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CN111273411A - A high air tightness optical fiber and photoelectric detector packaging device and method - Google Patents

A high air tightness optical fiber and photoelectric detector packaging device and method Download PDF

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CN111273411A
CN111273411A CN202010247086.3A CN202010247086A CN111273411A CN 111273411 A CN111273411 A CN 111273411A CN 202010247086 A CN202010247086 A CN 202010247086A CN 111273411 A CN111273411 A CN 111273411A
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optical fiber
protective layer
packaging device
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hole
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CN111273411B (en
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雷思琛
南友新
吴鹏飞
邓莉君
杨玉峰
刘乐乐
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Xian University of Technology
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4251Sealed packages
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4219Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4219Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor
    • G02B6/422Active alignment, i.e. moving the elements in response to the detected degree of coupling or position of the elements
    • G02B6/4225Active alignment, i.e. moving the elements in response to the detected degree of coupling or position of the elements by a direct measurement of the degree of coupling, e.g. the amount of light power coupled to the fibre or the opto-electronic element
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4219Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor
    • G02B6/4236Fixing or mounting methods of the aligned elements
    • G02B6/4239Adhesive bonding; Encapsulation with polymer material
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4286Optical modules with optical power monitoring
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Optical Couplings Of Light Guides (AREA)

Abstract

本发明公开了一种高气密性的光纤与光电探测器封装装置,包括带保护层的光纤通孔,带保护层的光纤通孔的一端为灌胶固化点A,带保护层的光纤通孔的另一端连接有超精定位平台的一端,超精定位平台上设置有点胶固化点B,超精定位平台的另一端连接有信号输出管脚,信号输出管脚的出口为灌胶固化点C;本发明还公开了一种高气密性的光纤与光电探测器封装方法。本发明的成本较低,工艺相对简单,但气密封性能和耦合效率更高,此外,有源对准、微调超精定位平台、螺纹定位微调结构和自聚焦透镜辅助光学结构的结合使用,确保整个封装方案正确无误的实施。解决了光纤与探测器封装存在的光纤位移、耦合效率低和气密性低等问题,提高的工作效率及工艺一致性。

Figure 202010247086

The invention discloses a high-air tightness optical fiber and photoelectric detector packaging device, comprising a fiber through hole with a protective layer, one end of the optical fiber through hole with a protective layer is a glue-filling curing point A, and an optical fiber The other end of the hole is connected to one end of the ultra-precision positioning platform. The ultra-precision positioning platform is provided with a glue curing point B. The other end of the ultra-precision positioning platform is connected to a signal output pin, and the outlet of the signal output pin is glued and cured. Point C; the present invention also discloses a high air tightness packaging method for the optical fiber and the photoelectric detector. The cost of the present invention is relatively low, the process is relatively simple, but the air-tight performance and coupling efficiency are higher. In addition, the combination of active alignment, fine-tuning ultra-precision positioning platform, thread positioning fine-tuning structure and self-focusing lens auxiliary optical structure ensures that The entire packaging scheme is implemented without errors. It solves the problems of fiber displacement, low coupling efficiency and low air tightness existing in the packaging of the optical fiber and the detector, and improves the work efficiency and process consistency.

Figure 202010247086

Description

一种高气密性的光纤与光电探测器封装装置及方法A high air tightness optical fiber and photoelectric detector packaging device and method

技术领域technical field

本发明属于电子信息技术领域,具体涉及一种应用于航天环境中,可以提高光纤与光电模块气密封性能及耦合效率的装置及方法。The invention belongs to the technical field of electronic information, and in particular relates to a device and a method for improving the airtight performance and coupling efficiency of an optical fiber and a photoelectric module when applied in an aerospace environment.

背景技术Background technique

由于载人航天及空间信息的获取技术的快速发展,航天器与地面、航天器之间需要实时交互大量数据,射频通信受带宽限制,已无法满足航天系统的通信需求。(任建迎,孙华燕,张来线,张天齐.空间激光通信发展现状及组网新方法[J].激光与红外,2019,49(02):143-150.)自由空间光(Free Space Optics,FSO)通信以光为载波,直接在空间进行高速数据传输,其通信容量大、速率高、体积小、功耗低,是下一代星间、星-地通信、组网的重要手段。目前光纤通信设备发展比较完善,有学者提出通过空间光-光纤耦合技术将空间传输光束转化为光纤传输(雷思琛.自由空间光通信中的光耦合及光束控制技术研究[D].西安理工大学,2016.),可实现一种船舱外以FSO自由空间光通信为主,在舱内以光纤通信为主的空间光通信平台,降低“天空地一体化”光通信网络平台开发成本。因此,光纤与光电探测器封装技术就是光通信/光网络光电转换的关键环节。Due to the rapid development of manned spaceflight and space information acquisition technology, a large amount of data needs to be exchanged in real time between spacecraft and the ground and spacecraft. Radio frequency communication is limited by bandwidth and cannot meet the communication needs of aerospace systems. (Ren Jianying, Sun Huayan, Zhang Laixian, Zhang Tianqi. Development status of space laser communication and new networking methods [J]. Laser and Infrared, 2019, 49(02): 143-150.) Free Space Optics (FSO) ) communication uses light as the carrier and directly transmits high-speed data in space. It has large communication capacity, high speed, small size and low power consumption. It is an important means of next-generation inter-satellite, satellite-to-ground communication and networking. At present, the development of optical fiber communication equipment is relatively complete. Some scholars propose to convert the space transmission beam into optical fiber transmission through space optical-fiber coupling technology (Lei Sichen. Research on Optical Coupling and Beam Control Technology in Free Space Optical Communication [D]. Xi'an Institute of Technology University, 2016.), can realize a space optical communication platform based on FSO free space optical communication outside the cabin and optical fiber communication in the cabin, and reduce the development cost of the "air-ground integration" optical communication network platform. Therefore, the packaging technology of optical fiber and photodetector is the key link of photoelectric conversion of optical communication/optical network.

目前,光纤与探测器封装常采用光纤套管-屏蔽管帽-管座等结构一经光学对准后,用环氧胶胶粘接封装。现有封装技术存在着光纤位移、气密性低、胶封固化时间长等问题。首先,由于胶粘物质固有的固化收缩性而引起光纤位移。器件在使用中,由于耐温性差和其它物理性能低引起的光纤位移就更为严重,在航天环境中(-40℃-100℃的在轨运行温差、紫外老化等)这种现象将更为明显。光纤位移后使得出纤光功率降低、光电模块耦合效率下降等问题,致使器件不能使用。其次,是胶粘封气密性不易保证。致使器件在使用过程中,有害气氛易进入管壳侵蚀管芯,对器件长期稳定性、可靠性造成极大影响。最后,是器件在封装制造中,为了增加密封胶固化后的均匀致密程度,会减少催化剂的使用量及控制密封胶固化温度,这使得固化时间大大增加,大批生产难以实现。这三大问题严重阻碍光纤与光电器件集成化的发展。除此之外,航天环境中使用的光电模块对封装的抗震动、高低温、气密封性及封装材料的选择提出了更高的要求,需要进行封装技术的深入研究。At present, the optical fiber and the detector are often packaged by using the optical fiber sleeve-shielding cap-tube base and other structures after optical alignment, and then bonding and packaging with epoxy glue. The existing packaging technology has problems such as fiber displacement, low air tightness, and long glue sealing curing time. First, fiber displacement occurs due to the inherent cure shrinkage of the adhesive. When the device is in use, the fiber displacement caused by poor temperature resistance and other physical properties is more serious. In the aerospace environment (-40℃-100℃ on-orbit operating temperature difference, ultraviolet aging, etc.) this phenomenon will be more serious. obvious. After the optical fiber is displaced, the optical power of the outgoing fiber is reduced, and the coupling efficiency of the optoelectronic module is reduced, which makes the device unusable. Secondly, the air tightness of the adhesive seal is not easy to guarantee. As a result, during the use of the device, the harmful atmosphere is easy to enter the tube shell and corrode the die, which has a great impact on the long-term stability and reliability of the device. Finally, in the packaging and manufacturing of the device, in order to increase the uniform density of the sealant after curing, the amount of catalyst used and the curing temperature of the sealant will be reduced, which greatly increases the curing time and makes it difficult to achieve mass production. These three major problems seriously hinder the development of the integration of optical fibers and optoelectronic devices. In addition, the optoelectronic modules used in the aerospace environment put forward higher requirements for the anti-vibration, high and low temperature, airtightness and selection of packaging materials of the packaging, which requires in-depth research on packaging technology.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种高气密性的光纤与光电探测器封装装置,解决光纤与探测器封装过程中气密封性能差且光纤与光电探测模块耦合效率低的技术问题,提升光电模块的传输效率、传输速率、工艺一致性和组装效率。The purpose of the present invention is to provide a high air tightness optical fiber and photoelectric detector packaging device, solve the technical problems of poor air sealing performance and low coupling efficiency between optical fiber and photoelectric detection module during the packaging process of optical fiber and detector, and improve the performance of photoelectric module. Transfer efficiency, transfer rate, process uniformity and assembly efficiency.

本发明的另一种目的是提供一种高气密性的光纤与光电探测器封装方法。Another object of the present invention is to provide a highly airtight optical fiber and photodetector packaging method.

本发明所采用的技术方案是,一种高气密性的光纤与光电探测器封装装置,包括带保护层的光纤通孔,带保护层的光纤通孔的一端为灌胶固化点A,带保护层的光纤通孔的另一端连接有超精定位平台的一端,超精定位平台上设置有点胶固化点B,光电探测器与信号输出管脚经超精定位平台相连接,信号输出管脚的出口为灌胶固化点C。The technical scheme adopted by the present invention is that a high-air tightness optical fiber and photoelectric detector packaging device comprises an optical fiber through hole with a protective layer, and one end of the optical fiber through hole with a protective layer is a glue-filled curing point A, and a The other end of the optical fiber through hole of the protective layer is connected with one end of the ultra-precision positioning platform. The ultra-precision positioning platform is provided with a glue curing point B. The photodetector and the signal output pin are connected through the ultra-precision positioning platform. The signal output tube The outlet of the foot is the glue curing point C.

本发明的特点还在于,The present invention is also characterized in that,

带保护层的光纤通孔外部设置有保护层外壳,保护层外壳与超精定位平台固接。A protective layer casing is arranged outside the optical fiber through hole with a protective layer, and the protective layer casing is fixedly connected with the ultra-precision positioning platform.

超精定位平台采用的是六轴螺纹定位微调结构,分为左部分、右部分,左、右两部分中间设置有点胶固化点B。The ultra-precision positioning platform adopts a six-axis thread positioning and fine-tuning structure, which is divided into a left part and a right part, and a glue curing point B is set in the middle of the left and right parts.

左部分呈圆柱体形状,其外表面为封装装置外壳,封装装置外壳直径大于保护层外壳,封装装置外壳的横截面上均匀设置有六个螺纹孔,六轴螺纹定位微调结构的中心设置有带涂覆层的光纤通孔,左部分的末端设置有一个凸台;The left part is in the shape of a cylinder, and its outer surface is the casing of the encapsulation device. The diameter of the casing of the encapsulation device is larger than that of the protective layer casing. Six threaded holes are evenly arranged on the cross-section of the casing of the encapsulation device. The optical fiber through hole of the coating layer is provided with a boss at the end of the left part;

右部分为中空的圆柱体形状,其内径与左部分的凸台相匹配,右部分的横截面上也设置有与左部分相对应的螺纹孔,右部分与信号输出管脚连接的一侧设置有信号屏蔽层,信号屏蔽层的内侧这只有光电探测器,光电探测的光敏面朝向左部分。The right part is in the shape of a hollow cylinder, and its inner diameter matches the boss of the left part. The cross section of the right part is also provided with threaded holes corresponding to the left part. There is a signal shielding layer, and the inner side of the signal shielding layer has only a photodetector, and the photosensitive surface of the photodetection faces the left part.

凸台上设置有辅助光学结构,辅助光学结构为微透镜或自聚焦透镜,可以进行光纤断面处理。An auxiliary optical structure is arranged on the boss, and the auxiliary optical structure is a microlens or a self-focusing lens, which can process the section of the optical fiber.

左部分与右部分的接口处均设置有密封凹槽。A sealing groove is provided at the interface between the left part and the right part.

一种高气密性的光纤与光电探测器封装方法,采用一种高气密性的光纤与光电探测器封装装置,按照以下步骤实施:A high-airtight optical fiber and photoelectric detector packaging method adopts a high-air-tight optical fiber and photoelectric detector packaging device, and is implemented according to the following steps:

步骤1:将光纤尾端去除部分涂覆层,留下部分保护层,经过带保护层的光纤通孔,插入带涂覆层的光纤通孔;Step 1: Remove part of the coating layer from the tail end of the optical fiber, leaving part of the protective layer, and insert the optical fiber through hole with the coating layer through the optical fiber through hole with the protective layer;

步骤2:在尾纤端面胶合自聚焦透镜辅助光学结构,确保光纤出光端面与探测器光敏面有效区域形成最佳的光场耦合理论结构,在灌胶固化点A处进行胶装固定;Step 2: Glue the auxiliary optical structure of the self-focusing lens on the end face of the pigtail to ensure that the light-emitting end face of the optical fiber and the effective area of the photosensitive surface of the detector form the best theoretical structure of optical field coupling, and glue and fix it at the glue curing point A;

步骤3:封装过程中,通过控制微调超精定位平台调整探测器光敏面与光纤端面的对准姿态,细化调整六轴螺纹定位微调结构进行精细对准,当光电探测器信号输出最大时,从点胶固化点B点胶固化,固定光纤与探测器相对位置;Step 3: During the packaging process, adjust the alignment posture of the photosensitive surface of the detector and the fiber end face by controlling the fine-tuning ultra-precision positioning platform, and fine-tune the six-axis thread positioning and fine-tuning structure for fine alignment. When the signal output of the photoelectric detector is the largest, The glue is dispensed and cured from the dispensing curing point B, and the relative position of the optical fiber and the detector is fixed;

步骤4:在探测器管脚相连部分通过信号屏蔽层进行信号屏蔽处理,并在灌胶固化点C处进行固化管脚,保证整体结构的稳定和气密要求。Step 4: Perform signal shielding processing through the signal shielding layer on the connecting part of the detector pins, and solidify the pins at the glue pouring and curing point C to ensure the stability of the overall structure and air tightness requirements.

六轴螺纹定位微调结构采用全金属少量封胶封装。The six-axis thread positioning and fine-tuning structure is packaged with a small amount of all-metal sealant.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明利用辅助光学结构的设计提高光纤与光电探测器的耦合效率;并提出一种全金属封装结合少量胶装的封装方法,提高光纤与光电探测器的气密性,保证光纤与光电探测器封装结构可在航天环境中保持高气密性及耦合效率的稳定性,解决了光纤与探测器封装存在的光纤位移、耦合效率低和气密性低等问题,提高的工作效率及工艺一致性。The invention utilizes the design of the auxiliary optical structure to improve the coupling efficiency of the optical fiber and the photoelectric detector; and proposes an all-metal packaging combined with a small amount of glue packaging to improve the air tightness of the optical fiber and the photoelectric detector, and ensure the optical fiber and the photoelectric detector. The package structure can maintain high air tightness and stability of coupling efficiency in the aerospace environment, solve the problems of fiber displacement, low coupling efficiency and low air tightness existing in the optical fiber and detector packaging, and improve work efficiency and process consistency.

附图说明Description of drawings

图1是本发明一种高气密性的光纤与光电探测器封装装置的光纤与光电模块封装装置的结构侧视图。FIG. 1 is a structural side view of an optical fiber and a photoelectric module packaging device of a highly airtight optical fiber and photoelectric detector packaging device of the present invention.

图2是本发明一种高气密性的光纤与光电探测器封装装置的光纤与光电模块封装装置俯视图FIG. 2 is a top view of an optical fiber and a photoelectric module packaging device of a highly airtight optical fiber and a photoelectric detector packaging device of the present invention.

图3是本发明一种高气密性的光纤与光电探测器封装方法的光纤与光电模块有源耦合对准方案示意图。FIG. 3 is a schematic diagram of an active coupling alignment scheme of an optical fiber and a photoelectric module of a method for packaging an optical fiber and a photoelectric detector with high airtightness according to the present invention.

图中,1.灌胶固化点A,2.带保护层的光纤通孔,3.超精定位平台,4.点胶固化点B,5.探测器的光敏面,6.灌胶固化点C,7.信号输出管脚,8.带涂覆层的光纤通孔,9.密封凹槽,10.辅助光学结构,11.信号屏蔽层,12.螺纹孔,13.保护层外壳,14.封装装置外壳,15.光源,16.光纤,17.信号检测仪。In the figure, 1. Glue curing point A, 2. Optical fiber through hole with protective layer, 3. Ultra-precision positioning platform, 4. Glue curing point B, 5. Photosensitive surface of detector, 6. Glue curing point C, 7. Signal output pin, 8. Fiber through hole with coating, 9. Sealing groove, 10. Auxiliary optical structure, 11. Signal shielding layer, 12. Threaded hole, 13. Protective layer shell, 14 . Encapsulation device shell, 15. Light source, 16. Optical fiber, 17. Signal detector.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

一种高气密性的光纤与光电探测器封装装置,如图1所示,包括带保护层的光纤通孔2,带保护层的光纤通孔2的一端为灌胶固化点A1,带保护层的光纤通孔2的另一端连接有超精定位平台3的一端,超精定位平台3上设置有点胶固化点B 4,光电探测器与信号输出管脚7经超精定位平台3相连接,信号输出管脚7的出口为灌胶固化点C 6。超精定位平台3的另一端连接有信号输出管脚7,信号输出管脚7的出口为灌胶固化点C 6。A highly airtight optical fiber and photoelectric detector packaging device, as shown in Figure 1, includes an optical fiber through hole 2 with a protective layer, and one end of the optical fiber through hole 2 with a protective layer is a glue-filled curing point A1, with a protective layer. The other end of the optical fiber through hole 2 of the layer is connected with one end of the ultra-precision positioning platform 3. The ultra-precision positioning platform 3 is provided with a glue curing point B4, and the photodetector and the signal output pin 7 are connected to the ultra-precision positioning platform 3. Connection, the outlet of the signal output pin 7 is the glue pouring and curing point C6. The other end of the ultra-precision positioning platform 3 is connected with a signal output pin 7 , and the outlet of the signal output pin 7 is the glue pouring and curing point C 6 .

带保护层的光纤通孔2外部设置有保护层外壳13,保护层外壳13与超精定位平台3固接。A protective layer casing 13 is provided outside the optical fiber through hole 2 with a protective layer, and the protective layer casing 13 is fixedly connected to the ultra-precision positioning platform 3 .

超精定位平台3采用的是六轴螺纹定位微调结构,分为左部分、右部分,左、右两部分中间设置有点胶固化点B 4。The super-precision positioning platform 3 adopts a six-axis thread positioning and fine-tuning structure, which is divided into a left part and a right part, and a glue curing point B4 is set in the middle of the left and right parts.

左部分呈圆柱体形状,其外表面为封装装置外壳14,封装装置外壳14直径大于保护层外壳13,如图2所示,封装装置外壳14的横截面上均匀设置有六个螺纹孔12,六轴螺纹定位微调结构的中心设置有带涂覆层的光纤通孔8,左部分的末端设置有一个凸台;The left part is in the shape of a cylinder, and its outer surface is an encapsulation device casing 14, and the diameter of the encapsulation device casing 14 is larger than that of the protective layer casing 13. As shown in FIG. The center of the six-axis thread positioning and fine-tuning structure is provided with an optical fiber through hole 8 with a coating layer, and the end of the left part is provided with a boss;

右部分为中空的圆柱体形状,其内径与左部分的凸台相匹配,右部分的横截面上也设置有与左部分相对应的螺纹孔12,右部分与信号输出管脚7连接的一侧设置有信号屏蔽层11,信号屏蔽层11的内侧这只有光电探测器5,光电探测器5的光敏面朝向左部分。The right part is in the shape of a hollow cylinder, and its inner diameter matches the boss of the left part. The cross section of the right part is also provided with a threaded hole 12 corresponding to the left part, and the right part is connected with the signal output pin 7. A signal shielding layer 11 is provided on the side, the inner side of the signal shielding layer 11 has only the photodetector 5, and the photosensitive surface of the photodetector 5 faces the left part.

凸台上设置有辅助光学结构10,辅助光学结构10为微透镜或自聚焦透镜,可以进行光纤断面处理。An auxiliary optical structure 10 is arranged on the boss, and the auxiliary optical structure 10 is a microlens or a self-focusing lens, and can be used for fiber section processing.

左部分与右部分的接口处均设置有密封凹槽9。A sealing groove 9 is provided at the interface between the left part and the right part.

一种高气密性的光纤与光电探测器封装方法,采用一种高气密性的光纤与光电探测器封装装置,其特征在于,按照以下步骤实施:A high air tightness optical fiber and photoelectric detector packaging method, adopting a high air tightness optical fiber and photoelectric detector packaging device, is characterized in that, is implemented according to the following steps:

步骤1:将光纤尾端去除部分涂覆层,留下部分保护层,经过带保护层的光纤通孔2,插入带涂覆层的光纤通孔8;Step 1: Remove part of the coating layer from the end of the optical fiber, leaving part of the protective layer, and insert the optical fiber through hole 8 with the coating layer through the optical fiber through hole 2 with the protective layer;

步骤2:在尾纤端面胶合自聚焦透镜辅助光学结构10,确保光纤出光端面与探测器光敏面有效区域形成最佳的光场耦合理论结构,在灌胶固化点A1处进行胶装固定;Step 2: Glue the self-focusing lens auxiliary optical structure 10 on the end face of the pigtail to ensure that the light-emitting end face of the optical fiber and the effective area of the photosensitive surface of the detector form an optimal optical field coupling theoretical structure, and glue and fix it at the glue pouring and curing point A1;

步骤3:封装过程中,通过控制微调超精定位平台调整探测器光敏面与光纤端面的对准姿态,并通过信号检测仪17与超精定位平台3之间的精反馈,细化调整六轴螺纹定位微调结构进行精细对准,当光电探测器信号输出最大时,从点胶固化点B 4点胶固化,固定光纤与探测器相对位置;Step 3: During the packaging process, adjust the alignment posture between the photosensitive surface of the detector and the end face of the optical fiber by controlling the fine-tuning ultra-precision positioning platform, and finely adjust the six-axis through the precise feedback between the signal detector 17 and the ultra-precision positioning platform 3 The thread positioning and fine-tuning structure is used for fine alignment. When the signal output of the photoelectric detector is the largest, the glue is dispensed and cured from the dispensing and curing point B 4, and the relative position of the optical fiber and the detector is fixed;

步骤4:在探测器管脚相连部分通过信号屏蔽层11进行信号屏蔽处理,并在灌胶固化点C 6处进行固化管脚,保证整体结构的稳定和气密要求。Step 4: Perform signal shielding processing through the signal shielding layer 11 on the connecting part of the detector pins, and solidify the pins at the glue pouring and curing point C6 to ensure the stability of the overall structure and air tightness requirements.

六轴螺纹定位微调结构采用全金属少量封胶封装。The six-axis thread positioning and fine-tuning structure is packaged with a small amount of all-metal sealant.

本发明所采用的封装技术方案是,打开光源15,利用辅助光学结构的设计提高光纤与光电探测器的耦合效率;结合有限元分析,优化整体封装设计,并提出一种全金属封装结合少量胶装的封装方法,提高光纤与光电探测器的气密性,保证光纤与光电探测器封装结构可在航天环境中保持高气密性及耦合效率的稳定性。首先,将光纤16尾纤进行剥离,留下部分保护层,插入带覆层光纤通孔,通孔的长度及灌胶工艺直接影响光电器件封装的气密性,保留光纤涂覆层一方面是为了热胀冷缩对光纤的挤压,另一方面也会起到良好的缓冲隔振效果;其次,在尾纤端面胶合自聚焦透镜辅助光学结构,保证输入光场与探测场具有最佳的场耦合结构,胶装固定;如图3所示,最后,通过控制微调超精定位平台调整光纤端面与探测器光敏面的对准姿态,细化调整螺纹定位微调结构进行精细对准,密封凹槽的预留,有效防止灌胶进入器件内部的密封件,固定光纤与探测器相对位置,当光电探测器信号输出最大时,进行点胶固化。还加入了与探测器管脚相连部分的信号屏蔽处理,并对管脚进行固化,保证整体结构的稳定和气密要求。The packaging technology scheme adopted in the present invention is to turn on the light source 15 and use the design of the auxiliary optical structure to improve the coupling efficiency of the optical fiber and the photodetector; combine the finite element analysis to optimize the overall packaging design, and propose an all-metal packaging combined with a small amount of glue The packaging method of the optical fiber and the photoelectric detector improves the air tightness of the optical fiber and the photoelectric detector, and ensures that the packaging structure of the optical fiber and the photoelectric detector can maintain high air tightness and stability of the coupling efficiency in the aerospace environment. First, strip off the fiber 16 pigtail, leave part of the protective layer, and insert the fiber through hole with the coating. The length of the through hole and the glue filling process directly affect the airtightness of the optoelectronic device package. On the one hand, the preservation of the fiber coating layer is a In order to squeeze the fiber due to thermal expansion and cold contraction, on the other hand, it will also have a good buffering and vibration isolation effect; secondly, the auxiliary optical structure of the self-focusing lens is glued on the end face of the pigtail to ensure that the input optical field and the detection field have the best results. The field coupling structure is glued and fixed; as shown in Figure 3, finally, the alignment posture of the fiber end face and the detector photosensitive surface is adjusted by controlling the fine-tuning ultra-precision positioning platform, and the thread positioning and fine-tuning structure is finely adjusted for fine alignment, and the concave seal is sealed. The groove is reserved to effectively prevent the glue from entering the seal inside the device, and to fix the relative position of the optical fiber and the detector. When the signal output of the photoelectric detector is the largest, the glue is dispensed and cured. The signal shielding treatment of the part connected to the detector pins is also added, and the pins are cured to ensure the stability and air tightness of the overall structure.

实施例Example

在星-地、星间、空-地和地-地光通信网络中,具有气密封性能高,耦合效率高的封装装置都是通信系统中的关键器件。由于航天器的震动和在轨运行的特殊环境条件(包括-40℃-100℃的在轨运行温差、紫外老化等)易引起光纤与探测器链接位移,造成器件的耦合稳定性、光电模块传光效率下降等问题。通过本发明的装置,超精定位平台和六轴螺纹定位微调结构的结合使用,经过有源对准(如图3所示),确保了光纤与探测器的完全对准,辅助光学结构的设计有效的确保了光场匹配,带保护层的光纤通孔确保了光纤不会发生移位,少量灌胶结合全金属的封装可以适应于各种特殊环境中,保证光电转化效率及探测系统的可靠性。In satellite-to-ground, inter-satellite, air-to-ground and ground-to-ground optical communication networks, packaging devices with high airtight performance and high coupling efficiency are key components in communication systems. Due to the vibration of the spacecraft and the special environmental conditions of on-orbit operation (including the temperature difference of -40℃-100℃ on-orbit operation, ultraviolet aging, etc.) problems such as decreased light efficiency. Through the device of the present invention, the combined use of the ultra-precision positioning platform and the six-axis thread positioning and fine-tuning structure, through active alignment (as shown in Figure 3), ensures the complete alignment of the optical fiber and the detector, and assists the design of the optical structure The optical field matching is effectively ensured. The optical fiber through hole with protective layer ensures that the optical fiber will not be displaced. A small amount of glue and all-metal packaging can be adapted to various special environments, ensuring the photoelectric conversion efficiency and the reliability of the detection system. sex.

本发明的成本较低,工艺相对简单,但气密封性能和耦合效率更高,此外,有源对准、微调超精定位平台、螺纹定位微调结构和自聚焦透镜辅助光学结构的结合使用,确保整个封装方案正确无误的实施。解决了光纤与探测器封装存在的光纤位移、耦合效率低和气密性低等问题,提高的工作效率及工艺一致性。The cost of the present invention is relatively low, the process is relatively simple, but the air sealing performance and coupling efficiency are higher. In addition, the combined use of active alignment, fine-tuning ultra-precision positioning platform, thread positioning fine-tuning structure and self-focusing lens auxiliary optical structure ensures The entire packaging scheme is implemented without errors. It solves the problems of fiber displacement, low coupling efficiency and low air tightness existing in the packaging of the optical fiber and the detector, and improves the work efficiency and process consistency.

Claims (9)

1.一种高气密性的光纤与光电探测器封装装置,其特征在于,包括带保护层的光纤通孔(2),带保护层的光纤通孔(2)的一端为灌胶固化点A(1),带保护层的光纤通孔(2)的另一端连接有超精定位平台(3)的一端,超精定位平台(3)上设置有点胶固化点B(4),超精定位平台(3)的另一端连接有信号输出管脚(7),信号输出管脚(7)的出口为灌胶固化点C(6)。1. A high-air tightness optical fiber and a photodetector packaging device, characterized in that it comprises an optical fiber through hole (2) with a protective layer, and one end of the optical fiber through hole (2) with a protective layer is a glue-filling curing point A (1), the other end of the optical fiber through hole (2) with the protective layer is connected to one end of the ultra-precision positioning platform (3), and the ultra-precision positioning platform (3) is provided with a glue curing point B (4), the ultra-precision positioning platform (3) The other end of the precise positioning platform (3) is connected with a signal output pin (7), and the outlet of the signal output pin (7) is a glue pouring and curing point C (6). 2.根据权利要求1所述的一种高气密性的光纤与光电探测器封装装置,其特征在于,所述的带保护层的光纤通孔(2)外部设置有保护层外壳(13),保护层外壳(13)与超精定位平台(3)固接。2 . The high-air-tight optical fiber and photodetector packaging device according to claim 1 , wherein a protective layer casing ( 13 ) is provided outside the optical fiber through hole ( 2 ) with a protective layer. 3 . , the protective layer shell (13) is fixedly connected with the ultra-precision positioning platform (3). 3.根据权利要求2所述的一种高气密性的光纤与光电探测器封装装置,其特征在于,所述超精定位平台(3)采用的是六轴螺纹定位微调结构,分为左部分、右部分,左、右两部分中间设置有点胶固化点B(4)。3. a kind of high air tightness optical fiber and photoelectric detector packaging device according to claim 2, is characterized in that, what described ultra-precision positioning platform (3) adopts is six-axis thread positioning fine-tuning structure, which is divided into left Part, right part, left part and right part are provided with a glue curing point B (4) in the middle. 4.根据权利要求3所述的一种高气密性的光纤与光电探测器封装装置,其特征在于,所述左部分呈圆柱体形状,其外表面为封装装置外壳(14),封装装置外壳(14)直径大于保护层外壳(13),封装装置外壳(14)的横截面上均匀设置有六个螺纹孔(12),六轴螺纹定位微调结构的中心设置有带涂覆层的光纤通孔(8),左部分的末端设置有一个凸台。4. The high-air-tight optical fiber and photodetector packaging device according to claim 3, wherein the left part is in the shape of a cylinder, and its outer surface is a packaging device shell (14), and the packaging device is in the shape of a cylinder. The diameter of the casing (14) is larger than that of the protective layer casing (13), six threaded holes (12) are uniformly arranged on the cross section of the casing (14) of the packaging device, and the center of the six-axis thread positioning and fine-tuning structure is provided with an optical fiber with a coating layer Through hole (8), the end of the left part is provided with a boss. 5.根据权利要求3所述的一种高气密性的光纤与光电探测器封装装置,其特征在于,所述右部分为中空的圆柱体形状,其内径与左部分的凸台相匹配,右部分的横截面上也设置有与左部分相对应的螺纹孔(12),右部分与信号输出管脚(7)连接的一侧设置有信号屏蔽层(11),信号屏蔽层(11)的内侧这只有光电探测器(5),光电探测器(5)的光敏面朝向左部分。5. The high-air tightness optical fiber and photodetector packaging device according to claim 3, wherein the right part is in the shape of a hollow cylinder, and its inner diameter matches the boss of the left part, The cross section of the right part is also provided with a threaded hole (12) corresponding to the left part, and a signal shielding layer (11) is provided on the side of the right part connected to the signal output pin (7), and the signal shielding layer (11) The inner side of this has only the photodetector (5), and the photosensitive surface of the photodetector (5) faces the left part. 6.根据权利要求4所述的一种高气密性的光纤与光电探测器封装装置,其特征在于,所述凸台上设置有辅助光学结构(10),辅助光学结构(10)为微透镜或自聚焦透镜,可以进行光纤断面处理。6 . The high-air tightness optical fiber and photodetector packaging device according to claim 4 , wherein an auxiliary optical structure ( 10 ) is provided on the boss, and the auxiliary optical structure ( 10 ) is a micro-optical structure. 7 . Lenses or self-focusing lenses, which can be used for fiber section processing. 7.根据权利要求6所述的一种高气密性的光纤与光电探测器封装装置,其特征在于,所述左部分与右部分的接口处均设置有密封凹槽(9)。7 . The high-airtight optical fiber and photodetector packaging device according to claim 6 , wherein a sealing groove ( 9 ) is provided at the interface between the left part and the right part. 8 . 8.一种高气密性的光纤与光电探测器封装方法,采用如权利要求1-7中任意一项所述的一种高气密性的光纤与光电探测器封装装置,其特征在于,按照以下步骤实施:8. A high-air-tight optical fiber and photodetector packaging method, using a high-air-tight optical fiber and photodetector packaging device as described in any one of claims 1-7, characterized in that, Follow these steps to implement: 步骤1:将光纤尾端去除部分涂覆层,留下部分保护层,经过带保护层的光纤通孔(2),插入带涂覆层的光纤通孔(8);Step 1: Remove part of the coating layer from the end of the optical fiber, leave a part of the protective layer, and insert the optical fiber through hole (8) with the coating layer through the optical fiber through hole (2) with the protective layer; 步骤2:在尾纤端面胶合自聚焦透镜辅助光学结构(10),确保光纤出光端面与探测器光敏面有效区域形成最佳的光场耦合理论结构,在灌胶固化点A(1)处进行胶装固定;Step 2: Glue the auxiliary optical structure (10) of the self-focusing lens on the end face of the pigtail to ensure that the light-emitting end face of the optical fiber and the effective area of the photosensitive surface of the detector form an optimal optical field coupling theoretical structure. glue fixing; 步骤3:封装过程中,通过控制微调超精定位平台调整探测器光敏面与光纤端面的对准姿态,细化调整六轴螺纹定位微调结构进行精细对准,当光电探测器信号输出最大时,从点胶固化点B(4)点胶固化,固定光纤与探测器相对位置;Step 3: During the packaging process, adjust the alignment posture of the photosensitive surface of the detector and the fiber end face by controlling the fine-tuning ultra-precision positioning platform, and fine-tune the six-axis thread positioning and fine-tuning structure for fine alignment. When the signal output of the photoelectric detector is the largest, Dispensing and curing from the dispensing curing point B (4) to fix the relative position of the optical fiber and the detector; 步骤4:在探测器管脚相连部分通过信号屏蔽层(11)进行信号屏蔽处理,并在灌胶固化点C(6)处进行固化管脚,保证整体结构的稳定和气密要求。Step 4: Perform signal shielding processing through the signal shielding layer (11) on the connecting part of the detector pins, and solidify the pins at the glue pouring and curing point C (6) to ensure the stability of the overall structure and air tightness requirements. 9.如权利要求8所述的一种高气密性的光纤与光电探测器封装方法,其特征在于,所述六轴螺纹定位微调结构采用全金属少量封胶封装。9 . The method for encapsulating an optical fiber and a photodetector with high airtightness according to claim 8 , wherein the six-axis thread positioning and fine-tuning structure is encapsulated by a small amount of all-metal sealant. 10 .
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