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CN111217980B - Shock-absorbing material and preparation method thereof - Google Patents

Shock-absorbing material and preparation method thereof Download PDF

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Publication number
CN111217980B
CN111217980B CN202010155121.9A CN202010155121A CN111217980B CN 111217980 B CN111217980 B CN 111217980B CN 202010155121 A CN202010155121 A CN 202010155121A CN 111217980 B CN111217980 B CN 111217980B
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main material
absorbing material
weight ratio
stage catalyst
shock absorbing
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CN111217980A (en
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李仲颐
杨伟
杨权
郭金太
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Beijing Xingmeijian Commerce And Trade Co ltd
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Beijing Xingmeijian Commerce And Trade Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/6696Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/36 or hydroxylated esters of higher fatty acids of C08G18/38
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/02Soles; Sole-and-heel integral units characterised by the material
    • A43B13/04Plastics, rubber or vulcanised fibre
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/16Catalysts
    • C08G18/18Catalysts containing secondary or tertiary amines or salts thereof
    • C08G18/1825Catalysts containing secondary or tertiary amines or salts thereof having hydroxy or primary amino groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/36Hydroxylated esters of higher fatty acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/4812Mixtures of polyetherdiols with polyetherpolyols having at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4825Polyethers containing two hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4829Polyethers containing at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2410/00Soles

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

A shock absorption material and a preparation method thereof, relating to the technical field of sports shoe soles. A method of making a shock absorbing material comprising: reacting the first main material with the second main material at the temperature of 45-50 ℃; wherein the weight ratio of the first main material to the second main material is 100: 68-72. The first main material comprises 55-65:20-35:3-20:2-3 weight ratio of bio-oil, polyester polyol, polyether polyol and hardener; the second main material is modified isocyanate. The preparation method can prepare the shock-absorbing material with the rebound rate of less than 10 percent and the compression deformation rate of less than 20 percent.

Description

Shock-absorbing material and preparation method thereof
Technical Field
The application relates to the technical field of sports shoe soles, in particular to a shock-absorbing material and a preparation method thereof.
Background
The sole material of sports shoes is required to have certain elasticity (the elasticity is less than 14 percent) and good shock absorption and buffering performance, so that the sole material can effectively protect the nerves of feet of people from being impacted violently, can provide buffering comfort and can meet the requirements of sports functions.
Disclosure of Invention
The present embodiment is directed to a shock absorbing material and a method for manufacturing the same, which can manufacture a shock absorbing material having a rebound resilience of less than 10% and a compression deformation rate of less than 20%.
The embodiment of the application is realized as follows:
in a first aspect, an embodiment of the present application provides a method for preparing a shock absorbing material, including: reacting the first main material with the second main material at the temperature of 45-50 ℃; wherein the weight ratio of the first main material to the second main material is 100: 68-72;
the first main material comprises 55-65:20-35:3-20:2-3 weight ratio of bio-oil, polyester polyol, polyether polyol and hardener; the second main material is modified isocyanate.
In a second aspect, embodiments of the present application provide a shock absorbing material made by the method of making a shock absorbing material according to the embodiments of the first aspect, the shock absorbing material having a compression set of less than 20% and a rebound set of less than 10%.
The shock absorption material and the preparation method thereof provided by the embodiment of the application at least have the following beneficial effects:
the polyester polyol and the polyether polyol in the first main material react with the modified isocyanate substances at the temperature of 45-50 ℃ according to a certain proportion to generate the polyurethane material, wherein the biological oil plays a foaming role so that the polyurethane material has abundant holes, the hardening agent plays a hardening role for the polyurethane material, the dosage proportion of the biological oil, the polyester polyol, the polyether polyol and the hardening agent is proper, and the finally prepared polyurethane material has the compression deformation rate of less than 20% and the rebound resilience of less than 10%, and can be suitable for sports soles.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
It should be noted that "and/or" in the present application, such as "scheme a and/or scheme B" means that the three modes of scheme a alone, scheme B alone, scheme a plus scheme B may be used.
The shock-absorbing material and the method for producing the same according to the embodiments of the present application will be specifically described below.
A method of making a shock absorbing material comprising: the first main material and the second main material react at the temperature of 45-50 ℃.
Wherein the weight ratio of the first main material to the second main material is 100: 68-72. Illustratively, the weight ratio of the first major material to the second major material is 100:68, 100:70, or 100: 72.
The first main material comprises 55-65:20-35:3-20:2-3 weight ratio of bio-oil, polyester polyol, polyether polyol and hardener; the second main material is modified isocyanate.
The polyester polyol and the polyether polyol contain hydroxyl, the modified isocyanate substance contains NCO groups, the polyester polyol and the polyether polyol react with the modified isocyanate substance at the temperature of 45-50 ℃ according to the proportion to generate the polyurethane material, wherein the bio-oil plays a foaming role to enable the polyurethane material to have rich holes, the polyurethane material has certain elasticity, the hardening agent can adjust the elasticity of the polyurethane material, the proportion of the hardening agent in the first main material is controlled to be in accordance with the range, the resilience of the polyurethane material is enabled to be less than 10%, and the compression deformation rate is enabled to be less than 20%.
Illustratively, the weight ratio of bio-oil, polyester polyol, polyether polyol and hardener is 60-65:20-25:3-10:2-3, 55-60:25-35:3-10:2-3, 55-60:25-30:3-8:2-3, 55-60:25-35:10-20:2-3, 55-60:30-35:3-10:2-3, 60-65:25-35:5-10:2-3, or 60-65:30-35:10-20: 2-3. Illustratively, the hardener is selected from diethylene glycol.
Illustratively, the polyether polyol is NJ4431 polyether polyol, which can function as open cells, such that the polyurethane material has both open and closed cells, with a closed cell content of up to 70%.
Illustratively, the hydroxyl value of the polyester polyol is 110-115mgKOH/g, and the polyester polyol has a higher hydroxyl value, so that the polyester polyol can better and more completely react with NCO groups of the modified isocyanate substances.
Further, in one possible embodiment, the modified isocyanate-based material contains 22.8 to 23.2 weight percent NCO groups. The NCO group modified isocyanate substance with the proportion participates in the reaction, so that the shock absorbing material has better shock absorbing effect.
Illustratively, the preparation method of the second main material comprises the following steps: polyether diol, polyether triol and isocyanate are reacted at 75-80 deg.c.
The polyether diol and polyether triol can make isocyanate completely react at 75-80 deg.C to produce modified isocyanate material whose NCO is 22.8-23.2 wt%. Illustratively, the weight ratio of polyether diol, polyether triol, and isocyanate is 38-42:8-12:48-52, alternatively 40:10:50, 38:12:50, 39:11:50, 38:10:52, or 38:11: 51. The above-mentioned weight ratios of polyether diol, polyether triol and isocyanate enable the reaction to be more complete.
Further, in a possible embodiment, the step of reacting the first main material with the second main material at a temperature of 45-50 ℃ comprises: mixing the first main material with a catalyst to obtain a mixture, and mixing the mixture with the second main material to react at the temperature of 45-50 ℃; the catalyst comprises a front-stage catalyst and a rear-stage catalyst, and the front-stage catalyst is solid amine; the back-end catalyst comprises at least one of diethanolamine and triethanolamine.
The front-stage catalyst is mainly used for catalyzing and foaming raw materials, and the rear-stage catalyst is mainly used for shortening the shaping time after catalysis. The solid amine can accelerate the reaction of hydroxyl and NCO groups, and the diethanol amine and the triethanol amine can accelerate the formed polyurethane material to form gel.
In addition, the amount of the catalyst also affects the shape of the pores of the polyurethane material, the time and the like, and for example, the weight ratio of the first main material to the front-stage catalyst and the rear-stage catalyst in the embodiment of the present application is 100:1.1-1.3:0.2-0.3, which enables the polyurethane material to form a closed-cell structure, and the degree of polyurethane crosslinking is better. Illustratively, the weight ratio of the first main material to the front-stage catalyst and the rear-stage catalyst is 100:1.2:0.2, 100:1.1:0.2, 100:1.3:0.3 or 100:1.2: 0.3.
In a second aspect, embodiments of the present application further provide a shock absorbing material, which is manufactured by the method for manufacturing a shock absorbing material according to the embodiment of the first aspect, and which has a rebound resilience of less than 10% and a compression deformation rate of less than 20%. The shock-absorbing material has proper rebound resilience and compression deformation rate, has good shock-absorbing effect, and is suitable for being used as a sports sole material.
The features and properties of the present application are described in further detail below with reference to examples.
Example 1
This embodiment provides a shock absorbing material, and the manufacturing method thereof includes the following steps:
polyether diol, polyether triol and isocyanate in the weight ratio of 40:10:50 are reacted at 75 deg.c to obtain modified isocyanate matter. Heating the modified isocyanate substance at 50 ℃ for 60min, adding the heated modified isocyanate substance into a material cylinder B of a filling machine, and heating the material cylinder B to 50 ℃.
Adding the front-stage catalyst of solid amine and the rear-stage catalyst of diethanolamine into the first main material, stirring for 15 minutes to obtain a mixture, and adding the mixture into a material cylinder A of a filling machine. Wherein the weight ratio of the first main material to the front-stage catalyst to the rear-stage catalyst is 100:1.2: 0.25; the first main material comprises bio-oil, polyester polyol, polyether polyol and hardener diethylene glycol in a weight ratio of 60:32.5:5: 2.5.
The steel mould is fixed on a u-shaped assembly line, the U-shaped assembly line is heated to 45 ℃ by an oven, the mould is opened, and the pouring is carried out by a pouring machine, wherein the weight ratio of the first main material to the second main material is 100: 70.
and opening the die to take materials after the die is closed for 6 minutes by an oven to obtain the shock-absorbing material.
Example 2
This embodiment provides a shock absorbing material, and the manufacturing method thereof includes the following steps:
Heating the modified isocyanate substance at 45 ℃ for 60min, adding the heated modified isocyanate substance into a material cylinder B of a filling machine, and heating the material cylinder B to 45 ℃.
Adding the front-stage catalyst, namely the solid amine, into the first main material, then adding the rear-stage catalyst, namely the triethanolamine, stirring for 15 minutes to obtain a mixture, and adding the mixture into a material cylinder A of the filling machine. Wherein the weight ratio of the first main material to the front-stage catalyst to the rear-stage catalyst is 100:1.2: 0.25; the first main material comprises biological oil, polyester polyol, polyether polyol and hardener diethylene glycol in a weight ratio of 60:20:18: 2.
The steel mould is fixed on a u-shaped assembly line, the U-shaped assembly line is heated to 45 ℃ by an oven, the mould is opened, and the pouring is carried out by a pouring machine, wherein the weight ratio of the first main material to the second main material is 100: 70.
and opening the die to take materials after the die is closed for 6 minutes by an oven to obtain the shock-absorbing material.
Example 3
This embodiment provides a shock absorbing material, and the manufacturing method thereof includes the following steps:
polyether diol, polyether triol and isocyanate in the weight ratio of 40:10:50 are reacted at 80 deg.c to obtain modified isocyanate matter. Heating the modified isocyanate substance at 50 ℃ for 60min, adding the heated modified isocyanate substance into a material cylinder B of a filling machine, and heating the material cylinder B to 50 ℃.
Adding the front-stage catalyst of solid amine, then the rear-stage catalyst of diethanolamine and triethanolamine into the first main material, stirring for 15 minutes to obtain a mixture, and adding the mixture into a material cylinder A of a filling machine. Wherein the weight ratio of the first main material to the front-stage catalyst to the rear-stage catalyst is 100:1.1: 0.3; the first main material comprises bio-oil, polyester polyol, polyether polyol and hardener diethylene glycol in a weight ratio of 60:32.5:5: 2.5.
The steel mould is fixed on a u-shaped assembly line, the U-shaped assembly line is heated to 45 ℃ by an oven, the mould is opened, and the pouring is carried out by a pouring machine, wherein the weight ratio of the first main material to the second main material is 100: 72.
and opening the die to take materials after the die is closed for 6 minutes by an oven to obtain the shock-absorbing material.
Test examples
(1) Hardness: the hardness of the shock absorbing material of example 1 was measured with reference to GB/T3903.4-2017 (shoe all-shoe test method hardness), and the results are recorded in table 1.
(2) Density: the density of the shock-absorbing material of the example was measured with reference to the first method in GB/T533-2008 (measurement of the density of vulcanized rubber or thermoplastic rubber), and the results thereof are reported in Table 1.
(3) Rebound resilience: the rebound resilience of the shock absorbing material of example 1 was measured with reference to GB/T1681-2009 (measurement of rebound resilience of vulcanized rubber), and the results are reported in table 1.
(4) Compression set property: the compression deformation rate of the shock-absorbing material of example 1 was measured at 23 ℃ for 72 hours with reference to HG/T2876-2009 (rubber shoe microcellular material compression deformation test method), and the results are reported in table 1.
TABLE 1 Performance test results of the shock-absorbing material of example 1
Figure BDA0002402907970000061
As can be seen from the results in table 1, the shock absorbing material prepared in the embodiment of the present application has a rebound rate of less than 10%, and a compression deformation rate of less than 20%, and has both good elasticity and shock absorbing effect.
The embodiments described above are some, but not all embodiments of the present application. The detailed description of the embodiments of the present application is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

Claims (5)

1. A method of making a shock absorbing material, comprising:
reacting the first main material with the second main material at the temperature of 45-50 ℃; wherein the weight ratio of the first main material to the second main material is 100: 68-72; the step of reacting the first main material with the second main material at the temperature of 45-50 ℃ comprises the following steps: mixing the first main material with a catalyst to obtain a mixed material, and mixing the mixed material with the second main material to react at the temperature of 45-50 ℃; the catalyst comprises a front-stage catalyst and a rear-stage catalyst, and the front-stage catalyst is solid amine; the rear-stage catalyst comprises at least one of diethanolamine and triethanolamine; the weight ratio of the first main material to the front-stage catalyst to the rear-stage catalyst is 100:1.1-1.3: 0.2-0.3;
The first main material comprises 55-65:20-35:3-20:2-3 weight ratio of bio-oil, polyester polyol, polyether polyol and hardener, and the second main material is modified isocyanate substances; the hardener is selected from diethylene glycol; the biological oil plays a role in foaming;
the preparation method of the second main material comprises the following steps:
polyether diol, polyether triol and isocyanate are reacted at 75-80 deg.c.
2. The method for preparing an impact absorbing material according to claim 1, wherein the modified isocyanate-based substance contains 22.8 to 23.2 wt% of NCO groups.
3. The method for preparing an impact absorbing material according to claim 1, wherein the weight ratio of the polyether diol, the polyether triol and the isocyanate is 38-42:8-12: 48-52.
4. A method for preparing a shock absorbing material as defined in any one of claims 1 to 3, wherein the hydroxyl value of said polyester polyol is 110-115 mgKOH/g.
5. A shock absorbing material produced by the method of producing a shock absorbing material according to any one of claims 1 to 4, wherein the shock absorbing material has a rebound of less than 10% and a compression set of less than 20%.
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CN101089047A (en) * 2007-05-25 2007-12-19 上海世鹏聚氨酯科技发展有限公司 Green reinforced polymer material
CN101959959A (en) * 2008-02-27 2011-01-26 拜尔材料科学股份公司 Viscoelastic polyurethane foams containing castor oil
CN102260368A (en) * 2010-05-27 2011-11-30 西北橡胶塑料研究设计院 Polyurethane elastomer damper material and its preparation method
CN102516490A (en) * 2011-09-30 2012-06-27 无锡双象化学工业有限公司 Method for manufacturing automobile damper with polyurethane composite material
CN103483530A (en) * 2013-09-06 2014-01-01 旭川化学(昆山)有限公司 Polyether urethane shoe sole raw liquorbasic solution
CN103897134A (en) * 2014-01-20 2014-07-02 佛山林至高分子材料科技有限公司 Exercise-protective buffering and damping material with high buffering performance
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