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CN111289927A - Starting signal simulation device, test method and system of intelligent battery sensor - Google Patents

Starting signal simulation device, test method and system of intelligent battery sensor Download PDF

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Publication number
CN111289927A
CN111289927A CN202010134447.3A CN202010134447A CN111289927A CN 111289927 A CN111289927 A CN 111289927A CN 202010134447 A CN202010134447 A CN 202010134447A CN 111289927 A CN111289927 A CN 111289927A
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CN
China
Prior art keywords
signal
resistor
battery sensor
test
resistance value
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Pending
Application number
CN202010134447.3A
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Chinese (zh)
Inventor
王加洪
蔡亮
任国源
杨文俊
张振
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Continental Automotive Changchun Co Ltd
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Continental Automotive Changchun Co Ltd
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Priority to CN202010134447.3A priority Critical patent/CN111289927A/en
Publication of CN111289927A publication Critical patent/CN111289927A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R35/00Testing or calibrating of apparatus covered by the other groups of this subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Tests Of Electric Status Of Batteries (AREA)
  • Secondary Cells (AREA)

Abstract

The invention relates to a starting signal simulation device used in the test process of an intelligent battery sensor, which comprises: a signal generator configured to simulate an electrical signal of a battery at a start of an engine; and an amplification circuit configured to perform an amplification operation on the electrical signal provided by the signal generator, wherein the amplified electrical signal is provided to the smart battery sensor as a test signal. The invention also relates to a test method for the intelligent battery sensor, which comprises the following steps: outputting an analog starting signal of the storage battery by means of a signal generator; performing an amplifying operation on the analog start signal output by the signal generator; and providing the amplified analog start signal as a test signal to the smart battery sensor. The invention also relates to a test system comprising the starting signal simulation device.

Description

Starting signal simulation device, test method and system of intelligent battery sensor
Technical Field
The invention relates to the field of vehicle battery sensors, in particular to a starting signal simulation device used in a test process of an intelligent battery sensor, a test method for the intelligent battery sensor and a test system comprising the starting signal simulation device.
Background
An intelligent battery sensor is provided in an existing vehicle battery system, and is used for monitoring a charging state or a health state of a vehicle battery, for example, parameters such as an operating voltage, an operating current, and a temperature of the vehicle battery.
At present, in the process of carrying out performance test on an intelligent battery sensor, a test system for simulating a battery signal when a vehicle is started mainly comprises an industrial personal computer, a high-power supply, an electronic load and the like, and the system is generally complex, expensive in cost and large in occupied space. In particular, the test system needs to adopt a high-power supply to simulate and output the working current of a vehicle battery, the upper limit value of the current is as high as 300 amperes, and the high-power supply is expensive.
Disclosure of Invention
In order to solve the above problems in the prior art, the present invention provides a start signal simulator for use in a test process of an Intelligent Battery Sensor (IBS), which can provide a simulated start signal in a simple and portable manner and thus implement a performance test of the Intelligent Battery Sensor.
Specifically, the start signal simulation apparatus for a smart battery sensor according to the present invention can output the current and voltage waveforms of a secondary battery at the time of vehicle start by means of an arbitrary signal generator and load the output waveform signal to the IBS through an amplification circuit as its test signal, which has a simplified system structure, lower cost, and occupies a small space.
According to a first aspect of the present invention, there is provided a start signal simulator for use in a test procedure of a smart battery sensor, the simulator comprising:
a signal generator configured to simulate an electrical signal of a battery at a start of an engine; and
an amplification circuit configured to perform an amplification operation on the electrical signal provided by the signal generator,
wherein the amplified electrical signal is provided to the smart battery sensor as a test signal.
According to a preferred embodiment, the electrical signal provided by the signal generator comprises an analog voltage signal and the amplifying circuit is constituted by a voltage dividing circuit.
According to a preferred embodiment, the voltage dividing circuit comprises a first resistor and a second resistor connected in series, the first resistor being connected to the output of the signal generator and the second resistor being connected in parallel with the internal resistance of the smart battery sensor,
wherein a resistance value of the second resistor is greater than a resistance value of the first resistor.
According to a preferred embodiment, the first resistor R1 has a resistance value in the range of 10-100 ohms and the second resistor R2 has a resistance value in the range of 500-5000 ohms.
According to a preferred embodiment, the ratio between the resistance value of the first resistor and the resistance value of the second resistor is 1: 50.
According to a preferred embodiment, the first resistor has a resistance value of 100 ohms and the second resistor has a resistance value of 5000 ohms.
According to a second aspect of the present invention, there is provided a testing method for a smart battery sensor, the method comprising the steps of:
outputting an analog starting signal of the storage battery by means of a signal generator;
performing an amplifying operation on the analog start signal output by the signal generator; and
the amplified analog start signal is provided as a test signal to the smart battery sensor to perform a test operation.
Further, the method further comprises:
reading the measurement value of the intelligent battery sensor on the basis of the test signal;
comparing the measured value read by the intelligent battery sensor with an expected value; and
the measurement accuracy of the intelligent battery sensor is determined by means of the comparison result.
According to a third aspect of the present invention there is provided a test system for a smart battery sensor, the test system comprising the above-described start signal simulation apparatus according to the present invention.
Drawings
Other features and advantages of the apparatus, method or system of the present invention will be apparent from, or are more particularly described in, the accompanying drawings, which are incorporated herein, and the following detailed description, which together serve to explain certain principles of the invention, wherein:
fig. 1 is a schematic structural diagram illustrating a start signal simulation apparatus used in a test process of an intelligent battery sensor according to an exemplary embodiment of the present invention.
Detailed Description
The start signal simulation apparatus for an intelligent battery sensor and the test system and method thereof according to the present invention will be described below by way of embodiments with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention to those skilled in the art. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some of these specific details. Rather, it is contemplated that the invention may be practiced with any combination of the following features and elements, whether or not they relate to different embodiments. Thus, the following aspects, features, embodiments and advantages are merely illustrative and should not be considered elements or limitations of the claims except where explicitly recited in a claim(s).
Fig. 1 is a schematic structural diagram illustrating a start signal simulation apparatus used in a test process of an intelligent battery sensor according to an exemplary embodiment of the present invention. As shown in fig. 1, the start signal simulation apparatus according to the exemplary embodiment includes a signal generator (may also be referred to as a "waveform generator") for simulating an electric signal output from a vehicle battery at the time of engine start. Compared with a high-power supply adopted in the prior art, the signal generator in the embodiment has very low cost.
In this embodiment, the analog start signal provided by the signal generator may comprise an operating voltage of the battery. The voltage value of the voltage signal provided by the signal generator is small and therefore needs to be amplified before being provided as a test signal to the smart battery sensor.
For this purpose, the start signal simulation apparatus further includes an amplification circuit through which the voltage signal supplied from the signal generator is further supplied to the smart battery sensor IBS as a test signal after performing an amplification operation.
As an example, the amplifying circuit is constituted by a voltage dividing circuit, which may include a first resistor R1 and a second resistor R2 connected in series. The voltage division circuit is low in cost and easy to realize.
Wherein the first resistor R1 is connected to the signal generator output, in particular between the positive and negative output of the signal generator, and the second resistor R2 is connected in parallel with the internal resistance R3 of the smart battery sensor IBS.
It will be appreciated by those skilled in the art that the resistance value of the second resistor R2 may be selected to be much greater than the resistance value of the first resistor R1 so that the majority of the voltage is applied to the smart battery sensor. Preferably, the resistance value of the first resistor R1 ranges from 10 to 100 ohms, and the resistance value of the second resistor R2 ranges from 500 to 5000 ohms. More preferably, the ratio of the resistance values of R1 and R2 is 1: 50. as one example, the first resistor R1 has a resistance value of 100 ohms and the second resistor R2 has a resistance value of 5000 ohms.
The invention also relates to a test system comprising the starting signal simulation device and a test method for the intelligent battery sensor. In order to complete the testing process of the intelligent battery sensor, the method implements the following steps:
firstly, an analog start signal of the battery is output by means of a signal generator;
-secondly, performing an amplification operation on the analog start signal output by the signal generator; and
-finally, providing the amplified analog start signal as a test signal to the smart battery sensor.
Further, the test method further comprises:
-reading a measurement value of a smart battery sensor on the basis of the test signal;
-comparing the measured values read by the smart battery sensor with expected values; and
-determining the measurement accuracy of the smart battery sensor by means of the comparison result.
The larger the analog starting signal power output by the signal generator is, the smaller the measurement accuracy of the obtained intelligent battery sensor is; the smaller the analog start signal power output by the signal generator, the greater the measurement accuracy of the resulting intelligent battery sensor.
According to the start signal simulation device for the intelligent battery sensor, provided by the invention, a simulation start signal can be provided in a simple and portable manner, and therefore, the performance test of the intelligent battery sensor is realized. Specifically, the start signal simulation apparatus for a smart battery sensor according to the present invention may output the current and voltage waveforms of a battery at the time of vehicle start by means of an arbitrary signal generator and load the output waveform signal to an IBS through an amplification circuit as its test signal, and the simulation apparatus does not require Integrated Development Environment (IDE) software. Which has a simplified system structure, reduced manufacturing costs, and occupies a small space.
In the present invention, the term "connected" means "electrically connected" or "communicatively connected". Furthermore, the terms "comprises" and "comprising" mean that, in addition to elements directly and explicitly recited in the specification and claims, elements not directly or explicitly recited are excluded from the scope of the present application.
Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure of the present invention, processes, machines, means, methods, or steps, presently existing or later to be developed that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present invention. Accordingly, the appended claims are intended to include within their scope such processes, devices, means, methods, or steps.

Claims (9)

1. An actuating signal simulator for use in a test procedure for a smart battery sensor, the simulator comprising:
a signal generator configured to simulate an electrical signal output by the battery when the engine is started; and
an amplification circuit configured to perform an amplification operation on the electrical signal provided by the signal generator,
wherein the amplified electrical signal is provided to the smart battery sensor as a test signal.
2. The start signal simulation apparatus of claim 1,
the electrical signal provided by the signal generator comprises an analog voltage signal and the amplifying circuit is constituted by a voltage dividing circuit.
3. The start signal simulation apparatus of claim 2,
the voltage dividing circuit includes a first resistor and a second resistor connected in series, the first resistor being connected to an output terminal of the signal generator, and the second resistor being connected in parallel with an internal resistance of the smart battery sensor,
wherein a resistance value of the second resistor is greater than a resistance value of the first resistor.
4. The start signal simulation apparatus of claim 3,
the resistance value of the first resistor R1 ranges from 10 to 100 ohms, and the resistance value of the second resistor R2 ranges from 500 to 5000 ohms.
5. The start signal simulation apparatus according to claim 3 or 4,
the ratio between the resistance value of the first resistor and the resistance value of the second resistor is 1: 50.
6. The start signal simulation apparatus of claim 5,
the resistance value of the first resistor is 100 ohms, and the resistance value of the second resistor is 5000 ohms.
7. A testing method for a smart battery sensor, the method comprising the steps of:
outputting an analog starting signal of the storage battery by means of a signal generator;
performing an amplifying operation on the analog start signal output by the signal generator; and
the amplified analog start signal is provided as a test signal to the smart battery sensor to perform a test operation.
8. The method of testing of claim 7, further comprising:
reading the measurement value of the intelligent battery sensor on the basis of the test signal;
comparing the measured value read by the intelligent battery sensor with an expected value; and
the measurement accuracy of the intelligent battery sensor is determined by means of the comparison result.
9. A test system for a smart battery sensor, characterized in that the test system comprises a start signal simulation device according to any of claims 1 to 6.
CN202010134447.3A 2020-03-02 2020-03-02 Starting signal simulation device, test method and system of intelligent battery sensor Pending CN111289927A (en)

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CN111289927A true CN111289927A (en) 2020-06-16

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CN209400220U (en) * 2019-03-14 2019-09-17 四川海特亚美航空技术有限公司 A kind of auxiliary power unit starting sequence control outfield original position check device
CN110542565A (en) * 2019-08-30 2019-12-06 上海赫千电子科技有限公司 Vehicle simulated ignition test method
CN110618325A (en) * 2019-08-30 2019-12-27 上海赫千电子科技有限公司 Vehicle simulation ignition pressure test system

Patent Citations (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050110498A1 (en) * 2003-11-20 2005-05-26 Plett Gregory L. Method for calculating power capability of battery packs using advanced cell model predictive techniques
CN101241171A (en) * 2007-02-08 2008-08-13 佛山市顺德区顺达电脑厂有限公司 Power supply apparatus test device and method
CN102257451A (en) * 2008-12-16 2011-11-23 意法爱立信有限公司 Circuit system and method of controlling power management
EP2224257A2 (en) * 2009-02-27 2010-09-01 Hitachi Ltd. Battery monitoring system
EP2233934A1 (en) * 2009-03-24 2010-09-29 Kabushiki Kaisha Toshiba Current integrating circuit device and secondary battery package using the same
US20120249334A1 (en) * 2011-03-31 2012-10-04 Elite Power Solutions, LLC Battery management system
CN104170234A (en) * 2012-06-06 2014-11-26 富士电机株式会社 Power conversion system and voltage detection device therefor
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CN104641554A (en) * 2012-09-14 2015-05-20 精工电子有限公司 Voltage divider circuit
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Application publication date: 20200616