CN111520523A - A connection structure of a double-coil solenoid valve and a thermocouple suitable for gas appliances - Google Patents
A connection structure of a double-coil solenoid valve and a thermocouple suitable for gas appliances Download PDFInfo
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- 238000009827 uniform distribution Methods 0.000 claims 1
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- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
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- 239000004020 conductor Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0675—Electromagnet aspects, e.g. electric supply therefor
- F16K31/0679—Electromagnet aspects, e.g. electric supply therefor with more than one energising coil
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K37/00—Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
- F16K37/0025—Electrical or magnetic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/08—Protective devices, e.g. casings
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/14—Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/02—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using thermoelectric elements, e.g. thermocouples
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/627—Snap or like fastening
- H01R13/6271—Latching means integral with the housing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/005—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure requiring successive relative motions to complete the coupling, e.g. bayonet type
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Electromagnetism (AREA)
- Magnetically Actuated Valves (AREA)
Abstract
本发明涉及了适用于燃气具的双线圈电磁阀和热电偶的连接结构,包括电磁阀连接部、热电偶连接部、热电偶组件以及地线端子。电磁阀连接部包括连接支架、底座和插针组件。热电偶连接部包括热电偶连接塑帽和芯线端子组件。地线端子由导电套和由导电套外延而成的压线弹片构成。热电偶组件包括感温头部元件和感温外壳,感温头部元件、感温外壳分别与插针组件、压线弹片进行电连接。导电套套设于热电偶连接塑帽上,且整体安装于连接支架内。一方面,保证在电磁阀连接部与热电偶组件之间形成稳定的电流回路,确保热电偶组件具有良好的接地性,且节省了接地线的安装螺钉工序;另一方面,还可以避免整机厂在批量组装时多个热电偶线与线之间的缠绕问题。
The invention relates to a connection structure of a double-coil solenoid valve and a thermocouple suitable for gas appliances, comprising a solenoid valve connection part, a thermocouple connection part, a thermocouple assembly and a ground wire terminal. The solenoid valve connecting part includes a connecting bracket, a base and a pin assembly. The thermocouple connection part includes a thermocouple connection plastic cap and a core wire terminal assembly. The ground terminal is composed of a conductive sleeve and a crimping shrapnel formed by the extension of the conductive sleeve. The thermocouple assembly includes a temperature-sensing head element and a temperature-sensing shell, and the temperature-sensing head element and the temperature-sensing shell are respectively electrically connected with the pin assembly and the pressure wire spring. The conductive sleeve is sleeved on the thermocouple connection plastic cap, and is integrally installed in the connection bracket. On the one hand, it ensures that a stable current loop is formed between the connection part of the solenoid valve and the thermocouple assembly, ensures that the thermocouple assembly has good grounding, and saves the installation screw process of the grounding wire; on the other hand, it can also avoid the whole machine The problem of winding between multiple thermocouple wires during batch assembly.
Description
技术领域technical field
本发明涉及燃气具制造技术领域,特别是涉及一种适用于燃气具的双线圈电磁阀和热电偶的连接结构。The invention relates to the technical field of gas appliance manufacturing, in particular to a connection structure of a double-coil solenoid valve and a thermocouple suitable for gas appliances.
背景技术Background technique
燃气电磁阀是燃气管道的安全紧急切断装置,其可与燃气泄漏报警系统连接或与消防及其他智能报警控制终端模块等连接,实现现场或远程自动/手动紧急切断气源,确保用气安全。当发生意外熄火或有害的强烈震动时,电磁阀会自动关闭。市面上流向的燃气熄火保护装置主要由热电偶连接部、电磁阀连接部以及热电偶组件组成。电磁阀连接部包括连接支架、底座和插针组件。热电偶组件在火焰中可以产生毫伏级的热电势,与此同时,安装在阀座内电磁阀连接部与热电偶连接部相连接、导通,在热电势的作用下使得电磁阀保持于吸合状态,进而使得燃气处于接通状态。已知,热电偶组件包括感温头部元件和感温外壳,其中,感温头部元件需始终与电磁阀连接部内的插针组件进行电连接,感温外壳需始终与连接支架进行电连接,从而形成电流回路。The gas solenoid valve is a safety emergency cut-off device for the gas pipeline. It can be connected with the gas leakage alarm system or with the fire and other intelligent alarm control terminal modules to realize the automatic/manual emergency cut-off of the gas source on-site or remotely to ensure the safety of gas use. In the event of accidental flameout or harmful strong vibrations, the solenoid valve automatically closes. The gas flameout protection devices on the market are mainly composed of a thermocouple connection part, a solenoid valve connection part and a thermocouple assembly. The solenoid valve connecting part includes a connecting bracket, a base and a pin assembly. The thermocouple assembly can generate millivolt-level thermoelectric potential in the flame. At the same time, the connection part of the solenoid valve installed in the valve seat is connected and conducted with the thermocouple connection part. Under the action of the thermoelectric potential, the solenoid valve is kept at In the suction state, the gas is turned on. It is known that a thermocouple assembly includes a temperature-sensing head element and a temperature-sensing shell, wherein the temperature-sensing head element must always be electrically connected to the pin assembly in the connecting portion of the solenoid valve, and the temperature-sensing shell must always be electrically connected to the connecting bracket , thus forming a current loop.
在现有技术中,通常在感温外壳的外侧壁上焊接有导线,且借助于螺钉将设置于导线末端的圆形端子固定于阀座上(如图1中所示),同时整机厂在批量组装时,多个热电偶线之间会出现缠绕,需要额外理顺,增加了组装难度,另外,当操作人员在实际执行燃气具安装操作时,具有支出大量的物料消耗以及装配工时,在一定程度上增加了安装困难度以及成本。因而,亟待技术人员解决上述问题。In the prior art, a wire is usually welded on the outer side wall of the temperature-sensing housing, and the circular terminal provided at the end of the wire is fixed on the valve seat by means of screws (as shown in Figure 1). During mass assembly, there will be entanglement between multiple thermocouple wires, which requires extra straightening, which increases the difficulty of assembly. In addition, when the operator actually performs the installation operation of gas appliances, it has to spend a lot of material consumption and assembly time. To a certain extent, it increases the difficulty and cost of installation. Therefore, there is an urgent need for technicians to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种结构设计简单,导通性良好,且装配简便的适用于燃气具的双线圈电磁阀和热电偶的连接结构。The technical problem to be solved by the present invention is to provide a connection structure of a dual-coil solenoid valve and a thermocouple suitable for gas appliances with simple structure design, good conductivity and simple assembly.
为了解决上述技术问题,本发明涉及了一种适用于燃气具的双线圈电磁阀和热电偶的连接结构,其包括电磁阀连接部、热电偶连接部、热电偶组件以及地线端子。电磁阀连接部布置于热电偶连接部的正下方,且相互插合连接。电磁阀连接部包括连接支架、底座和插针组件。插针组件包括主线插针和辅线插针。热电偶连接部包括热电偶连接塑帽以及与插针组件相适配的芯线端子组件。芯线端子组件插设、固定于热电偶连接塑帽的内腔,其包括与上述主线插针相适配、插合的主线端子以及与上述辅线插针相适配、插合的辅线端子。地线端子由导电套以及由导电套外延而成的压线弹片构成。热电偶组件包括感温头部元件以及套设于该感温头部元件外围的感温外壳,其中,感温头部元件、感温外壳分别与插针组件、压线弹片进行电连接。导电套套设于热电偶连接塑帽的外侧壁上,且整体安装于连接支架的内腔,以使得其被夹设于热电偶连接塑帽和连接支架之间以实现接地功能。In order to solve the above technical problems, the present invention relates to a connection structure of a double-coil solenoid valve and a thermocouple suitable for gas appliances, which includes a solenoid valve connection part, a thermocouple connection part, a thermocouple assembly and a ground terminal. The solenoid valve connecting portion is arranged just below the thermocouple connecting portion, and is inserted and connected to each other. The solenoid valve connecting part includes a connecting bracket, a base and a pin assembly. The pin assembly includes main line pins and auxiliary line pins. The thermocouple connection part includes a thermocouple connection plastic cap and a core wire terminal assembly matched with the pin assembly. The core wire terminal assembly is inserted and fixed in the inner cavity of the thermocouple connection plastic cap, which includes a main wire terminal adapted and inserted with the above-mentioned main wire pins and an auxiliary wire matched with the above-mentioned auxiliary wire pins. terminal. The ground terminal is composed of a conductive sleeve and a crimping shrapnel formed by the extension of the conductive sleeve. The thermocouple assembly includes a temperature-sensing head element and a temperature-sensing shell sleeved on the periphery of the temperature-sensing head element, wherein the temperature-sensing head element and the temperature-sensing shell are respectively electrically connected with the pin assembly and the pressure wire spring. The conductive sleeve is sleeved on the outer side wall of the thermocouple connecting cap and integrally installed in the inner cavity of the connecting bracket, so that it is sandwiched between the thermocouple connecting cap and the connecting bracket to realize the grounding function.
作为本发明技术方案的进一步改进,在导电套的侧壁上开设有安装缺口。As a further improvement of the technical solution of the present invention, an installation gap is provided on the side wall of the conductive sleeve.
作为本发明技术方案的更进一步改进,围绕热电偶连接塑帽的外围侧壁开设有环形限位槽,以用来装入导电套,且附带地在其下端部形成有限位凸缘。导电套即套设于上述环形限位槽内。As a further improvement of the technical solution of the present invention, an annular limiting groove is formed around the peripheral side wall of the thermocouple connecting plastic cap for inserting the conductive sleeve, and a limiting flange is additionally formed at the lower end thereof. The conductive sleeve is sleeved in the above-mentioned annular limiting groove.
作为本发明技术方案的更进一步改进,上述导电套呈“腰鼓形”结构,且其侧壁由无数条弧形线依序周向延展而成。As a further improvement of the technical solution of the present invention, the above-mentioned conductive sleeve has a "waist drum-shaped" structure, and its sidewall is formed by innumerable arc-shaped lines extending circumferentially in sequence.
作为本发明技术方案的更进一步改进,在导电套上开设有第一条形缝。第一条形缝的数量设置为多个,且围绕上述导电套的外围侧壁进行周向均布。As a further improvement of the technical solution of the present invention, a first strip-shaped slit is opened on the conductive sleeve. The number of the first strip-shaped slits is set to be multiple and uniformly distributed in the circumferential direction around the peripheral side wall of the conductive sleeve.
作为本发明技术方案的更进一步改进,在热电偶连接塑帽上开设有第二条形缝。第二条形缝的数量设置为多个,围绕热电偶连接塑帽的外围侧壁进行周向均布。限位凸缘被第二条形缝贯穿,以形成多个弹性卡接臂,相应地,围绕连接支架的外侧壁均布有多个与上述弹性卡接臂相适配的限位缺口。当电磁阀连接部相对于热电偶连接部插合完成后,弹性卡接臂正置于限位缺口内。As a further improvement of the technical solution of the present invention, a second strip-shaped slit is opened on the thermocouple connecting plastic cap. The number of the second strip-shaped slits is set to be multiple, which are uniformly distributed in the circumferential direction around the peripheral side wall of the thermocouple connection plastic cap. The limiting flange is penetrated by the second strip slit to form a plurality of elastic clamping arms, and correspondingly, a plurality of limiting notches corresponding to the elastic clamping arms are uniformly distributed around the outer side wall of the connecting bracket. When the connection part of the solenoid valve is inserted into the connection part of the thermocouple, the elastic clamping arm is placed in the limit notch.
作为本发明技术方案的更进一步改进,由热电偶连接塑帽的外围侧壁向外延伸出有导向凸起,相应地,在所述连接支架的侧壁上开设有与上述导向凸起相适配的条状导向缺口。导向凸起与安装缺口相适配,且穿越安装缺口。As a further improvement of the technical solution of the present invention, there are guiding protrusions extending outward from the peripheral side wall of the thermocouple connecting plastic cap. Equipped with strip guide notch. The guide protrusions are adapted to the installation notch and pass through the installation notch.
作为本发明技术方案的更进一步改进,在上述导向凸起的插入端两侧均设置有导入斜面。As a further improvement of the technical solution of the present invention, introduction slopes are provided on both sides of the insertion end of the guide protrusion.
作为本发明技术方案的进一步改进,上述地线端子经一体冲压、折弯成型。As a further improvement of the technical solution of the present invention, the above-mentioned ground wire terminal is formed by integral stamping and bending.
相较于传统设计的适用于燃气具的双线圈电磁阀和热电偶的连接结构,在本发明所公开的技术方案中,地线端子套设于连接支架上,以导通连接支架和热电偶组件的感温外壳,从而实现在电磁阀连接部与热电偶组件之间形成电流回路的目的,在确保热电偶组件接地良好性的前提下,避免了螺钉的消耗及其安装工序,同时避免了整机厂在批量组装时多个热电偶线与线之间的缠绕问题,如此,大大地降低了装配人工的投入,有效地提高了安装效率,降低了燃气具安装成本。另外,更为重要的是,地线端子被夹靠于热电偶连接塑帽和连接支架之间,从而有效地确保了地线端子的导电套与连接支架的贴合度,确保两者电导通的稳定性、可靠性。Compared with the traditionally designed connection structure of the double-coil solenoid valve and the thermocouple suitable for gas appliances, in the technical solution disclosed in the present invention, the ground wire terminal is sleeved on the connection bracket to conduct the connection bracket and the thermoelectric The temperature sensing shell of the thermocouple assembly is used to form a current loop between the connection part of the solenoid valve and the thermocouple assembly. On the premise of ensuring the good grounding of the thermocouple assembly, the consumption of screws and the installation process are avoided. The problem of entanglement between multiple thermocouple wires during batch assembly of the whole machine factory is solved. In this way, the input of assembly labor is greatly reduced, the installation efficiency is effectively improved, and the installation cost of gas appliances is reduced. In addition, more importantly, the ground terminal is clamped between the thermocouple connecting cap and the connecting bracket, thereby effectively ensuring the fit between the conductive sleeve of the ground terminal and the connecting bracket, ensuring that the two are electrically connected stability and reliability.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1是现有技术中适用于燃气具的双线圈电磁阀和热电偶的连接结构的结构示意图。FIG. 1 is a schematic structural diagram of a connection structure of a dual-coil solenoid valve and a thermocouple suitable for a gas appliance in the prior art.
图2是本发明中适用于燃气具的双线圈电磁阀和热电偶的连接结构的结构示意图。FIG. 2 is a schematic structural diagram of the connection structure of a double-coil solenoid valve and a thermocouple suitable for a gas appliance in the present invention.
图3是本发明适用于燃气具的双线圈电磁阀和热电偶的连接结构中电磁阀连接部、热电偶连接部以及地线端子的装配体示意图。3 is a schematic diagram of an assembly of a solenoid valve connection part, a thermocouple connection part and a ground wire terminal in the connection structure of the dual-coil solenoid valve and the thermocouple applicable to the gas appliance according to the present invention.
图4是本发明适用于燃气具的双线圈电磁阀和热电偶的连接结构中电磁阀连接部、热电偶连接部以及地线端子的装配体爆炸图。4 is an exploded view of the assembly of the solenoid valve connection part, the thermocouple connection part and the ground terminal in the connection structure of the double coil solenoid valve and the thermocouple applicable to the gas appliance according to the present invention.
图5是本发明适用于燃气具的双线圈电磁阀和热电偶的连接结构中电磁阀连接部、热电偶连接部以及地线端子的装配体侧视图。5 is a side view of the assembly of the solenoid valve connection part, the thermocouple connection part and the ground terminal in the connection structure of the double coil solenoid valve and the thermocouple applicable to the gas appliance according to the present invention.
图6是图5的A-A剖视图。FIG. 6 is a cross-sectional view taken along line A-A of FIG. 5 .
图7是图5的B-B剖视图。FIG. 7 is a cross-sectional view taken along line B-B of FIG. 5 .
图8是本发明适用于燃气具的双线圈电磁阀和热电偶的连接结构中连接支架的立体示意图。8 is a perspective view of a connection bracket in the connection structure of the double-coil solenoid valve and the thermocouple applicable to the gas appliance according to the present invention.
图9是本发明适用于燃气具的双线圈电磁阀和热电偶的连接结构中插针组件的立体示意图。FIG. 9 is a schematic perspective view of the pin assembly in the connection structure of the double-coil solenoid valve and the thermocouple applicable to the gas appliance according to the present invention.
图10是本发明适用于燃气具的双线圈电磁阀和热电偶的连接结构中底座的立体示意图。10 is a perspective view of the base in the connection structure of the double-coil solenoid valve and the thermocouple applicable to the gas appliance according to the present invention.
图11是本发明适用于燃气具的双线圈电磁阀和热电偶的连接结构中热电偶连接塑帽一种视角的立体示意图。11 is a perspective view of the thermocouple connected to the plastic cap in the connection structure of the double-coil solenoid valve and the thermocouple applicable to the gas appliance according to the present invention.
图12是本发明适用于燃气具的双线圈电磁阀和热电偶的连接结构中热电偶连接塑帽另一种视角的立体示意图。FIG. 12 is a perspective view of another perspective view of the thermocouple connected to the plastic cap in the connection structure of the double-coil solenoid valve and the thermocouple applicable to the gas appliance according to the present invention.
图13是本发明适用于燃气具的双线圈电磁阀和热电偶的连接结构中热电偶组件的结构示意图。13 is a schematic structural diagram of a thermocouple assembly in the connection structure of the dual-coil solenoid valve and the thermocouple applicable to the gas appliance according to the present invention.
图14是本发明适用于燃气具的双线圈电磁阀和热电偶的连接结构中地线端子一种视角的立体示意图。14 is a perspective view of the ground wire terminal in the connection structure of the double-coil solenoid valve and the thermocouple applicable to the gas appliance according to the present invention.
图15是本发明适用于燃气具的双线圈电磁阀和热电偶的连接结构中地线端子另一种视角的立体示意图。FIG. 15 is a perspective view of the ground wire terminal in another view of the connection structure of the double-coil solenoid valve and the thermocouple applicable to the gas appliance according to the present invention.
1-电磁阀连接部;11-连接支架;111-限位缺口;112-条状导向缺口;12-插针组件;13-底座;2-热电偶连接部;21-热电偶连接塑帽;211-环形限位槽;212-限位凸缘;2121-弹性卡接臂;213-第二条形缝;214-导向凸起;2141-导入斜面;22-芯线端子组件;3-热电偶组件;31-感温头部元件;32-感温外壳;4-地线端子;41-导电套;411-第一条形缝;412-安装缺口;42-压线弹片。1-solenoid valve connection part; 11-connection bracket; 111-limit notch; 112-strip guide notch; 12-pin assembly; 13-base; 2-thermocouple connection part; 21-thermocouple connection cap; 211-ring limit groove; 212-limiting flange; 2121-elastic snap-on arm; 213-second strip slot; 214-guide protrusion; 2141-introduction slope; 22-core wire terminal assembly; 3-thermoelectric Pair component; 31 - temperature sensing head element; 32 - temperature sensing shell; 4 - ground wire terminal; 41 - conductive sleeve; 411 - first slit; 412 - installation gap;
具体实施方式Detailed ways
在本发明的描述中,需要理解的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
下面结合具体实施例,对本发明的内容做进一步的详细说明,图2示出了本发明中适用于燃气具的双线圈电磁阀和热电偶的连接结构的结构示意图,可知,其主要由电磁阀连接部1、热电偶连接部2、热电偶组件3以及地线端子4等几部分构成。其中,电磁阀连接部1布置于上述热电偶连接部2的正下方,且相互插合连接。The content of the present invention will be described in further detail below in conjunction with specific embodiments. The
图3、图4分别示出了本发明适用于燃气具的双线圈电磁阀和热电偶的连接结构中电磁阀连接部、热电偶连接部以及地线端子的装配体示意图及其爆炸图,可知,电磁阀连接部1包括连接支架11、插针组件12以及底座13。插针组件12内置于上述底座13内,且整体置入到连接支架11的内腔。插针组件12包括主线插针和辅线插针。热电偶连接部2包括热电偶连接塑帽21以及与上述插针组件12相适配的芯线端子组件22。芯线端子组件22插设、固定于热电偶连接塑帽21的内腔,其包括与上述主线插针相适配、插合的主线端子以及与上述辅线插针相适配、插合的辅线端子。地线端子4由导电套41以及由该导电套41外延而成的压线弹片42构成。热电偶组件3包括感温头部元件31以及套设于该感温头部元件31外围的感温外壳32,其中,感温头部元件31、感温外壳32分别与上述插针组件12、压线弹片42进行电连接。导电套41套设于热电偶连接塑帽21的外侧壁上,且整体内置于连接支架11的内腔,以使得其始终被夹设于热电偶连接塑帽21和连接支架11之间以实现接地功能(如图5-15中所示)。Figure 3 and Figure 4 respectively show the schematic diagram of the assembly of the solenoid valve connection part, the thermocouple connection part and the ground terminal in the connection structure of the double coil solenoid valve and the thermocouple applicable to the gas appliance according to the present invention and its exploded view, It can be known that the solenoid
上述适用于燃气具的热电偶和电磁阀连接结构的工作原理大致如下:两种不同成份的导体(即上述的感温头部元件31、感温外壳32)连接成回路,在燃气具正常燃烧的过程中,感温头部元件31相对于感温外壳32存在温度差,因此有热电势的产生,与此同时,安装在阀座内电磁阀连接部1与热电偶连接部2相连接、导通,热电偶组件3保持于接地状态,在热电势的作用下使得电磁阀保持于吸合状态,确保燃气的持续供应。而当发生意外熄火时,感温头部元件31、感温外壳32的温度势必趋于相同,热电偶组件3将不能产生热电势,电磁阀处于脱离状态,进而使得燃气切换至关闭状态。The working principle of the above-mentioned thermocouple and solenoid valve connection structure suitable for gas appliances is roughly as follows: the conductors of two different components (that is, the above-mentioned temperature
通过采用上述技术方案进行设置可以产生以下有益效果:1)插针组件12与芯线端子组件22接通,从而实现热电偶组件3与电磁阀的电导通;且地线端子4与连接支架11接通,以形成地线端子4的可靠接地。地线端子4的存在可以有效地实现在电磁阀连接部1与热电偶组件3之间形成电流回路的目的,使得热电偶组件3具有良好的接地性能;2)地线端子4被夹靠于热电偶连接塑帽21和连接支架11之间,从而有效地确保了地线端子4的导电套41与连接支架11的贴合度,确保两者电导通的稳定性、可靠性,进而确保了热电偶组件3接地的可靠性。3)省去了借助于螺钉将导线末端的圆形端子联接于阀体的工序避免了螺钉的消耗及其安装工序,大大地降低了装配人工的投入,有效地提高了燃气具安装效率,降低了安装成本。The following beneficial effects can be produced by adopting the above technical solutions: 1) The
作为上述适用于燃气具的双线圈电磁阀和热电偶的连接结构的进一步优化,还可以在导电套41的侧壁上开设有安装缺口412,且沿其高度方向进行贯穿(如图14、15中所示)。这样一来,在执行地线端子4套设于热电偶连接塑帽21的操作时,上述安装缺口412的存在可以允许导电套41沿着其周向进行适应性扩展,从而有效地降低了地线端子4的安装困难度,进而提高了其安装效率。As a further optimization of the connection structure of the above-mentioned dual-coil solenoid valve suitable for gas appliances and a thermocouple, a mounting
出于确保地线端子4相对于热电偶连接塑帽21位置的确定性、一致性,防止其在实际应用过程中发生“窜动”现象,作为上述技术方案的进一步优化,还可以围绕热电偶连接塑帽21的外围侧壁开设有环形限位槽211,以用来装入导电套41,且附带地在其下端部形成有限位凸缘212。导电套41即套设于上述环形限位槽211内(如图5、6、11、12中所示)。In order to ensure the certainty and consistency of the position of the
当然,上述导电套41还可以设计为“腰鼓形”结构,且其侧壁由无数条弧形线依序周向延展而成(如图14、15中所示)。这样一来,当导电套41被夹设于热电偶连接塑帽21和连接支架11之间的空隙时,其“腰鼓形”结构处于受力弹性变形状态,从而保证了导电套41始终弹性地顶靠于连接支架11的内侧壁上,进而确保导电套41与连接支架11接触的稳定性、可靠性,杜绝“接触不良”现象的发生。Of course, the above-mentioned
已知,在实际执行安装过程中,首先将地线端子4套设于热电偶连接塑帽21,而后整体插入至连接支架11的内腔。但由于导电套41“腰鼓形”结构的存在,导致执行插入操作极为不易,且极易损坏导电套41使其产生永久性塑性变形。鉴于此,还可以在导电套41上开设有第一条形缝411。第一条形缝411的数量设置为多个,且围绕上述导电套41的外围侧壁进行周向均布(如图14、15中所示)。It is known that, in the actual installation process, the
然而,在实际执行燃气具的安装进程中,发生存在有以下问题:当受到外力作用时,热电偶连接部2相对于电磁阀连接部1极易发生脱出现象。如此一来,不可避免会导致插针组件12与感温头部元件31电连接以及地线端子4与电磁阀连接部1电导通失败现象的发生,从而影响到燃气具的正常使用。为此,还可以采取如下方案对燃气具的热电偶和电磁阀连接结构进行优化,具体如下:在热电偶连接塑帽21上开设有第二条形缝213。第二条形缝213的数量设置为多个,围绕热电偶连接塑帽31的外围侧壁进行周向均布。上述限位凸缘212被第二条形缝213贯穿,以形成多个弹性卡接臂2121,相应地,围绕连接支架11的外侧壁均布有多个与上述弹性卡接臂2121相适配的限位缺口111。当电磁阀连接部1相对于热电偶连接部2插合完成后,弹性卡接臂2121正置于限位缺口111内(如图11、12中所示)。这样一来,当电磁阀连接部1和热电偶连接部2插合完成后,弹性卡接臂2121正钩挂于限位缺口111内,从而杜绝了因受到外力作用电磁阀连接部1相对于热电偶连接部2发生脱出现象,进而确保了两者连接的可靠性、稳定性,且保证了地线端子4与连接支架11始终保持于接触状态。However, in the actual installation process of the gas appliance, the following problem occurs: when an external force is applied, the
出于确保装配的“防呆”操作方面考虑,还可以由热电偶连接塑帽21的外围侧壁向外延伸出有导向凸起214,相应地,在连接支架11的侧壁上开设有与上述导向凸起214相适配的条状导向缺口112(如图3、5、8、11、12中所示)。在实际装配过程中,通过旋转调整导向凸起214相对于条状导向缺口112的相对位置关系,即可有效地确保连接支架11相对于热电偶连接塑帽21以及插针组件12相对于芯线端子组件22的对位精准性。In order to ensure the "fool-proof" operation of the assembly, a
当然,作为上述技术方案的进一步优化,还可以在导向凸起214的插入端两侧均设置有导入斜面2141(如图11、12中所示),从而使得导向凸起214更顺利的进入到条状导向缺口112内,具有一定的自动导正功能,降低装配困难度。一般来说,导入斜面2141的倾斜角度控制在30-45°。Of course, as a further optimization of the above technical solution, introduction slopes 2141 (as shown in FIGS. 11 and 12 ) can also be provided on both sides of the insertion end of the
另外,还需要说明的是,开设于导电套41上的安装缺口412亦优选与导向凸起214相适配,且当导电套41相对于热电偶连接塑帽21安装完毕后,导向凸起214穿越安装缺口412,从而实现地线端子4的周向旋转限定(如图5中所示)。In addition, it should be noted that the
最后,出于降低地线端子4的制造成本以及确保成型质量方面考虑,其优选经由一体冲压、折弯进行成型(如图14、15中所示)。Finally, in view of reducing the manufacturing cost of the
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
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