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CN111376213A - electric hammer - Google Patents

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Publication number
CN111376213A
CN111376213A CN201910782293.6A CN201910782293A CN111376213A CN 111376213 A CN111376213 A CN 111376213A CN 201910782293 A CN201910782293 A CN 201910782293A CN 111376213 A CN111376213 A CN 111376213A
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China
Prior art keywords
impact
striking
shaft
electric hammer
striking shaft
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CN201910782293.6A
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Chinese (zh)
Inventor
朱荣根
付祥青
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Chevron HK Ltd
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Chevron HK Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D16/00Portable percussive machines with superimposed rotation, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D16/00Portable percussive machines with superimposed rotation, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit
    • B25D16/006Mode changers; Mechanisms connected thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • B25F5/001Gearings, speed selectors, clutches or the like specially adapted for rotary tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Portable Nailing Machines And Staplers (AREA)

Abstract

本发明公开了一种电动榔头,包括:打击轴,包括用于打击钉子的打击端,打击轴能沿第一轴线往复运动;冲击机构,用于向打击轴输出冲击力以驱动打击轴打击钉子;电机,用于驱动冲击机构;机壳,用于支撑打击轴、冲击机构和电机;冲击机构包括:冲击块,用于往复的冲击打击轴;支撑轴,用于支撑冲击块;冲击块通过与打击轴之间进行面接触以传递冲击力至打击轴。所述电动榔头打击钉子的力度得到了增强,并延长了使用寿命。

Figure 201910782293

The invention discloses an electric hammer, comprising: a striking shaft, including a striking end for striking a nail, the striking shaft can reciprocate along a first axis; an impact mechanism is used for outputting an impact force to the striking shaft to drive the striking shaft to strike the nails ; Motor, used to drive the impact mechanism; Case, used to support the impact shaft, impact mechanism and motor; Impact mechanism includes: impact block, used for reciprocating impact impact shaft; Surface contact with the striker shaft to transmit the impact force to the striker shaft. The power of the electric hammer to hit the nail is enhanced, and the service life is prolonged.

Figure 201910782293

Description

电动榔头electric hammer

技术领域technical field

本发明涉及电动工具,具体涉及电动榔头。The present invention relates to electric tools, in particular to electric hammers.

背景技术Background technique

对于用于将钉子打入基材的定钉类电动工具而言,如电动榔头,电动榔头往复冲击动作的实现,通常是将电机的旋转动作通过转换装置转换成往复的冲击动作。然而传统的转换装置很容易被磨损,一旦磨损便造成电动榔头的低效率工作或者损毁,且打击力度不够,难以满足用户的使用需求,所以传统的电动榔头寿命较短,而且需要改进。For nail-type electric tools used to drive nails into substrates, such as electric hammers, the realization of the reciprocating impact action of the electric hammer is usually to convert the rotating action of the motor into a reciprocating impact action through a conversion device. However, the traditional conversion device is easily worn out. Once worn, the electric hammer will work inefficiently or be damaged, and the striking force is not enough to meet the needs of users. Therefore, the traditional electric hammer has a short life and needs to be improved.

发明内容SUMMARY OF THE INVENTION

为了解决现有技术的不足,本发明的主要目的在于提供一种电动榔头,所述电动榔头增强了其冲击力度,并且使用寿命较长。In order to solve the deficiencies of the prior art, the main purpose of the present invention is to provide an electric hammer which has enhanced impact force and a longer service life.

为了实现以上主要发明目的,提出一种电动榔头,包括:打击轴,包括能沿第一轴线往复运动且在运动时能打击钉子的打击端,打击端形成有与钉子接触的打击面;冲击机构,用于冲击打击轴往复运动;电机,用于驱动冲击机构;机壳,用于支撑打击轴、冲击机构和电机;其中,冲击机构包括:冲击块,形成有用于与打击轴接触以向打击轴输出冲击力的冲击面;支撑轴,用于支撑冲击块;其中,打击轴形成有用于与冲击面接触以接收冲击块输出的冲击力的受力面;在冲击面和受力面接触以进行冲击时,受力面的与冲击面贴合的表面的面积与打击面的面积的比值大于等于0.5且小于等于20。In order to achieve the above main purpose of the invention, an electric hammer is proposed. , used for the reciprocating movement of the impact shaft; the motor is used to drive the impact mechanism; the casing is used to support the strike shaft, the impact mechanism and the motor; wherein, the impact mechanism includes: an impact block, which is formed to be in contact with the strike shaft to strike The impact surface of the shaft outputting the impact force; the support shaft for supporting the impact block; wherein, the impact shaft is formed with a force bearing surface for contacting with the impact surface to receive the impact force output by the impact block; During impact, the ratio of the area of the force-bearing surface that is in contact with the impact surface to the area of the striking surface is greater than or equal to 0.5 and less than or equal to 20.

可选的,受力面为平面。Optionally, the force-bearing surface is a plane.

可选的,打击轴和冲击机构可转动连接,冲击机构仅对打击轴施加冲击力而不施加旋转力。Optionally, the striking shaft and the striking mechanism are rotatably connected, and the striking mechanism only applies impact force to the striking shaft without applying rotational force.

可选的,电动榔头还包括设置于冲击机构和机壳之间的缓冲组件,缓冲组件至少包括缓冲垫片和橡胶圈,缓冲垫片设置于橡胶圈和冲击机构之间。Optionally, the electric hammer further includes a buffer assembly disposed between the impact mechanism and the casing, the buffer assembly at least includes a buffer gasket and a rubber ring, and the buffer gasket is disposed between the rubber ring and the impact mechanism.

可选的,冲击块具有容纳槽,支撑轴设有与容纳槽相对设置的引导槽,电动榔头包括设置在容纳槽和引导槽的活动件,活动件在引导槽滑动带动冲击块做往复冲击运动。Optionally, the impact block has an accommodating groove, the support shaft is provided with a guide groove arranged opposite to the accommodating groove, and the electric hammer includes movable parts arranged in the accommodating groove and the guide groove, and the movable part slides in the guide groove to drive the impact block to perform a reciprocating impact motion. .

为了实现以上主要发明目的,提出一种电动榔头,包括:打击轴,包括用于打击钉子的打击端,打击轴能沿第一轴线往复运动;冲击机构,用于向打击轴输出冲击力以驱动打击轴打击钉子;电机,用于驱动冲击机构;机壳,用于支撑打击轴、冲击机构和电机;其中,冲击机构包括:冲击块,用于往复的冲击打击轴;支撑轴,用于支撑冲击块;其中,冲击块通过与打击轴之间进行面接触以传递冲击力至打击轴。In order to achieve the above main purpose of the invention, an electric hammer is proposed, comprising: a striking shaft, including a striking end for striking a nail, the striking shaft can reciprocate along the first axis; an impact mechanism is used to output an impact force to the striking shaft to drive The striking shaft strikes the nails; the motor is used to drive the striking mechanism; the casing is used to support the striking shaft, the striking mechanism and the motor; wherein, the striking mechanism comprises: an impact block for the reciprocating striking striking shaft; the supporting shaft is used for supporting Impact block; wherein, the impact block is in surface contact with the striking shaft to transmit the impact force to the striking shaft.

可选的,打击轴至少部分制作材料是铁磁性材料。Optionally, at least part of the striking shaft is made of a ferromagnetic material.

可选的,冲击机构包括设置机壳末端的扶钉机构,扶钉机构包括用于吸附紧固件的磁性件。Optionally, the impact mechanism includes a nail-holding mechanism provided at the end of the casing, and the nail-holding mechanism includes a magnetic member for attracting fasteners.

可选的,打击轴和冲击机构可转动连接,冲击机构仅对打击轴施加冲击力而不施加旋转力。Optionally, the striking shaft and the striking mechanism are rotatably connected, and the striking mechanism only applies impact force to the striking shaft without applying rotational force.

可选的,电动榔头还包括设置于冲击机构和机壳之间的缓冲组件,缓冲组件至少包括缓冲垫片和橡胶圈,缓冲垫片设置于橡胶圈和冲击机构之间。Optionally, the electric hammer further includes a buffer assembly disposed between the impact mechanism and the casing, the buffer assembly at least includes a buffer gasket and a rubber ring, and the buffer gasket is disposed between the rubber ring and the impact mechanism.

可选的,冲击块和支撑轴设有相对设置的引导槽和容纳槽,电动榔头包括设置在容纳槽和引导槽的活动件,活动件在引导槽滑动带动冲击块做往复冲击运动。Optionally, the impact block and the support shaft are provided with oppositely arranged guide grooves and accommodating grooves, and the electric hammer includes movable parts arranged in the accommodating grooves and the guide grooves.

该电动榔头通过冲击块构成的冲击面冲击打击轴,打击轴形成有用于与冲击面接触以接收冲击块输出的冲击力的受力面;通过设置受力面的与冲击面贴合的表面的面积与打击面的面积的比值合理,通过打击轴和冲击块的配合传递冲击力从而增强电动榔头的冲击力度,并可有效延长电动工具的使用寿命。The electric hammer impacts the striking shaft through the impact surface formed by the impact block, and the striking shaft is formed with a force bearing surface for contacting the impact surface to receive the impact force output by the impact block; The ratio of the area to the area of the striking surface is reasonable, and the impact force is transmitted through the cooperation of the striking shaft and the impact block, thereby enhancing the impact force of the electric hammer and effectively prolonging the service life of the electric tool.

附图说明Description of drawings

图1是一个实施例的电动榔头示意图;Fig. 1 is the electric hammer schematic diagram of one embodiment;

图2是图1的电动榔头的应用场景示意图;Fig. 2 is the application scene schematic diagram of the electric hammer of Fig. 1;

图3是图1的电动榔头的剖视图;Fig. 3 is the sectional view of the electric hammer of Fig. 1;

图4是图1的电动榔头的内部结构图;Fig. 4 is the internal structure diagram of the electric hammer of Fig. 1;

图5是为图1的电动榔头的冲击块和储能机构的结构示意图;Fig. 5 is the structural representation of the impact block and the energy storage mechanism of the electric hammer of Fig. 1;

图6是为图1的电动榔头的冲击机构爆炸示意图;Fig. 6 is the explosion schematic diagram of the impact mechanism of the electric hammer of Fig. 1;

图7为图1的电动榔头的第一容纳部内部元件的爆炸示意图;7 is an exploded schematic view of the internal components of the first accommodating portion of the electric hammer of FIG. 1;

图8为图1的电动榔头的需要克服的保持机构提供保持力与打击轴位移的关系图;Fig. 8 is the relation diagram that the holding mechanism that the electric hammer of Fig. 1 needs to overcome provides holding force and striking shaft displacement;

图9是一个实施例电动榔头的控制流程示意图;9 is a schematic diagram of a control flow of an electric hammer according to an embodiment;

图10是一个实施例电动榔头的控制流程示意图。FIG. 10 is a schematic diagram of a control flow of an electric hammer according to an embodiment.

具体实施方式Detailed ways

本领域技术人员应理解的是,在本发明的揭露中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、 “内”、“外”等指示的方位或位置关系是基于附图所示的方位或位置关系,其仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此上述术语不能理解为对本发明的限制。It should be understood by those skilled in the art that in the disclosure of the present invention, the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and to simplify the description, rather than to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus the above terms should not be construed as limiting the invention.

请参照图1到图3,提供一种电动榔头300,电动榔头300包括打击轴11,打击轴11包括能沿第一轴线200往复运动且在运动时能打击紧固件100的打击端1111,打击端1111形成有与紧固件100接触的打击面1123。在本实施例中,紧固件100为钉子。1 to 3, an electric hammer 300 is provided. The electric hammer 300 includes a striking shaft 11, and the striking shaft 11 includes a striking end 1111 that can reciprocate along the first axis 200 and can strike the fastener 100 during movement, Strike end 1111 is formed with strike face 1123 that contacts fastener 100 . In this embodiment, the fastener 100 is a nail.

电动榔头还包括冲击机构10和驱动机构20,驱动机构20用于驱动冲击机构10,驱动机构20包括电机21,电机21包括电机轴24;冲击机构10用于冲击打击轴11往复运动;冲击机构10包括冲击块12和支撑轴70,冲击块12形成有用于与打击轴11接触以向打击轴11输出冲击力的冲击面1122,支撑轴70用于支撑冲击块12。The electric hammer also includes an impact mechanism 10 and a drive mechanism 20, the drive mechanism 20 is used to drive the impact mechanism 10, the drive mechanism 20 includes a motor 21, and the motor 21 includes a motor shaft 24; the impact mechanism 10 is used to impact the striking shaft 11 to reciprocate; the impact mechanism 10 includes an impact block 12 formed with an impact surface 1122 for contacting the striking shaft 11 to output impact force to the striking shaft 11 and a support shaft 70 for supporting the impact block 12 .

电动榔头还包括连接电机轴24和冲击机构10的传动机构30,通过传动机构30传动电机21输出的旋转力至冲击机构10的支撑轴70。支撑轴70联接打击轴11并提供能量,打击轴11被带动做往复冲击动作,以提供冲击脉冲将紧固件100打入基材中。The electric hammer also includes a transmission mechanism 30 that connects the motor shaft 24 and the impact mechanism 10 , and transmits the rotational force output by the motor 21 to the support shaft 70 of the impact mechanism 10 through the transmission mechanism 30 . The support shaft 70 is coupled to the striking shaft 11 and provides energy, and the striking shaft 11 is driven to perform a reciprocating impact action to provide impact pulses to drive the fastener 100 into the substrate.

支撑轴70连接传动机构30和打击轴11,并由支撑轴70将驱动机构20的旋转运动转换成冲击块12的沿着第一轴线200的往复冲击运动。如图2,电动榔头300用于将紧固件100打入基材,打击轴11直接作用在紧固件100上,通过沿着第一轴线200方向冲击紧固件100以使得紧固件100打入基材。电动榔头300包括一前端装置14,前端装置14具有一打击口,通过将紧固件100置入打击口,由前端装置14相对冲击固件100,并由冲击组件提供多次脉冲将固件100打击进基材。The support shaft 70 connects the transmission mechanism 30 and the striking shaft 11 , and the support shaft 70 converts the rotational motion of the driving mechanism 20 into the reciprocating impact motion of the impact block 12 along the first axis 200 . As shown in FIG. 2 , the electric hammer 300 is used to drive the fastener 100 into the base material, and the striking shaft 11 directly acts on the fastener 100 to strike the fastener 100 along the direction of the first axis 200 to make the fastener 100 Enter the substrate. The electric hammer 300 includes a front end device 14, and the front end device 14 has a striking opening. By placing the fastener 100 into the striking opening, the front end device 14 impacts the fastener 100 relatively, and the impact component provides multiple pulses to strike the fastener 100 into the hammer. substrate.

电动榔头300还包括电源和机壳50,电源连接驱动机构20,并给驱动机构20提供能量使得驱动机构20运行。机壳50包裹电动榔头300的内部零件,并供用户使用握持。机壳50包括第二容纳部51和第一容纳部52。The electric hammer 300 further includes a power source and a casing 50 . The power source is connected to the driving mechanism 20 and provides energy to the driving mechanism 20 to make the driving mechanism 20 operate. The casing 50 wraps the internal parts of the electric hammer 300 and is used by the user to hold. The casing 50 includes a second accommodating portion 51 and a first accommodating portion 52 .

参照图1和图4,第一容纳部52围绕形成有基本沿第一直线方向延伸的第一容纳腔521。打击轴11至少部分沿第一直线方向支撑在第一容纳腔521内,冲击机构10设置于第一容纳腔521内。第二容纳部51围绕形成有基本沿第二直线方向延伸的第二容纳腔511,电机21设置在第二容纳腔511内,第二容纳部51设置在第一容纳部52的下侧。第二容纳部51还包括用于供用户握持的握持部511。第一直线和第二直线相互垂直,第一直线平行于第一轴线200,第二直线垂直或近似垂直于第一轴线200。冲击块12通过与打击轴11之间进行面接触以传递冲击力至打击轴11。这样,一方面,因为打击轴11和冲击块12之间的接触形式是面接触,从而使得冲击块12能够可靠的将冲击力传递至打击轴11,从而提高了冲击强度;另一方面,冲击块12与打击轴11之间的接触面比较大,从而在相同的冲击力的情况下,较于接触面较小的情况,冲击块12和打击轴11所受到的压强较小,从而避免了冲击块12和打击轴11可能因为1强度不够而断裂的情形;再者,冲击块12与打击轴11之间的接触面比较大,从而降低了冲击块12和打击轴11被磨损的速度,延长了电动榔头300的使用寿命。Referring to FIGS. 1 and 4 , the first accommodating portion 52 is formed around a first accommodating cavity 521 extending substantially in a first linear direction. The striking shaft 11 is at least partially supported in the first accommodating cavity 521 along the first linear direction, and the striking mechanism 10 is disposed in the first accommodating cavity 521 . The second accommodating portion 51 is formed with a second accommodating cavity 511 extending substantially along the second linear direction. The motor 21 is disposed in the second accommodating cavity 511 , and the second accommodating portion 51 is disposed on the lower side of the first accommodating portion 52 . The second accommodating part 51 further includes a holding part 511 for the user to hold. The first straight line and the second straight line are perpendicular to each other, the first straight line is parallel to the first axis 200 , and the second straight line is perpendicular or approximately perpendicular to the first axis 200 . The impact block 12 is in surface contact with the striking shaft 11 to transmit the impact force to the striking shaft 11 . In this way, on the one hand, the contact form between the striking shaft 11 and the striking block 12 is surface contact, so that the striking block 12 can reliably transmit the impact force to the striking shaft 11, thereby improving the impact strength; The contact surface between the block 12 and the striking shaft 11 is relatively large, so that under the same impact force, the pressure on the impact block 12 and the striking shaft 11 is smaller than that of the smaller contact surface, thereby avoiding The impact block 12 and the striking shaft 11 may be broken due to insufficient strength of 1; in addition, the contact surface between the impact block 12 and the striking shaft 11 is relatively large, thereby reducing the speed at which the impact block 12 and the striking shaft 11 are worn, The service life of the electric hammer 300 is prolonged.

在本实施例中,电动榔头300基本为“T”结构,机壳50包括第一容纳部和第二容纳部。值得一提的是在其它一些实施例中,第二容纳部和第一容纳部的相对关系也可设计为其它类型,例如可以为“L”型结构,且电动榔头300的形态也可不仅仅由第二容纳部和第一容纳部构成,也可以设有其它元件如连接臂,支撑臂等,并通过多种连接方式组成电动榔头300的“L”型,矩形等形态,在此不再详述。In this embodiment, the electric hammer 300 basically has a "T" structure, and the casing 50 includes a first accommodating portion and a second accommodating portion. It is worth mentioning that in some other embodiments, the relative relationship between the second accommodating part and the first accommodating part can also be designed in other types, for example, it can be an "L"-shaped structure, and the shape of the electric hammer 300 can also be determined not only by The second accommodating portion is formed with the first accommodating portion, and other elements such as connecting arms, support arms, etc. can also be provided, and the electric hammer 300 is formed into an “L” shape, a rectangular shape, etc. through various connection methods, which will not be detailed here. described.

可选的,为了优化电动榔头300的整机结构,传动轴34和打击轴11平行地设置,从而使得第二容纳部51沿第二直线方向的投影不超过第一容纳部沿第二直线方向的投影,优选的使得第二容纳部51相对连接于第一容纳部中部,使得电动榔头300形成T字结构,并设计握持部511后缘向前内陷,以匹配用户握持握持部511的姿态。第二容纳部51在第二直线方向的投影不超过第一容纳部沿第二直线方向的投影的设计,使得用户握持握持部511时,手在第二直线方向的投影也不会超过第一容纳部在第二直线方向的投影,从而可以操作电动榔头300在相对狭窄的空间内工作,提升电动榔头300的适用性。Optionally, in order to optimize the overall structure of the electric hammer 300, the transmission shaft 34 and the striking shaft 11 are arranged in parallel, so that the projection of the second accommodating portion 51 along the second linear direction does not exceed that of the first accommodating portion along the second linear direction. Preferably, the second accommodating portion 51 is relatively connected to the middle portion of the first accommodating portion, so that the electric hammer 300 forms a T-shaped structure, and the rear edge of the grip portion 511 is designed to be recessed forward to match the user’s grip on the grip portion. 511 attitude. The design of the projection of the second accommodating portion 51 in the second straight line direction does not exceed the projection of the first accommodating portion along the second straight line direction, so that when the user holds the grip portion 511, the projection of the hand in the second straight line direction does not exceed The projection of the first accommodating portion in the second straight line direction, so that the electric hammer 300 can be operated to work in a relatively narrow space, and the applicability of the electric hammer 300 is improved.

对应的,打击轴11分布在电机轴24所在的直线的两侧。电机轴24、支撑轴70、打击轴11被设置在一个平面内,从而使得电动榔头300整机排布紧凑,整机尺寸小巧。以上整机排布的设置,使得机壳50在沿第一直线方向上的最大尺寸与机壳50在沿第二直线方向上的最大尺寸的比值可以大于等于0.5且小于等于0.8,从而匹配用户握持电动榔头300的状态,使得电动榔头300整机较轻,并适用于狭窄的操作空间。Correspondingly, the striking shafts 11 are distributed on both sides of the straight line where the motor shaft 24 is located. The motor shaft 24 , the support shaft 70 and the striking shaft 11 are arranged in one plane, so that the electric hammer 300 has a compact arrangement and a small size. With the above arrangement of the whole machine, the ratio of the maximum size of the casing 50 along the first linear direction to the maximum size of the casing 50 along the second linear direction can be greater than or equal to 0.5 and less than or equal to 0.8, thereby matching The state in which the user holds the electric hammer 300 makes the electric hammer 300 lighter as a whole, and is suitable for a narrow operating space.

特别的,本发明包括检测组件40,检测组件40被设置感应用户的启动动作,并在感应到启动动作后产生一电信号a以激活冲击机构10的往复打击运动。优选的,检测组件40被设置在第一容纳部52的机壳50上,并检测打击轴11的位移状态,以获取用户的定钉动作。In particular, the present invention includes a detection assembly 40 , which is configured to sense a user's activation action, and generate an electrical signal a to activate the reciprocating striking motion of the impact mechanism 10 after sensing the activation action. Preferably, the detection assembly 40 is disposed on the casing 50 of the first accommodating portion 52, and detects the displacement state of the striking shaft 11 to obtain the user's stapling action.

电动榔头300包括用于控制电机21开启和关闭的扳机开关82,扳机开关82设置于机壳50上,供用户握持控制。The electric hammer 300 includes a trigger switch 82 for controlling the motor 21 to be turned on and off. The trigger switch 82 is disposed on the casing 50 for the user to hold and control.

具体的,打击轴11能相对机壳50沿第一轴线200向前移动至第一位置且能向后移动至第二位置;在打击轴11相对机壳50沿第一轴线200方向向后移动至第二位置或者移动至第一位置和第二位置之间的第三位置,且扳机开关82被触发时,电机21启动。值得一提的是,第二位置并不一定是打击轴11在第一轴线200上后移的最远距离,而是指打击轴11在第一轴线200上的常规的往复运动,并在第二位置上打击轴11接触冲击块12。特别的,定义电动榔头300的冲击方向15为第二位置向第一位置的方向。Specifically, the striking shaft 11 can move forward relative to the casing 50 along the first axis 200 to the first position and can move backward to the second position; when the striking shaft 11 moves backward relative to the casing 50 along the first axis 200 The motor 21 is activated when the trigger switch 82 is activated to the second position or to a third position between the first position and the second position. It is worth mentioning that the second position is not necessarily the farthest distance that the striking shaft 11 moves backward on the first axis 200, but refers to the regular reciprocating motion of the striking shaft 11 on the first axis 200, and at the first The striking shaft 11 contacts the striking block 12 at two positions. In particular, the impact direction 15 of the electric hammer 300 is defined as the direction from the second position to the first position.

电动榔头300包括检测组件40和控制装置60,控制装置60与电机21连接以控制电机21是否启动;检测组件40包括检测打击轴11的位移的状态传感器,在打击轴11沿第一轴线200方向向后移动至第二位置或者移动至第一位置和第二位置之间的第三位置时,且扳机开关82被触发时,发送信号给控制装置60控制电机21启动。在本发明的一些实施例中,在所述打击轴11接触到冲击块12,直接触发电机21启动。或者,在本发明的另一些实施例中,在检测组件检测到所述打击轴11接触到冲击块12后,直接触发电机21启动;或者,由检测组件检测到所述打击轴11接触到冲击块12后,发送信号至控制器,由控制器控制电机21启动,在此并非有所限制。The electric hammer 300 includes a detection assembly 40 and a control device 60, the control device 60 is connected with the motor 21 to control whether the motor 21 is activated; the detection assembly 40 includes a state sensor for detecting the displacement of the striking shaft 11, in the direction of the striking shaft 11 along the first axis 200 When moving backward to the second position or moving to a third position between the first position and the second position, and when the trigger switch 82 is triggered, a signal is sent to the control device 60 to control the motor 21 to start. In some embodiments of the present invention, when the striking shaft 11 contacts the impact block 12, the motor 21 is directly triggered to start. Alternatively, in other embodiments of the present invention, after the detection component detects that the striking shaft 11 contacts the impact block 12, the motor 21 is directly triggered to start; or, the detection component detects that the striking shaft 11 contacts the impact After block 12, a signal is sent to the controller, and the controller controls the motor 21 to start, which is not limited herein.

状态传感器为霍尔传感器41,检测组件40还包括与霍尔传感器41相对设置的第一类磁性件42,打击轴11至少部分被设置为磁性件,通过霍尔传感器41检测打击轴11在第一位置、第二位置和第三位置之间位移状态。检测组件40被设置由机壳50固定,并与打击轴11相对地设置,且在打击轴11移动到第一位置时,打击轴11和检测组件40贴合。检测组件40在电动榔头300运行时,检测其对固件100如钉子的打击状态,并在检测到将打击完成后产生一电信号b以停止冲击机构10的往复打击运动,以关闭电动榔头300。在一种实施方式中,检测组件40检测打击轴11冲击过程的位移,在打击轴11位移变化超过阈值或扳机开关82被关闭时,控制电机21停转。即,获取打击轴11位移变化值,求打击轴11位移的一阶导数作为检测值,在检测值大于阈值时,判定打击完成,打击轴11被释放,发送电信号b控制停止电机21转动。可以理解的是,还可以通过对打击轴11的位移的速度取一阶导数,在获取的一阶导数突变超过预设的阈值时,判定打击完成,控制电机21停转。The state sensor is a Hall sensor 41 , the detection assembly 40 also includes a first-type magnetic member 42 arranged opposite to the Hall sensor 41 , the striking shaft 11 is at least partially set as a magnetic member, and the Hall sensor 41 detects that the striking shaft 11 is in the first type. A state of displacement between a position, a second position and a third position. The detection assembly 40 is fixed by the casing 50 and opposite to the striking shaft 11 , and when the striking shaft 11 moves to the first position, the striking shaft 11 and the detection assembly 40 fit together. When the electric hammer 300 is running, the detection assembly 40 detects the striking state of the firmware 100 such as nails, and generates an electrical signal b after detecting that the striking is completed to stop the reciprocating striking motion of the impact mechanism 10 to turn off the electric hammer 300 . In one embodiment, the detection assembly 40 detects the displacement of the striking shaft 11 during the impact process, and controls the motor 21 to stop when the displacement change of the striking shaft 11 exceeds a threshold or the trigger switch 82 is turned off. That is, the change value of the displacement of the striking shaft 11 is obtained, and the first derivative of the displacement of the striking shaft 11 is obtained as the detection value. When the detection value is greater than the threshold value, it is determined that the striking is completed, the striking shaft 11 is released, and the electric signal b is sent to control the rotation of the motor 21 to stop. It can be understood that, by taking the first derivative of the displacement speed of the striking shaft 11 , when the obtained first derivative suddenly exceeds a preset threshold, it is determined that the striking is completed and the motor 21 is controlled to stop.

值得一提的是,状态传感器还可以是压力传感器,气压传感器,光电传感器等可以检测所述打击轴11位移或动作的传感器,在此不再详述。It is worth mentioning that the state sensor may also be a pressure sensor, an air pressure sensor, a photoelectric sensor, etc., which can detect the displacement or movement of the striking shaft 11, which will not be described in detail here.

电动榔头300还包括和驱动机构20连接的控制装置60,优选的,控制装置60包括线路板61,以通过线路板61有线或无线连接到驱动机构20,并通过控制驱动机构20的运行控制电动榔头300的电机21的启动关闭等运行状态。检测组件40连接于线路板61,其检测定钉动作后产生电信号a到控制装置60,控制装置60读取电信号a控制驱动机构20运行以驱动冲击机构10往复运动。The electric hammer 300 also includes a control device 60 connected to the driving mechanism 20 . Preferably, the control device 60 includes a circuit board 61 to be wired or wirelessly connected to the driving mechanism 20 through the circuit board 61 , and control the electric motor by controlling the operation of the driving mechanism 20 . The operating state of the motor 21 of the hammer 300 is that it is turned on and off. The detection component 40 is connected to the circuit board 61 , and generates an electrical signal a to the control device 60 after detecting the action of the staple. The control device 60 reads the electrical signal a and controls the driving mechanism 20 to drive the impact mechanism 10 to reciprocate.

检测组件40在检测到打击轴11被释放后,产生电信号b并发送到控制装置60,进一步的,用户关闭控制扳机开关82,也会产生电信号b并发送到控制装置60,由控制装置60控制驱动机构20停止以结束电动榔头300的打击动作。通过检测组件40的设置,使得电机21不再空转,寿命更长,可靠性良好,且对用户的操作感应灵敏,提升用户操作体验,并有效的提高了使用效率。After detecting that the striking shaft 11 is released, the detection component 40 generates an electrical signal b and sends it to the control device 60. Further, when the user turns off the control trigger switch 82, the electrical signal b is also generated and sent to the control device 60, and the control device 60 generates an electrical signal b. 60 controls the driving mechanism 20 to stop to end the striking action of the electric hammer 300 . By setting the detection component 40, the motor 21 is no longer idling, has a longer life, good reliability, and is sensitive to the user's operation, which improves the user's operation experience and effectively improves the use efficiency.

值得一提的是,检测组件40还可以被设置为机械离合装置,即通过用户按压固件100推动检测组件40位移,使得检测组件40通过连杆或连接件触发电机21运行,当固件100打入基材后,不再推动检测组件40位移,此时机械离合使得连接件或连杆脱开,电机21停转,也可以起到通过打击轴11的位移激活电机21开启的作用,机械离合为本领域技术人员的常见技术,在此不再详述。It is worth mentioning that the detection assembly 40 can also be set as a mechanical clutch device, that is, the user presses the firmware 100 to push the detection assembly 40 to displace, so that the detection assembly 40 triggers the motor 21 to run through the connecting rod or the connecting piece. After the base material, the detection component 40 is no longer pushed for displacement. At this time, the mechanical clutch disengages the connecting piece or the connecting rod, and the motor 21 stops rotating. Common techniques of those skilled in the art will not be described in detail here.

打击轴11包括轴体111和打击前端112,轴体111贯穿打击前端112,或自打击前端112两端面向两侧相对垂直地延伸,并且轴体111固定打击前端112,优选的打击前端112和轴体111一体成型。The striking shaft 11 includes a shaft body 111 and a striking front end 112. The shaft body 111 penetrates the striking front end 112, or extends relatively vertically from both ends of the striking front end 112, and the shaft body 111 fixes the striking front end 112. Preferably, the striking front end 112 and The shaft body 111 is integrally formed.

如图6如图7所示,轴体111具有形成其一末端的打击端1111,打击端1111被设置具有平整的底面,并且打击端1111被设置在打击口内部,由打击端1111接触并打击固件100。打击端1111接受固件100的支撑力,并与冲击机构10配合,使得打击轴11可以往复冲击。打击轴11往复运动时,打击端1111在打击口内部随之往复运动,以将固件100钉入基材中。可以理解的是,轴体111可根据电动榔头300的性能需求被设置为对应的空心结构或实心结构。As shown in FIG. 6 and FIG. 7 , the shaft body 111 has a striking end 1111 forming one end thereof, the striking end 1111 is provided with a flat bottom surface, and the striking end 1111 is arranged inside the striking port, and is contacted and struck by the striking end 1111 Firmware 100. The striking end 1111 receives the supporting force of the firmware 100 and cooperates with the striking mechanism 10 so that the striking shaft 11 can reciprocately strike. When the striking shaft 11 reciprocates, the striking end 1111 reciprocates along the inside of the striking opening, so as to nail the fastener 100 into the base material. It can be understood that the shaft body 111 can be set to a corresponding hollow structure or a solid structure according to the performance requirements of the electric hammer 300 .

优选的,检测组件40被设置在打击前端112附近,并感应打击前端112的轴向位移,以获取启动动作,和电动榔头300的工作完成的状态,以产生信号控制其的运行和停止。Preferably, the detection assembly 40 is arranged near the striking front end 112, and senses the axial displacement of the striking front end 112 to obtain the starting action and the completion state of the electric hammer 300, so as to generate signals to control its operation and stop.

参照图6,冲击机构10还包括弹性装置13和冲击块12,弹性装置13被设置套接在冲击块12上,冲击块12套接于支撑轴70,由支撑轴70接受驱动机构20的旋转驱动力,并将其转换到线性冲击运动到冲击块12,以带动冲击块12做冲击运动,并通过冲击块12冲击打击轴11以反复打击固件100,将其钉入基材内。优选的,弹性装置13选用弹簧,弹性装置13用于辅助冲击块12的往复冲击运动,并储存并提供冲击块12产生冲击运动的部分能量。为了提升冲击块12的冲击力,弹性装置的劲度系数采用30-45N/mm的范围区间内,从而提升弹性装置的弹力,提升冲击块12的冲击力。6 , the impact mechanism 10 further includes an elastic device 13 and an impact block 12 , the elastic device 13 is set to be sleeved on the impact block 12 , the impact block 12 is sleeved to the support shaft 70 , and the support shaft 70 receives the rotation of the drive mechanism 20 The driving force is converted into linear impact motion to the impact block 12 to drive the impact block 12 to perform impact motion, and the impact block 12 impacts the striking shaft 11 to repeatedly strike the fastener 100 and nail it into the substrate. Preferably, the elastic device 13 is a spring, and the elastic device 13 is used to assist the reciprocating impact motion of the impact block 12 and store and provide part of the energy of the impact block 12 to generate the impact motion. In order to increase the impact force of the impact block 12 , the stiffness coefficient of the elastic device is within the range of 30-45N/mm, thereby increasing the elastic force of the elastic device and the impact force of the impact block 12 .

冲击块12具有第一拦截件和冲击主体122,第一拦截件设置于冲击主体122末端,并相对冲击主体122向周围凸起,冲击主体122构成冲击块12的主体部分,并用于对冲击块12的冲击。第一拦截件用于拦截固定弹性装置13,防止弹性装置13从冲击块12上脱离。在弹性装置13被实施为弹簧时,第一拦截件具有一拦截端,弹簧的一末端被放置到拦截端内,拦截端辅助压缩弹簧。The impact block 12 has a first interceptor and an impact body 122. The first interceptor is disposed at the end of the impact body 122 and protrudes to the periphery relative to the impact body 122. The impact body 122 constitutes the main body of the impact block 12 and is used for the impact block. 12 shocks. The first intercepting piece is used for intercepting and fixing the elastic device 13 to prevent the elastic device 13 from being detached from the impact block 12 . When the elastic means 13 is implemented as a spring, the first intercepting member has an intercepting end into which an end of the spring is placed, the intercepting end assisting in compressing the spring.

电动榔头300还包括设置于冲击机构10和机壳50之间的缓冲组件80,缓冲组件80至少包括缓冲垫片81和橡胶圈83,缓冲垫片81设置于橡胶圈83和冲击机构10之间。更具体的,缓冲组件80设置在冲击块12和内在冲击块12冲击打击轴11时,可能部分冲击到机壳50上,为了增强机壳50的强度和提升其使用寿命,设置缓冲组件80,并且具有对整机减震的作用。缓冲垫片81设置在橡胶圈83和冲击块12之间,冲击块12冲击缓冲垫片81,缓冲垫片81提升了缓冲组件80的受力面积,有效的增加缓冲组件80的缓冲效果。优选的,橡胶圈83和缓冲垫片81都环绕地设置在机壳50上。可选的,缓冲组件80还包括固定件,通过固定件固定连接缓冲垫片81和橡胶圈83。The electric hammer 300 also includes a buffer assembly 80 disposed between the impact mechanism 10 and the casing 50 , the buffer assembly 80 at least includes a buffer washer 81 and a rubber ring 83 , and the buffer washer 81 is disposed between the rubber ring 83 and the impact mechanism 10 . . More specifically, when the impact block 12 and the inner impact block 12 impact the striking shaft 11, the buffer assembly 80 may partially impact the casing 50. In order to enhance the strength of the casing 50 and prolong its service life, the buffer assembly 80 is provided, And it has the effect of shock absorption of the whole machine. The buffer gasket 81 is arranged between the rubber ring 83 and the impact block 12 , the impact block 12 impacts the buffer gasket 81 , and the buffer gasket 81 increases the force bearing area of the buffer assembly 80 , effectively increasing the buffer effect of the buffer assembly 80 . Preferably, both the rubber ring 83 and the buffer washer 81 are circumferentially arranged on the casing 50 . Optionally, the buffer assembly 80 further includes a fixing member, through which the buffer washer 81 and the rubber ring 83 are fixedly connected.

如图5和图6所示电动榔头300还包括转换连接件72,支撑轴70一端卡接到传动机构30,并不可相对移动的固定到传动机构30,以被传动机构30带动共同旋转。通过转换连接件72卡接支撑轴70和冲击块12,转换连接件72在冲击块12和支撑轴70之间一定轨道地滑动,从而带动支撑轴70和冲击块12之间的相对移动,并将支撑轴70的旋转运动转变到冲击块12的冲击往复运动。As shown in FIG. 5 and FIG. 6 , the electric hammer 300 further includes a conversion connector 72 . One end of the support shaft 70 is clamped to the transmission mechanism 30 and fixed to the transmission mechanism 30 in a relatively movable manner, so as to be driven by the transmission mechanism 30 to rotate together. The conversion connector 72 is engaged with the support shaft 70 and the impact block 12, and the conversion connector 72 slides in a certain orbit between the impact block 12 and the support shaft 70, thereby driving the relative movement between the support shaft 70 and the impact block 12, and The rotational motion of the support shaft 70 is converted into the impact reciprocating motion of the impact block 12 .

进一步的,打击轴11和冲击机构10可转动连接,冲击机构10仅对打击轴11施加冲击力而不施加旋转力。Further, the striking shaft 11 and the striking mechanism 10 are rotatably connected, and the striking mechanism 10 only applies the striking force to the striking shaft 11 without applying the rotational force.

转换连接件72被设置为一球体,从而可以在冲击块12和支撑轴70之间稳定的滑动。对应的,冲击块12具有形成于其内壁面的容纳槽121,其被设定为半球状,且与转换连接件72的球体形态大小匹配,使得转换连接件72可以一半或者部分被置入容纳槽121,并可在其内滑动。The conversion link 72 is configured as a spherical body, so that it can slide stably between the impact block 12 and the support shaft 70 . Correspondingly, the impact block 12 has an accommodating groove 121 formed on its inner wall surface, which is set in a hemispherical shape and matches the spherical shape and size of the conversion connector 72 , so that the conversion connector 72 can be half or partially inserted into the receiving groove Slot 121, and can slide in it.

支撑轴70包括支撑轴体,并具有设置支撑轴体表面的引导槽711,支撑轴体为空心设置,包围打击轴11的一部分,从而节约空间。打击轴11相对支撑轴体可朝向打击方向线性往复运动。引导槽711环绕支撑轴体。优选的引导槽711从支撑轴体外表面向内凹陷,其具有至少一引导边缘,第一转换区和第二转换区,引导边缘形成于引导槽711的边缘,引导边缘随着引导槽711被设置为曲线起伏形态。在第一转换区和第二转换区处引导槽711分别转变其轨道的升降。在此定义冲击方向15为下,并对应着引导槽711的相对位置的低处。The support shaft 70 includes a support shaft body, and has a guide groove 711 on which the surface of the support shaft body is provided. The support shaft body is hollow and surrounds a part of the striking shaft 11, thereby saving space. The striking shaft 11 can linearly reciprocate toward the striking direction relative to the supporting shaft body. The guide groove 711 surrounds the support shaft. The preferred guide groove 711 is recessed inward from the outer surface of the support shaft, and has at least one guide edge, a first transition area and a second transition area, the guide edge is formed on the edge of the guide groove 711 , and the guide edge is arranged along with the guide groove 711 It is a undulating shape of a curve. The guide grooves 711 respectively convert the lifting and lowering of their tracks at the first switching area and the second switching area. Here, the impact direction 15 is defined as downward, and corresponds to the lower position of the relative position of the guide groove 711 .

位于第一转换区的引导槽711被相对设置其位于支撑轴体的最低点,位于第二转换区的引导槽711被相对设置其位于支撑轴体的最高点,引导槽711从第一转换区延伸到第二转换区,并从第二转换区再延伸到第一转换区,从而使得引导槽711环绕支撑轴体,并且转换连接件72在引导槽711上循环往复地从第一转换区滑动到第二转换区并滑动回第二转换区。The guide groove 711 located in the first conversion area is located opposite to the lowest point of the support shaft body, and the guide groove 711 located in the second conversion area is located opposite to the highest point of the support shaft body. Extend to the second conversion area, and then extend from the second conversion area to the first conversion area, so that the guide groove 711 surrounds the support shaft body, and the conversion link 72 cyclically slides from the first conversion area on the guide groove 711 to the second transition area and slide back to the second transition area.

引导槽711的深度和转换连接件72的球半径匹配,使得引导槽711的深度略大于或等于转换连接件72的球半径,以顺时针方向为例,引导槽711在第一转换区到第二转换区的轨道平滑上移,在顺时针方向上,从第二转换区到第一转换区的轨道迅速下落。转换连接件72在引导槽711内绕着支撑轴70滑动,并随着旋转动作被处于支撑轴70内高度不同的引导槽711限位,从而改变相对的上下位置。The depth of the guide groove 711 matches the spherical radius of the conversion connector 72, so that the depth of the guide groove 711 is slightly greater than or equal to the spherical radius of the conversion connector 72. The track of the second transition zone moves up smoothly, and in the clockwise direction, the track from the second transition zone to the first transition zone falls rapidly. The conversion link 72 slides around the support shaft 70 in the guide groove 711 , and is limited by the guide grooves 711 with different heights in the support shaft 70 along with the rotating action, thereby changing the relative upper and lower positions.

通过将转换连接件72安装到容纳槽121和引导槽711内,因为冲击块12套接在支撑轴70外圈,且转换连接件72限定冲击块12和支撑轴70的相对移动,所以容纳槽121和引导槽711不会发生相对位移脱开,因此冲击块12被其引导槽711内的转换连接件72的滑动轨迹带动移动,从而随着转换连接件72在引导槽711内的上下运动,被带动上下运动,以朝向冲击方向15冲击。因此,在实际工作中,卡接滑块被引导槽711限位做冲击方向15的往复位移。By installing the conversion connection piece 72 into the accommodating groove 121 and the guide groove 711, because the impact block 12 is sleeved on the outer ring of the support shaft 70, and the conversion connection piece 72 limits the relative movement of the impact block 12 and the support shaft 70, the accommodating groove 121 and the guide groove 711 will not be disengaged by relative displacement, so the impact block 12 is driven to move by the sliding track of the conversion link 72 in the guide groove 711, so as the conversion link 72 moves up and down in the guide groove 711, It is driven up and down to impact in the direction of impact 15 . Therefore, in actual work, the clamping slider is limited by the guide groove 711 to move back and forth in the impact direction 15 .

因为容纳槽121和引导槽711的槽壁设置光滑,并与转换连接件72的形态相匹配,因此转换连接件72在容纳槽121和引导槽711之间的滑动是光滑的,且转换连接件72和冲击块12通过面接触传递冲击力,和支撑轴70通过线接触传递能量,大大降低了对转换连接件72的磨损,从而提升电动榔头300的使用寿命。Since the groove walls of the accommodating groove 121 and the guide groove 711 are set to be smooth and match the shape of the conversion connector 72, the sliding of the conversion connector 72 between the accommodating groove 121 and the guide groove 711 is smooth, and the conversion connector 72 and the impact block 12 transmit impact force through surface contact, and transmit energy through line contact with the support shaft 70, which greatly reduces the wear on the conversion connector 72, thereby increasing the service life of the electric hammer 300.

对应的,支撑轴70具有第二拦截件716,第二拦截件716被设置在支撑轴体一端部,第二拦截件716与第一拦截件被相对的设置,并通过第一拦截件和第二拦截件716的配合相对限定弹性装置13的位移空间,使得弹性装置13被限定在冲击块12内。Correspondingly, the support shaft 70 has a second intercepting member 716, the second intercepting member 716 is disposed at one end of the supporting shaft body, the second intercepting member 716 is disposed opposite to the first intercepting member, and passes through the first intercepting member and the first intercepting member. The cooperation of the two intercepting members 716 relatively defines the displacement space of the elastic device 13 , so that the elastic device 13 is confined in the impact block 12 .

在打击前端112被按动触发检测组件40时,检测组件40发送电信号a到驱动机构20,驱动机构20运行通过传动机构30驱动支撑轴70高速旋转,旋转的支撑轴70带动卡接滑块在容纳槽121内相对围绕卡接轴旋转,并因容纳槽121的轨迹变换限位卡接滑块做对应的轴向的冲击方向15的往复位移,以带动其卡接的冲击块12做对应的冲击位移。When the striking front end 112 is pressed to trigger the detection component 40, the detection component 40 sends an electrical signal a to the driving mechanism 20, and the driving mechanism 20 drives the support shaft 70 to rotate at a high speed through the transmission mechanism 30, and the rotating support shaft 70 drives the clamping slider In the accommodating groove 121, it rotates relatively around the clamping shaft, and due to the trajectory change of the accommodating groove 121, the limit clamping sliding block moves back and forth in the corresponding axial impact direction 15, so as to drive the clamped impact block 12 to correspond. impact displacement.

在转换连接件72从第一转换区滑动到第二转换区时,冲击块12被带动朝向打击方向相反的方向位移,冲击块12的第一拦截件压缩弹性装置13,此时弹性装置13被压缩而储存冲击块12的冲击能量,当转换连接件72在容纳槽121内滑动到第二转换区后,冲击块12被带动朝向打击方向冲击位移,压缩的弹性装置13解压并释放冲击能量和冲击块12共同朝向打击方向冲击,并通过第一拦截件将其储存的能量传递给冲击块12。在转换连接件72再次滑动到第一转换区后,重复往返冲击动作,直到检测组件40感应到打击动作完成,控制驱动机构20关闭,从而结束冲击块12的往复冲击动作。When the conversion connector 72 slides from the first conversion area to the second conversion area, the impact block 12 is driven to move in the opposite direction of the striking direction, the first intercepting piece of the impact block 12 compresses the elastic device 13, and the elastic device 13 is The impact energy of the impact block 12 is compressed and stored. When the conversion connector 72 slides to the second conversion area in the receiving groove 121, the impact block 12 is driven to impact and displace in the striking direction, and the compressed elastic device 13 decompresses and releases the impact energy and The impact blocks 12 are collectively impacted toward the striking direction, and the stored energy is transferred to the impact block 12 through the first intercepting piece. After the conversion connector 72 slides to the first conversion area again, the reciprocating impact action is repeated until the detection component 40 senses the completion of the impact action, and controls the drive mechanism 20 to close, thereby ending the reciprocating impact action of the impact block 12 .

打击轴11形成有用于与冲击面1122接触以接收冲击块12输出的冲击力的受力面1121;在冲击面1122和受力面1121接触以进行冲击时,受力面1121的与冲击面1122贴合的表面的面积与打击面1123的面积的比值大于等于0.5且小于等于20。优选的,受力面1121为平面。从而提升冲击块12对打击轴11的冲击强度,并提升冲击稳定性,有效的延长打击轴11的使用寿命。The striking shaft 11 is formed with a force-receiving surface 1121 for contacting the impact surface 1122 to receive the impact force output by the impact block 12; The ratio of the area of the attached surface to the area of the striking surface 1123 is greater than or equal to 0.5 and less than or equal to 20. Preferably, the force bearing surface 1121 is a plane. Therefore, the impact strength of the impact block 12 on the striking shaft 11 is improved, and the impact stability is improved, thereby effectively prolonging the service life of the striking shaft 11 .

冲击面1122相对受力面1121远离打击端1111,朝向冲击方向15运动的冲击块12作用到打击前端112上,并冲击受力面1121,从而为打击轴11提供冲击力,打击轴11的打击端1111接触固件100,并通过冲击将固件100打击到基材内。打击面1122在电动榔头300未运行或打击轴11冲击到其打击方向的极限时,与前端装置14处的机壳50贴合或吸附,并与检测组件40面贴合或距离最近。因此打击轴11的至少冲击面1122处检测组件40对应位置的制作材料应选用磁吸性的铁磁性材料制作。The impact surface 1122 is far away from the striking end 1111 relative to the force bearing surface 1121 , and the impact block 12 moving toward the impact direction 15 acts on the striking front end 112 and impacts the force bearing surface 1121 , thereby providing impact force for the striking shaft 11 and striking the striking shaft 11 . The end 1111 contacts the fastener 100 and strikes the fastener 100 into the substrate by impact. When the electric hammer 300 is not running or the striking shaft 11 hits the limit of its striking direction, the striking surface 1122 is attached or adsorbed to the casing 50 of the front end device 14 , and is attached to or has the closest distance to the detection component 40 . Therefore, the manufacturing material of the position corresponding to the detection component 40 at least on the impact surface 1122 of the striking shaft 11 should be made of a magnetically attractive ferromagnetic material.

在用户的按压电动榔头300时,打击轴11受到固件100的反作用力,在单次打击作用完成后,冲击块12被支撑轴70带动压缩弹性装置13,打击轴11受力向冲击方向15的反向运动,并压缩弹性装置,直到冲击块12再次冲击,打击轴11再次受力并打击固件100,如此反复运行直到打击完成。When the user presses the electric hammer 300, the striking shaft 11 is subjected to the reaction force of the firmware 100. After a single striking action is completed, the impact block 12 is driven by the support shaft 70 to compress the elastic device 13, and the striking shaft 11 is forced toward the impact direction 15. The movement is reversed, and the elastic device is compressed until the impact block 12 strikes again, the striking shaft 11 is stressed again and strikes the firmware 100, and the operation is repeated until the striking is completed.

在检测组件40被设置以霍尔原理感应用户的定钉动作,以及定钉完成状态时,进一步的,打击轴11相对机壳50能沿第一轴线200移动至第一位置和第二位置;在打击轴11移动至第一位置时,冲击块12与打击轴11脱离;在打击轴11移动至第二位置时,冲击块12能与打击轴11接触以输出冲击力。根据以上特性,设计电动榔头300还包括保持装置90,能产生驱动打击轴11保持在第一位置的保持力;在打击轴11受到一个能克服保持力的外力时,打击轴11由第一位置移动至第二位置;在打击轴11处于第一位置时,保持装置90产生第一保持力,在打击轴11处于第二位置时,保持装置90产生第二保持力,其中,第一保持力大于第二保持力。When the detection assembly 40 is arranged to sense the user's stapling action based on the Hall principle and the stapling is completed, further, the striking shaft 11 can move relative to the casing 50 to the first position and the second position along the first axis 200; When the striking shaft 11 moves to the first position, the impact block 12 is disengaged from the striking shaft 11 ; when the striking shaft 11 moves to the second position, the impact block 12 can contact the striking shaft 11 to output impact force. According to the above characteristics, the electric hammer 300 is designed to further include a holding device 90, which can generate a holding force that drives the striking shaft 11 to keep at the first position; when the striking shaft 11 receives an external force that can overcome the holding force, the striking shaft 11 is moved from the first position by the striking shaft 11. Move to the second position; when the striking shaft 11 is in the first position, the holding device 90 generates a first holding force, and when the striking shaft 11 is in the second position, the holding device 90 produces a second holding force, wherein the first holding force greater than the second holding force.

可以理解的是,在其它实施方式中,状态传感器部采用霍尔传感器时,也可以在打击轴和机壳上设置相应的磁性件和铁磁性材料,且产生第一保持力和第二保持力的原理和上述实施例相同。It can be understood that, in other embodiments, when the state sensor part adopts a Hall sensor, corresponding magnetic parts and ferromagnetic materials can also be provided on the striking shaft and the casing, and the first holding force and the second holding force can be generated. The principle is the same as the above-mentioned embodiment.

保持装置90包括第二类磁性件142,第二类磁性件142被设置由机壳50固定,并与打击轴11相对地设置,且在打击轴11移动到第一位置时,打击轴11和第二类磁性件92贴合。可以理解的是,第二类磁性件92可以与检测组件40中的第一类磁性件42设置在同一平面。优选的,为了保证第一保持力和第二保持力的稳定和平衡性,第一类磁性件42和第二类磁性件92分别被设为多个并被两两相对地设置。优选的,第一类磁性件42设置为相对的两个,第二类磁性件92也设置为相对的两个,对称的分布在机壳50或与机壳50连接的固定装置中,因打击轴11的磁性件设置,第二类磁性件92对打击轴11产生磁吸力,即产生部分第一保持力和第二保持力,因为第一类磁性件42和第二类磁性件92相对的设计,从而使得两者对打击轴11的磁吸力均匀。所述第一类磁性件42和第二类磁性件92优选的为磁铁。The holding device 90 includes a second type of magnetic member 142, the second type of magnetic member 142 is arranged to be fixed by the casing 50, and is arranged opposite to the striking shaft 11, and when the striking shaft 11 moves to the first position, the striking shaft 11 and The second type of magnetic member 92 is attached. It can be understood that the second type of magnetic element 92 may be disposed on the same plane as the first type of magnetic element 42 in the detection assembly 40 . Preferably, in order to ensure the stability and balance of the first holding force and the second holding force, the first type of magnetic members 42 and the second type of magnetic members 92 are respectively provided in multiples and arranged opposite to each other. Preferably, the first type of magnetic members 42 are arranged as two opposite ones, and the second type of magnetic members 92 are also arranged as two opposite ones, and are symmetrically distributed in the casing 50 or the fixing device connected to the casing 50. The magnetic member of the shaft 11 is arranged, and the second type of magnetic member 92 generates a magnetic attraction force to the striking shaft 11, that is, a part of the first holding force and the second holding force are generated, because the first type of magnetic member 42 and the second type of magnetic member 92 are opposite to each other. It is designed so that the magnetic attraction force of the two to the striking shaft 11 is uniform. The first type of magnetic element 42 and the second type of magnetic element 92 are preferably magnets.

需要注意的是,这里打击轴11和第一类磁铁件42贴合,在一些实施例中,指的是设置在打击轴11上的一个表面与第一类磁铁件42相对的一个表面相互邻近贴合,即相互之间存在一定间隙,例如0.02mm间隙。It should be noted that here the striking shaft 11 and the first type magnet member 42 are in contact with each other. In some embodiments, it means that a surface provided on the striking shaft 11 and a surface opposite to the first type magnet member 42 are adjacent to each other. Fitting, that is, there is a certain gap between each other, such as a 0.02mm gap.

更优的,第一类磁性件42和第二类磁性件92相对其在的机壳50下沉设置一定间隙,间隙的高度被设置为0.4mm内,使得打击轴11在冲击过程中不直接撞击第一类磁性件42和第二类磁性件92,可以有效延长第一类磁性件42和第二类磁性件92寿命,防止被过度撞击而损坏。More preferably, the first type of magnetic member 42 and the second type of magnetic member 92 are set to sink with a certain gap relative to the casing 50 where they are located, and the height of the gap is set to be within 0.4mm, so that the striking shaft 11 is not directly affected during the impact process. Impacting the first-type magnetic element 42 and the second-type magnetic element 92 can effectively prolong the lifespan of the first-type magnetic element 42 and the second-type magnetic element 92 and prevent them from being damaged by excessive impact.

图8为图1的电动榔头300的需要克服的保持机构提供保持力与打击轴11位移的关系图;参照图8,用户通过将固件100放置入扶钉头壳,固件100支撑打击轴11,使得打击轴11从第一位置移动,并移动到第二位置,在离开第一位置的时候,需要突破第一类磁性件42和磁吸性材料的磁吸力,如图8所示,会产生一个力的突变,即需要克服第一保持力,因而用户使用电动榔头300时,在打击固件100时会有一个明显的力反馈,用户可以感知预打击的状态,且力反馈的发出和电机21的启动近乎时同时的,因而便于用户对电动榔头300的控制使用。Fig. 8 provides the relation diagram of the holding force and the displacement of the striking shaft 11 for the holding mechanism that needs to be overcome of the electric hammer 300 of Fig. 1; Make the striking shaft 11 move from the first position to the second position. When leaving the first position, it needs to break through the magnetic attraction force of the first type of magnetic member 42 and the magnetically attractive material. As shown in FIG. 8 , it will generate A sudden change of force means that the first holding force needs to be overcome. Therefore, when the user uses the electric hammer 300, there will be an obvious force feedback when striking the firmware 100. The user can perceive the state of pre-strike, and the force feedback is issued and the motor 21 The activation of the electric hammer 300 is almost simultaneous, so it is convenient for the user to control and use the electric hammer 300 .

保持装置90还包括复位弹性件91,复位弹性件91与打击轴11连接,在冲击轴在第二位置时,复位弹性件91提供部分第二保持力。可选的,弹性件被设置连接打击轴11的非打击端1111的轴体111末端,并与打击轴11所在腔体的内壁连接,在电动榔头300未运行状态,复位弹性件91通过弹力将打击轴11向冲击方向15固定,此时打击前端112贴合检测组件40。The holding device 90 further includes a restoring elastic piece 91, which is connected with the striking shaft 11, and provides a part of the second holding force when the striking shaft is in the second position. Optionally, the elastic member is arranged to connect the end of the shaft body 111 of the non-strike end 1111 of the striking shaft 11, and is connected to the inner wall of the cavity where the striking shaft 11 is located. The striking shaft 11 is fixed in the impact direction 15 , and at this time, the striking front end 112 is in contact with the detection component 40 .

机壳50包括外机壳53和内机壳54,外机壳53形成于电动榔头300最外部,并包围其内部元件,外机壳53优选选择塑料机壳50,其供用户把持,其形态被设置具有便于用户握持的弧度和纹路,以方便用户握持使用。外机壳53具有一定的隔热功效,防止用户使用电动榔头300过程中,工具产热烫伤用户。内机壳54形成于第一容纳部52内,并位于外机壳53之内。在检测组件40被设置为霍尔原理感应用户动作时,此时内机壳54的材料不能选用磁性材料,防止内机壳54干扰霍尔传感器41的检测结果。优选的,内机壳54选用铝作为其制作材料,其具有一定的导热散热的功效。The casing 50 includes an outer casing 53 and an inner casing 54. The outer casing 53 is formed at the outermost part of the electric hammer 300 and surrounds its internal components. The outer casing 53 is preferably a plastic casing 50, which is used by the user to hold its shape. It is set to have radians and textures that are convenient for users to hold, so as to be convenient for users to hold and use. The outer casing 53 has a certain heat insulation effect to prevent the user from scalding the user due to heat generated by the tool when the user uses the electric hammer 300 . The inner casing 54 is formed in the first accommodating portion 52 and located inside the outer casing 53 . When the detection component 40 is configured to sense the user's action based on the Hall principle, the material of the inner casing 54 cannot be selected from magnetic materials, so as to prevent the inner casing 54 from interfering with the detection result of the Hall sensor 41 . Preferably, the inner casing 54 is made of aluminum, which has a certain effect of heat conduction and heat dissipation.

检测组件40被安装到内机壳54内,并使得霍尔传感器41相对第一类磁性件42朝向内机壳54的设置。检测组件40被设置在打击前端112附近,并使得打击前端112被冲击下移到其极限时,打击前端112和第一类磁性件42面接触或距离最近,在此定义这种状态为贴合状态。在打击前端112和第一类磁性件42距离远近转变的过程中,因打击前端112为铁磁性材料制作,其影响第一类磁性件42产生的磁感线,从而霍尔感应装置捕捉磁感线的分布变换状态,并将其转换成电信号发送到控制装置60,由控制装置60分析对应的运行状态并控制驱动机构20执行。The detection assembly 40 is installed in the inner casing 54 so that the Hall sensor 41 faces the disposition of the inner casing 54 relative to the first type magnetic member 42 . The detection assembly 40 is arranged near the striking front end 112, and when the striking front end 112 is impacted and moved down to its limit, the striking front end 112 and the first type magnetic member 42 are in surface contact or have the closest distance, and this state is defined as a fit. state. In the process of changing the distance between the striking front end 112 and the first-type magnetic member 42, because the striking front-end 112 is made of ferromagnetic material, it affects the magnetic field lines generated by the first-type magnetic member 42, so that the Hall sensing device captures the magnetic field The distribution of the wires changes states, and converts them into electrical signals and sends them to the control device 60 , and the control device 60 analyzes the corresponding operating states and controls the drive mechanism 20 to execute.

在电动榔头300未被置入固件100时,此时打击前端112被向下固定,打击端1111与工具衬套相抵,此时打击前端112下移与检测组件40相抵或者距离最近。具体的,在电动榔头300未被置入固件100的自然状态中,打击前端112处于其活动范围的打击方向极限位置,此时打击前端112的打击面1123贴合到第一类磁性件42,因为打击前端112为至少部分铁磁性材料制作,因此打击前端112和检测组件40的第一类磁性件42相吸合。When the electric hammer 300 is not placed in the firmware 100, the striking front end 112 is fixed downward, the striking end 1111 is in contact with the tool bushing, and the striking front end 112 moves down to contact the detection assembly 40 or is the closest. Specifically, in the natural state in which the electric hammer 300 is not placed in the firmware 100, the striking front end 112 is at the extreme position of the striking direction of its movable range, and the striking surface 1123 of the striking front end 112 is attached to the first type of magnetic member 42 at this time, Because the striking front end 112 is at least partially made of ferromagnetic material, the striking front end 112 and the first type magnetic member 42 of the detection assembly 40 attract each other.

用户在需要将固件100钉入基材时,将固件100置入打击口,并且有一定高度的固件100将位于打击口内部的打击端1111向电动榔头300内部顶起,此时打击轴11被带动整体向上移动,即相对远离打击口的方向移动,因为打击轴11的材质选为铁磁性材料,此时在将固件100顶到打击端1111的同时,需克服打击前端112和第一类磁性件42和第二类磁性件92的吸力而改变其吸合状态,用户仅需要提供一个微小的压力到电动榔头300,即可改变两者的吸合状态,并可激活检测组件40,检测组件40感应启动动作发送电信号a到控制装置60,控制驱动机构20运行执行打击动作。When the user needs to nail the firmware 100 into the base material, he places the firmware 100 into the striking port, and the firmware 100 with a certain height pushes the striking end 1111 inside the striking port toward the inside of the electric hammer 300, and the striking shaft 11 is at this time. It drives the whole body to move upward, that is, it moves relatively away from the striking port, because the material of the striking shaft 11 is selected as a ferromagnetic material. The suction state of the component 42 and the second type of magnetic component 92 can be changed to change their suction state. The user only needs to provide a slight pressure to the electric hammer 300 to change the suction state of the two, and can activate the detection component 40 and the detection component. 40 sends an electrical signal a to the control device 60 to control the driving mechanism 20 to run and execute the striking action.

打击前端112在往复运动过程中,与检测组件40的相对位置随着往复运动而改变,检测组件40在此过程根据获取两者位置关系检测手持电动装置的运行状态。During the reciprocating movement, the relative position of the striking front end 112 and the detection component 40 changes with the reciprocating movement.

在电动榔头300运行往复打击动作将固件100敲击进入基材后,打击端1111不再受到固件100的反作用力,从而可以在打击口内停止往复运动,从而打击前端112与检测组件40贴合的时间间隔增大,设置激活间隔时间的监测值为m,在打击前端112与检测组件40的贴合状态间隔大于m时,检测组件40发送电信号b到控制装置60,判定当前属于冲击完成状态,控制驱动机构20停止运行以结束电动榔头300的冲击作业。After the electric hammer 300 operates the reciprocating striking action to knock the firmware 100 into the base material, the striking end 1111 is no longer subjected to the reaction force of the firmware 100, so that the reciprocating motion can be stopped in the striking port, so as to strike the front end 112 and the detection component 40 in contact with each other. The time interval is increased, and the monitoring value of the activation interval is set to m. When the gap between the fit state between the striking front end 112 and the detection component 40 is greater than m, the detection component 40 sends an electrical signal b to the control device 60 to determine that the impact is currently completed. , control the driving mechanism 20 to stop running to end the impact operation of the electric hammer 300 .

激活间隔时间m根据电动榔头300的结构规格对应,优选的,激活间隔时间m选为0.5s,即在打击前端112和检测组件40的贴合时间间隔大于0.5s时,发送电信号b到控制装置60停止电动榔头300的冲击作业。The activation interval m corresponds to the structural specification of the electric hammer 300. Preferably, the activation interval m is selected as 0.5s, that is, when the bonding time interval between the striking front end 112 and the detection assembly 40 is greater than 0.5s, the electrical signal b is sent to the control The device 60 stops the impact operation of the electric hammer 300 .

在本发明的一个实施例里,对电动榔头300的结束状态检测被实施为检测打击前端112和检测组件40的贴合时间。在电动榔头300运行往复打击动作将固件100敲击进入基材后,打击端1111不再受到固件100的阻碍,从而可以在打击口停止冲击,从而打击前端112与检测组件40贴合,设置激活间隔时间的监测值为n,在打击前端112与检测组件40的贴合时间大于n时,检测组件40发送电信号b到控制装置60,判定当前属于冲击完成状态,控制驱动机构20停止运行以结束电动榔头300的冲击作业。优选的,n选择为1s。In one embodiment of the present invention, the detection of the end state of the electric hammer 300 is implemented as the detection of the engagement time of the striking front end 112 and the detection assembly 40 . After the electric hammer 300 runs the reciprocating striking action to knock the firmware 100 into the base material, the striking end 1111 is no longer obstructed by the firmware 100, so that the impact can be stopped at the striking port, so that the striking front 112 is fitted with the detection component 40, and the setting is activated The monitoring value of the interval time is n. When the bonding time between the striking front end 112 and the detection component 40 is greater than n, the detection component 40 sends an electrical signal b to the control device 60 to determine that the impact is currently completed, and control the drive mechanism 20 to stop running to The impact operation of the electric hammer 300 is completed. Preferably, n is selected as 1s.

优选的,为了加强电动榔头300的冲击力,设置一连接打击前端112的,打击块相对打击前端112临近前端装置14,打击块和打击前端112一体成型。打击块被设置其截面半径小于打击前端112的截面半径,从而可以不受前端装置14附近机壳50的拦截在打击口内往复移动。打击块具有一定厚度,以保证冲击机构10的强度和提供稳定的冲击力。Preferably, in order to enhance the impact force of the electric hammer 300 , a striking block is provided connected to the striking front end 112 , the striking block is adjacent to the front end device 14 relative to the striking front end 112 , and the striking block and the striking front end 112 are integrally formed. The striking block is set to have a cross-sectional radius smaller than the cross-sectional radius of the striking front end 112 , so that it can reciprocate in the striking port without being intercepted by the casing 50 near the front end device 14 . The striking block has a certain thickness to ensure the strength of the striking mechanism 10 and provide a stable striking force.

前端装置14被设置在第一容纳部52末端,其包括扶钉头壳142和定位件141,定位件141套接打击轴11,用以限定打击轴11的线性冲击运动,以保证电动榔头300的打击固件100的稳定性。扶钉头壳142包围以形成打击口,并用于相对固定固件100。The front end device 14 is disposed at the end of the first accommodating portion 52, and includes a nail head shell 142 and a positioning member 141. The positioning member 141 is sleeved with the striking shaft 11 to limit the linear impact motion of the striking shaft 11, so as to ensure the electric hammer 300 The Stability of the Blow Firmware 100. The stud head shell 142 surrounds to form a strike port and is used to secure the fastener 100 relative to it.

优选的,冲击机构10包括设置在前端装置14的扶钉机构144,扶钉机构包括用于吸附紧固件100的第三类磁性件143。扶钉头壳142设置固定扶钉机构144,在固件100具有磁吸性如钉子时,扶钉头壳142可以直接通过第三类磁性件143吸附固件100在打击口,从而不需要用户的手动扶持固件100,方便用户单手操作使用电动榔头300,并减少对用户的伤害。可以理解的是,第一类磁性件141、第二类磁性件142、第三类磁性件143可以为同一材料,因设置用途和位置不同而被区分。Preferably, the impact mechanism 10 includes a nailing mechanism 144 disposed on the front end device 14 , and the nailing mechanism includes a third type of magnetic member 143 for attracting the fastener 100 . The nail head shell 142 is provided with a fixing nail mechanism 144. When the fastener 100 has magnetic attraction such as nails, the nail head shell 142 can directly adsorb the firmware 100 at the striking port through the third type of magnetic member 143, so that no manual operation of the user is required. The supporting firmware 100 is convenient for the user to operate and use the electric hammer 300 with one hand, and the damage to the user is reduced. It can be understood that the first type of magnetic member 141 , the second type of magnetic member 142 , and the third type of magnetic member 143 may be of the same material, and are differentiated due to different usages and locations.

扶钉头壳可在第一直线方向相对机壳50活动,优选的,扶钉头壳通过前端弹性件145与机壳50连接,在用户使用电动榔头300打击固件100时,随着固件100打入基材,基材压缩扶钉头壳,从而可以将固件100完全打入基材。The nail head shell can move relative to the casing 50 in the first linear direction. Preferably, the nail head shell is connected to the casing 50 through the front end elastic member 145. The base material is driven into the base material, which compresses the stud head shell so that the fastener 100 can be driven completely into the base material.

优选的,驱动机构20,电源,控制装置60设置在第二容纳部51内,冲击机构10和支撑轴70设置于第一容纳部52内,以使得电动榔头300结构均匀。并通过设置于第二容纳部51和第一容纳部52之间的转接结构,将驱动机构20的驱动力传递到第一容纳部52内。可以理解的是,驱动机构20,电源,控制装置60之一或其任意组合可以被设置在第一容纳部52内,因此本发明内第二容纳部51不是必要的,可以设置以第一容纳部52安装所有内部元件。Preferably, the driving mechanism 20 , the power supply, and the control device 60 are arranged in the second accommodating portion 51 , and the impact mechanism 10 and the supporting shaft 70 are arranged in the first accommodating portion 52 , so that the electric hammer 300 has a uniform structure. The driving force of the driving mechanism 20 is transmitted into the first accommodating part 52 through the transition structure provided between the second accommodating part 51 and the first accommodating part 52 . It can be understood that one of the driving mechanism 20, the power supply, the control device 60 or any combination thereof can be provided in the first accommodating portion 52, so the second accommodating portion 51 is not necessary in the present invention, and can be provided with the first accommodating portion 51. Section 52 mounts all internal components.

电机21包括定子和转子,两者配合产生交变磁场并驱动电机轴24转动,转子内设有第一类磁性件42,并在转子附近设置至少一霍尔传感器41,并将其检测信息传递到控制装置60,从而获取电机21的运行状态以分析电动榔头300的运行。The motor 21 includes a stator and a rotor, which cooperate to generate an alternating magnetic field and drive the motor shaft 24 to rotate. The rotor is provided with a first-type magnetic member 42, and at least one Hall sensor 41 is provided near the rotor, and its detection information is transmitted. to the control device 60 to obtain the operation state of the motor 21 to analyze the operation of the electric hammer 300 .

传动机构30包括啮合的第一齿轮31,第二齿轮32以及一对锥齿轮33,第一齿轮31和第二齿轮32构成一级减速关系,以降低驱动机构20输出的转速。第一齿轮31啮合传动轴34,第二齿轮32连接支撑轴70,锥齿轮33啮合电机轴24和传动轴34,以通过锥齿轮33将驱动机构20的能量从第二容纳部51传递到与之相对垂直的第一容纳部52内。值得一提的是,锥齿轮33的相对的上下关系可以对调,以达到节约空间的目的。The transmission mechanism 30 includes a meshed first gear 31 , a second gear 32 and a pair of bevel gears 33 . The first gear 31 meshes with the transmission shaft 34, the second gear 32 is connected to the support shaft 70, and the bevel gear 33 meshes with the motor shaft 24 and the transmission shaft 34, so as to transmit the energy of the driving mechanism 20 from the second accommodating portion 51 to the transmission shaft 34 through the bevel gear 33. inside the relatively vertical first accommodating portion 52 . It is worth mentioning that the relative upper and lower relationship of the bevel gears 33 can be reversed, so as to achieve the purpose of saving space.

传动机构30还包括与第二齿轮32啮合的连接件,其一端与第二齿轮32啮合,一端连接与之不可相对转动的支撑轴70,从而将支撑轴70和驱动机构20联接以受其驱动,并带动支撑轴70做旋转运动,并通过支撑轴70对能量的转换带动冲击块12做冲击运动。The transmission mechanism 30 also includes a connecting piece that meshes with the second gear 32, one end of which is meshed with the second gear 32, and one end is connected to a supporting shaft 70 that cannot be rotated relative to it, so as to couple the supporting shaft 70 and the driving mechanism 20 to be driven by it , and drive the support shaft 70 to perform a rotational motion, and drive the impact block 12 to perform an impact motion through the energy conversion of the support shaft 70 .

电动榔头300还包括开关,用于控制电机21的开闭,优选的,扳机开关82,扳机开关82控制电机21的开启和关闭,一种方式中,可以是通过控制电源控制,扳机开关82被打开之前,电源断开电动榔头300不会运行,在扳机开关82打开后,用户通过激发开启动作,通过固件100按动手持电动固件100,检测组件40运行检测并控制电动榔头300的冲击动作。The electric hammer 300 also includes a switch for controlling the opening and closing of the motor 21. Preferably, the trigger switch 82 controls the opening and closing of the motor 21. In one way, the trigger switch 82 can be controlled by controlling the power supply. Before turning on the power, the electric hammer 300 will not run. After the trigger switch 82 is turned on, the user presses the hand-held electric firmware 100 through the firmware 100 by triggering the opening action, and the detection component 40 operates to detect and control the impact action of the electric hammer 300.

在执行启动动作时,克制打击前端112和第二类磁性件92之间的磁吸力并将两者分离的状态过程易获取,即分离吸附的磁性元件的反馈和分离非磁性的接触元件的反馈不同,因此用户可以轻易的感应到对打击前端112和第二类磁性件92的分离状态,并可停止按压,从而获取电动手持工具的开启状态,方便用户对使用电动手持工具过程的总体把控。When performing the starting action, the state process of restraining the magnetic attraction force between the striking front end 112 and the second-type magnetic member 92 and separating the two is easy to obtain, that is, the feedback of separating the adsorbed magnetic element and the feedback of separating the non-magnetic contact element Therefore, the user can easily sense the separation state of the striking front end 112 and the second-type magnetic member 92, and can stop pressing, thereby obtaining the open state of the electric hand-held tool, which is convenient for the user to control the overall process of using the electric hand-held tool. .

可以理解的是,在本发明的一些实施例中,打击轴11也可以不完全采用铁磁性材料制作,可以在与第一类磁性件42相对的位置,或者在打击前端112部分设置选材铁磁性材料,以对应检测组件40的触发条件即可。同时检测组件40可以设置在打击前端112的打击面1123,而在机壳50的对应位置设置第一类磁性件42,在此不构成限制。可以理解的是,除了通过检测打击轴11的位移变化产生开启电机21信号,还可以检测与打击轴11联动的其它元件,在与打击轴11联动的其它元件上设置状态传感器,通过打击轴11的位移带动其它元件的位移,获取用户的按压启动动作。It can be understood that, in some embodiments of the present invention, the striking shaft 11 may not be entirely made of ferromagnetic materials, and may be set at a position opposite to the first-type magnetic member 42, or at the portion of the striking front end 112. The material is sufficient to correspond to the triggering condition of the detection component 40 . At the same time, the detection assembly 40 may be arranged on the striking surface 1123 of the striking front end 112, and the first type of magnetic member 42 may be arranged at a corresponding position of the casing 50, which is not limited herein. It can be understood that, in addition to generating the signal for turning on the motor 21 by detecting the displacement change of the striking shaft 11 , other components linked with the striking shaft 11 can also be detected, and a state sensor can be set on other components linked with the striking shaft 11 . The displacement drives the displacement of other components, and obtains the user's pressing to start the action.

在本发明的一些实施例中,检测组件40被设置在轴体111顶端附近,此时轴体111顶端的制作材料采用铁磁性材料。在用户执行开启动作时,轴体111的打击端1111被顶起,检测组件40感应轴体111的运行状态位移变化,获取开启动作,并产生电信号a到控制装置60控制驱动机构20运行。In some embodiments of the present invention, the detection component 40 is disposed near the top end of the shaft body 111 , and the top end of the shaft body 111 is made of a ferromagnetic material. When the user performs the opening action, the striking end 1111 of the shaft body 111 is jacked up, the detection component 40 senses the displacement change of the shaft body 111 in the running state, acquires the opening action, and generates an electrical signal a to the control device 60 to control the driving mechanism 20 to operate.

检测组件40也可以被设置在轴体111附近,此时对应位置的轴体111采用铁磁性材料制作,在用户执行开启动作时,轴体111的打击端1111被顶起,检测组件40感应轴体111的运行状态位移变化,获取开启动作,并产生电信号a到控制装置60控制驱动机构20运行。The detection assembly 40 can also be arranged near the shaft body 111. At this time, the shaft body 111 at the corresponding position is made of ferromagnetic material. When the user performs the opening action, the striking end 1111 of the shaft body 111 is lifted up, and the detection assembly 40 senses the shaft. The running state of the body 111 changes in displacement, acquires the opening action, and generates an electrical signal a to the control device 60 to control the operation of the driving mechanism 20 .

可以理解的是,检测组件40可以被设置在其它可以感应用户启动动作的任意位置,并通过对应位置设置磁性材料的配合,完成对用户启动动作的自动获取。It can be understood that the detection component 40 can be set at any other position that can sense the user-started action, and the automatic acquisition of the user-started action can be completed by setting the magnetic material at the corresponding position to cooperate.

在本发明的一个实施例中,检测组件也可以选择不限制于任何数量的陀螺仪,加速度计,惯性测量单元,并通过对冲击机构的状态位置检测,获取用户的开启动作,并激发驱动机构运行以开始打击动作。In one embodiment of the present invention, the detection component can also select not limited to any number of gyroscopes, accelerometers, and inertial measurement units, and by detecting the state and position of the impact mechanism, obtain the user's opening action and excite the drive mechanism Run to start the strike action.

在本发明的一个实施例中,转接轴被设置具有容纳槽,对应的冲击块内壁设置具有引导槽,并通过转换连接件将转接轴和冲击块连接并将驱动机构的转换到冲击能量。In one embodiment of the present invention, the transfer shaft is provided with a receiving groove, the inner wall of the corresponding impact block is provided with a guide groove, and the transfer shaft and the impact block are connected by a conversion connection and convert the driving mechanism into impact energy .

在本发明的一个实施例中,电动榔头300还包括设置在其末端的工具衬套,优选的工具衬套和前端装置可拆卸的卡接,通过工具衬套可拆卸地连接工具,工具衬套设有承接元件,工具可选择实施为锤头,凿头,铲头等,并与工具衬套可拆卸地连接形成锤子,凿子,铲子等工具。工具衬套可以通过夹爪,螺接等方式可拆卸地固定工具。In one embodiment of the present invention, the electric hammer 300 further includes a tool bush provided at its end, preferably the tool bush and the front end device are detachably snapped, the tool bush is detachably connected to the tool, and the tool bush Provided with a receiving element, the tool can optionally be implemented as a hammer, chisel, shovel, etc., and is detachably connected with a tool bush to form a hammer, chisel, shovel, etc. tools. The tool bushing can detachably hold the tool by means of clamping jaws, screw connections, etc.

在本发明的一个实施例中,以冲击块替代打击轴,此时冲击块包括一冲击轴,此时冲击块上至少部分有磁性件,自冲击块向冲击方向延伸到打击口,并通过冲击轴直接打击固件。冲击轴被支撑轴带动做往复的冲击运动。In an embodiment of the present invention, an impact block is used to replace the striking shaft. In this case, the impact block includes an impact shaft. In this case, at least part of the impact block is provided with a magnetic member, which extends from the impact block to the impact direction to the striking port, and passes through the impact block. The axis hits the firmware directly. The impact shaft is driven by the support shaft to perform a reciprocating impact motion.

图9是为本发明之一个实施例电动榔头300的控制流程示意图。如图9所示,工具的运行流程如下,以检测组件40选用霍尔传感器41为例,执行步骤S1按下扳机开关82,电动榔头300属于待机状态,用户将执行步骤S2将固件100置入打击口,并朝向冲击方向15按动电动榔头300,以执行步骤S3按动电动榔头300。FIG. 9 is a schematic diagram of a control flow of the electric hammer 300 according to an embodiment of the present invention. As shown in FIG. 9 , the operation process of the tool is as follows. Taking the Hall sensor 41 as an example for the detection component 40, execute step S1 and press the trigger switch 82, the electric hammer 300 is in the standby state, and the user will execute step S2 to put the firmware 100 into the Strike the mouth, and press the electric hammer 300 toward the impact direction 15 to perform step S3 to press the electric hammer 300 .

执行步骤S4,检测组件检测打击轴的位移是否离开第一位置,具体地,通过固件100按动电动榔头300,固件100作用到打击轴11的打击端1111,克服弹性装置13的弹力打击轴11朝向冲击方向15相反的方向移动,即使得打击轴11离开第一位置因为打击轴11的磁吸性材料或者部分磁吸性材料的设置,第一类磁性件42因打击轴11的位移而改变与打击前端112的贴合状态,两者分离,从而改变第一类磁性件42产生的磁感线分布,从而霍尔感应装置检测到磁感线的变换,执行步骤S5,激发霍尔感应装置发送电信号a到控制装置60,并执行步骤S6,控制装置60控制驱动机构20运行。Step S4 is performed, and the detection component detects whether the displacement of the striking shaft leaves the first position. Specifically, the electric hammer 300 is pressed by the firmware 100, and the firmware 100 acts on the striking end 1111 of the striking shaft 11 to overcome the elastic force of the elastic device 13 to strike the shaft 11. Move in the opposite direction of the impact direction 15 , that is, the striking shaft 11 leaves the first position. Because of the arrangement of the magnetically attractive material or part of the magnetically attractive material of the striking shaft 11 , the first type of magnetic member 42 changes due to the displacement of the striking shaft 11 . The contact state with the striking front end 112, the two are separated, thereby changing the distribution of the magnetic field lines generated by the first-type magnetic member 42, so that the Hall sensing device detects the transformation of the magnetic field lines, and executes step S5 to activate the Hall sensing device. Send the electrical signal a to the control device 60, and execute step S6, the control device 60 controls the driving mechanism 20 to operate.

在驱动机构20运行过程中,执行步骤S7,控制装置60检测驱动机构20是否正常运行,若检测到未正常运行,重复步骤S6,若检测到正常运行,执行步骤S8,检测组件40检测打击轴11的位移变化是否超过阈值,具体的,在打击完成后,打击轴11因惯性空转,此时位移变化较打击过程会产生突变,预先多次测量突变数据并储存在控制装置60内,若打击轴11位移突变超过储存在控制装置60内的阈值,则判定打击停止,执行步骤S10发送电信号b到控制装置60,由控制装置60控制驱动机构20停止运行。在任何时候,执行步骤S9,关闭扳机开关82,驱动机构20都会停止运行。During the operation of the driving mechanism 20, step S7 is executed, and the control device 60 detects whether the driving mechanism 20 is running normally. If it is detected that the driving mechanism 20 is not running normally, repeat the step S6. If it is detected that it is running normally, execute the step S8, and the detection component 40 detects the striking shaft. Whether the displacement change of 11 exceeds the threshold, specifically, after the strike is completed, the strike shaft 11 is idling due to inertia. At this time, the displacement change will have a sudden change compared with the strike process. The sudden change data is measured many times in advance and stored in the control device 60. If the sudden change of the displacement of the shaft 11 exceeds the threshold value stored in the control device 60 , it is determined that the striking is stopped, and step S10 is executed to send the electrical signal b to the control device 60 , and the control device 60 controls the drive mechanism 20 to stop running. At any time, step S9 is executed, the trigger switch 82 is turned off, and the driving mechanism 20 will stop running.

图10是为本发明之另一个实施例电动榔头300的控制流程示意图。如图10所示,工具的运行流程如下,以检测组件40选用霍尔传感器41为例,执行步骤S11按下扳机开关82,电动榔头300属于待机状态,用户将执行步骤S12将固件100置入打击口,并朝向冲击方向15按动电动榔头300,以执行步骤S13按动电动榔头300。FIG. 10 is a schematic diagram of a control flow of an electric hammer 300 according to another embodiment of the present invention. As shown in FIG. 10 , the operation process of the tool is as follows. Taking the Hall sensor 41 as an example for the detection component 40, execute step S11 and press the trigger switch 82, the electric hammer 300 is in the standby state, and the user will execute step S12 to put the firmware 100 into Strike the mouth, and push the electric hammer 300 toward the impact direction 15 to execute step S13 to push the electric hammer 300 .

执行步骤S14,检测组件40检测按动动作,即检测组件检测打击轴的位移是否离开第一位置,具体地,通过固件100按动电动榔头300,固件100作用到打击轴11的打击端1111,克服弹性装置13的弹力打击轴11朝向冲击方向15相反的方向移动,因为打击轴11的铁磁性材料或者部分铁磁性材料的设置,第一类磁性件42因打击轴11的位移而改变与打击前端112的贴合状态,两者分离,从而改变第一类磁性件42产生的磁感线分布,从而霍尔感应装置检测到磁感线的变换,执行步骤S15,激发霍尔感应装置发送电信号a到控制装置60,并执行步骤S16,控制装置60控制驱动机构20运行。Step S14 is executed, the detection component 40 detects the pressing action, that is, the detection component detects whether the displacement of the striking shaft leaves the first position, specifically, pressing the electric hammer 300 by the firmware 100, the firmware 100 acts on the striking end 1111 of the striking shaft 11, Against the elastic force of the elastic device 13, the striking shaft 11 moves toward the opposite direction of the striking direction 15. Because of the arrangement of the ferromagnetic material or part of the ferromagnetic material of the striking shaft 11, the first type of magnetic member 42 changes and strikes due to the displacement of the striking shaft 11. The bonding state of the front end 112, the two are separated, thereby changing the distribution of the magnetic field lines generated by the first-type magnetic member 42, so that the Hall sensing device detects the transformation of the magnetic field lines, and executes step S15 to excite the Hall sensing device to send electricity. The signal a is sent to the control device 60, and step S16 is executed, and the control device 60 controls the driving mechanism 20 to operate.

在驱动机构20运行过程中,执行步骤S17,控制装置60检测驱动机构20是否正常运行,若检测到未正常运行,控制驱动机构结束运行,若检测到正常运行,执行步骤S18,检测组件40检测激活间隔时间是否大于m,若大于m,执行步骤S20发送电信号b到控制装置60,由控制装置60控制驱动机构20停止运行。在任何时候,执行步骤S9,关闭扳机开关82,驱动机构20都会停止运行。During the operation of the driving mechanism 20, step S17 is executed, and the control device 60 detects whether the driving mechanism 20 is running normally. If it is detected that the driving mechanism 20 is not running normally, it controls the driving mechanism to end the operation. If normal running is detected, step S18 is executed, and the detection component 40 detects Whether the activation interval is greater than m, if it is greater than m, execute step S20 to send the electrical signal b to the control device 60, and the control device 60 controls the drive mechanism 20 to stop running. At any time, step S9 is executed, the trigger switch 82 is turned off, and the driving mechanism 20 will stop running.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.

本领域的技术人员应理解,上述描述及附图中所示的本发明的实施例只作为举例而并不限制本发明。本发明的目的已经完整并有效地实现。本发明的功能及结构原理已在实施例中展示和说明,在没有背离原理下,本发明的实施方式可以有任何变形或修改。It should be understood by those skilled in the art that the embodiments of the present invention shown in the above description and the accompanying drawings are only examples and do not limit the present invention. The objects of the present invention have been fully and effectively achieved. The functions and structural principles of the present invention have been shown and described in the embodiments, and the embodiments of the present invention may be modified or modified in any way without departing from the principles.

Claims (11)

1. An electric hammer comprising:
the striking shaft comprises a striking end which can reciprocate along a first axis and strike a nail during movement, and the striking end is provided with a striking surface which is contacted with the nail;
the impact mechanism is used for impacting the striking shaft to reciprocate;
a motor for driving the impact mechanism;
a housing for supporting the striking shaft, impact mechanism and motor;
wherein the impact mechanism includes:
an impact block having an impact surface for contacting the striking shaft to output an impact force to the striking shaft;
the supporting shaft is used for supporting the impact block;
the striking shaft is provided with a force bearing surface which is used for contacting with the impact surface to receive the impact force output by the impact block;
when the impact surface is in contact with the force bearing surface for impact, the ratio of the area of the surface, attached to the impact surface, of the force bearing surface to the area of the striking surface is greater than or equal to 0.5 and less than or equal to 20.
2. The electric hammer of claim 1, wherein: the stress surface is a plane.
3. The electric hammer of claim 2, wherein: the striking shaft and the impact mechanism form a rotary connection, and the impact mechanism applies impact force to the striking shaft along the first axial direction.
4. The electric hammer of claim 1, wherein: the electric hammer further comprises a buffer assembly arranged between the impact mechanism and the casing, wherein the buffer assembly at least comprises a buffer gasket and a rubber ring, and the buffer gasket is arranged between the rubber ring and the impact mechanism.
5. The electric hammer of claim 1, wherein: the electric hammer comprises an impact block, a support shaft and an electric hammer, wherein the impact block is provided with an accommodating groove, the support shaft is provided with a guide groove which is opposite to the accommodating groove, the electric hammer comprises a moving part which is arranged in the accommodating groove and the guide groove, and the moving part slides in the guide groove to drive the impact block to do reciprocating impact motion.
6. An electric hammer comprising:
the striking shaft comprises a striking end for striking the nail, and can reciprocate along a first axis;
the impact mechanism is used for outputting impact force to the striking shaft so as to drive the striking shaft to strike the nail;
a motor for driving the impact mechanism;
a housing for supporting the striking shaft, impact mechanism and motor;
wherein the impact mechanism includes:
the impact block is used for impacting the striking shaft in a reciprocating manner;
the supporting shaft is used for supporting the impact block;
the impact block is in surface contact with the striking shaft to transmit the impact force to the striking shaft.
7. The electric hammer of claim 6, wherein at least a portion of the striking shaft is made of a ferromagnetic material.
8. The electric hammer according to claim 6, further comprising a nail holding mechanism disposed at an end of the housing, wherein the nail holding mechanism includes a magnetic member for attracting a fastener.
9. The electric hammer according to claim 6, wherein the striking shaft and the impact mechanism are rotatably coupled, and the impact mechanism applies the impact force to the striking shaft along the first axis.
10. The electric hammer of claim 9, comprising: the electric hammer further comprises a buffer assembly arranged between the impact mechanism and the casing, wherein the buffer assembly at least comprises a buffer gasket and a rubber ring, and the buffer gasket is arranged between the rubber ring and the impact mechanism.
11. The electric hammer of claim 6, wherein: the electric hammer comprises an electric hammer body and is characterized in that the impact block is provided with a guide groove, the support shaft is provided with a containing groove opposite to the guide groove, the electric hammer body comprises a moving part arranged in the containing groove, the moving part is further embedded into the guide groove and can slide in the guide groove, and the moving part drives the impact block to do reciprocating impact motion when sliding in the guide groove.
CN201910782293.6A 2018-12-28 2019-08-23 electric hammer Pending CN111376213A (en)

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CN201910782339.4A Active CN111390843B (en) 2018-12-28 2019-08-23 Electric tool and control method thereof
CN201910782577.5A Active CN111376214B (en) 2018-12-28 2019-08-23 Electric tool
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CN201910782339.4A Active CN111390843B (en) 2018-12-28 2019-08-23 Electric tool and control method thereof
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