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CN111589612B - Paint spraying control system - Google Patents

Paint spraying control system Download PDF

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Publication number
CN111589612B
CN111589612B CN202010377592.4A CN202010377592A CN111589612B CN 111589612 B CN111589612 B CN 111589612B CN 202010377592 A CN202010377592 A CN 202010377592A CN 111589612 B CN111589612 B CN 111589612B
Authority
CN
China
Prior art keywords
paint
hydraulic pump
pressure
hydraulic
control system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202010377592.4A
Other languages
Chinese (zh)
Other versions
CN111589612A (en
Inventor
丁枫
周受钦
吴峰
雷宁
陈洁龙
李锦树
杨敏
方郎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen CIMC Intelligent Technology Co Ltd
Original Assignee
Shenzhen CIMC Intelligent Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Shenzhen CIMC Intelligent Technology Co Ltd filed Critical Shenzhen CIMC Intelligent Technology Co Ltd
Priority to CN202010377592.4A priority Critical patent/CN111589612B/en
Publication of CN111589612A publication Critical patent/CN111589612A/en
Application granted granted Critical
Publication of CN111589612B publication Critical patent/CN111589612B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/085Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
    • B05B12/087Flow or presssure regulators, i.e. non-electric unitary devices comprising a sensing element, e.g. a piston or a membrane, and a controlling element, e.g. a valve
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • B05B9/0409Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material the pumps being driven by a hydraulic or a pneumatic fluid

Landscapes

  • Spray Control Apparatus (AREA)

Abstract

The invention discloses a paint spraying control system which comprises a hydraulic pump, a pressure reducing valve, at least one pressure sensor and a controller. The hydraulic pump is respectively communicated with the hydraulic pipeline and the coating pipeline, and the pressure of the coating in the coating pipeline is controlled according to the pressure of hydraulic oil entering the hydraulic pump through the hydraulic pipeline. A relief valve is disposed in the hydraulic line upstream of the hydraulic pump to control the pressure of hydraulic oil entering the hydraulic pump. A pressure sensor is disposed between the pressure relief valve and the hydraulic pump to sense the pressure of the hydraulic oil and/or a paint line downstream of the hydraulic pump to sense the pressure of the paint. The controller is electrically connected with the hydraulic pump, the pressure reducing valve and the pressure sensor, and is configured to control the opening degree of the pressure reducing valve according to the pressure sensed by the pressure sensor. According to the paint spraying control system, the pressure of the paint is kept constant by controlling the pressure reducing valve, so that the paint is kept under the pressure with the optimal paint coating rate, and the paint can be saved, and the cost is saved.

Description

Paint spraying control system
Technical Field
The invention relates to the technical field of spraying equipment, in particular to a paint spraying control system.
Background
Spraying is an important step in the surface manufacturing process and building manufacturing of engineering machinery products. However, the current commercial spray systems generally maintain a constant spray flow by controlling the paint pressure.
However, during spraying, once the nozzle wear or the like increases the caliber of the spray head, or the nozzle is blocked so that the caliber of the spray head is reduced, the spraying system adjusts the pressure of the paint to keep the flow stable. However, the change of the paint pressure reduces the paint application rate of the paint, resulting in paint waste and an increase in production cost.
Accordingly, there is a need for a paint spray control system that at least partially addresses the above issues.
Disclosure of Invention
In the summary, a series of concepts in a simplified form are introduced, which will be further described in detail in the detailed description. The summary of the invention is not intended to define the key features and essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
To at least partially solve the above problems, the present invention provides a paint spray control system comprising:
the hydraulic pump is respectively communicated with the hydraulic pipeline and the paint pipeline, and the pressure of paint in the paint pipeline is controlled according to the pressure of hydraulic oil entering the hydraulic pump through the hydraulic pipeline;
a pressure reducing valve provided in the hydraulic line upstream of the hydraulic pump for controlling the pressure of the hydraulic oil that enters the hydraulic pump;
at least one pressure sensor provided between the pressure reducing valve and the hydraulic pump to sense a pressure of the hydraulic oil, and/or provided on the paint line downstream of the hydraulic pump to sense a pressure of the paint; and
and the controller is electrically connected with the hydraulic pump, the pressure reducing valve and the pressure sensor, and is configured to control the opening degree of the pressure reducing valve according to the pressure sensed by the pressure sensor.
According to the paint spraying control system, the pressure of the paint is kept constant by controlling the pressure reducing valve, so that the paint can be kept under the pressure with the optimal paint coating rate, the paint can be saved, and the cost is saved.
Further, the paint spray control system further includes:
a flow meter provided on the paint line downstream of the hydraulic pump to sense a flow rate and a flow velocity of the paint discharged from the hydraulic pump;
a driving device configured to be capable of driving the workpiece to be sprayed to move a predetermined distance;
the controller is also electrically connected with the flowmeter and the driving device, and is configured to control the driving device to drive the moving speed of the workpiece to be sprayed according to the flow rate of the paint, so as to adjust the time required for the workpiece to be sprayed to move by the preset distance, and accordingly the flow rate of the paint sprayed to each workpiece to be sprayed is a preset value.
According to the scheme, the spraying time is controlled by adjusting the moving speed of the workpiece to be sprayed, so that the flow of the nozzle paint can be kept stable under the condition of changing, the thickness of the coating is uniform, and the minimum paint consumption is kept.
Further, the controller is configured to judge the operation condition of each device of the paint spraying control system according to the proportional relation K1 between the value P sensed by the pressure sensor and the flow rate V sensed by the flowmeter.
Further, the driving device comprises a frequency converter, and the frequency converter is used for adjusting the moving speed of the workpiece to be sprayed.
Further, the paint spray control system further includes:
a spraying device in communication with the hydraulic pump for receiving the paint from the hydraulic pump and spraying the paint;
a hydraulic oil feed device disposed in the hydraulic line upstream of the hydraulic pump and in fluid communication with the hydraulic pump for delivering hydraulic oil into the hydraulic pump; and
a paint delivery apparatus disposed in the paint line upstream of the hydraulic pump and in fluid communication with the hydraulic pump for delivering the paint into the hydraulic pump.
Further, the paint spray control system also includes a hydraulic oil return device in fluid communication with the hydraulic pump for draining the hydraulic oil from the hydraulic pump.
Further, the flowmeter is a coriolis mass flowmeter.
Further, the paint is water paint or oil paint.
Further, the hydraulic pump is a piston hydraulic pump.
Further, the pressure reducing valve is an electric control piston type pressure reducing valve or an electric control diaphragm type pressure reducing valve.
According to the paint spraying control system, the pressure of paint is kept constant by controlling the pressure reducing valve, and the moving speed of the workpiece is driven by the driving device to change the spraying time length, so that the paint is kept under the pressure with the optimal paint spraying rate, and the paint spraying amount is kept constant, thereby achieving the effects of saving the paint and saving the cost.
Drawings
The following drawings are included to provide an understanding of the invention and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and their description to explain the principles of the invention.
In the accompanying drawings:
FIG. 1 is a schematic diagram of a paint spray control system according to the present invention; and
fig. 2 is a schematic control flow diagram of the paint spray control system according to the present invention.
Reference numerals illustrate:
100: paint spraying control system
110: hydraulic pump
120: pressure reducing valve
130: pressure sensor
140: controller for controlling a power supply
150: flowmeter for measuring flow rate
160: driving device
170: hydraulic pipeline
180: coating pipeline
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the invention may be practiced without one or more of these details. In other instances, well-known features have not been described in detail in order to avoid obscuring the invention.
In the following description, a detailed description will be given for the purpose of thoroughly understanding the present invention. It will be apparent that embodiments of the invention may be practiced without limitation to the specific details that are familiar to those skilled in the art. Preferred embodiments of the present invention are described in detail below, however, the present invention may have other embodiments in addition to these detailed descriptions.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present invention. As used herein, the singular is intended to include the plural unless the context clearly indicates otherwise. Furthermore, it will be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", and the like are used herein for illustrative purposes only and are not limiting.
Exemplary embodiments according to the present invention will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. It should be appreciated that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of these exemplary embodiments to those skilled in the art.
Referring to fig. 1, a paint spray control system 100 according to a preferred embodiment of the present invention includes a hydraulic pump 110, a pressure reducing valve 120, at least one pressure sensor 130, and a controller 140. The coating may be an aqueous or oily paint.
Wherein the hydraulic pump 110 is respectively communicated with the hydraulic line 170 and the paint line 180, and controls the pressure of the paint in the paint line 180 according to the pressure of the hydraulic oil that the hydraulic line 170 enters the hydraulic pump 110. The hydraulic pump 110 is preferably a piston hydraulic pump to ensure that it can stably discharge paint.
A relief valve 120 may be disposed on the hydraulic line 170 upstream of the hydraulic pump 110 in communication with the hydraulic pump 110, the relief valve 120 being configured to control the pressure of hydraulic oil entering the hydraulic pump 110. The pressure reducing valve 120 is preferably an electrically controlled piston type pressure reducing valve or an electrically controlled diaphragm pressure reducing valve, so as to ensure the stability of the pressure of the hydraulic oil.
The pressure sensor 130 is used to sense the pressure of hydraulic oil or paint. When the pressure sensor 130 senses the pressure of the hydraulic oil, it is disposed on the hydraulic line 170 between the relief valve 120 and the hydraulic pump 110; when the pressure sensor 130 senses the pressure of the paint, it is disposed on the paint line 180 downstream of the hydraulic pump 110.
The controller 140 is electrically connected to the hydraulic pump 110, the pressure reducing valve 120, and the pressure sensor 130, and is configured to control the opening degree of the pressure reducing valve 120 according to the pressure sensed by the pressure sensor 130. So that the value of the pressure sensor 130 is maintained at a preset value. The preset value is the pressure value of the paint with the optimal paint rate or the pressure value of the hydraulic oil when the paint with the optimal paint rate.
According to the paint spraying control system, the pressure of the paint is kept constant by controlling the pressure reducing valve, so that the paint can be kept under the pressure with the optimal paint coating rate, the paint can be saved, and the cost is saved.
Optionally, the paint spray control system 100 may also include a spray device (not shown), a hydraulic oil feed device (not shown), and a paint feed device (not shown). The spray device and the hydraulic pump 110 may be in fluid communication via a paint line 180, the spray device being configured to receive paint from the hydraulic pump 110 and to spray it. The hydraulic pump 110 may be in fluid communication with the hydraulic oil delivery device via a hydraulic line 170 and the paint delivery device may be in fluid communication with the hydraulic pump 110 via a paint line 180. To increase the efficiency of the use of hydraulic oil, the paint spray control system 100 also includes a hydraulic oil return device (not shown) in fluid communication with the hydraulic pump 110, such as through a hydraulic line 170, for draining hydraulic oil from the hydraulic pump 110.
Continuing with reference now to FIG. 1, the paint spray control system 100 may further include a flow meter 150 and a drive 160. A flow meter 150 is provided on the paint line 180 downstream of the hydraulic pump 110 to detect the flow rate and the flow velocity of the paint discharged from the hydraulic pump 110.
The driving device 160 is configured to drive the workpiece to be sprayed to move a predetermined distance. The spray control system according to the invention is preferably applied in the context of spraying containers, i.e. the workpiece to be sprayed may be a container. When spraying, the driving means 160 drives the container to move within the spraying range of the spray head of the spraying apparatus. Wherein the predetermined distance may be a distance that allows the container to pass entirely through a spraying range of the spraying apparatus. The drive 160 preferably comprises a frequency converter which can be used to adjust the speed of movement of the workpiece to be sprayed. Illustratively, the driving device 160 may further include a motor and a dragging device, the dragging device pulls the container to move under the action of the motor, and the frequency converter may control the power of the motor.
In order to minimize the amount of paint consumed during spraying, the controller 140 is also electrically connected to both the flow meter 150 and the drive 160 and is configured to control the speed at which the drive 160 drives the workpiece to be sprayed to adjust the time required for the workpiece to be sprayed to move a predetermined distance, i.e., the time required to complete one spray. And enabling the flow rate of the paint of the workpiece to be sprayed in the time of finishing one-time spraying to be a preset value. That is, the spraying time is changed so that the amount of paint consumed to spray one complete workpiece to be sprayed is unchanged.
For example, please refer to fig. 2. When the spray head is clogged, the flow rate of the paint is reduced while the value of the pressure sensor 130 is maintained. At this time, the controller 140 controls the frequency converter to reduce the moving speed of the container, i.e., to increase the spraying time. So that the thickness of the surface coating of the container is not changed and is maintained at the most paint-saving thickness. Therefore, the spraying time is controlled by adjusting the moving speed of the workpiece to be sprayed, so that the flow of the nozzle paint can be kept stable under the condition of changing, the thickness of the coating is uniform, and the minimum paint consumption is kept. The wear of the nozzle is opposite to the above-mentioned blocking, and will not be described here again.
Preferably, to prevent the flow meter 150 from being plugged, the flow meter 150 may be a coriolis mass flow meter, since paint is easily attached to the pipe wall, so as to avoid an increase in measurement error caused by long-term use of the flow meter 150.
In addition, the controller 140 may determine the operation of each device of the paint spray control system 100 according to the proportional relationship K1 between the pressure value P detected by the pressure sensor 130 and the flow rate V detected by the flow meter 150. For example, the wear condition of the nozzle of the spraying device and the smoothness condition of each pipeline of the paint spraying control system 100 can be judged, and whether each device has abnormal conditions in operation can be timely found.
In summary, according to the paint spraying control system of the present invention, the pressure of the paint is kept constant by controlling the pressure reducing valve, and the moving speed of the workpiece is driven by the driving device to change the spraying time period, so that the paint is kept at the pressure with the optimal paint application rate while the paint spraying amount is kept constant, thereby achieving the effects of saving the paint and saving the cost.
Unless defined otherwise, technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular implementations only and is not intended to be limiting of the invention. Features described herein in one embodiment may be applied to another embodiment alone or in combination with other features unless the features are not applicable or otherwise indicated in the other embodiment.
The present invention has been illustrated by the above-described embodiments, but it should be understood that the above-described embodiments are for purposes of illustration and description only and are not intended to limit the invention to the embodiments described. In addition, it will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that many variations and modifications are possible in light of the teachings of the invention, which variations and modifications are within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1. A paint spray control system, the paint spray control system comprising:
the hydraulic pump is respectively communicated with the hydraulic pipeline and the paint pipeline, and the pressure of paint in the paint pipeline is controlled according to the pressure of hydraulic oil entering the hydraulic pump through the hydraulic pipeline;
a pressure reducing valve provided in the hydraulic line upstream of the hydraulic pump for controlling the pressure of the hydraulic oil that enters the hydraulic pump;
at least one pressure sensor provided between the pressure reducing valve and the hydraulic pump to sense a pressure of the hydraulic oil, and/or provided on the paint line downstream of the hydraulic pump to sense a pressure of the paint;
a flow meter provided on the paint line downstream of the hydraulic pump to sense a flow rate and a flow velocity of the paint discharged from the hydraulic pump;
a driving device configured to be capable of driving the workpiece to be sprayed to move a predetermined distance;
and
the controller is electrically connected with the hydraulic pump, the pressure reducing valve and the pressure sensor, the controller is configured to control the opening degree of the pressure reducing valve according to the pressure sensed by the pressure sensor, so that the numerical value of the pressure sensor is maintained at a preset value, the preset value is a pressure value of the paint with the optimal paint coating rate or a pressure value of the hydraulic oil when the paint has the optimal paint coating rate, the controller is also electrically connected with the flowmeter and the driving device, and is configured to control the driving device to drive the moving speed of the workpiece to be sprayed according to the flow rate of the paint, so as to adjust the time required for the workpiece to be sprayed to move for the preset distance, and the flow rate of the paint sprayed to each workpiece to be sprayed is a preset value.
2. The paint spray control system of claim 1, wherein the controller is configured to determine the operation of each device of the paint spray control system based on a proportional relationship K1 of the value P sensed by the pressure sensor and the flow rate V sensed by the flow meter.
3. The paint spray control system of claim 1, wherein the drive means comprises a frequency converter for adjusting the speed of movement of the workpiece to be sprayed.
4. The paint spray control system of claim 1, further comprising:
a spraying device in communication with the hydraulic pump for receiving the paint from the hydraulic pump and spraying the paint;
a hydraulic oil feed device disposed in the hydraulic line upstream of the hydraulic pump and in fluid communication with the hydraulic pump for delivering hydraulic oil into the hydraulic pump; and
a paint delivery apparatus disposed in the paint line downstream of the hydraulic pump and in fluid communication with the hydraulic pump for delivering the paint into the hydraulic pump.
5. The paint spray control system of claim 1, further comprising a hydraulic oil return device in fluid communication with the hydraulic pump for draining the hydraulic oil from the hydraulic pump.
6. The paint spray control system of claim 1, wherein the flow meter is a coriolis mass flow meter.
7. The paint spray control system of claim 1, wherein the paint is an aqueous paint or an oil paint.
8. The paint spray control system of claim 1, wherein the hydraulic pump is a piston hydraulic pump.
9. The paint spray control system of claim 1, wherein the pressure relief valve is an electronically controlled piston pressure relief valve or an electronically controlled diaphragm pressure relief valve.
CN202010377592.4A 2020-05-07 2020-05-07 Paint spraying control system Active CN111589612B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010377592.4A CN111589612B (en) 2020-05-07 2020-05-07 Paint spraying control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010377592.4A CN111589612B (en) 2020-05-07 2020-05-07 Paint spraying control system

Publications (2)

Publication Number Publication Date
CN111589612A CN111589612A (en) 2020-08-28
CN111589612B true CN111589612B (en) 2023-09-29

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CN202010377592.4A Active CN111589612B (en) 2020-05-07 2020-05-07 Paint spraying control system

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117140627B (en) * 2023-10-30 2024-01-26 诺梵(上海)系统科技股份有限公司 Screen production line

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09198120A (en) * 1996-01-19 1997-07-31 Tokico Ltd Industrial robot controller
JPH1176887A (en) * 1997-09-03 1999-03-23 Tokico Ltd Robotic equipment for painting
BRPI0905330A2 (en) * 2009-12-18 2011-08-09 Jacto Maquinas Agricolas flow control system for agricultural spray nozzles

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09198120A (en) * 1996-01-19 1997-07-31 Tokico Ltd Industrial robot controller
JPH1176887A (en) * 1997-09-03 1999-03-23 Tokico Ltd Robotic equipment for painting
BRPI0905330A2 (en) * 2009-12-18 2011-08-09 Jacto Maquinas Agricolas flow control system for agricultural spray nozzles

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