台、手持设备作为图像采集系统搭载平台。Depending on the number of monitoring points and the complexity of the environment, inspection robots, fixed pan-tilt heads, and handheld devices can be used as image acquisition system platforms as needed.
与现有技术相比,本发明技术方案的有益效果是:Compared with the prior art, the technical solution of the present invention has the following beneficial effects:
本发明通过对待检测区进行紫外光照射,将漏油点油液以蓝色或紫色的荧光形式直观展现,使用高清相机拍摄该区域图像,无需增加单色光过滤器等硬件进而增加对图像采集设备的要求,使用数字图像处理方法对疑似漏油区域进行面积、形状以及灰度特性判断,排除其他非油液的荧光物质对检测结果的影响,避免个人主观意识、经验等对检测结果的影响,排除其他非油液的荧光物质对检测结果的影响,同时保证检测结果的正确性和稳定性。The present invention irradiates the inspection area with ultraviolet light to visually display the oil at the oil leakage point in the form of blue or purple fluorescence, and uses a high-definition camera to capture the image of the area without adding hardware such as monochromatic light filters to increase the requirements for image acquisition equipment. The digital image processing method is used to judge the area, shape and grayscale characteristics of the suspected oil leakage area, eliminates the influence of other non-oil fluorescent substances on the detection results, avoids the influence of personal subjective consciousness, experience, etc. on the detection results, eliminates the influence of other non-oil fluorescent substances on the detection results, and ensures the accuracy and stability of the detection results.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的方法流程示意图。FIG1 is a schematic flow chart of the method of the present invention.
图2为图像分析模块的图像分析处理步骤流程示意图。FIG. 2 is a schematic diagram of the image analysis processing steps of the image analysis module.
图3为提取荧光区域的流程示意图。FIG3 is a schematic diagram of the process of extracting the fluorescence area.
图4为本发明的系统示意图。FIG. 4 is a schematic diagram of a system of the present invention.
具体实施方式DETAILED DESCRIPTION
附图仅用于示例性说明,不能理解为对本专利的限制;The drawings are for illustrative purposes only and are not to be construed as limiting the present patent;
为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;In order to better illustrate the present embodiment, some parts in the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product;
对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
下面结合附图和实施例对本发明的技术方案做进一步的说明。The technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
本实施例提供一种漏油缺陷检测方法,如图1,具体包括以下步骤:This embodiment provides an oil leakage defect detection method, as shown in FIG1 , which specifically includes the following steps:
S1:将紫外光源模块和可见光成像模块相对位置固定,所述紫外光源照射方向和高清相机拍摄方向均面向待检测区域,且二者方向相对平行,其中,利用参数设定模块对可见光成像模块参数进行设置,紫外光源模块对待检测区域进行照射后,可见光成像模块采集待检测区域的高清图像数据并将高清图像数据传送至图像分析模块;S1: Fix the relative positions of the ultraviolet light source module and the visible light imaging module, the irradiation direction of the ultraviolet light source and the shooting direction of the high-definition camera are both facing the area to be detected, and the two directions are relatively parallel, wherein the parameters of the visible light imaging module are set by using the parameter setting module, after the ultraviolet light source module irradiates the area to be detected, the visible light imaging module collects high-definition image data of the area to be detected and transmits the high-definition image data to the image analysis module;
S2:图像分析模块接收高清图像数据,通过图像分析处理得到的漏油缺陷检测识别结果;S2: The image analysis module receives high-definition image data and obtains the oil leakage defect detection and recognition results through image analysis processing;
S3:将漏油缺陷检测识别结果的图像和文字信息传递给显示模块进行显示,将漏油缺陷检测识别结果信号传递给报警模块进行报警,利用参数设定模块对显示模块和报警模块的参数进行设置。S3: The image and text information of the oil leakage defect detection and identification result are transmitted to the display module for display, the oil leakage defect detection and identification result signal is transmitted to the alarm module for alarm, and the parameters of the display module and the alarm module are set using the parameter setting module.
进一步的,S1所述的相对平行,容许存在一定的偏角,为保证紫外照射效果和高清图像采集效果,偏角范围优选为小于10°。Furthermore, the relative parallelism described in S1 allows for a certain deviation angle. To ensure the ultraviolet irradiation effect and high-definition image acquisition effect, the deviation angle range is preferably less than 10°.
进一步的,漏油处油液在紫外激光的照射下油液会因荧光效应发出荧光,可见光成像模块采集的是高清荧光图像。Furthermore, the oil at the leaking site will fluoresce due to the fluorescence effect under the irradiation of ultraviolet laser, and the visible light imaging module will collect high-definition fluorescence images.
如图2所示,图像分析模块的图像分析流程S2具体包括:As shown in FIG2 , the image analysis process S2 of the image analysis module specifically includes:
S21:使用高清荧光图像利用油液荧光的颜色和亮度特征,通过通道变换和阈值处理提取荧光区域作为疑似漏油区域。若无荧光区域则判定无漏油缺陷,输出拍摄的高清荧光图像,并发出无漏油信号;若有荧光区域则继续进行漏油判断和识别。S21: Using the high-definition fluorescent image and the color and brightness characteristics of the oil fluorescence, the fluorescent area is extracted as the suspected oil leakage area through channel transformation and threshold processing. If there is no fluorescent area, it is determined that there is no oil leakage defect, and the captured high-definition fluorescent image is output, and a no oil leakage signal is issued; if there is a fluorescent area, the oil leakage judgment and identification will continue.
如图3所示,提取荧光区域具体包括:As shown in FIG3 , extracting the fluorescence area specifically includes:
S211:对输入的高清荧光图像进行预处理,具体包括:去噪和指数变换。为去除噪声同时尽可能保持图像边缘细节信息,使用自适应中值滤波进行去噪处理;为进一步凸显高清图像中荧光区域,使用指数变换增强高灰度值区域的对比度。S211: Preprocessing the input high-definition fluorescence image, including: denoising and exponential transformation. In order to remove noise while maintaining the image edge detail information as much as possible, adaptive median filtering is used for denoising; in order to further highlight the fluorescence area in the high-definition image, exponential transformation is used to enhance the contrast of the high gray value area.
S212:将高清荧光RGB三通道图像分解为R通道图像、G通道图像、B通道图像。S212: Decompose the high-definition fluorescent RGB three-channel image into an R channel image, a G channel image, and a B channel image.
S213:使用R通道、G通道、B通道图像转换获取HSV颜色模型中H(色调)通道图像和V(明度)通道图像。S213: Use the R channel, G channel, and B channel image conversion to obtain the H (hue) channel image and the V (value) channel image in the HSV color model.
进一步的,将R通道、G通道、B通道图像转换为H(色调)通道图像和V(明度)通道图像的转换关系为:Furthermore, the conversion relationship between the R channel, G channel, and B channel images into the H (hue) channel image and the V (brightness) channel image is:
R'=R/255R'=R/255
G'=G/255G'=G/255
B'=B/255B'=B/255
C max=max(R',G',B')C max = max(R', G', B')
C min=min(R',G',B')Cmin=min(R',G',B')
Δ=C max-C minΔ=C max-C min
V=C maxV=Cmax
式中R、G、B分别为R通道图像、G通道图像、B通道图像,R’、G’、B’分别为R通道图像、G通道图像、B通道图像进行归一化处理后图像,H为HSV颜色模型中的H(色调)通道图像,V为HSV颜色模型中的V(明度)通道图像。Where R, G, and B are the R channel image, G channel image, and B channel image respectively, R’, G’, and B’ are the normalized images of the R channel image, G channel image, and B channel image respectively, H is the H (hue) channel image in the HSV color model, and V is the V (lightness) channel image in the HSV color model.
S214:对H(色调)通道图像通过阈值处理获取区域1;对V(明度)通道图像通过阈值处理获取区域2。S214: Obtain
进一步的,利用油液荧光的颜色特性,在H(色调)通道图像通过阈值处理实现对油液荧光颜色的识别,从而实现具有荧光颜色区域的提取,可取下限值为170°,上限值为225°。Furthermore, by utilizing the color characteristics of oil fluorescence, the oil fluorescence color is recognized through threshold processing in the H (hue) channel image, thereby realizing the extraction of the fluorescent color area, with a lower limit of 170° and an upper limit of 225°.
进一步的,利用油液荧光的亮度特性,在V(明度)通道图像通过阈值处理实现对油液荧光亮度的识别,从而实现具有荧光亮度区域的提取,可取下限值为0.8,上限值为0.98。Furthermore, by utilizing the brightness characteristics of oil fluorescence, the oil fluorescence brightness is recognized through threshold processing in the V (brightness) channel image, thereby realizing the extraction of the fluorescence brightness area, with the lower limit value being 0.8 and the upper limit value being 0.98.
S215:对区域1和区域2进行交集运算获取的交集区域即为提取的荧光区域。S215: Performing an intersection operation on
S22:分析疑似漏油区域的面积特征。待检测区常存在小面积干扰检测的荧光物质,如塑料细屑、残留油渍等,在紫外光照射下实际表现为面积小于1平方厘米的小面积荧光区域。使用面积筛选去除小面积区域,去除小面积干扰检测的荧光物质的影响。S22: Analyze the area characteristics of the suspected oil leak area. There are often small areas of fluorescent substances that interfere with detection in the area to be detected, such as plastic debris, residual oil stains, etc., which actually appear as small fluorescent areas with an area of less than 1 square centimeter under ultraviolet light. Use area screening to remove small areas and eliminate the influence of small areas of fluorescent substances that interfere with detection.
S23:对通过面积特征判断的疑似漏油区域进行区域的形状特征分析,包括偏心度、矩形度分析;若无疑似漏油区域符合形状特征分析则判定无漏油,输出拍摄的高清荧光图像,并发出无漏油信号;若有疑似漏油区域符合形状特征分析则该部分疑似漏油区域继续进行漏油判断和识别,进入步骤S24。S23: Perform shape feature analysis on the suspected oil leakage area judged by area feature, including eccentricity and rectangularity analysis; if no suspected oil leakage area meets the shape feature analysis, it is determined that there is no oil leakage, the captured high-definition fluorescent image is output, and a no oil leakage signal is issued; if there is a suspected oil leakage area that meets the shape feature analysis, the suspected oil leakage area continues to be judged and identified, and enters step S24.
进一步的,所述偏心度可反映区域的拉伸程度。具体表示为计算惯性主轴比,计算公式如下:Furthermore, the eccentricity can reflect the stretching degree of the region. Specifically, it is expressed as calculating the inertia principal axis ratio, and the calculation formula is as follows:
式中,R为区域点集,n为点集个数,x为点集横坐标,y为点集纵坐标,S为区域面积,为平均向量,μij各阶中心矩,e为偏心度计算结果。待检测区常存在尼龙扎带等起固定作用的塑料制品,均表现为细且长的特性,偏心度一般大于7,漏油区域偏心度一般小于4。In the formula, R is the regional point set, n is the number of point sets, x is the horizontal coordinate of the point set, y is the vertical coordinate of the point set, S is the area of the region, is the average vector, μ ij is the central moment of each order, and e is the eccentricity calculation result. The area to be tested often has plastic products such as nylon ties that play a fixing role, which are thin and long, and the eccentricity is generally greater than 7. The eccentricity of the oil leakage area is generally less than 4.
进一步的,所述矩形度表示一个物体与矩形相似程度,体现物体对其外接矩形的充满程度,计算公式如下:Furthermore, the rectangularity indicates the similarity between an object and a rectangle, reflecting the degree to which the object fills its circumscribed rectangle, and the calculation formula is as follows:
式中,AS为区域的面积,AR为包围该区域的最小矩形面积。待检测区常存在矩形标签贴纸类干扰荧光物质,矩形度一般大于0.9,漏油区域矩形度一般小于0.6。In the formula, AS is the area of the region, and AR is the minimum rectangular area surrounding the region. The area to be detected often contains interfering fluorescent substances such as rectangular labels and stickers, and the rectangularity is generally greater than 0.9, while the rectangularity of the oil leakage area is generally less than 0.6.
S24:将原始输入的高清荧光多通道图像转换为单通道灰度图像。S24: Convert the original input high-definition fluorescence multi-channel image into a single-channel grayscale image.
进一步的,高清图像转换为灰度图像的转换关系为:Furthermore, the conversion relationship from high-definition image to grayscale image is:
Gray(i,j)=0.299*R(i,j)+0.578*G(i,j)+0.114*B(i,j)Gray(i,j)=0.299*R(i,j)+0.578*G(i,j)+0.114*B(i,j)
式中(i,j)为像元坐标,R、G、B分别为R通道图像、G通道图像、B通道图像。Where (i, j) is the pixel coordinate, R, G, and B are the R channel image, G channel image, and B channel image respectively.
S25:对通过面积和形状特征判断和筛选的疑似漏油区域在灰度图中进行区域的灰度特征,包括灰度均值分析;通过灰度特征对疑似漏油区域进行判断。S25: For the suspected oil leakage area judged and screened by area and shape characteristics, grayscale characteristics of the area are analyzed in the grayscale image, including grayscale mean analysis; the suspected oil leakage area is judged by the grayscale characteristics.
进一步的,所述灰度均值为疑似漏油区域处对应的灰度图的灰度值集合的灰度均值,反映该区域的明亮程度,漏油区域灰度均值可取下限值为150,上限值为255。Furthermore, the grayscale mean is the grayscale mean of the grayscale value set of the grayscale image corresponding to the suspected oil leakage area, reflecting the brightness of the area. The grayscale mean of the oil leakage area can have a lower limit of 150 and an upper limit of 255.
S26:综合面积特征、形状特征、灰度特征的判断识别结果,确定待测区域漏油情况。若疑似漏油区域均满足面积特征、形状特征和灰度特征,则判定该疑似漏油区域发生漏油;若疑似蒸汽泄漏区域未满足面积特征、形状特征和灰度特征其中一项或多项,则排除该疑似漏油区域发生漏油。经过各个疑似漏油区域特征分析和判断,若存在漏油区域则判定有漏油缺陷,输出标识好漏油区域的处理图像,并发出有漏油报警信号;若不存在漏油区域则判定无漏油缺陷,输出拍摄的高清荧光图像,并发出无漏油信号。S26: Determine the oil leakage situation in the area to be tested based on the judgment and recognition results of the comprehensive area characteristics, shape characteristics, and grayscale characteristics. If the suspected oil leakage area meets the area characteristics, shape characteristics, and grayscale characteristics, it is determined that the suspected oil leakage area has oil leakage; if the suspected steam leakage area does not meet one or more of the area characteristics, shape characteristics, and grayscale characteristics, it is ruled out that the suspected oil leakage area has oil leakage. After analyzing and judging the characteristics of each suspected oil leakage area, if there is an oil leakage area, it is determined that there is an oil leakage defect, and the processed image with the oil leakage area marked is output, and an oil leakage alarm signal is issued; if there is no oil leakage area, it is determined that there is no oil leakage defect, and the captured high-definition fluorescent image is output, and a no oil leakage signal is issued.
实施例2Example 2
本实施例提供一种漏油缺陷检测识别系统,如图4,包括图像采集子系统和信息交互子系统;This embodiment provides an oil leakage defect detection and identification system, as shown in FIG4 , including an image acquisition subsystem and an information interaction subsystem;
所述图像采集子系统包括紫外光源模块、可见光成像模块;The image acquisition subsystem includes an ultraviolet light source module and a visible light imaging module;
所述信息交互子系统包括参数设定模块、显示模块、报警模块、图像分析模块;The information interaction subsystem includes a parameter setting module, a display module, an alarm module, and an image analysis module;
所述紫外光源模块发出紫外光照射待检测区域;The ultraviolet light source module emits ultraviolet light to illuminate the area to be detected;
所述可见光成像模块采集待检测区域高清可见光图像,并将高清图像数据传送至图像分析模块;The visible light imaging module collects high-definition visible light images of the area to be detected, and transmits the high-definition image data to the image analysis module;
所述参数设定模块用于用户进行可见光成像模块参数设置、结果显示设置、报警信息设置;The parameter setting module is used by the user to set visible light imaging module parameters, result display settings, and alarm information settings;
所述显示模块进行漏油缺陷检测识别结果图像显示和相关信息提示;The display module displays the oil leakage defect detection and identification result image and related information prompts;
所述报警模块根据漏油缺陷检测识别结果向外界发出警报提示;The alarm module sends an alarm prompt to the outside world according to the oil leakage defect detection and identification result;
所述图像分析模块进行高清图像数据接收,通过图像分析处理将得到的漏油缺陷检测识别结果的图像文字信息、报警信号分别传递给显示模块和报警模块。The image analysis module receives high-definition image data, and transmits the image text information and alarm signal of the oil leakage defect detection and identification result obtained through image analysis processing to the display module and the alarm module respectively.
相同或相似的标号对应相同或相似的部件;The same or similar reference numerals correspond to the same or similar components;
附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制;The terms used in the drawings to describe positional relationships are only used for illustrative purposes and should not be construed as limiting this patent;
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
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