CN111202966B - A spherical material storage and output device with a detachable chassis - Google Patents
A spherical material storage and output device with a detachable chassis Download PDFInfo
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- CN111202966B CN111202966B CN202010135755.8A CN202010135755A CN111202966B CN 111202966 B CN111202966 B CN 111202966B CN 202010135755 A CN202010135755 A CN 202010135755A CN 111202966 B CN111202966 B CN 111202966B
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B69/00—Training appliances or apparatus for special sports
- A63B69/40—Stationarily-arranged devices for projecting balls or other bodies
- A63B69/407—Stationarily-arranged devices for projecting balls or other bodies with spring-loaded propelling means
- A63B69/408—Stationarily-arranged devices for projecting balls or other bodies with spring-loaded propelling means with rotating propelling arm
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Abstract
Description
技术领域Technical Field
本发明涉及物料弹出装置领域,更具体地,涉及一种可拆卸底盘的球形物料储存及输出装置。The present invention relates to the field of material ejection devices, and more particularly to a spherical material storage and output device with a detachable chassis.
背景技术Background Art
现有市场上的拨弹轮结构应用十分广泛。有体育运动中球类运动发球机的存球,可控发球的应用,如乒乓球发球机、网球发球机等等。现在随着人们生活水平的不断提高,人们愈发注重生活质量,而趣味休闲运动也越来越受到人们的喜爱。The existing bullet wheel structure in the market is widely used. There are applications such as ball storage and controllable serving in ball sports serving machines in sports, such as table tennis serving machines, tennis serving machines, etc. Now with the continuous improvement of people's living standards, people pay more and more attention to the quality of life, and interesting leisure sports are becoming more and more popular among people.
现有的球形物料存储和输出装置大多都存在结构复杂、弹仓与底盘完全固定而导致其拆卸维护不方便、出料卡顿等的问题。清理维护不方便的原因就在于拨弹底盘利用螺钉固定,有需要时不能迅速拆卸。而出料不顺畅的原因则是由于电机轴“悬臂梁式”限位,拨弹轮只靠一根轴悬臂梁式地固定之在电机轴上,导致拨弹轮处受到的晃动太大,物料也容易由于拨弹轮晃动带来的挤压而导致卡顿;平底拨弹底盘,拨弹轮在圆柱形弹腔内拨弹,物料如橡胶弹仅能在一个水平面内运动,一旦发生卡弹,难以通过反转等较为简单的方式解决卡弹,系统可靠性不高;物料输出时开始直接使用方形的进入管道,之后再过渡为圆形管道输出,这样导致物料输出时会损失一部分动能,并且由于过渡距离的限制使得过渡不够平缓,易于造成输出的阻塞。Most of the existing spherical material storage and output devices have complex structures, and the magazine and chassis are completely fixed, which makes it inconvenient to disassemble and maintain, and the discharge is stuck. The reason for the inconvenience of cleaning and maintenance is that the ejection chassis is fixed with screws and cannot be quickly disassembled when necessary. The reason for the unsmooth discharge is that the motor shaft is limited by the "cantilever beam type". The ejection wheel is fixed on the motor shaft in a cantilever beam type with only one shaft, which causes the ejection wheel to shake too much, and the material is easily stuck due to the extrusion caused by the shaking of the ejection wheel; the flat-bottomed ejection chassis, the ejection wheel ejects the bullet in the cylindrical bullet cavity, and the material such as rubber bullet can only move in a horizontal plane. Once the bullet is stuck, it is difficult to solve the problem by simpler methods such as reversal, and the system reliability is not high; when the material is output, a square entry pipe is directly used, and then it is transitioned to a circular pipe output, which causes the material to lose some kinetic energy when it is output, and the transition is not smooth enough due to the limitation of the transition distance, which is easy to cause output blockage.
发明内容Summary of the invention
本发明为克服上述现有技术中球形物料存储和输出装置拆卸不便,物料输出不顺畅的问题,提供一种可拆卸底盘的球形物料储存及输出装置,能够快速拆卸底盘,出料更加顺畅。In order to overcome the problems in the prior art that the spherical material storage and output device is inconvenient to disassemble and the material output is not smooth, the present invention provides a spherical material storage and output device with a detachable chassis, which can quickly disassemble the chassis and make the material output smoother.
为解决上述技术问题,本发明采用的技术方案是:一种可拆卸底盘的球形物料储存及输出装置,包括用于放置物料的弹仓、设置有弹出口的底盘、电机和与所述电机连接并伸入所述底盘内的拨弹轮,所述底盘设置有定位槽,所述弹仓设置有相对的两个开口,且其中一个开口朝向所述底盘且与所述定位槽配合;所述弹仓与所述底盘可拆卸连接;所述电机安装于所述弹仓内。In order to solve the above technical problems, the technical solution adopted by the present invention is: a spherical material storage and output device with a detachable chassis, including a magazine for placing materials, a chassis provided with an ejection outlet, a motor and a ejection wheel connected to the motor and extending into the chassis, the chassis is provided with a positioning groove, the magazine is provided with two opposite openings, and one of the openings faces the chassis and cooperates with the positioning groove; the magazine is detachably connected to the chassis; the motor is installed in the magazine.
弹仓为仅有四块侧板的空腔,可以由四块侧板通过角码连接而成。定位槽设置与底盘的四周,侧板装入定位槽内限位,限制弹仓的水平方向上的自由度,并通过卡扣连接、锁扣连接的方式实现底盘和弹仓的可拆卸连接,确保竖直方向上的约束。当需要清理物料或更换配件的时候,可以直接将底盘和弹仓拆开,直接将弹仓中的物料倾倒而出。正常使用的状态下,将球形物料放入弹仓内,物料由于重力的作用落入底盘中,通过电机驱动的拨弹轮转动的同时将球形物料从弹出口推出底盘外。The magazine is a cavity with only four side panels, which can be connected by four side panels through angle brackets. Positioning slots are set around the chassis, and the side panels are installed in the positioning slots to limit the horizontal freedom of the magazine. The chassis and magazine are detachably connected by snap connections and lock connections to ensure vertical constraints. When it is necessary to clean materials or replace accessories, the chassis and magazine can be directly disassembled and the materials in the magazine can be directly dumped out. Under normal use, spherical materials are placed in the magazine, and the materials fall into the chassis due to gravity. The spherical materials are pushed out of the chassis from the ejection outlet while the ejection wheel driven by the motor rotates.
优选的,所述弹仓通过锁扣与所述底盘可拆卸连接。通过锁扣能够实现底盘和弹仓的快速的安装拆卸,并且锁扣的连接更加耐用。Preferably, the magazine is detachably connected to the chassis via a lock buckle, which enables quick installation and removal of the chassis and magazine, and the connection of the lock buckle is more durable.
优选的,所述弹仓内装有用于安装电机的悬臂梁,所述悬臂梁上设置有用于包裹所述电机的电机外壳。电机能够完全至于电机外壳内,使得电机没有露出在装置的内部,装置的几何外形更加具有规整性。Preferably, a cantilever beam for mounting a motor is installed in the magazine, and a motor housing for wrapping the motor is arranged on the cantilever beam. The motor can be completely placed in the motor housing, so that the motor is not exposed inside the device, and the geometric shape of the device is more regular.
优选的,所述电机通过拨弹轴与所述拨弹轮连接;所述拨弹轮设置有贯穿孔,所述拨弹轴穿过所述贯穿孔与所述拨弹轮可拆卸连接;所述拨弹轴一端与所述电机连接,另一端与所述底盘转动连接。拨弹轮通过与拨弹轴的连接,使得拨弹轮不在悬空设置,工作的时候更加稳定,减小拨弹轴径向的抖动以及其造成的周期性拨弹轮剪应力波动,显著提高输出装置的输出稳定性以及使用寿命。Preferably, the motor is connected to the ejection wheel via a ejection shaft; the ejection wheel is provided with a through hole, the ejection shaft passes through the through hole and is detachably connected to the ejection wheel; one end of the ejection shaft is connected to the motor, and the other end is rotatably connected to the chassis. The ejection wheel is connected to the ejection shaft so that the ejection wheel is no longer suspended, and is more stable when working, reducing the radial vibration of the ejection shaft and the periodic shear stress fluctuation of the ejection wheel caused by it, and significantly improving the output stability and service life of the output device.
优选的,所述拨弹轮设置有至少一处安装孔,所述拨弹轴上设置有与所述安装孔配合的固定孔;所述拨弹轴一端通过轴筒与所述电机的输出轴连接,另一端通过轴承与所述底盘转动连接。拨弹轮的安装孔和拨弹轴的固定孔通过穿入固定件进行连接,其中安装孔最好为两处,且互相垂直,能够确保拨弹轴和拨弹轮的传动,且能够避免拨弹轮径向偏移。Preferably, the ejector wheel is provided with at least one mounting hole, and the ejector shaft is provided with a fixing hole matched with the mounting hole; one end of the ejector shaft is connected to the output shaft of the motor through a shaft tube, and the other end is rotatably connected to the chassis through a bearing. The mounting hole of the ejector wheel and the fixing hole of the ejector shaft are connected by inserting a fixing member, wherein there are preferably two mounting holes, which are perpendicular to each other, so as to ensure the transmission of the ejector shaft and the ejector wheel and avoid radial deviation of the ejector wheel.
优选的,所述拨弹轮的推动齿为齿轮型,拨弹轮采用齿轮型的推动齿,具有齿轮渐开线,使得球形物料能够持续受同一方向的主动力。不管球形物料是在圆轨迹运动过程还是离开圆轨迹进入弹出口过程,齿轮渐开线都能够保证球形物料所受的拨弹轮的主动力是同一个方向,这样有效减小了球形物料与侧壁之间的挤压,使得球形物料的所可能达到的滑动摩擦力降到最小。Preferably, the pushing teeth of the ejector wheel are gear-type. The ejector wheel adopts gear-type pushing teeth and has a gear involute, so that the spherical material can continue to be subjected to the main force in the same direction. Regardless of whether the spherical material is in the process of moving on a circular trajectory or leaving the circular trajectory to enter the ejection outlet, the gear involute can ensure that the main force of the ejector wheel on the spherical material is in the same direction, which effectively reduces the extrusion between the spherical material and the side wall, and minimizes the possible sliding friction of the spherical material.
优选的,所述拨弹轮靠近所述电机的一侧设置有锥形的圆台。锥形的圆台用于引导球形物料在拨弹底盘中的轨迹,使其流入到拨弹轮的齿槽中,防止球形物料堆积或者停顿而不进入底盘的情况出现。Preferably, a conical frustum is provided on one side of the ejector wheel close to the motor. The conical frustum is used to guide the trajectory of the spherical material in the ejector chassis so that it flows into the tooth groove of the ejector wheel, thereby preventing the spherical material from piling up or pausing without entering the chassis.
优选的,所述底盘设置有用于放置球形物料的弹道,所述弹道与所述弹出口连通,所述弹道设置有螺旋线的坡面。螺旋线坡面底盘可以较好地利用物料本身的质量属性,在拨弹盘的底部加入了螺旋线坡道。依靠一定的坡度,物料可以借助自身的重力势能沿着螺旋坡面滑下,减小对于拨弹轮动力输出的压力需求。一旦发生卡弹,可以通过拨弹轮反转实现退弹,物料可以借助该螺旋线坡面爬升,最大可能地解决退弹以及卡弹问题。Preferably, the chassis is provided with a trajectory for placing spherical materials, the trajectory is connected to the ejection outlet, and the trajectory is provided with a spiral slope. The spiral slope chassis can make better use of the mass properties of the material itself, and a spiral ramp is added to the bottom of the ejection plate. Relying on a certain slope, the material can slide down the spiral slope with the help of its own gravitational potential energy, reducing the pressure requirement for the power output of the ejection wheel. Once a jam occurs, the ejection wheel can be reversed to achieve ejection, and the material can climb with the help of the spiral slope, which can solve the ejection and jam problems as much as possible.
优选的,所述弹道的侧壁为弧形,且弧形的半径为弹出物料的半径,底盘上方如果球形物料(输出物体)数量过多堆砌,可以通过拨弹轮挤压靠在侧壁的球形物料沿着球面侧壁向上推挤,相当于对底盘中的物料进行翻转,而且由于在弧面向上推挤时相较于柱状侧壁有更大的运动空间,于是有效降低了物料卡在侧壁与拨弹轮之间的风险。同时也由于弧面的作用,使得上方物料的重力不再是直接叠加在下方物料上,而是接受一个与弧面平行的重力分量的作用,且随着距离底部越近,分量越小,在拨弹轮拨动物料时,能够有效减小拨弹底盘内堆积的其他物料对轨道内物料轨迹以及受力的影响。在球形物料旋转运动的轨道方面,底盘使用弧面上的直通物料输出口的螺旋渐深凹陷作为拨弹底盘的球形物料轨道,螺旋轨道的倾角正切值小于物料与拨弹底盘的摩擦系数,尽量避免摩擦损耗。最后螺旋轨道平稳连接物料输入口,保证整个拨弹过程的连续与平稳,有效增加球形物料引导效率。Preferably, the side wall of the trajectory is arc-shaped, and the radius of the arc is the radius of the ejected material. If there are too many spherical materials (output objects) piled up above the chassis, the spherical materials leaning against the side wall can be squeezed upward along the spherical side wall by the ejection wheel, which is equivalent to flipping the materials in the chassis. Moreover, since there is a larger movement space when pushing upward on the arc surface than on the cylindrical side wall, the risk of the material being stuck between the side wall and the ejection wheel is effectively reduced. At the same time, due to the effect of the arc surface, the gravity of the upper material is no longer directly superimposed on the lower material, but is subject to the effect of a gravity component parallel to the arc surface, and the component is smaller as the distance to the bottom is closer. When the ejection wheel ejects the material, it can effectively reduce the influence of other materials accumulated in the ejection chassis on the material trajectory and force in the track. In terms of the track of the rotational movement of the spherical material, the chassis uses the spiral gradually deepening depression on the arc surface that passes through the material output port as the spherical material track of the ejection chassis. The inclination tangent value of the spiral track is less than the friction coefficient between the material and the ejection chassis, and friction loss is avoided as much as possible. Finally, the spiral track is smoothly connected to the material input port to ensure the continuity and stability of the entire bullet removal process, effectively increasing the guiding efficiency of spherical materials.
优选的,所述弹道与所述弹出口的连接出为圆角,去除突出的棱,消除了出现原侧壁角较低,输出接口上方与拨弹轮之间会存在卡顿以及拨弹轮转速较快的情况下,可能有球形物料没有被推入出弹口,卡在拨弹轮与直壁之间的风险。所述弹出口设置有预置装置,为了在实际的运用中能够及时地获知出弹口或者管道口通过的弹流量以及出弹是否连续等情况,这确保了能及时反馈有关的参数。Preferably, the connection between the trajectory and the ejection outlet is rounded, and the protruding edges are removed, eliminating the risk that the original side wall angle is low, there will be a jam between the top of the output interface and the ejection wheel, and when the ejection wheel rotates at a high speed, there may be a risk that the spherical material is not pushed into the ejection outlet and is stuck between the ejection wheel and the straight wall. The ejection outlet is provided with a preset device, so that in actual use, the flow rate of the ejection through the ejection outlet or the pipeline port and whether the ejection is continuous can be timely obtained, which ensures that the relevant parameters can be fed back in time.
与现有技术相比,本发明的有益效果是:本装置的底盘和弹仓能够快速实现拆卸,能够快速和便捷地更换或清理底盘。当需要清理维护时,只需要打开卡扣就能轻松取出底盘,清理完毕后安装也十分方便;利用拨弹轴传动,拨弹轴一端于电机相连,另一端与拨弹底盘的轴承相配和,以达到减小晃动的效果,出弹更加顺畅;电机置于弹舱内部并有电机外壳保护,避免电机裸露在外而遭外部冲击等可能的破坏,也使得机构整体更为简洁,无多余突出部分,方便安置在不同场合。Compared with the prior art, the beneficial effects of the present invention are: the chassis and magazine of the device can be quickly disassembled, and the chassis can be quickly and conveniently replaced or cleaned. When cleaning and maintenance are required, the chassis can be easily removed by simply opening the buckle, and it is also very convenient to install after cleaning; the bullet ejection shaft is used for transmission, one end of the bullet ejection shaft is connected to the motor, and the other end is matched with the bearing of the bullet ejection chassis to achieve the effect of reducing shaking and making the bullet ejection smoother; the motor is placed inside the magazine and protected by the motor housing to avoid the motor being exposed to the outside and being damaged by external impacts, etc., and the overall mechanism is more concise, without redundant protruding parts, and is convenient to be placed in different occasions.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明一种可拆卸底盘的球形物料储存及输出装置的爆炸示意图;FIG1 is an exploded schematic diagram of a spherical material storage and output device with a detachable chassis according to the present invention;
图2是本发明一种可拆卸底盘的球形物料储存及输出装置的立体示意图;FIG2 is a perspective schematic diagram of a spherical material storage and output device with a detachable chassis according to the present invention;
图3是本发明的拨弹轮的结构示意图;FIG3 is a schematic structural diagram of the bullet-pulling wheel of the present invention;
图4是本发明的拨弹轴的结构示意图;FIG4 is a schematic structural diagram of the bullet-pulling shaft of the present invention;
图5是本发明的底盘的结构示意图;。Figure 5 is a schematic structural diagram of the chassis of the present invention;.
图6是本发明的底盘的俯视图;FIG6 is a top view of the chassis of the present invention;
图7是图6的A-A的剖视图;Fig. 7 is a cross-sectional view taken along line A-A of Fig. 6;
图8是本发明的另一实施例的底盘的结构示意图;。FIG8 is a schematic structural diagram of a chassis according to another embodiment of the present invention; FIG.
图9是本发明的另一实施例的底盘的俯视图;FIG9 is a top view of a chassis according to another embodiment of the present invention;
图10是图9的B-B的剖视图。Fig. 10 is a cross-sectional view taken along line B-B in Fig. 9 .
具体实施方式DETAILED DESCRIPTION
附图仅用于示例性说明,不能理解为对本专利的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。附图中描述位置关系仅用于示例性说明,不能理解为对本专利的限制。The drawings are only for illustrative purposes and cannot be construed as limiting the present invention. To better illustrate the present embodiment, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted in the drawings. The positional relationships described in the drawings are only for illustrative purposes and cannot be construed as limiting the present invention.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”“长”“短”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "long", "short" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, they are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
本发明实施例的附图中为了方便阅读理解,机壳结构中的前板、后板和顶板均为示出。In order to facilitate reading and understanding in the drawings of the embodiments of the present invention, the front plate, the rear plate and the top plate in the casing structure are not shown.
下面通过具体实施例,并结合附图,对本发明的技术方案作进一步的具体描述:The technical solution of the present invention is further described in detail below through specific embodiments and in conjunction with the accompanying drawings:
实施例1Example 1
如图1-7所示为一种可拆卸底盘的球形物料储存及输出装置的实施例,包括用于放置物料的弹仓1、设置有弹出口201的底盘2、电机3和与电机3连接并伸入底盘2内的拨弹轮4,底盘2设置有定位槽,所述弹仓1设置有相对的两个开口,且其中一个开口朝向底盘2且与定位槽202配合;所述弹仓1与底盘2可拆卸连接;电机3安装于所述弹仓1内。As shown in Figures 1-7, an embodiment of a spherical material storage and output device with a detachable chassis is shown, including a magazine 1 for placing materials, a chassis 2 provided with an ejection outlet 201, a motor 3 and a ejector wheel 4 connected to the motor 3 and extending into the chassis 2, the chassis 2 is provided with a positioning groove, the magazine 1 is provided with two opposite openings, and one of the openings faces the chassis 2 and cooperates with the positioning groove 202; the magazine 1 is detachably connected to the chassis 2; the motor 3 is installed in the magazine 1.
具体的,所述弹仓1通过锁扣5与底盘2可拆卸连接。通过锁扣5能够实现底盘2和弹仓1的快速的安装拆卸,并且锁扣5的连接更加耐用。Specifically, the magazine 1 is detachably connected to the chassis 2 via a lock 5. The lock 5 enables quick installation and removal of the chassis 2 and the magazine 1, and the connection of the lock 5 is more durable.
优选的,所述弹仓1内装有用于安装电机3的悬臂梁101,悬臂梁101上设置有用于包裹电机3的电机外壳102。电机3能够完全至于电机外壳102内,使得电机3没有露出在装置的内部,装置的几何外形更加具有规整性以及保护电机。Preferably, the magazine 1 is provided with a cantilever beam 101 for mounting the motor 3, and the cantilever beam 101 is provided with a motor housing 102 for wrapping the motor 3. The motor 3 can be completely placed in the motor housing 102, so that the motor 3 is not exposed inside the device, and the geometric shape of the device is more regular and protects the motor.
如图2-3所示,电机3通过拨弹轴6与拨弹轮4连接;拨弹轮4设置有贯穿孔401,拨弹轴6穿过贯穿孔401与拨弹轮4可拆卸连接;拨弹轴6一端与电机3连接,另一端与底盘2转动连接。拨弹轮4通过与拨弹轴6的连接,使得拨弹轮4不在悬空设置,工作的时候更加稳定,减小拨弹轴6径向的抖动以及其造成的周期性拨弹轮4剪应力波动,显著提高输出装置的输出稳定性以及使用寿命。As shown in Fig. 2-3, the motor 3 is connected to the ejector wheel 4 via the ejector shaft 6; the ejector wheel 4 is provided with a through hole 401, and the ejector shaft 6 passes through the through hole 401 and is detachably connected to the ejector wheel 4; one end of the ejector shaft 6 is connected to the motor 3, and the other end is rotatably connected to the chassis 2. The ejector wheel 4 is connected to the ejector shaft 6 so that the ejector wheel 4 is no longer suspended in the air, and is more stable when working, reducing the radial vibration of the ejector shaft 6 and the periodic shear stress fluctuation of the ejector wheel 4 caused by it, and significantly improving the output stability and service life of the output device.
具体的,拨弹轮4设置有两处处于不同平面的安装孔402,且轴线互相垂直;拨弹轴6上设置有与安装孔402配合的固定孔601;拨弹轴6一端通过轴筒602与电机3的输出轴连接,另一端通过轴承与底盘2转动连接。拨弹轮4的安装孔402和拨弹轴6的固定孔601通过穿入固定件进行连接,能够确保拨弹轴6和拨弹轮4的传动,且能够避免拨弹轮4径向偏移。Specifically, the ejector wheel 4 is provided with two mounting holes 402 located in different planes, and the axes thereof are perpendicular to each other; the ejector shaft 6 is provided with a fixing hole 601 matched with the mounting hole 402; one end of the ejector shaft 6 is connected to the output shaft of the motor 3 through a shaft cylinder 602, and the other end is rotatably connected to the chassis 2 through a bearing. The mounting hole 402 of the ejector wheel 4 and the fixing hole 601 of the ejector shaft 6 are connected by inserting a fixing member, which can ensure the transmission of the ejector shaft 6 and the ejector wheel 4, and can prevent the ejector wheel 4 from radially deviating.
其中,拨弹轮4的推动齿404为齿轮型,拨弹轮4采用齿轮型的推动齿404,具有齿轮渐开线,使得球形物料能够持续受同一方向的主动力。不管球形物料是在圆轨迹运动过程还是离开圆轨迹进入弹出口201过程,齿轮渐开线都能够保证球形物料所受的拨弹轮4的主动力是同一个方向,这样有效减小了球形物料与侧壁之间的挤压,使得球形物料的所可能达到的滑动摩擦力降到最小。Among them, the driving teeth 404 of the ejection wheel 4 are gear-type. The ejection wheel 4 adopts the gear-type driving teeth 404, and has a gear involute, so that the spherical material can continue to be subjected to the main force in the same direction. Regardless of whether the spherical material is in the process of moving on a circular trajectory or leaving the circular trajectory and entering the ejection outlet 201, the gear involute can ensure that the main force of the ejection wheel 4 on the spherical material is in the same direction, which effectively reduces the extrusion between the spherical material and the side wall, and minimizes the possible sliding friction of the spherical material.
另外的,拨弹轮4靠近电机3的一侧设置有锥形的圆台403。锥形的圆台403用于引导球形物料在拨弹底盘2中的轨迹,使其流入到拨弹轮4的齿槽中,防止球形物料堆积或者停顿而不进入底盘2的情况出现。In addition, a conical truncated cone 403 is provided on one side of the ejector wheel 4 close to the motor 3. The conical truncated cone 403 is used to guide the trajectory of the spherical material in the ejector chassis 2, so that it flows into the tooth groove of the ejector wheel 4, and prevents the spherical material from accumulating or pausing without entering the chassis 2.
如图4-6所示,底盘2设置有用于放置球形物料的弹道203,弹道203与弹出口201连通,弹道203设置有螺旋线坡面。设有螺旋线坡面的底盘2可以较好地利用物料本身的质量属性,在拨弹盘的底部加入了螺旋线坡道。依靠一定的坡度,物料可以借助自身的重力势能沿着螺旋线坡面滑下,减小对于拨弹轮4动力输出的压力需求。一旦发生卡弹,可以通过拨弹轮4反转实现退弹,物料可以借助该螺旋线坡面爬升,最大可能地解决退弹以及卡弹问题。As shown in Figures 4-6, the chassis 2 is provided with a trajectory 203 for placing spherical materials, and the trajectory 203 is connected to the ejection outlet 201, and the trajectory 203 is provided with a spiral slope. The chassis 2 provided with a spiral slope can make better use of the mass properties of the material itself, and a spiral ramp is added to the bottom of the ejection plate. Relying on a certain slope, the material can slide down along the spiral slope with the help of its own gravitational potential energy, reducing the pressure demand for the power output of the ejection wheel 4. Once a jam occurs, the ejection wheel 4 can be reversed to achieve ejection, and the material can climb with the help of the spiral slope, which can solve the ejection and jam problems as much as possible.
另外的,弹道203与弹出口201的连接出为圆角,去除突出的棱,消除了出现原侧壁角较低,输出接口上方与拨弹轮4之间会存在卡顿以及拨弹轮4转速较快的情况下,可能有球形物料没有被推入出弹口,卡在拨弹轮4与直壁之间的风险。弹出口201设置有预置装置204,装置为弹性按压的开关,为了在实际的运用中能够及时地获知出弹口或者管道口通过的弹流量以及出弹是否连续等情况,这确保了能及时反馈有关的参数。In addition, the connection between the ballistic trajectory 203 and the ejection outlet 201 is rounded, and the protruding edges are removed, eliminating the original side wall angle being low, and there will be a jam between the top of the output interface and the ejection wheel 4, and the risk that the spherical material may not be pushed into the ejection outlet and get stuck between the ejection wheel 4 and the straight wall when the ejection wheel 4 rotates at a high speed. The ejection outlet 201 is provided with a preset device 204, which is an elastically pressed switch, in order to be able to timely know the ejection flow rate passing through the ejection outlet or the pipeline outlet and whether the ejection is continuous in actual use, which ensures that the relevant parameters can be fed back in time.
本实施例的工作原理或工作流程:弹仓1为仅有四块侧板的空腔,可以由四块侧板通过角码连接而成。定位槽202设置与底盘2的四周,侧板装入定位槽202内限位,限制弹仓1的水平方向上的自由度,并通过卡扣连接、锁扣5连接的方式实现底盘2和弹仓1的可拆卸连接,确保竖直方向上的约束。当需要清理物料或更换配件的时候,可以直接将底盘2和弹仓1拆开,直接将弹仓1中的物料倾倒而出。The working principle or workflow of this embodiment is as follows: the magazine 1 is a cavity with only four side panels, which can be formed by connecting the four side panels through angle brackets. The positioning grooves 202 are set around the chassis 2, and the side panels are inserted into the positioning grooves 202 to limit the horizontal freedom of the magazine 1. The chassis 2 and the magazine 1 are detachably connected by means of a snap connection and a lock 5 connection to ensure vertical constraints. When it is necessary to clean materials or replace accessories, the chassis 2 and the magazine 1 can be directly disassembled, and the materials in the magazine 1 can be directly dumped out.
正常使用的状态下,将球形物料放入弹仓1内,物料由于重力的作用落入底盘2的弹道中,并沿着弹道向下流动至中拨弹轮4的推动齿404之间,电机3驱动拨弹轴6转动,从而带动拨弹轮4转动,同时,球形物料还会受到底盘中底部曲面的约束,使得球形物料能够较为顺滑地运动,拨弹轮4在转动的时候将球形物料从弹出口201推出底盘2外。Under normal use, a spherical material is placed in the magazine 1. The material falls into the trajectory of the chassis 2 due to gravity and flows downward along the trajectory to between the pushing teeth 404 of the middle ejector wheel 4. The motor 3 drives the ejector shaft 6 to rotate, thereby driving the ejector wheel 4 to rotate. At the same time, the spherical material will be constrained by the bottom curved surface of the chassis, so that the spherical material can move more smoothly. When the ejector wheel 4 rotates, the spherical material is pushed out of the chassis 2 from the ejection outlet 201.
本实施例的有益效果:本装置的底盘和弹仓能够快速实现拆卸,能够快速和便捷地更换或清理底盘。当需要清理维护时,只需要打开卡扣就能轻松取出底盘。清理完毕后安装也十分方便;利用拨弹轴6传动,拨弹轴6一端于电机相连,另一端与拨弹底盘的轴承相配和,以达到减小晃动的效果,出弹更加顺畅;电机置于弹舱内部并有电机外壳保护,避免电机裸露在外而遭外部冲击等可能的破坏,也使得机构整体更为简洁,无多余突出部分,方便安置在不同场合。Beneficial effects of this embodiment: The chassis and magazine of this device can be quickly disassembled, and the chassis can be quickly and conveniently replaced or cleaned. When cleaning and maintenance are required, the chassis can be easily removed by simply opening the buckle. After cleaning, installation is also very convenient; the ejection shaft 6 is used for transmission, one end of the ejection shaft 6 is connected to the motor, and the other end is matched with the bearing of the ejection chassis to achieve the effect of reducing shaking and making the ejection smoother; the motor is placed inside the magazine and protected by a motor housing to prevent the motor from being exposed to the outside and possibly damaged by external impacts, and also makes the overall mechanism more concise, without redundant protruding parts, and convenient for placement in different occasions.
实施例2Example 2
图8-10所示为一种新型可拆卸底盘2的小尺寸球形物料储存及输出装置的另一实施例,与实施例1的区别在于,具体的,弹道203的侧壁为弧形,且弧形的半径为弹出物料的半径,底盘2上方如果球形物料(输出物体)数量过多堆砌,可以通过拨弹轮4挤压靠在侧壁的球形物料沿着球面侧壁向上推挤,相当于对底盘2中的物料进行翻转,而且由于在弧面向上推挤时相较于柱状侧壁有更大的运动空间,于是有效降低了物料卡在侧壁与拨弹轮4之间的风险。同时也由于弧面的作用,使得上方物料的重力不再是直接叠加在下方物料上,而是接受一个与弧面平行的重力分量的作用,且随着距离底部越近,分量越小,在拨弹轮4拨动物料时,能够有效减小拨弹底盘2内堆积的其他物料对轨道内物料轨迹以及受力的影响。在球形物料旋转运动的轨道方面,底盘2使用弧面上的直通物料输出口的螺旋渐深凹陷作为拨弹底盘2的球形物料轨道,螺旋轨道的倾角正切值小于物料与拨弹底盘2的摩擦系数,尽量避免摩擦损耗。最后螺旋轨道平稳连接物料输入口,保证整个拨弹过程的连续与平稳,有效增加球形物料引导效率。Figures 8-10 show another embodiment of a new type of detachable chassis 2 for storing and outputting small-sized spherical materials. The difference from the embodiment 1 is that, specifically, the side wall of the ballistic trajectory 203 is arc-shaped, and the radius of the arc is the radius of the ejected material. If there are too many spherical materials (output objects) piled up on the chassis 2, the spherical materials leaning against the side wall can be squeezed upward along the spherical side wall by the ejection wheel 4, which is equivalent to turning over the materials in the chassis 2. Moreover, since there is a larger movement space when pushing upward on the arc surface than on the cylindrical side wall, the risk of the material being stuck between the side wall and the ejection wheel 4 is effectively reduced. At the same time, due to the effect of the arc surface, the gravity of the upper material is no longer directly superimposed on the lower material, but is subject to the effect of a gravity component parallel to the arc surface, and the component is smaller as the distance to the bottom increases. When the ejection wheel 4 ejects the material, the influence of other materials accumulated in the ejection chassis 2 on the material trajectory and force in the track can be effectively reduced. In terms of the orbit of the spherical material's rotational motion, the chassis 2 uses a spiral gradually deepening depression on the arc surface that passes through the material output port as the spherical material orbit of the bullet-pulling chassis 2. The inclination tangent value of the spiral orbit is less than the friction coefficient between the material and the bullet-pulling chassis 2, so as to minimize friction loss. Finally, the spiral orbit is stably connected to the material input port to ensure the continuity and stability of the entire bullet-pulling process, effectively increasing the guiding efficiency of the spherical material.
本实施例的其余特征与工作原理与实施例1一致。The remaining features and working principles of this embodiment are consistent with those of Embodiment 1.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
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| CN209752152U (en) * | 2018-12-29 | 2019-12-10 | 深圳市大疆创新科技有限公司 | Bullet-poking mechanism, shooting device and shooting robot |
| CN209900643U (en) * | 2019-01-25 | 2020-01-07 | 里德股份有限公司 | Service wheel lid of service wheel maintenance change usefulness |
| CN212383180U (en) * | 2020-03-02 | 2021-01-22 | 中山大学 | A spherical material storage and output device with a removable chassis |
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| CN209752152U (en) * | 2018-12-29 | 2019-12-10 | 深圳市大疆创新科技有限公司 | Bullet-poking mechanism, shooting device and shooting robot |
| CN209900643U (en) * | 2019-01-25 | 2020-01-07 | 里德股份有限公司 | Service wheel lid of service wheel maintenance change usefulness |
| CN212383180U (en) * | 2020-03-02 | 2021-01-22 | 中山大学 | A spherical material storage and output device with a removable chassis |
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