CN111261438A - A manufacturing process of a film type push switch trim - Google Patents
A manufacturing process of a film type push switch trim Download PDFInfo
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- CN111261438A CN111261438A CN202010072185.2A CN202010072185A CN111261438A CN 111261438 A CN111261438 A CN 111261438A CN 202010072185 A CN202010072185 A CN 202010072185A CN 111261438 A CN111261438 A CN 111261438A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 239000002985 plastic film Substances 0.000 claims abstract description 43
- 229920006255 plastic film Polymers 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 27
- 239000000758 substrate Substances 0.000 claims abstract description 11
- 239000004033 plastic Substances 0.000 claims description 29
- 229920003023 plastic Polymers 0.000 claims description 29
- 239000002313 adhesive film Substances 0.000 claims description 22
- 238000002347 injection Methods 0.000 claims description 14
- 239000007924 injection Substances 0.000 claims description 14
- 238000007639 printing Methods 0.000 claims description 10
- 238000010147 laser engraving Methods 0.000 claims description 9
- 238000007649 pad printing Methods 0.000 claims description 9
- 239000003292 glue Substances 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 6
- 238000004026 adhesive bonding Methods 0.000 abstract 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 4
- 239000004642 Polyimide Substances 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009500 colour coating Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Switches (AREA)
- Push-Button Switches (AREA)
Abstract
Description
技术领域technical field
本发明涉及汽车饰件技术领域,尤其公开了一种胶膜式按压开关饰件的制造工艺。The invention relates to the technical field of automobile trims, and particularly discloses a manufacturing process of an adhesive film type push switch trim.
背景技术Background technique
汽车是常用的出行代步工具之一,为了方便汽车的驾驶及控制,汽车配置有各种各样的电子件,电子件均配置有用于开启或关闭的调控开关,现有技术中调控开关的构造复杂,制造工艺繁琐,一方面导致调控开关的生产效率非常低,另一方面造成调控开关的制造成本比较高。A car is one of the commonly used travel tools. In order to facilitate the driving and control of the car, the car is equipped with various electronic components, and the electronic components are equipped with a control switch for opening or closing. The structure of the control switch in the prior art It is complicated and the manufacturing process is cumbersome. On the one hand, the production efficiency of the control switch is very low, and on the other hand, the manufacturing cost of the control switch is relatively high.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术中存在的缺点和不足,本发明的目的在于提供一种胶膜式按压开关饰件的制造工艺,简化开关单元的工艺流程,提升开关单元的制造效率,进而提升胶膜式按压开关饰件的制造效率,降低开关单元的制造成本,进而降低胶膜式按压开关饰件的制造成本。In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide a manufacturing process for a plastic film type push switch trim, simplify the process flow of the switch unit, improve the manufacturing efficiency of the switch unit, and further improve the plastic film type The manufacturing efficiency of the push switch trim reduces the manufacturing cost of the switch unit, thereby reducing the manufacturing cost of the film type push switch trim.
为实现上述目的,本发明的一种胶膜式按压开关饰件的制造工艺,包括如下步骤:In order to achieve the above purpose, the manufacturing process of a film type push switch trim of the present invention includes the following steps:
提供基材软板,在基材软板上设置第一导电层,在基材软板上设置发光体,第一导电层与发光体导通连接;A base material soft board is provided, a first conductive layer is arranged on the base material soft board, a light-emitting body is arranged on the base material soft board, and the first conductive layer is conductively connected with the light-emitting body;
在基材软板上设置绝缘覆盖层,绝缘覆盖层用于遮盖第一导电层,绝缘覆盖层设有用于显露第一导电层的穿孔;An insulating cover layer is arranged on the soft board of the base material, the insulating cover layer is used to cover the first conductive layer, and the insulating cover layer is provided with a perforation for exposing the first conductive layer;
提供胶膜件,在胶膜件上设置第二导电层,将设置有第二导电层的胶膜件设置在基材软板上形成开关单元,受压的第二导电层用于导通穿孔显露的第一导电层,第一导电层、第二导电层用于调控发光体的导通或断开。A glue film piece is provided, a second conductive layer is arranged on the glue film piece, the glue film piece provided with the second conductive layer is arranged on the substrate soft board to form a switch unit, and the pressed second conductive layer is used for conducting through holes The exposed first conductive layer, the first conductive layer, and the second conductive layer are used for regulating the on or off of the light-emitting body.
优选地,还包括如下步骤:Preferably, it also includes the following steps:
提供印刷设备,印刷设备将第一导电层印刷在基材软板上,印刷设备将第二导电层印刷在胶膜件上。A printing device is provided, the printing device prints the first conductive layer on the soft board of the base material, and the printing device prints the second conductive layer on the adhesive film piece.
优选地,还包括与发光体串联设置的震动电机,受到按压的两个导电层导通震动电机及发光体,使得发光体发光,且使得震动电机发出震动。Preferably, it also includes a vibration motor arranged in series with the light-emitting body, and the two conductive layers that are pressed conduct the vibration motor and the light-emitting body, so that the light-emitting body emits light and the vibration motor vibrates.
优选地,还包括如下步骤:Preferably, it also includes the following steps:
提供绝缘软膜件,将绝缘软膜件设置在基材软板上,基材软板、第一导电层、绝缘覆盖层、第二导电层夹持在绝缘软膜件与胶膜件之间。Provide an insulating soft film piece, set the insulating soft film piece on the base material soft board, and the base material soft board, the first conductive layer, the insulating cover layer, and the second conductive layer are sandwiched between the insulating soft film piece and the plastic film piece .
优选地,还包括如下步骤:Preferably, it also includes the following steps:
提供吸塑模具,将外界的胶膜片材放入到吸塑模具的吸塑模腔内,吸塑模具对吸塑模腔内的胶膜片材吸塑成型,使得胶膜片材吸塑成型为胶膜件。Provide a suction mold, put the external film sheet into the suction mold cavity of the suction mold, and the suction mold will plastically form the film sheet in the suction mold cavity, so that the film sheet is blistered. Formed into plastic film parts.
优选地,还包括如下步骤:Preferably, it also includes the following steps:
提供裁切单元,利用裁切单元对吸塑模具吸塑成型后胶膜件进行裁切处理。A cutting unit is provided, and the cutting unit is used to cut the plastic film parts after plastic forming of the plastic mold.
优选地,还包括如下步骤:Preferably, it also includes the following steps:
提供激光雕刻设备,利用激光雕刻设备对吸塑模具吸塑成型后的胶膜件进行镭射雕刻,使得胶膜件上形成容置盲槽。Provide laser engraving equipment, and use laser engraving equipment to carry out laser engraving on the plastic film parts formed by the plastic mold, so that a blind groove is formed on the plastic film parts.
优选地,还包括如下步骤:Preferably, it also includes the following steps:
提供移印设备,利用移印设备在吸塑模具吸塑成型后的胶膜件进行移印处理,使得吸塑模具吸塑成型后的胶膜件上形成有配合容置盲槽的开关图标。Pad printing equipment is provided, and the pad printing equipment is used to perform pad printing on the plastic film parts formed by the blister mold, so that a switch icon matching the blind groove is formed on the plastic film parts after the blister mold blister molding.
优选地,开关图标位于容置盲槽的底面上,第二导电层位于容置盲槽内并遮盖开关图标。Preferably, the switch icon is located on the bottom surface of the accommodating blind slot, and the second conductive layer is located in the accommodating blind slot and covers the switch icon.
优选地,还包括如下步骤:Preferably, it also includes the following steps:
提供注塑模具,将开关单元放入到注塑模具的注塑模腔内,利用注塑模具在胶膜件上注塑成型塑料件形成胶膜式按压开关饰件,基材软板、第一导电层、发光体、绝缘覆盖层、第二导电层均夹持在胶膜件与塑料件之间。Provide an injection mold, put the switch unit into the injection mold cavity of the injection mold, and use the injection mold to injection mold the plastic part on the film part to form the film type push switch trim, the substrate soft board, the first conductive layer, the light-emitting The body, the insulating cover layer and the second conductive layer are all sandwiched between the plastic film part and the plastic part.
本发明的有益效果:在基材软板上设置第一导电层,在基材软板上设置发光体;在基材软板上设置绝缘覆盖层,绝缘覆盖层用于遮盖第一导电层,绝缘覆盖层设有用于显露第一导电层的穿孔;在胶膜件上设置第二导电层,将设置有第二导电层的胶膜件设置在基材软板上形成开关单元,受压的第二导电层用于导通穿孔显露的第一导电层;简化开关单元的工艺流程,提升开关单元的制造效率,进而提升胶膜式按压开关饰件的制造效率,降低开关单元的制造成本,进而降低胶膜式按压开关饰件的制造成本。The beneficial effects of the present invention are as follows: a first conductive layer is arranged on the substrate flexible board, and a light-emitting body is arranged on the substrate flexible board; an insulating cover layer is arranged on the substrate flexible board, and the insulating cover layer is used to cover the first conductive layer, The insulating cover layer is provided with a perforation for exposing the first conductive layer; a second conductive layer is arranged on the adhesive film member, and the adhesive film member provided with the second conductive layer is arranged on the soft board of the base material to form a switch unit, and the pressurized The second conductive layer is used to conduct the first conductive layer exposed by the through holes; simplify the process flow of the switch unit, improve the manufacturing efficiency of the switch unit, and then improve the manufacturing efficiency of the adhesive film push switch trim, reduce the manufacturing cost of the switch unit, Thus, the manufacturing cost of the film type push switch trim is reduced.
附图说明Description of drawings
图1为本发明的工艺流程框图。Fig. 1 is a process flow block diagram of the present invention.
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例及附图对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the embodiments and the accompanying drawings, and the contents mentioned in the embodiments are not intended to limit the present invention.
请参阅图1所示,本发明的一种胶膜式按压开关饰件的制造工艺,包括如下步骤:Please refer to FIG. 1 , a manufacturing process of a film type push switch trim of the present invention includes the following steps:
提供基材软板,基材软板为现有技术,优选地,基材软板采用PI制成,PI英文全称为polyimide,中文名称为聚酰亚胺。在基材软板上设置第一导电层,例如,第一导电层可以为铜层,在基材软板上设置发光体,第一导电层与发光体导通连接。A base material flexible board is provided. The base material flexible board is in the prior art. Preferably, the base material flexible board is made of PI. The full English name of PI is polyimide, and the Chinese name is polyimide. A first conductive layer is provided on the base flexible board, for example, the first conductive layer can be a copper layer, a luminous body is provided on the base flexible board, and the first conductive layer is electrically connected to the luminous body.
在基材软板上设置绝缘覆盖层,例如,绝缘塑料可以披附在基材软板上形成绝缘覆盖层,绝缘覆盖层用于遮盖第一导电层,绝缘覆盖层设有用于显露第一导电层的穿孔,穿孔沿绝缘覆盖层的厚度方向贯穿绝缘覆盖层。An insulating cover layer is arranged on the base flexible board. For example, insulating plastic can be attached to the base flexible board to form an insulating cover layer. The insulating cover layer is used to cover the first conductive layer. The perforation of the layer, the perforation penetrates the insulating cover along the thickness direction of the insulating cover.
提供胶膜件,胶膜件为现有技术,胶膜件又称汽车胶膜,在胶膜件上设置第二导电层,第二导电层可以采用石墨制成,将设置有第二导电层的胶膜件设置在基材软板上形成开关单元,第一导电层与第二导电层之间的间隙可以为0.1-0.3mm,优选地,第一导电层与第二导电层之间的间隙为0.2mm,受压的第二导电层用于导通穿孔显露的第一导电层,第一导电层、第二导电层用于调控发光体的导通或断开。Provide an adhesive film piece. The adhesive film piece is in the prior art. The adhesive film piece is also called automobile adhesive film. A second conductive layer is provided on the adhesive film piece. The second conductive layer can be made of graphite, and a second conductive layer will be provided. The adhesive film piece is arranged on the substrate soft board to form a switch unit, the gap between the first conductive layer and the second conductive layer can be 0.1-0.3mm, preferably, the gap between the first conductive layer and the second conductive layer The gap is 0.2 mm, the second conductive layer under pressure is used to conduct the first conductive layer exposed by the through hole, and the first conductive layer and the second conductive layer are used to regulate the conduction or disconnection of the light-emitting body.
本发明的胶膜式按压开关饰件的制造工艺大大简化开关单元的工艺流程,提升开关单元的制造效率,进而提升胶膜式按压开关饰件的制造效率,降低开关单元的制造成本,进而降低胶膜式按压开关饰件的制造成本。The manufacturing process of the adhesive film type push switch trim of the present invention greatly simplifies the process flow of the switch unit, improves the manufacturing efficiency of the switch unit, thereby improves the manufacturing efficiency of the adhesive film type push switch trim, reduces the manufacturing cost of the switch unit, and further reduces the Manufacturing cost of film push switch trim.
还包括如下步骤:It also includes the following steps:
提供印刷设备,印刷设备将第一导电层印刷在基材软板上,印刷设备将第二导电层印刷在胶膜件上。利用印刷设备使得第一导电层快速附着在基材软板上、使得第二导电层快速附着在绝缘覆盖层上,提升开关单元的生产效率,进而提升按压式触控开关饰件的生产效率。A printing device is provided, the printing device prints the first conductive layer on the soft board of the base material, and the printing device prints the second conductive layer on the adhesive film piece. Using printing equipment, the first conductive layer is quickly attached to the substrate soft board, and the second conductive layer is quickly attached to the insulating cover layer, so as to improve the production efficiency of the switch unit, thereby improving the production efficiency of the push-type touch switch trim.
还包括与发光体串联设置的震动电机,当使用者用手指按压导电层时,受到按压的两个导电层导通震动电机及发光体,使得发光体发光,且使得震动电机发出震动,根据实际需要,可以设定震动电机的震动次数及震动时间长短,震动电机发出的震动传递至使用者的手指,以提醒发光体已经发光。It also includes a vibration motor arranged in series with the light-emitting body. When the user presses the conductive layer with a finger, the two conductive layers that are pressed conduct the vibration motor and the light-emitting body, so that the light-emitting body emits light and the vibration motor vibrates. If necessary, the number of vibrations and the duration of the vibration of the vibration motor can be set, and the vibration emitted by the vibration motor can be transmitted to the user's finger to remind the luminous body that the light has been emitted.
胶膜件采用透光材料制成,胶膜件设有装饰层,根据实际需要,装饰层可以为颜色涂层,也可以为纹理条纹等,发光体发出的光线穿透胶膜件射出。当发光体不发光时,胶膜件显示出装饰层的装饰效果。当发光体发光时,发光体发出的光线穿经胶膜件设置,利用发光体发出的光线颜色或亮度进行装饰。The plastic film piece is made of light-transmitting material, and the plastic film piece is provided with a decorative layer. According to actual needs, the decorative layer can be a color coating, or a textured stripe, etc. The light emitted by the illuminant penetrates the plastic film piece and is emitted. When the light-emitting body does not emit light, the adhesive film piece exhibits the decorative effect of the decorative layer. When the light-emitting body emits light, the light emitted by the light-emitting body is arranged through the adhesive film, and the color or brightness of the light emitted by the light-emitting body is used for decoration.
还包括如下步骤:It also includes the following steps:
提供绝缘软膜件,绝缘软膜件为现有技术,例如,绝缘软膜件可以采用PET塑料或PVC塑料制成。PET塑料为现有技术,PET塑料英文名为Polythylene terephthalate,俗称涤纶树脂。PVC塑料为现有技术,PVC塑料英文名polyvinyl chlorid。将绝缘软膜件设置在基材软板上对基材软板进行防护,基材软板、第一导电层、绝缘覆盖层、第二导电层均夹持在绝缘软膜件与胶膜件之间。The insulating soft film part is provided, and the insulating soft film part is in the prior art. For example, the insulating soft film part can be made of PET plastic or PVC plastic. PET plastic is the existing technology. The English name of PET plastic is Polythylene terephthalate, commonly known as polyester resin. PVC plastic is the prior art, and the English name of PVC plastic is polyvinyl chlorid. The insulating soft film piece is set on the base material soft board to protect the base material soft board. between.
还包括如下步骤:It also includes the following steps:
提供吸塑模具,将外界的胶膜片材放入到吸塑模具的吸塑模腔内,吸塑模具对吸塑模腔内的胶膜片材吸塑成型,使得胶膜片材吸塑成型为胶膜件。利用吸塑成型的方式使得胶膜片材快速成型为所需的结构构造,使得吸塑模具吸塑成型后的胶膜件成为所需的构造造型。Provide a suction mold, put the external film sheet into the suction mold cavity of the suction mold, and the suction mold will plastically form the film sheet in the suction mold cavity, so that the film sheet is blistered. Formed into plastic film parts. The plastic film sheet is rapidly formed into a desired structural structure by means of blister molding, so that the plastic film piece after the blister molding of the blister mold becomes the desired structural shape.
还包括如下步骤:It also includes the following steps:
提供裁切单元,利用裁切单元对吸塑模具吸塑成型后胶膜件进行裁切处理。利用裁切单元对吸塑模具吸塑成型的胶膜件进行裁切处理,实现对胶膜件的边角料的落料。裁切单元直接在吸塑模具的吸塑模腔内对吸塑成型后的胶膜件进行裁切,无需对胶膜件进行二次定位,提升胶膜件的裁切效率及裁切良率。A cutting unit is provided, and the cutting unit is used to cut the plastic film parts after plastic forming of the plastic mold. The cutting unit is used to cut the plastic film piece formed by the plastic suction mold, so as to realize the blanking of the leftover material of the plastic film piece. The cutting unit directly cuts the plastic film parts after the plastic film forming in the plastic mold cavity of the plastic mold, without the need for secondary positioning of the plastic film parts, which improves the cutting efficiency and cutting yield of the plastic film parts .
还包括如下步骤:It also includes the following steps:
提供激光雕刻设备,利用激光雕刻设备对吸塑模具吸塑成型后的胶膜件进行镭射雕刻,使得胶膜件上形成容置盲槽,容置盲槽未贯穿胶膜件。利用镭射雕刻的方式在胶膜件上加工制造出容置盲槽,提升容置盲槽的加工效率及加工良率。Provide laser engraving equipment, and use laser engraving equipment to laser engrave the plastic film parts after the plastic mold is formed, so that the blind grooves are formed on the plastic film parts, and the blind receiving grooves do not penetrate the plastic film parts. The blind accommodating grooves are fabricated on the plastic film by means of laser engraving, so as to improve the processing efficiency and processing yield of the accommodating blind grooves.
还包括如下步骤:It also includes the following steps:
提供移印设备,利用移印设备在吸塑模具吸塑成型后的胶膜件进行移印处理,使得吸塑模具吸塑成型后的胶膜件上形成有配合容置盲槽的开关图标。使用时,使用者按压胶膜件上的开关图标位置处即可实现第一导电层与第二导电层的导通。Pad printing equipment is provided, and the pad printing equipment is used to perform pad printing on the plastic film parts formed by the blister mold, so that a switch icon matching the blind groove is formed on the plastic film parts after the blister mold blister molding. When in use, the user presses the position of the switch icon on the adhesive film member to realize the conduction between the first conductive layer and the second conductive layer.
优选地,开关图标位于容置盲槽的底面上,第二导电层位于容置盲槽内并遮盖开关图标。相较于开关图标设置胶膜件的外表面上,降低开关图标的磨损,延长开关图标的使用寿命。Preferably, the switch icon is located on the bottom surface of the accommodating blind slot, and the second conductive layer is located in the accommodating blind slot and covers the switch icon. Compared with the switch icon set on the outer surface of the adhesive film piece, the wear of the switch icon is reduced and the service life of the switch icon is prolonged.
还包括如下步骤:It also includes the following steps:
提供注塑模具,将开关单元放入到注塑模具的注塑模腔内,利用注塑模具在胶膜件上注塑成型塑料件形成胶膜式按压开关饰件,绝缘软胶件、基材软板、第一导电层、发光体、绝缘覆盖层、第二导电层均夹持在胶膜件与塑料件之间。利用注塑成型的方式大大提升胶膜件与塑料件的连接力,防止胶膜件与塑料件彼此分离;同时大大提升胶膜式按压开关饰件的成型效率。Provide an injection mold, put the switch unit into the injection mold cavity of the injection mold, and use the injection mold to inject plastic parts on the film parts to form film-type push switch trims, insulating soft plastic parts, substrate soft boards, and first plastic parts. A conductive layer, a light-emitting body, an insulating cover layer, and a second conductive layer are all sandwiched between the adhesive film piece and the plastic piece. The injection molding method is used to greatly improve the connection force between the film and plastic parts, and prevent the film and plastic parts from being separated from each other; at the same time, the molding efficiency of the film-type push switch trim is greatly improved.
以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above contents are only preferred embodiments of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific embodiments and application scope. limits.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010072185.2A CN111261438A (en) | 2020-01-21 | 2020-01-21 | A manufacturing process of a film type push switch trim |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010072185.2A CN111261438A (en) | 2020-01-21 | 2020-01-21 | A manufacturing process of a film type push switch trim |
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| Publication Number | Publication Date |
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| CN111261438A true CN111261438A (en) | 2020-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010072185.2A Withdrawn CN111261438A (en) | 2020-01-21 | 2020-01-21 | A manufacturing process of a film type push switch trim |
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| Country | Link |
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| CN (1) | CN111261438A (en) |
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- 2020-01-21 CN CN202010072185.2A patent/CN111261438A/en not_active Withdrawn
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Application publication date: 20200609 |