CN111687664A - Inclination-adjustable clamp - Google Patents
Inclination-adjustable clamp Download PDFInfo
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- CN111687664A CN111687664A CN202010380210.3A CN202010380210A CN111687664A CN 111687664 A CN111687664 A CN 111687664A CN 202010380210 A CN202010380210 A CN 202010380210A CN 111687664 A CN111687664 A CN 111687664A
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- chassis
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- 230000003287 optical effect Effects 0.000 claims description 54
- 238000009434 installation Methods 0.000 claims description 27
- 230000001105 regulatory effect Effects 0.000 claims 6
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/12—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for securing to a spindle in general
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/16—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by turning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Jigs For Machine Tools (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种夹具,特别涉及一种倾斜度可调的夹具。The invention relates to a clamp, in particular to a clamp with adjustable inclination.
背景技术Background technique
倾斜度可调的夹具提供一种零件加工面是倾斜的而且可以适合不同倾斜度的多种同类零件加工的夹具,用于在超精密车床上车削加工斜椭圆镜面的光学零件。The jig with adjustable inclination provides a jig whose processing surface of the part is inclined and can be suitable for the processing of various similar parts with different inclinations.
目前,为了实现在超精密车床上车削加工斜椭圆镜面的光学零件,一般需要将待加工的光学零件固定在一个具有一定倾角的斜面上,然后再进行加工。At present, in order to realize the turning of an optical part with an oblique elliptical mirror surface on an ultra-precision lathe, it is generally necessary to fix the optical part to be processed on an inclined surface with a certain inclination angle, and then process it.
不同的零件,设计的倾角不同,因此加工不同倾角的零件需要配备不同倾角的斜面夹具。加工时,必须更换相对应的夹具,操作起来极其不便,且夹具数量多,导致成本高。Different parts are designed with different inclination angles, so parts with different inclination angles need to be equipped with inclined plane fixtures with different inclination angles. During processing, the corresponding fixture must be replaced, which is extremely inconvenient to operate, and the number of fixtures is large, resulting in high cost.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于解决现有技术中存在的技术问题,提供一种倾斜度可调的夹具,能够实现安装于夹具上的工件加工面的灵活调整,适应性强,可满足多种不同零件的加工需求。The purpose of the present invention is to solve the technical problems existing in the prior art, and to provide a fixture with adjustable inclination, which can realize flexible adjustment of the machining surface of the workpiece mounted on the fixture, has strong adaptability, and can meet the requirements of various parts. processing needs.
本发明所采用的技术方案是:一种倾斜度可调的夹具,包括底盘、安装座、第一紧固件、工件安装斜板和调节件;The technical scheme adopted in the present invention is: a fixture with adjustable inclination, comprising a chassis, a mounting seat, a first fastener, a workpiece mounting swash plate and an adjusting member;
安装座装配于所述底盘,所述安装座包括第一端和第二端,所述安装座设置成朝向所述底盘的旋转中心,所述第一端靠近所述底盘的旋转中心,所述第二端远离所述底盘的旋转中心,所述安装座在装配之前可以沿所述底盘径向移动;The mounting seat is assembled to the chassis, the mounting seat includes a first end and a second end, the mounting seat is arranged to face the rotation center of the chassis, the first end is close to the rotation center of the chassis, the The second end is away from the center of rotation of the chassis, and the mounting seat can move radially along the chassis before assembly;
第一紧固件连接在所述安装座与所述底盘之间;a first fastener is connected between the mounting seat and the chassis;
工件安装斜板包括固定端和开口端,所述固定端转动装配于所述安装座的第一端,所述开口端沿所述工件安装斜板的长度方向设置有开口槽;调节件包括连接部和调节部,所述连接部转动装配于所述安装座的第二端,所述调节部嵌入至所述开口槽内,所述调节部上套装有分别位于所述开口端两侧面的锁止件,所述调节部在开口槽内的位置通过两个所述锁止件固定锁止,锁止后所述调节件垂直于所述工件安装斜板。The workpiece installation inclined plate includes a fixed end and an open end, the fixed end is rotatably assembled on the first end of the mounting seat, and the open end is provided with an open groove along the length direction of the workpiece installation inclined plate; the adjustment piece includes a connection The connecting portion is rotatably assembled on the second end of the mounting seat, the adjusting portion is embedded in the opening slot, and the adjusting portion is sleeved with locks located on both sides of the opening end. The position of the adjusting part in the opening groove is fixedly locked by the two locking pieces, and after locking, the adjusting piece is installed on the inclined plate perpendicular to the workpiece.
进一步地,还包括滑轨,所述滑轨安装于所述底盘与所述安装座之间,所述滑轨指向所述底盘的旋转中心,所述安装座可沿所述滑轨自由滑动。Further, a slide rail is also included, the slide rail is installed between the chassis and the mounting seat, the slide rail points to the rotation center of the chassis, and the mounting seat can freely slide along the slide rail.
进一步地,所述调节件为调节螺杆,所述调节部设置有螺纹,所述锁止件为螺接于所述调节部的紧固螺母。Further, the adjusting member is an adjusting screw, the adjusting portion is provided with a thread, and the locking member is a tightening nut screwed to the adjusting portion.
进一步地,还包括第一光轴和第二光轴,所述安装座包括底板和两个侧板,所述侧板分别安装于所述底板的两侧,所述侧板上设置有第一安装孔和第二安装孔,所述第一光轴的两端分别装配于两个所述第一安装孔,所述第二光轴的两端分别装配于两个所述第二安装孔,所述第一光轴和所述第二光轴相互平行,所述工件安装斜板的固定端与所述第一光轴固定连接,所述调节螺杆的连接部与所述第二光轴固定连接。Further, it also includes a first optical axis and a second optical axis, the mounting seat includes a bottom plate and two side plates, the side plates are respectively installed on both sides of the bottom plate, and the side plates are provided with a first optical axis. an installation hole and a second installation hole, the two ends of the first optical axis are respectively assembled in the two first installation holes, and the two ends of the second optical axis are respectively assembled in the two second installation holes, The first optical axis and the second optical axis are parallel to each other, the fixed end of the workpiece mounting swash plate is fixedly connected to the first optical axis, and the connecting portion of the adjusting screw is fixed to the second optical axis connect.
进一步地,还包括连接块,所述连接块一端套装于所述第二光轴,另一端与所述调节螺杆的连接部螺纹连接。Further, it also includes a connecting block, one end of the connecting block is sleeved on the second optical axis, and the other end is threadedly connected with the connecting portion of the adjusting screw.
进一步地,还包括第二紧固件,所述侧板上还设置有第一缝槽和第二缝槽,所述第一缝槽的一端与侧板的端面连通,另一端与所述第一安装孔或第二安装孔的孔壁连通;所述第二缝槽的一端与所述第一安装孔或第二安装孔的孔壁连通,另一端延伸至所述侧板的内部且形成闭合端;所述侧板的顶部向下形成贯穿所述第二缝槽的孔,所述孔被第二缝槽一分为二,上方为通孔,下方为螺纹孔,所述第二紧固件穿过所述第二缝槽且螺接于所述螺纹孔。Further, it also includes a second fastener, the side plate is further provided with a first slot and a second slot, one end of the first slot is communicated with the end surface of the side plate, and the other end is connected with the first slot. An installation hole or the hole wall of the second installation hole is communicated with; one end of the second slot is communicated with the hole wall of the first installation hole or the second installation hole, and the other end extends to the inside of the side plate and forms The closed end; the top of the side plate is formed with a hole passing through the second slot downward, the hole is divided into two by the second slot, the upper part is a through hole, the lower part is a threaded hole, the second tight The fastener passes through the second slot and is screwed to the threaded hole.
进一步地,还包括车床主轴,所述底盘安装于车床主轴上,底盘的旋转中心与所述车床主轴的旋转中心重合。Further, it also includes a lathe spindle, the chassis is mounted on the lathe spindle, and the rotation center of the chassis coincides with the rotation center of the lathe spindle.
有益效果:该夹具可通过改变调节件嵌入至开口槽的位置,即改变调节件的有效工作长度,进而来实现工件安装斜板的倾斜角度变化,进而实现了工件安装斜板倾斜角度的灵活调节,大大提升了该夹具的适应性。使用该夹具可满足多种零件的加工需求。Beneficial effect: The fixture can change the position where the adjusting piece is embedded into the opening groove, that is, change the effective working length of the adjusting piece, so as to realize the change of the inclination angle of the workpiece mounting inclined plate, thereby realizing the flexible adjustment of the inclined angle of the workpiece mounting inclined plate. , greatly improving the adaptability of the fixture. The use of this fixture can meet the processing needs of various parts.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步地说明:Below in conjunction with accompanying drawing and embodiment, the present invention is further described:
图1为一种倾斜度可调的夹具的整体结构示意图;1 is a schematic diagram of the overall structure of a clamp with an adjustable inclination;
图2为待加工光学零件的主视图;Fig. 2 is the front view of the optical part to be processed;
图3为待加工光学零件的侧视图。Figure 3 is a side view of the optical part to be processed.
具体实施方式Detailed ways
本部分将详细描述本发明的具体实施例,本发明之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本发明的每个技术特征和整体技术方案,但其不能理解为对本发明保护范围的限制。This part will describe the specific embodiments of the present invention in detail, and the preferred embodiments of the present invention are shown in the accompanying drawings. Each technical feature and overall technical solution of the invention should not be construed as limiting the protection scope of the invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the azimuth description, such as the azimuth or position relationship indicated by up, down, front, rear, left, right, etc., is based on the azimuth or position relationship shown in the drawings, only In order to facilitate the description of the present invention and simplify the description, it is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
参照图1至图3,本发明实施例提供一种倾斜度可调的夹具,该夹具主要由底盘1、安装座、第一紧固件5、工件安装斜板13以及调节件14装配组成。待加工光学零件10安装在工件安装斜板13上,夹具的底盘1安装在车床主轴上,夹具的旋转中心与车床主轴的旋转中心重合。车床主轴转动,带动夹具整体转动,刀具纵向进给轴设置成与车床主轴同轴,即与椭圆长轴同轴,刀具横向进给轴与椭圆短轴平行,即可实现斜椭圆镜面的车削加工。1 to 3 , an embodiment of the present invention provides a clamp with adjustable inclination. The clamp is mainly composed of a
具体地,底盘1为圆盘,底盘1上加工有安装孔,安装座通过第一紧固件5固定安装在底盘1上。安装座包括第一端和与第一端相对的第二端,安装座安装于底盘1后,整体朝向底盘1的旋转中心,其第一端靠近底盘1的旋转中心,其第二端远离底盘1的旋转中心。安装座的长度方向指向底盘1的旋转中心。该安装孔优选为条形孔,条形孔平行于安装座的长度方向,方便实现安装座靠近或远离底盘1的旋转中心安装,实现安装座的合理位置调节,以适应加工不同尺寸的光学零件10。Specifically, the
工件安装斜板13包括固定端和固定端相对的开口端,工件安装斜板13通过固定端转动装配于安装座的第一端,开口端沿工件安装斜板13的长度方向设置有开口槽。与此同时,调节件14包括连接部和与连接部相对的调节部,调节件14通过连接部转动装配于安装座的第二端,调节部嵌入至开口槽内,调节部上套装有分别位于开口端两侧面的锁止件12,锁止件12可沿调节部上下移动并实现锁止。调整调节部在开口槽内的位置后,即可通过两个锁止件12对调节部的位置进行固定锁止。锁止后调节件14垂直于工件安装斜板13。The workpiece mounting
该夹具中,工件安装斜板13、调节件14以及安装座构成一个直角三角形,该直角三角形的斜边保持长度不变。通过改变调节部的长度和在开口槽内的位置即可实现直角三角形一个直角边的长度变化,进而实现了工件安装斜板13相较于底盘1的角度变化。光学零件10固定安装在工件安装斜板13上,光学零件10跟随实现自身的倾角变化。In the fixture, the workpiece mounting
该夹具可通过改变调节件14的长度和嵌入至开口槽的位置来实现工件安装斜板13的倾斜角度变化,进而实现了工件安装斜板13倾斜角度的灵活调节,大大提升了该夹具的适应性。使用该夹具可满足多种零件的加工需求。The fixture can change the inclination angle of the workpiece mounting
进一步地,该夹具还包括滑轨2,滑轨2固定安装于底盘1与安装座之间,滑轨2指向底盘1的旋转中心。在通过第一紧固件5实现安装座的固定安装之前,结合待加工光学零件10的尺寸,可将安装座沿滑轨2滑动至需要的位置,再通过第一紧固件5实现紧固安装,调节灵活。Further, the fixture further includes a
作为优选,调节件14为调节螺杆,锁止件12为紧固螺母。调节螺杆的连接部固定安装在安装座的第二端,调节螺杆的调节部加工有螺纹,紧固螺母螺接在调节部上,且两个紧固螺母相互分开,两紧固螺母的在调节螺杆上的位置,决定了调节部的实际长度。摆动调节螺杆,使得调节部嵌入至开口槽内,两个紧固螺母分别位于开口端的两侧部。调节好调节部位于开口槽内的位置后,拧紧两个紧固螺母,使得两个紧固螺母的底面抵接在开口端的侧面,确保调节螺杆与工件安装斜板13垂直固定装配,进而实现工件安装斜板13所需倾角的固定。Preferably, the adjusting
进一步优选,还包括第一光轴7和第二光轴18,该安装座包括底板4和两个侧板,侧板分别安装于底板4的两侧,侧板上设置有第一安装孔和第二安装孔,第一光轴7的两端分别装配于两个第一安装孔,第二光轴18的两端分别装配于两个第二安装孔,第一光轴7和第二光轴18相互平行,工件安装斜板13的固定端套装在第一光轴7上且与第一光轴7固定连接,调节螺杆的连接部与第二光轴18固定连接。Further preferably, it also includes a first
为了方便实现调节螺杆的连接部与第二光轴18的固定连接,设置一个连接块,该连接块一端套装于所述第二光轴18且与所述第二光轴18固定连接,另一端与调节螺杆的连接部螺纹连接。In order to facilitate the fixed connection between the connecting portion of the adjusting screw and the second
作为优选,还包括第二紧固件9。与此同时,侧板上还设置有第一缝槽和第二缝槽,第一缝槽的一端与侧板的端面连通,另一端与第一安装孔或第二安装孔的孔壁连通;第二缝槽的一端与第一安装孔或第二安装孔的孔壁连通,另一端延伸至侧板的内部且形成闭合端。侧板的顶部向下形成贯穿第二缝槽的孔,孔被第二缝槽一分为二,位于第二缝槽上方为通孔,下方为螺纹孔,第二紧固件9穿过第二缝槽并可螺接于螺纹孔。Preferably, a second fastener 9 is also included. At the same time, the side plate is also provided with a first slot and a second slot, one end of the first slot is communicated with the end face of the side plate, and the other end is communicated with the hole wall of the first installation hole or the second installation hole; One end of the second slot communicates with the first mounting hole or the hole wall of the second mounting hole, and the other end extends to the inside of the side plate and forms a closed end. The top of the side plate forms a hole through the second slot downward, the hole is divided into two by the second slot, the upper part of the second slot is a through hole, the lower part is a threaded hole, and the second fastener 9 passes through the second slot. The two slots can be screwed into the threaded holes.
本实施例中,第一缝槽和第二缝槽呈相对设置,两者将第一安装孔以及第二安装孔分隔成两个半圆。第一安装孔的直径略大于第一光轴7的直径,第二安装孔的直径略大于第二光轴18的直径。当第一光轴7和第二光轴18分别插入至第一安装孔以及第二安装孔后,通过第二紧固件9螺接于螺纹孔内,并提供压力使得第二缝槽变小,进而实现第一光轴7以及第二光轴18的紧固。此时,第一光轴7以及第二光轴18与安装座连接成一体,第一光轴7以及第二光轴18无法相对安装座转动,消除了光轴与安装孔之间的间隙,大大增加了整个夹具的刚性,进而提升了该夹具的稳定性,保证加工精度。In this embodiment, the first slot and the second slot are disposed opposite to each other, and the two separate the first installation hole and the second installation hole into two semicircles. The diameter of the first installation hole is slightly larger than the diameter of the first
同理,工件安装斜板13与第一光轴7的连接方式和连接结构,以及调节件14与第二光轴18的连接方式和连接结构,均可以设置成与上述第一光轴7以及第二光轴18与安装座相同的连接方式和连接结构,进一步从整体上提升整个夹具的刚性。Similarly, the connection method and connection structure of the workpiece mounting
上面结合附图对本发明的实施方式作了详细说明,但是本发明不限于上述实施方式,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and can also be made within the scope of knowledge possessed by those of ordinary skill in the technical field without departing from the purpose of the present invention. Various changes.
Claims (7)
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Application publication date: 20200922 |