CN111371227A - Motor stator and motor - Google Patents
Motor stator and motor Download PDFInfo
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- CN111371227A CN111371227A CN202010288772.5A CN202010288772A CN111371227A CN 111371227 A CN111371227 A CN 111371227A CN 202010288772 A CN202010288772 A CN 202010288772A CN 111371227 A CN111371227 A CN 111371227A
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- 239000004020 conductor Substances 0.000 claims abstract description 465
- 238000004804 winding Methods 0.000 claims abstract description 61
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000011295 pitch Substances 0.000 claims description 170
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 230000007935 neutral effect Effects 0.000 abstract description 11
- 238000003754 machining Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 12
- 238000007514 turning Methods 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
- H02K1/165—Shape, form or location of the slots
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/12—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Windings For Motors And Generators (AREA)
Abstract
The invention discloses a motor stator and a motor, wherein the stator core is provided with a plurality of grooves which are formed on the radial inner surface of the stator core and are spaced at preset groove intervals along the circumferential direction of the stator core; the stator winding is arranged on the stator iron core; stator winding is the three-phase, and each phase stator winding is along stator core circumference series connection in proper order, and stator winding includes: the first coil group, the at least one second coil group and the third coil group are sequentially sleeved along the radial direction of the stator iron core; the adopted U-shaped conductors are few in types and simple in arrangement mode, the fact that the twisting direction and the twisting groove distance of the outer end portion of the groove, which is located in the inner groove of the stator core and extends towards the inner groove of the same layer, are inconsistent can be eliminated, the lead ends and neutral points between the windings of each phase are arranged on any layer of the same radial groove, the complexity of the manufacturing process is reduced, and the machining efficiency is improved.
Description
Technical Field
The embodiment of the invention relates to the technical field of motors, in particular to a motor stator and a motor.
Background
The stator winding comprises a plurality of hairpin coils, and the hairpin coils penetrate into the slots of the stator core according to a certain arrangement mode to form the required winding of the single-phase motor or the multi-phase motor;
in the prior art, more than 90% of stator windings are all provided with the number of slots of each pole and each phase being more than or equal to 2, but if the stator windings are connected in series among phases, the twisting direction of the outer end part of the slot or the distance between the twisting slots in the same layer of slot are inconsistent, the manufacturing process is complex, the forming is difficult, the production cost is high, and the processing efficiency is low.
Disclosure of Invention
The invention provides a motor stator and a motor, which adopt few types of U-shaped conductors, are simple in arrangement mode, can reduce the use of bus bars and bus bars, can cancel the difference between the twisting direction and the twisting groove distance of the outer end part of a groove extending to the same layer of the inner diameter of a stator iron core groove in the same radial direction, realize that lead terminals and neutral points among windings are arranged on any layer of the groove in the same radial direction, further reduce the complexity of the manufacturing process, reduce the production cost and improve the processing efficiency.
The present invention provides a motor stator, comprising:
a stator core having a plurality of slots formed on a radially inner surface thereof and spaced apart at predetermined slot pitches in a circumferential direction of the stator core;
a stator winding mounted on the stator core;
wherein, stator winding is the three-phase, each phase stator winding is followed stator core circumference is series connection in proper order, stator winding includes: the first coil group, the at least one second coil group and the third coil group are sequentially sleeved along the radial direction of the stator iron core;
wherein the first coil group has a plurality of first U-shaped conductor groups, the first U-shaped conductor groups including: the stator core comprises a stator core, a first large U-shaped conductor and a first small U-shaped conductor, wherein the stator core comprises a stator core and a stator core, and the stator core comprises a stator core and a stator core; the first large U-shaped conductor surrounds the first small U-shaped conductor;
the second coil assembly has a plurality of second U-shaped conductor assemblies, the second U-shaped conductor assemblies including: the stator core comprises a first large U-shaped conductor and a first small U-shaped conductor, wherein the first large U-shaped conductor and the first small U-shaped conductor are positioned in circumferentially adjacent slots of the stator core; the second large U-shaped conductor surrounds the second small U-shaped conductor;
the third coil set has a plurality of third U-shaped conductors;
the first large U-shaped conductor of each of the first U-shaped conductor sets, the first small U-shaped conductor of each of the first U-shaped conductor sets, the second large U-shaped conductor of each of the second U-shaped conductor sets, the second small U-shaped conductor of each of the second U-shaped conductor sets, and each of the third U-shaped conductors each include:
inside the two grooves;
the outer slot bending part is positioned at one axial end of the stator core and is connected with the insides of the two slots;
the two outer end parts of the slots are positioned at the axial other ends of the stator core and are connected with the insides of the two slots on the same layer, and the outer end parts of the slots positioned on the same layer of the stator core in the radial direction extend for the same slot distance along the circumferential direction of the stator core and have the same extending direction; the outer end parts of the slots positioned on two layers of stator core radial direction adjacent to each other are opposite in the circumferential extension direction of the stator core;
the pitch of the out-of-slot turns of the first small U-shaped conductor of the first U-shaped conductor set of the first coil set is different from the pitch of the out-of-slot turns of the second small U-shaped conductor of the second U-shaped conductor set of the second coil set, and/or the pitch of the out-of-slot turns of the first large U-shaped conductor of the first U-shaped conductor set of the first coil set is different from the pitch of the out-of-slot turns of the second large U-shaped conductor of the second U-shaped conductor set of the second coil set.
Furthermore, the plurality of slots of the plurality of first U-shaped conductor groups of the first coil group are positioned in the same radial layer of the stator core; and/or the plurality of groove interiors of the plurality of third U-shaped conductor groups of the third coil group are positioned on the same layer of the stator core in the radial direction.
Further, the pitch of the out-of-groove bent portion of the first large U-shaped conductor of the first U-shaped conductor group of the first coil group is a long pitch, the pitch of the out-of-groove bent portion of the first small U-shaped conductor of the first U-shaped conductor group of the first coil group is a short pitch, the pitch of the out-of-groove bent portion of the second large U-shaped conductor of the second U-shaped conductor group of the second coil group is a long pitch, and the pitch of the out-of-groove bent portion of the second small U-shaped conductor of the second U-shaped conductor group of the second coil group is a full pitch.
Further, the pitch of the out-of-groove bent portion of the first large U-shaped conductor of the first U-shaped conductor group of the first coil group is 7, the pitch of the out-of-groove bent portion of the first small U-shaped conductor of the first U-shaped conductor group of the first coil group is 5, the pitch of the out-of-groove bent portion of the second large U-shaped conductor of the second U-shaped conductor group of the second coil group is 8, and the pitch of the out-of-groove bent portion of the second small U-shaped conductor of the second U-shaped conductor group of the second coil group is 6.
Further, the pitch of the out-of-groove bent portion of the first large U-shaped conductor of the first U-shaped conductor group of the first coil group is a long pitch, the pitch of the out-of-groove bent portion of the first small U-shaped conductor of the first U-shaped conductor group of the first coil group is a short pitch, the pitch of the out-of-groove bent portion of the second large U-shaped conductor of the second coil group is a full pitch, and the pitch of the out-of-groove bent portion of the second small U-shaped conductor of the second U-shaped conductor group of the second coil group is a short pitch.
Further, the pitch of the out-of-groove bent portion of the first large U-shaped conductor of the first U-shaped conductor group of the first coil group is 7, the pitch of the out-of-groove bent portion of the first small U-shaped conductor of the first U-shaped conductor group of the first coil group is 5, the pitch of the out-of-groove bent portion of the second large U-shaped conductor of the second coil group is 6, and the pitch of the out-of-groove bent portion of the second small U-shaped conductor of the second U-shaped conductor group of the second coil group is 4.
Further, the pitch of the out-of-slot turn of the third U-shaped conductor of the third coil group is a full pitch.
Furthermore, the outer end part of the slot of the stator winding is provided with an extending end, except the extending end connected with the outgoing line, the extending end of the outer end part of the slot of the N-1 layers which are adjacent to each other in the same radial direction of the stator core is connected with the extending end of the outer end part of the slot of the N layers, the pitch of the two connected outer end parts of the slot which are positioned on the outer circumferential direction of the slot of the stator core is a short pitch, and N is an even number.
Furthermore, the outer end part of the slot of the stator winding is provided with an extending end, except the extending end connected with the outgoing line, the extending end of the outer end part of the slot of the N-1 layers which are adjacent to each other in the same radial direction of the stator core is connected with the extending end of the outer end part of the slot of the N layers, the pitch of the two connected outer end parts of the slot which are positioned on the outer circumferential direction of the slot of the stator core is long pitch, and N is an even number.
The present invention also provides a motor comprising: a rotor and a motor stator as described above.
By applying the technical scheme of the invention, the motor comprises the following components: a stator core having a plurality of slots formed on a radially inner surface thereof and spaced apart at predetermined slot pitches in a circumferential direction of the stator core; a stator winding mounted on the stator core; wherein, stator winding is the three-phase, each phase stator winding is followed stator core circumference is series connection in proper order, stator winding includes: the first coil group, the at least one second coil group and the third coil group are sequentially sleeved along the radial direction of the stator iron core; wherein the first coil group has a plurality of first U-shaped conductor groups, the first U-shaped conductor groups including: the stator core comprises a stator core, a first large U-shaped conductor and a first small U-shaped conductor, wherein the stator core comprises a stator core and a stator core, and the stator core comprises a stator core and a stator core; the first large U-shaped conductor surrounds the first small U-shaped conductor; the second coil assembly has a plurality of second U-shaped conductor assemblies, the second U-shaped conductor assemblies including: the stator core comprises a first large U-shaped conductor and a first small U-shaped conductor, wherein the first large U-shaped conductor and the first small U-shaped conductor are positioned in circumferentially adjacent slots of the stator core; the second large U-shaped conductor surrounds the second small U-shaped conductor; the third coil set has a plurality of third U-shaped conductors; the first large U-shaped conductor of each of the first U-shaped conductor sets, the first small U-shaped conductor of each of the first U-shaped conductor sets, the second large U-shaped conductor of each of the second U-shaped conductor sets, the second small U-shaped conductor of each of the second U-shaped conductor sets, and each of the third U-shaped conductors each include: inside the two grooves; the outer slot bending part is positioned at one axial end of the stator core and is connected with the insides of the two slots;
the two outer end parts of the slots are positioned at the axial other ends of the stator core and are connected with the insides of the two slots on the same layer, and the outer end parts of the slots positioned on the same layer of the stator core in the radial direction extend for the same slot distance along the circumferential direction of the stator core and have the same extending direction; the outer end parts of the slots positioned on two layers of stator core radial direction adjacent to each other are opposite in the circumferential extension direction of the stator core; the pitch of the out-of-slot turns of the first small U-shaped conductor of the first U-shaped conductor set of the first coil set is different from the pitch of the out-of-slot turns of the second small U-shaped conductor of the second U-shaped conductor set of the second coil set, and/or the pitch of the out-of-slot turns of the first large U-shaped conductor of the first U-shaped conductor set of the first coil set is different from the pitch of the out-of-slot turns of the second large U-shaped conductor of the second U-shaped conductor set of the second coil set. The utility model provides a motor stator's technical scheme adopted U-shaped conductor's kind is few, and the mode of arranging is simple, can reduce the use of busbar and busbar, can cancel the outer tip distortion direction of the inslot portion that is located the same layer of stator iron core inslot radial extension and twist the slot pitch nonconformity, realizes that lead terminal and neutral point between each phase winding set up in any layer of same radial arbitrary groove, and then reduces the preparation technology complexity, reduction in production cost improves machining efficiency. Therefore, the technical scheme of the application effectively solves the problems of inconsistent twisting direction of the outer end part of the coil slot or the distance between the twisting slots, complex manufacturing process, difficult forming, high production cost and low processing efficiency in the prior art.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a structural diagram of a stator of an electric machine according to a first embodiment of the present invention;
fig. 2 is a structural diagram of a stator winding according to an embodiment of the present invention;
fig. 3 is a structural diagram of a first large U-shaped conductor 210A according to an embodiment of the present invention;
fig. 4 is a structural diagram of a first small U-shaped conductor 210B according to an embodiment of the present invention;
fig. 5 is a structural diagram of a second large U-shaped conductor 220A according to an embodiment of the present invention;
fig. 6 is a structural diagram of a second small U-shaped conductor 220B according to an embodiment of the present invention;
fig. 7 is a structural diagram of a third U-shaped conductor 230 according to an embodiment of the present invention;
FIG. 8 is a partial schematic view of a phase according to one embodiment of the present invention;
fig. 9 is a plan expanded view of a phase stator winding provided in accordance with an embodiment of the present invention;
fig. 10 is a structural diagram of a stator of an electric motor according to a second embodiment of the present invention;
fig. 11 is a structural diagram of a stator winding according to a second embodiment of the present invention;
fig. 12 is a structural diagram of a first large U-shaped conductor 210A according to a second embodiment of the present invention;
fig. 13 is a structural diagram of a first small U-shaped conductor 210B according to a second embodiment of the present invention;
fig. 14 is a structural view of a second large U-shaped conductor 220A according to a second embodiment of the present invention;
fig. 15 is a structural view of a second small U-shaped conductor 220B according to a second embodiment of the present invention;
fig. 16 is a structural view of a third U-shaped conductor 230 according to the second embodiment of the present invention;
FIG. 17 is a partial schematic view of a second phase according to the second embodiment of the present invention;
fig. 18 is a plan development view of a one-phase stator winding provided in the second embodiment of the present invention;
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
It should be noted that the terms "first", "second", and the like in the description and claims of the present invention and the accompanying drawings are used for distinguishing different objects, and are not used for limiting a specific order. The following embodiments of the present invention may be implemented individually, or in combination with each other, and the embodiments of the present invention are not limited in this respect.
The invention provides a motor stator. In fig. 1, 10, the extending direction of A1a2 is parallel to the axial direction of the stator core, the extending direction of B1B2 is the circumferential direction of the stator core, 0102, 0103, 0104 are three directions extending in the radial direction of the stator core, the slot pitch is the interval between two slot inner portions 301 of the conductor in the circumferential direction in the present application, and the pitch is the interval between two slot inner portions 301 of the conductor in the circumferential direction.
As shown in fig. 1, an embodiment of the present invention provides a stator of an electric motor, including: a stator core 20 having a plurality of slots 21 formed on a radially inner surface thereof and spaced apart at predetermined slot pitches in a circumferential direction of the stator core;
as shown in fig. 1, 9, 10 and 18, the stator winding 10 is a stator winding 10, and the stator winding 10 is mounted on a stator core 20, wherein the stator winding 10 is three-phase, and the stator windings 10 of the respective phases are sequentially connected in series along the circumferential direction of the stator core;
with reference to fig. 1, 9, 10, and 18, in the present embodiment, the stator winding 10 is a stator winding 10, and the stator winding 10 is mounted on a stator core 20, where the stator winding 10 is three-phase (i.e., U-phase, V-phase, and W-phase), and each phase slot of each pole is greater than or equal to 2; two slots 21 are provided for each magnetic pole of the rotor, the number of slots per pole per phase is 2 in the present embodiment, the rotor has eight magnetic poles and is such that the number of slots 21 provided in the stator core 20 is equal to 48 (i.e., 2X8X3), as shown in fig. 9, U-phase stator windings are sequentially connected in series in the circumferential direction of the stator core, V-phase stator windings are sequentially connected in series in the circumferential direction of the stator core, and W-phase stator windings are sequentially connected in series in the circumferential direction of the stator core; further, in the present embodiment, the stator core 20 is formed with two end faces 25, 26 in the axial direction of the stator core by laminating a plurality of annular magnetic steel plates in which a plurality of insulating papers are inserted, with the stator core 20 being defined by the adjacent two slots 21 by one tooth 22, it should be noted that other conventional metal plates may be used instead of the magnetic steel plates.
Exemplarily, as shown in fig. 1, 2, 10, and 11, the stator winding 10 includes: a first coil group 110, at least one second coil group 120, and a third coil group 130 sequentially sleeved along a radial direction of the stator core 20;
with reference to fig. 2 or fig. 10, in the present embodiment, the first coil group 110 is located at the inner side of the stator core in the radial direction, i.e. in the direction close to the inner surface of the stator core in the radial direction, in the present embodiment, the first coil group 110 is located at the inner side of the stator core in the radial direction, one second coil group 120 is located at the middle of the stator core in the radial direction (in this application, the second coil group 120 may be multiple), and the third coil group 130 is located at the outer side of the stator core in the radial direction, i.e. in the; correspondingly, each coil group in the stator winding 10 may also be sequentially sleeved with the first coil group 110 along the radial outer side of the stator core 20, i.e. away from the radial inner surface direction of the stator core, at least one second coil group 120, a third coil group 130, and the third coil group 130 located at the radial inner side of the stator core, i.e. close to the radial inner surface direction of the stator core;
illustratively, as shown in fig. 1, 2, 3, and 4, the first coil group 110 has 12 first U-shaped conductor groups 210, and the first U-shaped conductor groups 210 include: a first large U-shaped conductor 210A, a first small U-shaped conductor 210B, the first large U-shaped conductor 210A comprising: the stator core comprises an outer slot end 303, an inner slot part 301, an outer slot turning part 302, an inner slot part 301, an outer slot end 303 and two inner slot parts 301 which are sequentially connected, wherein the two inner slot parts 301 are positioned in two slots 21 which are arranged on the same radial layer of the stator core 20 (the first radial layer of the stator core is close to the rotor direction in the embodiment) and have a specified slot distance; an out-of-slot turn 302, the out-of-slot turn 302 being located axially outside the slot at the other end 25 of the stator core 20 and connecting the two in-slot portions 301; the two outer slot ends 303 are located at one axial end 26 of the stator core 20 and connected to the two slot interiors 301 in the same layer, that is, located in the same radial layer outside the stator core slot (in this embodiment, the first radial layer of the stator core in the rotor direction), and the two outer slot ends 303 are located at the two outer slot ends 303 of the first large U-shaped conductor 210A of the 12 first U-shaped conductor groups 210 of the first coil group 110 that extend in the same circumferential direction of the stator core 20 and extend in the same direction, and located at the outer periphery of the first radial layer of the stator core slot and extend in the X/2 slot pitch (in this embodiment, X/2 is 2.5 slot pitches);
illustratively, as shown in fig. 1, 2, 3, and 4, the first small U-shaped conductor 210B includes: the stator core comprises an outer slot end 303, an inner slot part 301, an outer slot turning part 302, an inner slot part 301 and an outer slot end 303 which are connected in sequence, wherein the two inner slot parts 301 are positioned in two slots 21 which are arranged on the same radial layer of the stator core 20 (the first radial layer of the stator core is close to the rotor direction in the embodiment) and are separated by a specified slot distance; an out-of-slot turn 302, the out-of-slot turn 302 being located axially out of the slot at the other end 25 of the stator core to connect the two in-slot portions 301; the two outer slot ends 303, the outer slot ends located in the same radial layer of the stator core extend along the circumferential direction of the stator core with the same slot pitch and the same extension direction, the two outer slot ends 303 are located at one axial end 26 of the stator core 20 and are connected with the two inner slot portions 301 in the same layer, namely, located in the same radial layer of the stator core slot (in this embodiment, the first radial layer of the stator core in the rotor direction), and the two outer slot ends 303 are located in the circumferential direction of the stator core 20 and extend with the same slot pitch and the same extension direction; as shown in fig. 4, the two outer slot ends 303 of the first small U-shaped conductor 210B of the 12 first U-shaped conductor groups 210 of the first coil group 110 are located at X/2 slot pitches (X/2 is 2.5 slot pitches in the present embodiment) extending radially outward of the first layer slot of the stator core; the plurality of slot outer ends 303 of the first coil group 110 extend counterclockwise in the circumferential direction of the stator core.
Exemplarily, as shown in fig. 2, the first large U-shaped conductor 210A and the first small U-shaped conductor 210B of the first U-shaped conductor group 210 are located in two circumferentially adjacent slots of the stator core, that is, the two slot interiors 301 of the first large U-shaped conductor 210A are located in the first slot and the eighth slot of the stator core, the two slot interiors 301 of the first small U-shaped conductor 210B of the first U-shaped conductor group 210 are located in the second slot and the seventh slot of the stator core, the slot interior 301 of the first large U-shaped conductor surrounds the slot interior 301 of the first small U-shaped conductor, accordingly, the out-slot turn 302 of the first large U-shaped conductor 210A connects the respective two slot interiors 301, and the out-slot turn 302 of the first small U-shaped conductor 210B connects the respective two slot interiors 301, that is, the out-slot turn 302 of the first large U-shaped conductor 210A surrounds the out-slot turn 302 of the first small U-shaped conductor 210B;
referring to fig. 2, in this embodiment, the 12 first U-shaped conductor groups 210 of the first coil group 110 are sequentially arranged along the circumferential direction of the stator core, the first U-shaped conductor group 210 of the first coil group 110 is located at the first layer of the first slot, the second slot, the seventh slot, and the eighth slot of the stator core, the second first U-shaped conductor group 210 of the first coil group 110 is located at the first layer of the third slot, the fourth slot, the forty-fifth slot, and the forty-sixth slot of the stator core, the third first U-shaped conductor group 210 of the first coil group 110 is located at the first layer of the fifth slot, the sixth slot, the eleventh slot, and the twelfth slot of the stator core, the fourth first U-shaped conductor group 210 of the first coil group 110 is located at the first layer of the thirteenth slot, the fourteenth slot, the nineteenth slot, and the twentieth slot of the stator core, by analogy, the plurality of slot interiors 301 of the 12 first U-shaped conductor groups 210 are located in sequence in the first tier of the 48 slots of the stator core along the circumferential direction of the stator core 20.
Illustratively, as shown in fig. 2, 5, and 6, the second coil group 120 has 24 second U-shaped conductor groups 220, and the second U-shaped conductor groups 220 include: a second large U-shaped conductor 220A, a second small U-shaped conductor 220B; the second large U-shaped conductor 220A includes: the stator core comprises an outer slot end 303, an inner slot part 301, an outer slot turning part 302, an inner slot part 301, an outer slot end 303 and two inner slot parts 301 which are sequentially connected, wherein the two inner slot parts 301 are positioned in two adjacent layers (a second layer and a third layer in the radial direction of the stator core close to the rotor direction in the embodiment) in the radial direction of the stator core 20 and are separated by two slots 21 with a specified slot pitch; an out-of-slot turn 302, the out-of-slot turn 302 being located at one axial end 25 of the stator core 20 connecting the two in-slot portions; the two outer slot ends 303, the outer slot ends 303 located on the same radial layer of the stator core 20 extend along the circumferential direction of the stator core with the same slot pitch and the same extending direction, the two outer slot ends 303 located on the other axial end 26 of the stator core are respectively connected with the two inner slot portions 301 on the same layer, that is, the outer end of the slot on the second layer of the stator core 20 is connected to the inside of the slot on the second layer on the same layer, the outer end 303 of the slot on the third layer of the stator core 20 is connected to the inside of the slot on the third layer on the same layer 301, referring to fig. 5, the two outer ends of the slot of the second large U-shaped conductor 220A are located on two adjacent layers of the stator core 20 in the radial direction and extend in opposite directions and away from each other along the circumferential direction of the stator core, the extending direction of the outer end of the slot on the second layer of the stator core in the radial direction extends in the clockwise direction, the extending direction of the outer, namely, the outer end parts of the slots of two adjacent layers of the stator core are opposite in the circumferential extension direction of the stator core.
Illustratively, as shown in fig. 2, 5, and 6, the second small U-shaped conductor 220B includes: the stator core comprises an outer slot end 303, an inner slot part 301, an outer slot turning part 302, an inner slot part 301, an outer slot end 303 and two inner slot parts 301 which are sequentially connected, wherein the two inner slot parts 301 are positioned in two adjacent layers (a second layer and a third layer in the radial direction of the stator core close to the rotor direction in the embodiment) in the radial direction of the stator core 20 and are separated by two slots 21 with a specified slot pitch; an out-of-slot turn 302, the out-of-slot turn 302 being located at one axial end 25 of the stator core 20 to connect the two in-slot portions 201; the two outer slot ends 303, the outer slot ends 303 located on the same radial layer of the stator core 20 extend along the circumferential direction of the stator core with the same slot pitch and the same extending direction, the two outer slot ends 303 located on the other axial end 26 of the stator core are respectively connected with the two inner slot portions 301 on the same layer, that is, the outer end of the slot on the second layer of the stator core 20 is connected to the inside of the slot on the second layer on the same layer, the outer end 303 of the slot on the third layer of the stator core 20 is connected to the inside of the slot on the third layer on the same layer 301, referring to fig. 6, the two outer ends of the slot of the second large U-shaped conductor 220A are located on two adjacent layers of the stator core 20 in the radial direction and extend in opposite directions and away from each other along the circumferential direction of the stator core, the extending direction of the outer end of the slot on the second layer of the stator core in the radial direction extends in the clockwise direction, and the extending direction of the outer, namely, the outer end parts of the slots of two adjacent layers of the stator core are opposite in the circumferential extension direction of the stator core.
As shown in fig. 5, the outer ends 303 of the second large U-shaped conductors 220A of the 24 second U-shaped conductor groups 220 of the second coil group 120 located at the second radial layer of the stator core are located at X/2 slot pitches (X/2 is 2.5 slot pitches in this embodiment) extending outward from the stator core slot, as shown in fig. 6, the outer ends 303 of the second small U-shaped conductors 220B of the 24 second U-shaped conductor groups 220 located at the second radial layer of the stator core are located at X/2 slot pitches (X/2 is 2.5 slot pitches in this embodiment) extending outward from the stator core slot, as shown in fig. 5, the outer ends 303 of the second large U-shaped conductors 220A of the 24 second U-shaped conductor groups 220 located at the third radial layer of the stator core are located at X/2 slot pitches (X/2 is 2.5 slot pitches in this embodiment), as shown in fig. 6, the slot outer ends 303 of the second small U-shaped conductors 220B of the 24 second U-shaped conductor groups 220 of the second coil group 120 located at the third layer in the radial direction of the stator core are located at X/2 slot pitches (X/2 is 2.5 slot pitches in this embodiment) extending in the circumferential direction of the stator core slot, that is, the slot pitches extending in the circumferential direction of the stator core 20 along the plurality of slot outer ends 303 of the 24 second U-shaped conductor groups 220 located at the same layer of the second coil group 120 of the stator core 20 are the same.
Illustratively, as shown in fig. 2, 5 and 6, the second large U-shaped conductor 220A and the second small U-shaped conductor 220B of the second U-shaped conductor group 220 are located in two circumferentially adjacent slots of the stator core, i.e. the two in-slot portions 301 of the second large U-shaped conductor 220A are located in the first slot and the fourth and eleventh slot of the stator core, the two in-slot portions 301 of the second small U-shaped conductor 220B of the second U-shaped conductor set 220 are located in the forty-eight and forty-two slots of the stator core, the in-slot portions 301 of the second large U-shaped conductor surround the in-slot portions 301 of the second small U-shaped conductor, correspondingly the out-of-slot turns 302 of the second large U-shaped conductor 220A connect the corresponding two in-slot portions 301, the out-of-slot turns 302 of the second small U-shaped conductor 220B connect the corresponding two in-slot portions 301, that is, the out-of-slot turn 302 of the second large U-shaped conductor 220A surrounds the out-of-slot turn 302 of the second small U-shaped conductor 220B;
referring to fig. 2, the 24 second U-shaped conductor sets 220 of the second coil set 120 are sequentially arranged along the circumferential direction of the stator core, the first second U-shaped conductor set 220 of the second coil set 120 is located at the second layer of the eighteenth slot, the second layer of the first slot, the third layer of the forty-first slot, and the third layer of the forty-second slot of the stator core, the second U-shaped conductor set 220 of the second coil set 120 is located at the second layer of the second slot, the third layer of the third slot, the third layer of the forty-third slot, and the third layer of the forty-fourth slot of the stator core, the third second U-shaped conductor set 220 of the second coil set 120 is located at the second layer of the fourth slot, the second layer of the fifth slot, the third layer of the forty-fifth slot, and the third layer of the forty-sixth slot of the stator core, the fourth second U-shaped conductor set 220 of the second coil set 120 is located at the second layer of the sixth slot, the seventh slot, the third layer of the forty-seventh slot, and the third layer of the forty, by analogy, the plurality of slot interiors 301 of the 24 second U-shaped conductor groups 220 are located in the second and third layers of the 48 slots of the stator core in the circumferential direction of the stator core 20.
Illustratively, as shown in fig. 1, 2, and 7, the third coil assembly 130 has 24 third U-shaped conductors 230, and the third U-shaped conductors 230 include: the stator core comprises an outer slot end 303, an inner slot part 301, an outer slot turning part 302, an inner slot part 301 and an outer slot end 303 which are connected in sequence, wherein the two inner slot parts 301 are positioned in two slots 21 which are arranged on the same radial layer of the stator core 20 (the fourth radial layer of the stator core close to the rotor direction in the embodiment) and are separated by a specified slot pitch; an out-of-slot turn 302, the out-of-slot turn 302 being located axially outside the slot at the other end 25 of the stator core 20 and connecting the two in-slot portions 301; the two outer slot ends 303, the outer slot ends located in the same radial layer of the stator core extend along the circumferential direction of the stator core with the same slot pitch and the same extension direction, the two outer slot ends 303 are located at one axial end 26 of the stator core 20 and are connected with the two inner slot portions 301 on the same layer, namely, are located in the same radial layer of the stator core slot (the radial fourth layer of the stator core in the direction close to the rotor in the embodiment), and the two outer slot ends 303 are located in the circumferential direction of the stator core 20 and extend with the same slot pitch and the same extension direction; as shown in fig. 7, the two outer slot ends 303 of the third U-shaped conductors 230 of the 24 third U-shaped conductor sets 230 of the third coil set 130 are located on the outer circumference of the stator core slot and extend X/2 slot pitches (X/2 is 2.5 slot pitches in this embodiment); the plurality of out-of-slot ends 303 of the third coil group 130 extend in the stator core circumferential clockwise direction.
Referring to fig. 2, in this embodiment, 24 third U-shaped conductors 230 of the third coil group 130 are sequentially arranged along the circumferential direction of the stator core, a first third U-shaped conductor 230 of the third coil group 130 is located at the fourth layer of the first slot and the fourth layer of the forty-third slot of the stator core, a second third U-shaped conductor 230 of the third coil group 130 is located at the fourth layer of the second slot and the fourth layer of the fourteenth slot of the stator core, a third U-shaped conductor 230 of the third coil group 130 is located at the fourth layer of the third slot and the fourth layer of the ninth slot of the stator core, a fourth third U-shaped conductor 230 of the third coil group 130 is located at the fourth layer of the fourth slot and the fourth layer of the tenth slot of the stator core, a fifth third U-shaped conductor 230 of the third coil group 130 is located at the fourth layer of the fifth slot and the eleventh slot of the stator core, a sixth third U-shaped conductor 230 of the third coil group 130 is located at the fourth layer of the sixth slot of the stator core, The twelfth slot, the fourth layer, the seventh third U-shaped conductor 230 of the third coil group 130 is located in the thirteenth slot, the fourth layer, and the nineteenth slot of the stator core, the eighth third U-shaped conductor 230 of the third coil group 130 is located in the fourteenth slot, the fourth layer, and the twentieth slot of the stator core, and so on, the plurality of slot interiors 301 of the 24 third U-shaped conductors 230 are located in the fourth layer of the 48 slots of the stator core in sequence along the circumferential direction of the stator core 20.
For example, as shown in fig. 1 to 9, the pitch of the out-of-slot turns 302 of the first small U-shaped conductor 210B of the first U-shaped conductor group 210 of the first coil group 110 is different from the pitch of the out-of-slot turns 302 of the second small U-shaped conductor 220B of the second U-shaped conductor group 220 of the second coil group 120, and/or the pitch of the out-of-slot turns 302 of the first large U-shaped conductor 210A of the first U-shaped conductor group 210 of the first coil group 110 is different from the pitch of the out-of-slot turns 302 of the second large U-shaped conductor 220A of the second U-shaped conductor group 220 of the second coil group 120.
With reference to fig. 1 to 9, in the first embodiment, the pitch of the two inner slots corresponding to the outside-slot turning portions of the first large U-shaped conductor 210A of the first U-shaped conductor group 210 of the first coil group 110 is Z (in this embodiment, Z is a long pitch), the pitch of the two inner slots corresponding to the outside-slot turning portions of the first small U-shaped conductor 210B is X (in this embodiment, X is a short pitch), the pitch of the two inner slots corresponding to the outside-slot turning portions of the first large U-shaped conductor 220A of the second U-shaped conductor 220 of the second coil group 120 is Z (in this embodiment, Z is a long pitch), and the pitch of the two inner slots corresponding to the outside-slot turning portions of the second small U-shaped conductor 220B is Y. (Y is a full pitch in this embodiment), that is, the pitch X of the out-of-groove turning part 302 of the first small U-shaped conductor 210B of the first U-shaped conductor group 210 of the first coil group 110 is different from the pitch Y of the second small U-shaped conductor 220B of the second U-shaped conductor 220 of the second coil group 120. Through the adoption of the U-shaped conductors, the types of the U-shaped conductors are few, the arrangement is simple, the use of the bus bars and the bus bars can be reduced, the inconsistency of the twisting direction and the twisting slot pitch of the outer end part of the slot extending to the same layer of the inner diameter of the stator core slot can be eliminated, the lead ends and the neutral points between the windings of each phase are arranged in any layer of the slot in the same diameter, the complexity of the manufacturing process is further reduced, the production cost is reduced, and the processing efficiency is improved by combining fig. 10 to 18 The pitch of the inside of the two slots corresponding to the outside-slot turn of the second small U-shaped conductor 220B is X (X is a short pitch in this embodiment) which is Y (Y is a full pitch in this embodiment). That is, the pitch Z of the out-of-slot turns 302 of the first large U-shaped conductor 210A of the first U-shaped conductor set 210 of the first coil set 110 is different from the pitch Y of the second large U-shaped conductor 220A of the second U-shaped conductor 220 of the second coil set 120. The U-shaped conductors adopted are few in types and simple in arrangement mode, the use of bus bars and bus bars can be reduced, the fact that the twisting direction and the twisting groove distance of the outer end part of the groove extending towards the inside of the groove on the same layer in the groove of the stator iron core can be cancelled, the lead ends and the neutral points between the windings of each phase are arranged on any layer of the same radial groove, the complexity of the manufacturing process is further reduced, the production cost is reduced, and the processing efficiency is improved
Illustratively, as shown in fig. 3 and 5, in the first embodiment, the pitch of the out-of-slot turn 302 of the first large U-shaped conductor 210A of the first U-shaped conductor group 210 of the first coil group 110 is a long pitch (Z is a long pitch 7 in this embodiment, and Z is greater than a full pitch 6), the pitch of the out-of-slot turn 302 of the first small U-shaped conductor 210B of the first U-shaped conductor group 210 of the first coil group 110 is a short pitch (X is a short pitch 5 in this embodiment, and X is less than a full pitch 6), the pitch of the out-of-slot turn 302 of the second large U-shaped conductor 210A of the second U-shaped conductor group 210 of the second coil group 120 is a long pitch (Z is a long pitch 8 in this embodiment, and Z is greater than a full pitch 6 in this embodiment), and the pitch of the out-of-slot turn 302 of the second small U-shaped conductor of the second U-shaped conductor group of the second coil group is a full pitch (Y is a full pitch 6 in this embodiment).
Alternatively, as shown in fig. 12 to 14, in the second embodiment, the pitch of the outside-groove bent portions 302 of the first large U-shaped conductor 210A of the first U-shaped conductor group 210 of the first coil group 110 is a long pitch (Z is a long pitch 7 in the present embodiment, and Z is greater than a full pitch 6), the pitch of the outside-groove bent portions 302 of the first small U-shaped conductor 210B of the first U-shaped conductor group 210 of the first coil group 110 is a short pitch (X is a short pitch 5 in the present embodiment, and X is less than a full pitch 6 in the present embodiment), the pitch of the outside-groove bent portions 302 of the second large U-shaped conductor 220A of the second U-shaped conductor group 220 of the second coil group 120 is a full pitch (Y is a full pitch 6 in the present embodiment), and the pitch of the outside-groove bent portions 302 of the second small U-shaped conductor 220B of the second U-shaped conductor group 220 of the second coil group is a short pitch (X is a short pitch 4 in the present embodiment, and X is less than a full pitch 6.
Illustratively, as shown in fig. 9, the out-of-slot ends 303 of the stator winding 10 have extension ends 4, except for the extension ends 4 connected to the lead wires, the out-of-slot end extension ends 4 of N-1 layers located adjacent to each other in the same radial direction of the stator core 20 are connected to the out-of-slot end extension ends 4 of the N layers, and the pitch of the two connected out-of-slot ends 303 extending in the outer circumferential direction of the stator core slot 21 is a short pitch, and N is an even number.
Referring to fig. 9, in any of the 3 phases of the stator winding 10, U-phase stator windings are sequentially connected in series along the circumferential direction of the stator core 20, the slot outer end portions 303 of the stator winding 10 have extension ends 4, except the extension ends 4 connected to the lead-out wires (where the lead-out wires include lead ends and neutral points, and the lead ends are connected to the neutral points), the slot outer end portion 303 extension end 4 of the first layer located radially adjacent to the stator core 20 is connected to the slot outer end portion 303 extension end 4 of the second layer, the two connected slot outer end portions 303 are located at a pitch of 5 extending in the outer circumferential direction of the stator core slot 21 (i.e., the pitch between the first slot inner portion located radially at the first slot outer end portion 303 of the first layer and the second slot inner portion located at the second slot outer end portion 303 of the second layer connected thereto is a short pitch X, in this embodiment, X is 5), the slot outer end portion 303 extension end 4 of the third layer located radially adjacent to the stator core 20 is connected to the slot outer end portion, the pitch of the two connected outer slot end portions 303 in the outer circumferential direction of the stator core slot 21 is 5 (i.e. the pitch between the first slot inside of the first outer slot end portion 303 in the third layer and the second slot inside of the second outer slot end portion 303 in the fourth layer which are connected with each other in the same radial direction is a short pitch X, in this embodiment, X is 5), i.e. the pitch of the two connected (welded) outer slot end portions of the motor stator winding in the outer 26 end of the stator core in the circumferential direction is 5, in this embodiment, the outgoing line and the welded outer slot end portion are both in one axial end 26 of the stator core, and the pitch of the two connected outer slot end portions of the stator winding in the end 26 in the circumferential direction is 5, so as to further reduce the axial height of the motor stator, reduce the volume of the motor, and have simple arrangement mode due to the adoption of few types of U-shaped conductors, the use of bus bars and bus bars can be reduced, the inconsistency of the twisting direction and the twisting groove distance of the outer end part of the groove extending to the inner part of the groove of the same layer in the inner diameter direction of the stator iron core groove can be eliminated, the lead ends and the neutral points between the windings of each phase are arranged on any layer of the groove in the same radial direction, the complexity of the manufacturing process is further reduced, the production cost is reduced, and the processing efficiency is improved by combining with the graph 9. in the first embodiment, in any one of the stator windings 3, taking the U phase as an example, the U-phase leading-out end is connected with the outer end part of the first groove of the second large U-shaped conductor 220A, the second large U-shaped conductor 220A is arranged on the second layer of the third layer and the fourth eleventh groove in the first groove of the stator iron core, the outer end part of the second groove of the second large U-shaped conductor 220A is connected with the outer end part of the first groove of the first large U-shaped conductor 210A, the first large U-shaped, the outer end of the second slot of the first big U-shaped conductor 210A is connected with the outer end of the first slot of the second small U-shaped conductor 220B, the second small U-shaped conductor 220B is positioned at the second layer of the eighteenth slot and the third layer of the sixth slot of the stator core, the outer end of the second slot of the second small U-shaped conductor 220B is connected with the outer end of the first slot of the third U-shaped conductor 230, the outer end of the first slot of the third U-shaped conductor 230 is positioned at the fourth layer of the eleventh slot and the fourth layer of the fifth slot of the stator core, the outer end of the second slot of the third U-shaped conductor 230 is connected with the second small U-shaped conductor 220B,
the second small U-shaped conductor 220B is positioned at the third layer of the forty-eighth slot and the second layer of the fourth twelve slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the first small U-shaped conductor 210B, the first small U-shaped conductor 210B is positioned at the first layer of the thirty-seventh slot and the first layer of the forty-second slot of the stator core, the outer end part of the second slot of the first small U-shaped conductor 210B is connected with the outer end part of the first slot of the second large U-shaped conductor 220A, the second large U-shaped conductor 220A is positioned at the second layer of the seventeenth slot and the third layer of the seventh slot of the stator core, the outer end part of the second slot of the second large U-shaped conductor 220A is connected with the outer end part of the first slot of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned at the fourth layer of the twelfth slot and the eighteenth slot of the stator core, the outer end part of the second slot of,
the second big U-shaped conductor 220A is positioned at the third layer of the thirteenth slot and the second layer of the fifth slot of the stator core, the outer end part of the second slot of the second big U-shaped conductor 220A is connected with the outer end part of the first slot of the first big U-shaped conductor 210A, the first big U-shaped conductor 210A is positioned at the first layer of the forty-eight slot and the first layer of the seventh slot of the stator core, the outer end part of the second slot of the first big U-shaped conductor 210A is connected with the outer end part of the first slot of the second small U-shaped conductor 220B, the second small U-shaped conductor 220B is positioned at the twelfth layer and the third layer of the eighteenth slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned at the fourth layer of the twenty-three slots and the seventeenth slot of the stator core, the outer end part of the second slot of the third U-shaped conductor,
the second small U-shaped conductor 220B is positioned at the third layer of the twelfth slot and the second layer of the sixth slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the first small U-shaped conductor 210B, the first small U-shaped conductor 210B is positioned at the first layer of the first slot and the first layer of the sixth slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the second large U-shaped conductor 220A, the second large U-shaped conductor 220A is positioned at the eleventh layer of the eleventh slot and the third layer of the nineteenth slot of the stator core, the outer end part of the second slot of the second large U-shaped conductor 220A is connected with the outer end part of the first slot of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned at the fourth layer of the twenty-fourth slot and the thirty-slot of the stator core, the outer end part of the second slot of the third,
the second big U-shaped conductor 220A is positioned at the third layer of the twenty-fifth slot and the second layer of the seventeenth slot of the stator core, the outer end part of the second slot of the second big U-shaped conductor 220A is connected with the outer end part of the first slot of the first big U-shaped conductor 210A, the first big U-shaped conductor 210A is positioned at the first layer of the twelfth slot and the first layer of the nineteenth slot of the stator core, the outer end part of the second slot of the first big U-shaped conductor 210A is connected with the outer end part of the first slot of the second small U-shaped conductor 220B, the second small U-shaped conductor 220B is positioned at the second layer of the fourteenth slot and the third layer of the thirty-ninth slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned at the fourth layer of the thirty-fifth slot and the fourth layer of the twenty-ninth slot of the stator core, the outer end part,
the second small U-shaped conductor 220B is positioned on the third layer of the twenty-fourth slot and the second layer of the eighteenth slot of the stator core, the second slot outer end part of the second small U-shaped conductor 220B is connected with the first slot outer end part of the first small U-shaped conductor 210B, the first small U-shaped conductor 210B is positioned on the first layer of the thirteenth slot and the first layer of the eighteenth slot of the stator core, the second slot outer end part of the first small U-shaped conductor 210B is connected with the first slot outer end part of the second large U-shaped conductor 220A, the second large U-shaped conductor 220A is positioned on the second layer of the twenty-third slot and the third layer of the thirty-eleventh slot of the stator core, the second slot outer end part of the second large U-shaped conductor 220A is connected with the first slot outer end part of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned on the fourth layer of the thirty-sixth slot and the fourth layer of the stator core, the second slot outer end part of the third U-shaped conductor 230 is connected with the second large,
the second big U-shaped conductor 220A is positioned at the third layer of the thirty-seventh slot and the second layer of the twenty-ninth slot of the stator core, the outer end part of the second slot of the second big U-shaped conductor 220A is connected with the outer end part of the first slot of the first big U-shaped conductor 210A, the first big U-shaped conductor 210A is positioned at the first layer of the twenty-fourth slot and the first layer of the thirty-first slot of the stator core, the outer end part of the second slot of the first big U-shaped conductor 210A is connected with the outer end part of the first slot of the second small U-shaped conductor 220B, the second small U-shaped conductor 220B is positioned at the second layer of the thirty-sixth slot and the third layer of the forty-second slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned at the fourth layer of the forty-seventh slot and the fourth layer of the fourth slot of the stator core, the second outer end part,
the second small U-shaped conductor 220B is positioned on the third layer of the thirty-sixth slot and the second layer of the thirty-sixth slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the first small U-shaped conductor 210B, the first small U-shaped conductor 210B is positioned on the first layer of the twenty-fifth slot and the first layer of the thirty-fifth slot of the stator core, the outer end part of the second slot of the first small U-shaped conductor 210B is connected with the outer end part of the first slot of the second large U-shaped conductor 220A, the second large U-shaped conductor 220A is positioned on the second layer of the thirty-fifth slot and the third layer of the forty-third slot of the stator core, the outer end part of the second slot of the second large U-shaped conductor 220A is connected with the outer end part of the first slot of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned on the fourth layer of the forty-eighth slot and the fourth layer of the sixth slot of the.
Illustratively, as shown in fig. 18, the out-of-slot ends 303 of the stator winding 10 have extension ends 4, except for the extension ends 4 connected to the lead wires, the out-of-slot ends 303 of N-1 layers located adjacent to each other in the same radial direction of the stator core 20 have the extension ends 4 connected to the out-of-slot ends 303 of the N layers, and the pitch of the two connected out-of-slot ends 303 extending in the outer circumferential direction of the stator core slot 21 is a long pitch, where N is an even number.
Referring to fig. 18, a schematic diagram of U-phase stator windings in any one of 3 phases of the stator winding 10 connected in series in sequence along the circumferential direction of the stator core is shown, where the outer slot ends 303 of the stator winding 10 have extension ends 4, except the extension ends 4 connected to the lead-out wires (where the lead-out wires include lead ends and neutral points, and the lead ends are connected to the neutral points), the extension ends 4 of the outer slot ends 303 of the first layer located radially adjacent to the stator core 20 are connected to the extension ends 4 of the outer slot ends 303 of the second layer, the two connected outer slot ends 303 are located in the stator core slot 21 and extend in the circumferential direction by a pitch of 7 (i.e., the pitch between the first slot interior of the first outer slot end 303 of the first layer and the second slot interior of the second outer slot end 303 of the second layer connected thereto in the same radial direction is a long pitch Z, in this embodiment, Z is 7), the extension ends 4 of the outer slot ends 303 of the third layer located radially adjacent to the stator core 20 are connected, the pitch of the two connected outer slot ends 303 located at the outer circumferential direction of the stator core slot 21 is 7, that is, the pitch of the two connected (welded) outer slot ends of the stator winding located at the outer 26 end of the stator core extending in the circumferential direction is 7 (that is, the pitch between the first slot inner portion located at the first outer slot end 303 of the third layer in the same radial direction and the second slot inner portion located at the second outer slot end 303 of the fourth layer connected thereto is a long pitch Z, in this embodiment, Z is 7). The adopted U-shaped conductors are few in types and simple in arrangement mode, the use of bus bars and bus bars can be reduced, the difference between the twisting direction and the twisting groove distance of the outer end part of a groove extending to the same layer in the inner diameter direction of a stator iron core groove can be eliminated, the lead ends and neutral points among the windings of all phases can be arranged on any layer of any groove in the same radial direction, the complexity of the manufacturing process is further reduced, the production cost is reduced, and the processing efficiency is improved by combining with figure 18 A forty-third slot first layer, the outer end part of the second slot of the first big U-shaped conductor 210A is connected with the outer end part of the first slot of the second small U-shaped conductor 220B, the second small U-shaped conductor 220B is positioned at the second layer and the third layer of the sixth slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the third U-shaped conductor 230, the outer end of the first slot of the third U-shaped conductor 230 is positioned at the fourth layer of the thirteenth slot and the fourth layer of the nineteenth slot of the stator core, the outer end part of the second slot of the third U-shaped conductor 230 is connected with the second small U-shaped conductor 220B,
the second small U-shaped conductor 220B is positioned at the third layer of the twelfth slot and the second layer of the eighth slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the first small U-shaped conductor 210B, the first small U-shaped conductor 210B is positioned at the first layer of the first slot and the first layer of the sixth slot of the stator core, the outer end part of the second slot of the first small U-shaped conductor 210B is connected with the outer end part of the first slot of the second large U-shaped conductor 220A, the second large U-shaped conductor 220A is positioned at the thirteenth layer of the thirteenth slot and the third layer of the nineteenth slot of the stator core, the outer end part of the second slot of the second large U-shaped conductor 220A is connected with the outer end part of the first slot of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned at the fourth layer of the twenty-th slot and the fourth layer of the twenty-th slot of the stator core, and the outer end part,
the second big U-shaped conductor 220A is positioned at the third layer of the thirteenth slot and the second layer of the seventh slot of the stator core, the outer end part of the second slot of the second big U-shaped conductor 220A is connected with the outer end part of the first slot of the first big U-shaped conductor 210A, the first big U-shaped conductor 210A is positioned at the first layer of the forty-eighth slot and the first layer of the seventh slot of the stator core, the outer end part of the second slot of the first big U-shaped conductor 210A is connected with the outer end part of the first slot of the second small U-shaped conductor 220B, the second small U-shaped conductor 220B is positioned at the second layer of the fourteenth slot of the stator core, an eighteenth slot third layer, the second slot outer end part of the second small U-shaped conductor 220B is connected with the first slot outer end part of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned at the twenty-fifth slot fourth layer and the thirty-first slot fourth layer of the stator core, the second slot outer end part of the third U-shaped conductor 230 is connected with the second small U-shaped conductor 220B,
the second small U-shaped conductor 220B is positioned at the third layer of the twenty-fourth slot and the second layer of the twentieth slot of the stator core, the second slot outer end part of the second small U-shaped conductor 220B is connected with the first slot outer end part of the first small U-shaped conductor 210B, the first small U-shaped conductor 210B is positioned at the first layer of the thirteenth slot and the first layer of the eighteenth slot of the stator core, the second slot outer end part of the first small U-shaped conductor 210B is connected with the first slot outer end part of the second large U-shaped conductor 220A, the second large U-shaped conductor 220A is positioned at the second layer of the twenty-fifth slot and the third layer of the thirty-eleventh slot of the stator core, the second slot outer end part of the second large U-shaped conductor 220A is connected with the first slot outer end part of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned at the fourth layer of the thirty-eighth slot and the fourth layer of the twelfth slot of the stator core, the second slot outer end part of the third U-shaped conductor 230 is connected,
the second big U-shaped conductor 220A is positioned at the third layer of the twenty-fifth slot and the second layer of the nineteenth slot of the stator core, the outer end part of the second slot of the second big U-shaped conductor 220A is connected with the outer end part of the first slot of the first big U-shaped conductor 210A, the first big U-shaped conductor 210A is positioned at the first layer of the twelfth slot and the first layer of the nineteenth slot of the stator core, the outer end part of the second slot of the first big U-shaped conductor 210A is connected with the outer end part of the first slot of the second small U-shaped conductor 220B, the second small U-shaped conductor 220B is positioned at the second layer of the twenty-sixth slot and the third layer of the thirty slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned at the fourth layer of the thirty-seventh slot and the fourth layer of the forty slot of the stator core, the second small U-shaped conductor,
the second small U-shaped conductor 220B is positioned at the third layer of the thirty-sixth slot and the second layer of the thirty-twelfth slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the first small U-shaped conductor 210B, the first small U-shaped conductor 210B is positioned at the first layer of the twenty-fifth slot and the first layer of the thirty-fifth slot of the stator core, the outer end part of the second slot of the first small U-shaped conductor 210B is connected with the outer end part of the first slot of the second large U-shaped conductor 210A, the second large U-shaped conductor 210A is positioned at the second layer of the seventeenth slot and the third layer of the forty-third slot of the stator core, the outer end part of the second slot of the second large U-shaped conductor 210A is connected with the outer end part of the first slot of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned at the fourth layer of the second slot and the fourth slot of the stator core, the outer end part of the second,
the second big U-shaped conductor 220A is positioned at the third layer of thirty-seventh slot and the second layer of thirty-first slot of the stator core, the outer end part of the second slot of the second big U-shaped conductor 220A is connected with the outer end part of the first slot of the first big U-shaped conductor 210A, the first big U-shaped conductor 210A is positioned at the first layer of twenty-fourth slot and the first layer of thirty-first slot of the stator core, the outer end part of the second slot of the first big U-shaped conductor 210A is connected with the outer end part of the first slot of the second small U-shaped conductor 220B, the second small U-shaped conductor 220B is positioned at the second layer of thirty-eighteenth slot and the third layer of forty-second slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned at the fourth layer of the first slot and the seventh slot of the stator core, the outer end part of the second slot of the third U-,
the second small U-shaped conductor 220B is positioned at the third layer of the forty-eighth slot and the second layer of the forty-fourth slot of the stator core, the outer end part of the second slot of the second small U-shaped conductor 220B is connected with the outer end part of the first slot of the first small U-shaped conductor 210B, the first small U-shaped conductor 210B is positioned at the first layer of the thirty-seventh slot and the first layer of the forty-second slot of the stator core, the outer end part of the second slot of the first small U-shaped conductor 210B is connected with the outer end part of the first slot of the second large U-shaped conductor 220A, the second large U-shaped conductor 220A is positioned at the second layer of the first slot and the third layer of the seventh slot of the stator core, the outer end part of the second slot of the second large U-shaped conductor 220A is connected with the outer end part of the first slot of the third U-shaped conductor 230, the third U-shaped conductor 230 is positioned at the fourth layer of the fourteenth slot and the fourth layer of the eighth slot of the stator core, and.
An embodiment of the present invention further provides a motor, including: rotor and motor stator of any one of the above embodiments.
The motor provided by the embodiment of the present invention includes the motor stator in the above embodiment, and therefore, the motor provided by the embodiment of the present invention also has the beneficial effects described in the above embodiment, and details are not described herein again.
In the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; they may be mechanically or electrically connected, directly or indirectly through intervening media, or may be interconnected between two elements. Those skilled in the art will understand what is specifically meant by the present invention. Finally, it should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention and the technical principles applied.
It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments illustrated herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (10)
1. An electric machine stator comprising:
a stator core having a plurality of slots formed on a radially inner surface thereof and spaced apart at predetermined slot pitches in a circumferential direction of the stator core;
a stator winding mounted on the stator core;
wherein, stator winding is the three-phase, each phase stator winding is followed stator core circumference is series connection in proper order, stator winding includes: the first coil group, the at least one second coil group and the third coil group are sequentially sleeved along the radial direction of the stator iron core;
wherein the first coil group has a plurality of first U-shaped conductor groups, the first U-shaped conductor groups including: the stator core comprises a stator core, a first large U-shaped conductor and a first small U-shaped conductor, wherein the stator core comprises a stator core and a stator core, and the stator core comprises a stator core and a stator core; the first large U-shaped conductor surrounds the first small U-shaped conductor;
the second coil assembly has a plurality of second U-shaped conductor assemblies, the second U-shaped conductor assemblies including: the stator core comprises a first large U-shaped conductor and a first small U-shaped conductor, wherein the first large U-shaped conductor and the first small U-shaped conductor are positioned in circumferentially adjacent slots of the stator core; the second large U-shaped conductor surrounds the second small U-shaped conductor;
the third coil set has a plurality of third U-shaped conductors;
the first large U-shaped conductor of each of the first U-shaped conductor sets, the first small U-shaped conductor of each of the first U-shaped conductor sets, the second large U-shaped conductor of each of the second U-shaped conductor sets, the second small U-shaped conductor of each of the second U-shaped conductor sets, and each of the third U-shaped conductors each include:
inside the two grooves;
the outer slot bending part is positioned at one axial end of the stator core and is connected with the insides of the two slots;
the two outer end parts of the slots are positioned at the axial other ends of the stator core and are connected with the insides of the two slots on the same layer, and the outer end parts of the slots positioned on the same layer of the stator core in the radial direction extend for the same slot distance along the circumferential direction of the stator core and have the same extending direction; the outer end parts of the slots positioned on two layers of stator core radial direction adjacent to each other are opposite in the circumferential extension direction of the stator core;
the pitch of the out-of-slot turns of the first small U-shaped conductor of the first U-shaped conductor set of the first coil set is different from the pitch of the out-of-slot turns of the second small U-shaped conductor of the second U-shaped conductor set of the second coil set, and/or the pitch of the out-of-slot turns of the first large U-shaped conductor of the first U-shaped conductor set of the first coil set is different from the pitch of the out-of-slot turns of the second large U-shaped conductor of the second U-shaped conductor set of the second coil set.
2. The electric machine stator of claim 1, wherein the plurality of slots of the first plurality of U-shaped conductor sets of the first coil set are located in a same radial layer of the stator core; and/or the plurality of groove interiors of the plurality of third U-shaped conductor groups of the third coil group are positioned on the same layer of the stator core in the radial direction.
3. The motor stator of claim 1 wherein the pitch of the out-of-slot turns of the first large U-shaped conductor of the first U-shaped conductor set of the first coil set is a long pitch, the pitch of the out-of-slot turns of the first small U-shaped conductor of the first U-shaped conductor set of the first coil set is a short pitch, the pitch of the out-of-slot turns of the second large U-shaped conductor of the second U-shaped conductor set of the second coil set is a long pitch, and the pitch of the out-of-slot turns of the second small U-shaped conductor of the second U-shaped conductor set of the second coil set is a full pitch.
4. The motor stator of claim 3 wherein the pitch of the out-of-slot turns of the first large U-shaped conductor of the first U-shaped conductor set of the first coil set is 7, the pitch of the out-of-slot turns of the first small U-shaped conductor of the first U-shaped conductor set of the first coil set is 5, the pitch of the out-of-slot turns of the second large U-shaped conductor of the second U-shaped conductor set of the second coil set is 8, and the pitch of the out-of-slot turns of the second small U-shaped conductor of the second U-shaped conductor set of the second coil set is 6.
5. The motor stator of claim 1 wherein the pitch of the out-of-slot turns of the first large U-shaped conductor of the first U-shaped conductor set of the first coil set is a long pitch, the pitch of the out-of-slot turns of the first small U-shaped conductor of the first U-shaped conductor set of the first coil set is a short pitch, the out-of-slot turns of the second large U-shaped conductor of the second coil set is a full pitch, and the pitch of the out-of-slot turns of the second small U-shaped conductor of the second U-shaped conductor set of the second coil set is a short pitch.
6. The electric motor stator of claim 5, wherein the pitch of the out-of-slot turns of the first large U-shaped conductor of the first U-shaped conductor set of the first coil set is 7, the pitch of the out-of-slot turns of the first small U-shaped conductor of the first U-shaped conductor set of the first coil set is 5, the out-of-slot turns of the second large U-shaped conductor of the second U-shaped conductor set of the second coil set is 6, and the pitch of the out-of-slot turns of the second small U-shaped conductor of the second U-shaped conductor set of the second coil set is 4.
7. An electric machine stator according to any of claims 1 to 6, characterized in that the pitch of the out-of-slot turns of the third U-shaped conductor of the third coil group is a full pitch.
8. A motor stator according to any one of claims 3 or 4, wherein the out-of-slot ends of the stator winding have extended ends, the extended ends of the out-of-slot ends of the N-1 layers which are positioned in the same radial direction of the stator core are connected with the extended ends of the out-of-slot ends of the N layers except the extended ends connected with the lead wires, and the pitch of the two connected out-of-slot ends extending in the circumferential direction of the stator core slots is a short pitch, and N is an even number.
9. The motor stator according to any one of claims 5 or 6, wherein the out-of-slot ends of the stator winding have extended ends, the out-of-slot end extended ends of the N-1 layers that are positioned in the same radial direction of the stator core are connected to the out-of-slot end extended ends of the N layers except for the extended ends connected to the lead wires, and the pitch of the two connected out-of-slot ends extending in the circumferential direction of the stator core slots is a long pitch, and N is an even number.
10. An electric machine, comprising: a rotor and a stator of an electrical machine as claimed in any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010288772.5A CN111371227A (en) | 2020-04-14 | 2020-04-14 | Motor stator and motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010288772.5A CN111371227A (en) | 2020-04-14 | 2020-04-14 | Motor stator and motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111371227A true CN111371227A (en) | 2020-07-03 |
Family
ID=71209435
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010288772.5A Withdrawn CN111371227A (en) | 2020-04-14 | 2020-04-14 | Motor stator and motor |
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| Country | Link |
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| CN (1) | CN111371227A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111884380A (en) * | 2020-08-06 | 2020-11-03 | 天津市松正电动汽车技术股份有限公司 | Motor stator winding, stator and motor |
-
2020
- 2020-04-14 CN CN202010288772.5A patent/CN111371227A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111884380A (en) * | 2020-08-06 | 2020-11-03 | 天津市松正电动汽车技术股份有限公司 | Motor stator winding, stator and motor |
| CN111884380B (en) * | 2020-08-06 | 2025-09-16 | 博格华纳动力驱动系统(天津)有限公司 | Motor stator winding, stator and motor |
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Application publication date: 20200703 |