CN111748364A - A solid fuel spiral dry distillation machine - Google Patents
A solid fuel spiral dry distillation machine Download PDFInfo
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- CN111748364A CN111748364A CN202010689555.7A CN202010689555A CN111748364A CN 111748364 A CN111748364 A CN 111748364A CN 202010689555 A CN202010689555 A CN 202010689555A CN 111748364 A CN111748364 A CN 111748364A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B47/00—Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
- C10B47/28—Other processes
- C10B47/30—Other processes in rotary ovens or retorts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B47/00—Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
- C10B47/28—Other processes
- C10B47/32—Other processes in ovens with mechanical conveying means
- C10B47/44—Other processes in ovens with mechanical conveying means with conveyor-screws
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B57/00—Other carbonising or coking processes; Features of destructive distillation processes in general
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B57/00—Other carbonising or coking processes; Features of destructive distillation processes in general
- C10B57/16—Features of high-temperature carbonising processes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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Abstract
Description
技术领域technical field
本发明涉及固体燃料气化设备,具体是一种固体燃料螺旋干馏机。The invention relates to solid fuel gasification equipment, in particular to a solid fuel spiral dry distillation machine.
背景技术Background technique
生物质是世界公认的最有潜力的可再生能源,普遍利用沼气、生物质燃气的形式为个人或社区实施供气。沼气虽然效果好,但受范围局限,生物质燃气热值低焦油含量很难达标逐渐退出市场。利用生物质干馏技术生产干馏技术,干馏燃气、焦油、生物质炭、木醋液广泛应用于国民经济各个领域,即提高了生物质燃气质量,又使副产品为化工行业提供了非常重要的原料。科研人员陆续开发出立式生物质干馏装置和卧式生物质干馏装置,立式或卧式干馏装置虽然形式不同,但均采用内外筒结构,内筒为生物质干馏筒,干馏筒和外筒之间构成加热腔。立式生物质干馏装置在传统干馏反应釜的基础上,创造性地为投料、出炭设计了旋转密封装置,该装置降低了能耗,但燃料在干馏筒内自然垂落,干馏筒直径小造成产量底下,干馏筒直径大燃料受热不均匀,燃料在干馏筒内存留时间长,降低了炭产量。Biomass is recognized as the most potential renewable energy in the world. Biogas and biomass gas are commonly used to supply gas to individuals or communities. Although the effect of biogas is good, due to the limited scope, it is difficult for biomass gas with low calorific value and low tar content to reach the standard and gradually withdraw from the market. Using biomass dry distillation technology to produce dry distillation technology, dry distillation gas, tar, biomass charcoal and wood vinegar are widely used in various fields of the national economy, which not only improves the quality of biomass gas, but also makes by-products provide very important raw materials for the chemical industry. Researchers have successively developed vertical biomass retorting devices and horizontal biomass retorting devices. Although vertical or horizontal retorting devices have different forms, they all adopt the structure of inner and outer cylinders. The inner cylinder is biomass retorting cylinder, retorting cylinder and outer cylinder. A heating chamber is formed between them. On the basis of the traditional dry distillation reactor, the vertical biomass dry distillation device creatively designs a rotary sealing device for feeding and charcoal discharge. This device reduces energy consumption, but the fuel falls naturally in the dry distillation cylinder, and the small diameter of the dry distillation cylinder causes the output At the bottom, the fuel with large diameter of the retort is not uniformly heated, and the fuel stays in the retort for a long time, which reduces the carbon production.
卧式生物质干馏装置,干馏筒相对水平地基倾斜3~5°,干馏筒内圆周平行设计有多个热风管,干馏筒两端设计有热风箱,环绕干馏筒的齿条在驱动机齿轮的作用下旋转,燃料从干馏机螺旋搅龙外筒顶部投入,干馏机螺旋搅龙穿过热风箱插入干馏筒内,燃料洒在热风管中间落入干馏筒腔内,干馏筒与热风箱旋转密封连接,在热风管的热能辐射下干馏成炭顺干馏机设计坡度跌落于干馏机另一端的热风箱的底部的出炭机内,该干馏炉燃料处理量大,然而,进料搅龙轴延伸至干馏机腔内遇到热风易断裂,且燃料在干馏区域内热化学反应的过程中,热风管焦油粘着量随时间增多,设备运行机械维修量大。显然,生物质干馏热裂解技术成了生物质能利用的一个重大课题。Horizontal biomass dry distillation device, the dry distillation cylinder is inclined 3-5° relative to the horizontal foundation, the inner circumference of the dry distillation cylinder is designed with multiple hot air pipes in parallel, the two ends of the dry distillation cylinder are designed with hot air boxes, and the rack around the dry distillation cylinder is in the drive gear. Under the action of rotating, the fuel is injected from the top of the outer cylinder of the retort auger, the retort auger is inserted into the retort through the hot air box, the fuel is sprinkled in the middle of the hot air pipe and falls into the retort chamber, and the retort and the hot air box rotate. Sealed connection, dry distillation into charcoal under the heat radiation of the hot air pipe, and fall into the charcoal machine at the bottom of the hot air box at the other end of the dry distillation machine along the design slope of the dry distillation machine. The fuel processing capacity of the dry distillation furnace is large. The shaft extends into the retorting machine cavity and is easily broken when encountering hot air, and during the thermochemical reaction of fuel in the retorting area, the amount of tar adhesion in the hot air pipe increases with time, and the amount of mechanical maintenance for equipment operation is large. Obviously, biomass dry distillation thermal cracking technology has become a major issue in biomass energy utilization.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种固体燃料螺旋干馏机,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a solid fuel spiral dry distillation machine to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种固体燃料螺旋干馏机,包括上料设备和干馏设备,其特征在于:还包括燃料滤清器,卸温出炭装置以及曲线热风炉;A solid fuel spiral dry distillation machine, including feeding equipment and dry distillation equipment, is characterized in that: it also includes a fuel filter, a temperature unloading charcoal discharge device and a curved hot blast stove;
所述燃料滤清器包括料筒,所述料筒顶部的燃料进口管与上料设备的出料端连接,所述料筒底部的出料锥形管与所述干馏设备的入料口连接,所述料筒的侧面安装有空气输出管。The fuel filter includes a barrel, the fuel inlet pipe at the top of the barrel is connected to the discharge end of the feeding equipment, and the discharge conical pipe at the bottom of the barrel is connected to the inlet of the dry distillation equipment , an air output pipe is installed on the side of the barrel.
所述干馏设备包括干馏机筒、两个旋转密封件和第一空心螺旋筒,两个旋转密封件设置于所述干馏机筒的两侧,第一空心螺旋筒包括第一空心螺旋片以及密封焊接在第一空心螺旋片两侧的热风筒组成,第一空心螺旋筒同轴转动安装在干馏机筒内,第一空心螺旋筒两端的热风筒延伸至旋转密封件之外,所述热风筒上开设有与旋转密封件连通的过流孔,所述干馏机筒的出料口处安装卸温出炭装置;The dry distillation equipment includes a dry distillation barrel, two rotary seals and a first hollow spiral barrel, the two rotary seals are arranged on both sides of the dry distillation barrel, and the first hollow spiral barrel includes a first hollow spiral plate and a sealing It consists of hot air cylinders welded on both sides of the first hollow helix. The first hollow helical cylinder is coaxially installed in the dry distillation cylinder. The hot air cylinders at both ends of the first hollow helical cylinder extend beyond the rotating seal. The upper part is provided with a flow hole communicating with the rotary seal, and a temperature unloading charcoal discharge device is installed at the discharge port of the dry distillation barrel;
所述曲线热风炉包括炭箱,所述炭箱内设置有用于对空气进行升温的耗热风输入管、热风管,耗热风输入管与热风管连接,耗热风输入管通过通过耗热风输出管与靠近干馏机筒出料口一侧的旋转密封件连接,所述热风管通过热风输入管与靠近干馏机筒入料口一侧的旋转密封件连通,进而使第一空心螺旋筒与曲线热风炉之间形成循环热风系统,所述曲线热风炉的底部安装有卸温出炭装置,所述曲线热风炉的侧壁安装有喷料管,所述喷料管通过置换气输出管与所述空气输出管连接。The curved hot blast stove includes a charcoal box, and the charcoal box is provided with a heat-consuming air input pipe and a hot-air pipe for heating air, the heat-consuming air input pipe is connected with the hot-air pipe, and the heat-consuming air input pipe is output by The pipe is connected with the rotary seal on the side close to the discharge port of the retort barrel, and the hot air pipe is communicated with the rotary seal on the side near the inlet port of the retort barrel through the hot air input pipe, so that the first hollow spiral barrel is connected to the rotary seal on the side of the retort barrel. A circulating hot air system is formed between the curvilinear hot blast stoves. The bottom of the curvilinear hot blast stove is equipped with a temperature unloading and charcoal discharge device. The air outlet pipe is connected.
作为本发明进一步的方案:还包括加温箱,所述加温箱的侧壁安装有燃烧器和烟囱,烟囱靠近加温箱底部,烟囱的顶部管口处安装有点火器,所述热风输入管穿设于加温箱内,所述耗热风输出管与所述热风输入管连通,耗热风输出管与热风输入管的连接位置位于加温箱的前端,所述置热气输出管能过输出支管与燃烧器连接。As a further scheme of the present invention: it also includes a heating box, a burner and a chimney are installed on the side wall of the heating box, the chimney is close to the bottom of the heating box, an igniter is installed at the top nozzle of the chimney, and the hot air input pipe Wearing in the heating box, the heat-consuming air output pipe is communicated with the hot-air input pipe, the connection position of the heat-consuming air output pipe and the hot-air input pipe is located at the front end of the heating box, and the hot-air output pipe can pass through the output branch pipe Connect to the burner.
作为本发明进一步的方案:所述上料设备包括料仓以及两个上料搅龙,位于前端的上料搅龙的进料端连接有上料斗,该上料搅龙的出料端连接至料仓顶部,位于后端的上料搅龙的进料端与料仓底部连通,该上料搅龙的出料端与燃料滤清器的燃料进口管连接。As a further solution of the present invention: the feeding equipment includes a silo and two feeding augers, the feeding end of the feeding auger located at the front end is connected with a feeding hopper, and the discharging end of the feeding auger is connected to On the top of the silo, the feeding end of the feeding auger located at the rear end is communicated with the bottom of the silo, and the discharging end of the feeding auger is connected with the fuel inlet pipe of the fuel filter.
作为本发明进一步的方案:所述料筒内位于燃料进口管至空气输出管下方的一段设置有不锈钢滤网,所述料筒的侧壁上还设置有两个入孔,该入孔处设置有用于打开或关闭孔口的开关门组件。As a further solution of the present invention: a section of the barrel located below the fuel inlet pipe to the air output pipe is provided with a stainless steel filter screen, and two inlet holes are also provided on the side wall of the barrel, and the inlet holes are provided with There are switch door assemblies for opening or closing the orifice.
作为本发明进一步的方案:所述旋转密封件包括密封安装在干馏机筒外的筒罩,筒罩上设置有连接管,热风筒转动穿设在筒罩外,所述热风筒与筒罩之间设置有油封装置。As a further solution of the present invention: the rotary seal includes a cylinder cover sealed and installed outside the retort cylinder, the cylinder cover is provided with a connecting pipe, the hot air cylinder rotates and passes through the cylinder cover, and the hot air cylinder and the cylinder cover are connected. An oil seal is provided between.
作为本发明进一步的方案:所述油封装置包括密封法兰、油箱、气袋、橡胶垫和石墨绳,所述密封法兰固定套设在热风筒的外周,油箱装配在密封法兰的一侧,油箱上设计有油嘴,油箱底部安装油管,所述密封法兰的肩部开设风嘴,风嘴底部装配有风嘴螺母,所述密封法兰内环壁自外向内依次环向套设有气袋、橡胶垫和石墨绳,风嘴螺母与气袋连接。As a further solution of the present invention: the oil sealing device includes a sealing flange, an oil tank, an air bag, a rubber pad and a graphite rope, the sealing flange is fixedly sleeved on the outer periphery of the hot air cylinder, and the oil tank is assembled on one side of the sealing flange , the oil tank is designed with an oil nozzle, the oil pipe is installed at the bottom of the oil tank, the air nozzle is provided on the shoulder of the sealing flange, and the air nozzle nut is assembled at the bottom of the air nozzle. Air bag, rubber pad and graphite rope, the nozzle nut is connected with the air bag.
作为本发明进一步的方案:所述卸温出炭装置包括外筒、内筒、第二空心螺旋筒以及旋转接头,外筒与内筒同轴套设并形成水夹套,第二空心螺旋筒同轴转动设置于内筒内,旋转接头设置在第二空心螺旋筒的一端,第二空心螺旋筒与旋转接头之间形成供冷却水同侧通入通出的循环水路,内筒的一侧顶部设置有进炭斗,内筒的另一侧底部设置有出炭管组件。As a further solution of the present invention: the temperature unloading and charcoal output device includes an outer cylinder, an inner cylinder, a second hollow helical cylinder and a rotary joint, the outer cylinder and the inner cylinder are coaxially sleeved to form a water jacket, and the second hollow helical cylinder The coaxial rotation is arranged in the inner cylinder, and the rotary joint is arranged at one end of the second hollow screw cylinder. The top is provided with a charcoal feeding hopper, and the bottom of the other side of the inner cylinder is provided with a charcoal outlet pipe assembly.
作为本发明进一步的方案:所述旋转接头内具有与第二空心螺旋筒的轴套筒连通的过水流道,旋转接头上装配有进水弯管、接头出水管以及轴套筒进水管,进水弯管与过水流道互不联通,接头出水管与过水流道连通,轴套筒进水管与进水弯管连接,轴套筒进水管的端部穿过过水流道延伸至轴套筒的内部远端。As a further solution of the present invention: the rotary joint has a water passage in communication with the shaft sleeve of the second hollow spiral cylinder, and the rotary joint is equipped with a water inlet elbow, a joint water outlet pipe and a shaft sleeve water inlet pipe. The water elbow and the water passage are not communicated with each other, the joint outlet pipe is connected with the water passage, the shaft sleeve water inlet pipe is connected with the water inlet elbow, and the end of the shaft sleeve inlet pipe extends through the water passage to the shaft sleeve the inner remote.
作为本发明进一步的方案:所述炭箱的内部横向固定安装有受热板,炭箱位于受热板的顶部形成加热室,受热板的一侧设置有入口,炭箱的顶部远离入口一侧设置有出口管,加热室内固定安装多块落差隔板,相邻地落差隔板上下交替地设置有开口,加热室通过落差隔板形成S型流道,耗热风输入管位于加热室下方,热风管穿设于加热室内。As a further solution of the present invention: the interior of the carbon box is fixedly installed with a heating plate, the carbon box is located on the top of the heating plate to form a heating chamber, one side of the heating plate is provided with an inlet, and the top of the carbon box is provided with a side away from the inlet. For the outlet pipe, a plurality of drop baffles are fixedly installed in the heating chamber. The adjacent drop baffles are alternately provided with openings. The heating chamber forms an S-shaped flow channel through the drop baffles. The heat-consuming air input pipe is located below the heating chamber. Wear it in a heated room.
作为本发明进一步的方案:所述出口管上安装有回气管,所述回气管与所述喷料管上的第一鼓风机的进风口连接。As a further solution of the present invention, an air return pipe is installed on the outlet pipe, and the air return pipe is connected with the air inlet of the first blower on the material spray pipe.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、该固体燃料螺旋干馏机通过第一空心螺旋筒的中空设计,使得热风从第一空心螺旋筒内释放热能,从而提高燃料受热面,干馏效果好,且第一空心螺旋筒上的第一空心螺旋片间距容料少,容料受热速度快,进而缩短燃料干馏周期;1. The solid fuel spiral dry distillation machine adopts the hollow design of the first hollow spiral barrel, so that the hot air releases heat energy from the first hollow spiral barrel, thereby improving the heating surface of the fuel, and the dry distillation effect is good. The space between the hollow spiral blades is small, and the material is heated quickly, thereby shortening the fuel retorting cycle;
2、该固体燃料螺旋干馏机通过燃料滤清器的设置,使固体燃料中夹杂的低温空气在被抽送至空气输出管中,同时,在干馏设备进料口处的高热作用下使夹杂的低温空气被预热形成高温空气,从而完成空气的热置换,该高温空气由置热气输出管通入至曲线热风炉中作为气化介质空气源,以提升曲线热风炉中的燃料或燃气热值,达到助燃的目的;2. The solid fuel spiral dry distillation machine is set by the fuel filter, so that the low-temperature air mixed in the solid fuel is pumped to the air output pipe, and at the same time, under the action of high heat at the feed port of the dry distillation equipment, the low-temperature air contained in the solid fuel is removed. The air is preheated to form high-temperature air, thereby completing the heat exchange of the air. The high-temperature air is introduced into the curved hot blast stove as a gasification medium air source through the hot gas output pipe, so as to improve the fuel or gas calorific value in the curved hot blast stove. achieve the purpose of supporting combustion;
该固体燃料螺旋干馏机通过加温箱的设置,并将热风输入管穿设于加温箱内,耗热风输出管与热风输入管连通,耗热风输出管与热风输入管的连接位置位于加温箱的前端,并将干馏燃气通入加温箱的燃烧器中,当点火器显示火焰饱满喷发火焰时,启动燃烧器,并关停曲线热风炉,同时关闭曲线热风炉的进气端和出气端管路上的电控阀,使耗热风直接通入热风输入管并由加温箱进行加热升温,从而使系统进入自供能循环加热工作状态,进而降低固体燃料使用量,提高能源利用效率;The solid fuel spiral dry distillation machine is set through the heating box, and the hot air input pipe is inserted into the heating box, the hot air output pipe is communicated with the hot air input pipe, and the connection position of the hot air output pipe and the hot air input pipe is located in the heating box. The front end of the box, and the dry distillation gas is passed into the burner of the heating box. When the igniter shows that the flame is full and the flame is erupted, the burner is started, and the curve hot blast stove is shut down, and the air inlet and outlet of the curve hot blast stove are closed at the same time. The electric control valve on the end pipeline makes the hot air directly pass into the hot air input pipe and is heated and heated by the heating box, so that the system enters the working state of self-supply circulating heating, thereby reducing the consumption of solid fuel and improving the efficiency of energy utilization;
4、该固体燃料螺旋干馏机通过在干馏机筒的两端安装有旋转密封件,第一空心螺旋筒转动穿设在旋转密封件内,第一空心螺旋筒通过过流孔与旋转密封件连接,且两侧的旋转密封件分别与曲线加热炉的加热风管连通,从而使使第一空心螺旋筒与曲线热风炉之间形成循环热风系统,以实现耗热风循环利用,为固体燃料提供干馏高温空气,大幅度降低物料干馏成本。4. The solid fuel spiral dry distillation machine is equipped with rotary seals at both ends of the dry distillation barrel, the first hollow spiral barrel rotates and passes through the rotary seal, and the first hollow spiral barrel is connected with the rotary seal through the flow hole , and the rotary seals on both sides are respectively connected with the heating air pipes of the curved heating furnace, so that a circulating hot air system is formed between the first hollow spiral cylinder and the curved hot air furnace, so as to realize the recycling of hot air and provide dry distillation for solid fuels. High temperature air greatly reduces the cost of material dry distillation.
附图说明Description of drawings
图1为固体燃料螺旋干馏机的结构示意图;Fig. 1 is the structural representation of solid fuel spiral dry distillation machine;
图2为燃料滤清器的结构示意图;Fig. 2 is the structural representation of fuel filter;
图3为开关门组件的主视图;Figure 3 is a front view of the switch door assembly;
图4为开关门组件的侧视图;Figure 4 is a side view of the switch door assembly;
图5为干馏设备的结构示意图;Fig. 5 is the structural representation of dry distillation equipment;
图6为旋转密封件的结构示意图;6 is a schematic structural diagram of a rotary seal;
图7为油封装置的结构示意图;7 is a schematic structural diagram of an oil seal device;
图8为卸温出炭装置的结构示意图;Figure 8 is a schematic structural diagram of a temperature unloading charcoal output device;
图9为卸温出炭装置的轴装配示意图;Fig. 9 is the shaft assembly schematic diagram of the temperature unloading charcoal output device;
图10为卸温出炭装置中旋转接头的装配示意图;Fig. 10 is the assembly schematic diagram of the rotary joint in the temperature unloading charcoal output device;
图11为出炭管组件的结构示意图;Fig. 11 is the structural representation of the charcoal pipe assembly;
图12为曲线热风炉的结构示意图;Fig. 12 is the structural representation of the curve hot blast stove;
图13为干馏工艺流程图;Figure 13 is a process flow diagram of dry distillation;
图中:上料设备100、上料搅龙110、料仓120;DCS电控柜200;动力设备300、轴承座310、第一轴311、轴套312;In the figure: feeding
管件400、置热气输出管410、第一鼓风机411、回气管412、输出支管413、热风输入管420、燃气输出管430、燃气支管431、耗热风输出管440;
燃料滤清器500、料筒520、入孔521、出料锥形管522、斜板523、燃料进口管524、空气输出管525、电动阀板526、拔料器530、不锈钢滤网540、三角加强圈550、第二鼓风机560、料位计570、带钢圈580;
开关门组件510、门盖511、翻折耳板512、蝶形螺母513、U型槽514、压板515、手轮516、下六角螺栓517、固定耳板518、上六角螺栓519;Opening and closing
干馏设备600、凝水缸610、干馏机筒630、支腿640、第一空心螺旋片650;
旋转密封件620、筒罩621、连接管622、操作筒623、油封装置624、密封法兰6241、风嘴6242、油箱6243、气袋6244、橡胶垫6245、石墨绳6246、压盖625、加强筒626、密封圈627、热风筒628、过流孔629;
卸温出炭装置700、外筒710、内筒720、进炭斗721、第一盲板722、轴套筒730、第二轴731、轴承压盖732、推力球轴承733、圆板734、U型轴承压盖735、密封垫736、齿轮737、第二盲板738、水夹套740、外筒进水管741、外筒出水管742、轴套筒进水管750、出炭管组件760、上锥形管761、下锥形管762、关风机763、直管764、放料管765、旋转接头770、进水弯管771、接头出水管772、第二空心螺旋片780;Temperature discharge and
曲线热风炉800、支架810、炭箱820、回风箱821、耗热风箱822、热风箱823、耗热风输入管830、热风管840、料斗850、送料搅龙860、落料管861、喷料管862、加热室870、入口871、出口管872、落差隔板873、受热板874;Curved
加温箱900、烟囱910、点火器911、燃烧器920。Heating box 900 ,
具体实施方式Detailed ways
为详细说明技术方案的技术内容、构造特征、所实现目的及效果,以下结合具体实施例并配合附图详予说明。In order to describe in detail the technical content, structural features, achieved objectives and effects of the technical solution, the following detailed description is given in conjunction with specific embodiments and accompanying drawings.
请参阅图1,本实施例,一种固体燃料螺旋干馏机,包括上料设备100、燃料滤清器500、干馏设备600、卸温出炭装置700、曲线热风炉800、用于连接上述设备并形成气流通路的管件400以及用于控制上述设备运行的DCS电控柜200,其中,上料设备100用于将固体燃料(如农林作物秸秆、新柴碎料、页岩污泥等)进行密封上料;燃料滤清器500用于对上料设备100送入的固体燃料中夹杂的空气进行热置换,并将置换后的空气送至曲线热风炉800内以提高燃料或燃气热值,进而用于助燃,此外,燃料滤清器500将空气热置换后的固体燃料送入到干馏设备600中;干馏设备600用于对经过燃料滤清器500进行空气热置换后的固体燃料进行高温干馏,固体燃料在高温无氧环境下进行碳化裂解并形成生物质炭、干馏燃气、焦油以及其他副产品;卸温出炭装置700将干馏设备600产生的生物质炭进行降温并卸出;曲线热风炉800用于产生高温气流以为干馏设备600提供高温热源;管件400包括将燃料滤清器500中热置换空气通入到曲线热风炉800内的置热气输出管410、将曲线热风炉800中的高温空气输入至干馏设备600中的热风输入管420、将干馏设备600中释放热能后的耗热风送回至曲线热风炉800中进行升温的耗热风输出管440以及其他支管,所有管件400上均装配有电控阀。Please refer to FIG. 1 , in this embodiment, a solid fuel spiral dry distillation machine includes a
该固体燃料螺旋干馏机还包括加温箱900,加温箱900的侧壁安装有燃烧器920和烟囱910,烟囱910靠近加温箱900底部,烟囱910的顶部管口处安装有点火器911,所述热风输入管420穿设于加温箱900内,耗热风输出管440与热风输入管420连通,耗热风输出管440与热风输入管420的连接位置位于加温箱900的前端。The solid fuel spiral dry distillation machine also includes a heating box 900, a burner 920 and a
干馏设备600产生的燃气通入加温箱900内,点火器911用于检测加温箱900内的燃气量,当点火器911显示火焰饱满喷发火焰时,启动燃烧器920,并关停曲线热风炉800,同时关闭曲线热风炉800的进气端和出气端管路上的电控阀,使耗热风直接通入热风输入管420并由加温箱900进行加热升温,从而使系统进入自供能循环加热工作状态,进而降低固体燃料使用量,提高能源利用效率。The gas generated by the
所述置热气输出管410能过输出支管413与燃烧器920连接,从而改变置热空气的流向,使得热置换空气通入至加温箱900内以提高加温箱900内的燃气热值。The hot
本实施例中,所述上料设备100包括料仓120以及两个上料搅龙110,位于前端的上料搅龙110的进料端连接有上料斗,该上料搅龙110的出料端连接至料仓120顶部,进而用于将上料斗中的固体燃料输送至料仓120中,位于后端的上料搅龙110的进料端与料仓120底部连通,该上料搅龙110的出料端与燃料滤清器500连接,进而用于将料仓120中的固体燃料输送至燃料滤清器500中,需要提醒的是,料仓120、上料搅龙110以及燃料滤清器500形成封闭上料环境,由此实现密封上料,其优点是降低固体燃料中夹杂的空气或氧气含量,有利于为干馏操作提供更加有利的无氧环境。In this embodiment, the
参阅图2,本实施例中,燃料滤清器500包括用于缓存固体燃料的料筒520,料筒520顶部的燃料进口管524与位于后端上料搅龙110的出料端连接,料筒520底部设置有与干馏设备600连接的出料锥形管522,固体燃料由出料锥形管522送入至干馏设备600中,所述料筒520为近似倒锥形,料筒520的侧壁设置有与其内腔连通的空气输出管525,该空气输出管525处设置有第二鼓风机560,空气输出管525与置热气输出管410连接,通过第二鼓风机560使料筒520内产生负压,固体燃料在下料过程中,其中夹杂的低温空气在负压作用下被抽送至空气输出管525中,同时,在干馏设备600进料口处的高热作用下使夹杂的低温空气被预热形成高温空气,从而完成空气的热置换,该高温空气由置热气输出管410通入至曲线热风炉800中作为气化介质空气源,以提升曲线热风炉800中的燃料或燃气热值,达到助燃的目的,同时将固体燃料中的空气抽出,为干馏作业提供无氧环境,该燃料滤清器500设计新颖,结构合理,造价低廉,且能够连续无故障运行,适应大型干馏机的燃料滤清作业。Referring to FIG. 2 , in this embodiment, the
料筒520内位于燃料进口管524至空气输出管525下方的一段设置有不锈钢滤网540,该不锈钢滤网540的作用为防止固体燃料被第二鼓风机560吸入空气输出管525内,进而对固体燃料起到阻隔作用,该不锈钢滤网540可以是但不仅限于圆筒状,不锈钢滤网540的具体安装方式为,料筒520的内部顶端固定安装有带钢圈580,料筒520的内环壁上且位于空气输出管525的下方位置环形设置有三角加强圈550,不锈钢滤网540固定安装在带钢圈580和三角加强圈550之间。A stainless
燃料进口管524处设置有用于控制下料的电动阀板526;为了便于定量出料,出料锥形管522的上口处设置有拔料器530。The
料筒520的内部具有自内环壁朝向出料锥形管522方向倾斜设置的斜板523,该斜板523用于固体燃料的定向出料,避免固体燃料留置在料筒520内。The inside of the
料筒520的侧壁上还设置有两个入孔521,该入孔521处设置有用于打开或关闭孔口的开关门组件510,入孔521以及开关门组件510为料筒520内燃料流畅跌落提供了方便。The side wall of the
料筒520的上端一侧装配有料位计570,料位计570用于检测料筒520内的燃料储备量。The upper end side of the
参阅图3和图4,分别为开关门组件510的主视图和开关门组件510的侧视图,本实施例中,开关门组件510包括用于封堵孔口的门盖511、用于压紧该门盖511的压板515以及对称固定安装在孔口或管口外的固定耳板518,门盖511的一侧开设有石墨垫槽,石墨垫槽内装配有石墨垫,采用石墨垫密封增大了密封强度,其中,固定耳板518为折形,固定耳板518的折形端部延伸出孔口或管口的前端,所述压板515通过下六角螺栓517转动安装在固定耳板518的折形端部,为了便于下六角螺栓517的安装和拆卸,该下六角螺栓517上螺纹连接有蝶形螺母513,压板515的另一端设置有锁紧装置,该锁紧装置用于将压板515的开合端锁紧在孔口或管口处。Referring to FIG. 3 and FIG. 4 , which are a front view of the
本实施例中,具体的,该锁紧装置包括上六角螺栓519以及蝶形螺母513,蝶形螺母513与上六角螺栓519螺纹连接,所述上六角螺栓519设置在孔口处,压板515上开设有供上六角螺栓519穿过的穿孔,该穿孔的孔径与上六角螺栓519栓体的外径相同但小于蝶形螺母513的外径,对压板515进行锁紧时,将六角螺栓穿过压板515穿孔,蝶形螺母513螺纹连接在六角螺栓的穿出端并将其拧紧,从在使蝶形螺母513压紧在压板515上。In this embodiment, specifically, the locking device includes an
为了防止上六角螺栓519和与其配套的蝶形螺母513丢失,还包括翻折耳板512,该翻折耳板512固定安装在孔口或管口上,上六角螺栓519与翻折耳板512转动连接,压板515上开设有用于对上六角螺栓519进行转动让位的U型槽514,所述穿孔即为U型槽514的槽底。使用时,将压板515附带门盖511压紧在孔口或管口处,将上六角螺栓519由U型槽514翻转至槽底处,再拧紧蝶形螺母513,通过翻折耳板512的设置,使得上六角螺栓519以及其配套的蝶形螺母513在非锁紧状态下可以挂设在翻折耳板512上,便于其放置,防止遗失。In order to prevent the loss of the
本实施例中,优选的,为了进一步提高压紧效果,所述压板515的中内处螺纹连接的手轮516,手轮516上的螺杆可抵紧在门盖511上,确保了连续运行的流体设备无渗漏。In this embodiment, preferably, in order to further improve the pressing effect, the
参阅图5,本实施例中,所述干馏设备600包括干馏机筒630、旋转密封件620、第一空心螺旋筒以及动力设备300,干馏机筒630的底部设置有用于支撑该干馏机筒630的支腿640,干馏机筒630的一侧顶部具有与燃料滤清器500的出料锥形管522连接的入料口,干馏机筒630的另一侧底部具有与卸温出炭装置700连接的出料口,干馏机筒630靠近出料口一侧的顶部安装有用于输出干馏燃气的燃气输出管430,燃气输出管430与燃烧器920连接,用于将固体燃料干馏产生的干馏燃气通入加温箱900内,从而为加温箱900提供能源。该燃气输出管430上还安装有燃气支管431,燃气支管431将燃气提供给其他用气设备。Referring to FIG. 5 , in this embodiment, the
第一空心螺旋筒包括第一空心螺旋片650以及密封焊接在第一空心螺旋片650两侧的热风筒628组成,该第一空心螺旋筒同轴转动安装在干馏机筒630内,第一空心螺旋筒的两端热风筒628延伸至干馏机筒630外,第一空心螺旋筒在转动的过程中使固体燃料由入料口向出料口方向推进。The first hollow helical cylinder includes a first hollow
所述动力设备300包括减速机以及两个轴承座310,热风筒628的端部同轴固定安装有第一轴311,第一轴311与热风筒628之间装配轴套312,第一轴311转动安装在轴承座310上,减速机与第一轴311传动连接以驱动第一空心螺旋筒转动。The
所述旋转密封件620设置在干馏机筒630的两端,其作用是使第一空心螺旋筒能够在转动的状态下对其内输入热风以及使耗热风输出,且空气流体在输送过程中无泄露。The rotary seals 620 are arranged at both ends of the
参阅图6,旋转密封件620包括密封安装在干馏机筒630外的筒罩621,筒罩621上设置有供热风通入筒罩621内或供耗热风由筒罩621内输出的连接管622,热风筒628转动穿设在筒罩621外,热风筒628的侧壁开设有与筒罩621内腔连通的过流孔629。靠近入料口一侧的旋转密封件620上的连接管622与热风输入管420连接,靠近出料口一侧的旋转密封件620上的连接管622与耗热风输出管440连接,进而使第一空心螺旋筒与曲线热风炉800之间形成循环热风系统,为固体燃料提供干馏高温空气。Referring to FIG. 6 , the
本实施例中,优选的,为了提高热风筒628与干馏机筒630之间的密封性以及转动稳定性,所述干馏机筒630的端部同轴设置有向外延伸的加强筒626,加强筒626的外部通过法兰连接有压盖625,所述热风筒628转动穿于加强筒626内,所述加强筒626与热风筒628之间设置有密封圈627。In this embodiment, preferably, in order to improve the sealing performance and rotational stability between the
本实施例中,优选的,为了提高热风筒628与筒罩621之间的密封性,所述筒罩621的端部同轴设置有向外延伸的操作筒623,操作筒623的外部固定安装有油封装置624,热风筒628转动穿出于操作筒623外并通过该油封装置624密封转动连接。In this embodiment, preferably, in order to improve the sealing between the
参阅图7,本实施例中,具体的,所述油封装置624包括密封法兰6241、油箱6243、气袋6244、橡胶垫6245和石墨绳6246,所述密封法兰6241固定套设在热风筒628的外周,油箱6243装配在密封法兰6241的一侧,油箱6243上设计有油嘴,油箱6243底部安装油管,所述密封法兰6241的肩部开设风嘴6242,风嘴6242底部装配有风嘴螺母,所述密封法兰6241内环壁自外向内依次环向套设有气袋6244、橡胶垫6245和石墨绳6246,风嘴螺母与气袋6244连接。密封法兰6241、油箱6243、油嘴、油管、风嘴6242、风嘴螺母、气袋6244、橡胶垫6245和石墨绳6246为旋转密封提供了条件,油箱6243内的油连续注入密封法兰6241与热风筒628之间的旋转摩擦面并滋润石墨绳6246,从而提高了运转密封效果,风嘴6242装配有空压机,空压机为设备旋转密封提供气源。Referring to FIG. 7 , in this embodiment, the
通过旋转密封件620的设置,使得处于固定状态中干馏机筒630、筒罩621与旋转状态下的热风筒628接触面实现密封旋转配合,从而保证热风和耗热风的密封输入输出,提高设备转动气密性,且能够根据密封确度对空压机送入风嘴6242内的风压进行调节,灵活性强。Through the setting of the
本实施例中,所述筒罩621的底部配备有凝水缸610,所述凝水缸610连接有污水池,通过凝水缸610和污水池的设置,能够对上述循环热风系统中采生的污水进行收集排放。In this embodiment, the bottom of the
干馏过程中,固体燃料受第一空心螺旋筒释放出来的热能瞬间挥发水分完成干燥过程进入干馏过程,进入干馏过程的燃料在热风环境中产生焦油,生物质的大分子键逐步断裂并形成生物质炭,进入氧化过程,氧化区域热风超过1000℃,燃气中的焦油在>950℃热风中被转换为永久性的气体分子与燃气一起进入还原层生成以CO、H2、CH4为主的可燃性气体,生物质炭由出料口排出至卸温出炭装置700中进行出炭,生成的燃气由燃气输出管430排出。During the dry distillation process, the solid fuel is instantly volatilized by the heat energy released by the first hollow spiral cylinder to complete the drying process and enter the dry distillation process. The fuel entering the dry distillation process produces tar in the hot air environment, and the macromolecular bonds of the biomass are gradually broken to form biomass. The carbon enters the oxidation process. The hot air in the oxidation area exceeds 1000 °C, and the tar in the gas is converted into permanent gas molecules in the hot air > 950 °C and enters the reduction layer together with the gas to generate flammable gases dominated by CO, H2, and CH4. , the biomass char is discharged from the discharge port to the temperature unloading
通过第一空心螺旋筒的设计,使得热风从第一空心螺旋筒内释放热能,从而提高燃料受热面,干馏效果好,且第一空心螺旋筒上的第一空心螺旋片650间距容料少,容料受热速度快,进而缩短燃料干馏周期。Through the design of the first hollow helical cylinder, the hot air releases heat energy from the first hollow helical cylinder, thereby increasing the heating surface of the fuel, and the dry distillation effect is good. The material is heated quickly, thereby shortening the fuel retorting cycle.
参阅图8,本实施例中,卸温出炭装置700包括外筒710、内筒720、第二空心螺旋筒以及旋转接头770,外筒710和内筒720同轴套设,外筒710的两端通过法兰固定安装有第一盲板722,外筒710与内筒720之间且位于两端位置均固定安装有圆板734,由外筒710、内筒720以及两端的圆板734共同形成水夹套740,内筒720的一侧顶部设置有进炭斗721,内筒720的另一侧底部设置有出炭管组件760,所述进炭斗721和出炭管组件760均密封穿出至外筒710之外,所述外筒710上分别设置有外筒进水管741和外筒出水管742,以使冷却水由外筒进水管741进入水夹套740内并由外筒出水管742排出,第二空心螺旋筒同轴转动设置于内筒720内,旋转接头770设置在第二空心螺旋筒的一端,第二空心螺旋筒与旋转接头770之间形成供冷却水同侧通入通出的循环水路。Referring to FIG. 8 , in this embodiment, the temperature unloading and
干馏产生的生物质炭由进炭斗721进入到内筒720中,第二空心螺旋筒转动并使碳料由进炭斗721向出炭管组件760方向推进,冷却水分别在水夹套740、第二空心螺旋筒内循环流动,并在内筒720的内部和外部形成双层冷却水流道,提高炭料的冷却接触面积,使得炭料在推进的过程中进行降温,大幅度提高降温效果。The biomass char produced by dry distillation enters the
参考图9和图10,第二空心螺旋筒的转动安装方式具体为,所述第二空心螺旋筒包括中空结构的轴套筒730以及沿轴向设置在轴套筒730上的第二空心螺旋片780,多个第二空心螺旋片780轴向等间距分布,所述轴套筒730的两端同轴固定安装有第二轴731,所述第二轴731转动穿出至第一盲板722之外,位于两侧的第一盲板722的外部分别固定安装有轴承压盖732和U型轴承压盖735,轴承压盖732、U型轴承压盖735与对应侧的第二轴731之间设置有推力球轴承733,需要提醒的是,该第二空心螺旋片780外周与内筒720的内壁间距不超过10mm,否则,生物质炭会被螺旋片搅碎。Referring to FIGS. 9 and 10 , the rotational installation method of the second hollow helical cylinder is as follows: the second hollow helical cylinder includes a
其中,所述U型轴承压盖735的外部固定安装有两片第二盲板738,靠近U型轴承压盖735一侧的第二轴731穿过两片第二盲板738之外,第二轴731的外周侧固定安装有齿轮737,齿轮737位于两片第二盲板738之间,通过齿轮737与第二轴731的配合实现第二空心螺旋筒的转动。Wherein, two second
为了提高装配密封性,所述第二盲板738与U型轴承压盖735之间涨紧设置有密封垫736。In order to improve the sealing performance of the assembly, a sealing
所述旋转接头770内具有与轴套筒730连通的过水流道,旋转接头770上装配有进水弯管771、接头出水管772以及轴套筒进水管750,进水弯管771与过水流道互不联通,接头出水管772与过水流道连通,轴套筒进水管750与进水弯管771连接,轴套筒进水管750的端部穿过过水流道延伸至轴套筒730的内部远端。冷却水由进水弯管771通入,并由轴套筒进水管750穿过过水流道输送至轴套筒730内,轴套筒730内的冷却水回流至过水流道中并由接头出水管772排出,进而形成循环水路,使得第二空心螺旋筒内循环流动有冷却水,并由内部实现炭料降温。The rotary joint 770 has a water passage in communication with the
参阅图11,所述出炭管组件760包括自上而下分布的上锥形管761、下锥形管762、直管764和放料管765,其中,所述上锥形管761与所述下锥形管762的锥底部相互连接并使该断管径由小变大,再由大变小的结构,所述直管764与放料管765之间装配有关风机763,从而杜绝了体外空气流入干馏机内影响干馏燃气质量。Referring to FIG. 11, the charcoal
参阅图12,所述曲线热风炉800包括炭箱820,耗热风输入管830、热风管840,点火装置(图中未示出)、喷料管862以及喂料装置,所述炭箱820的底部固定安装有支架810,炭箱820的底部出料口安装有卸温出炭装置700,喷料管862固定安装在炭箱820的侧壁,喂料装置装配在喷料管862上,喷料管862通过第一鼓风机411与置热气输出管410连接,第一鼓风机411将燃料滤清器500内产生的高温气化介质空气源同置热气输入管通过第一鼓风机411吸入到喷料管862中,喂料装置将固体燃料以及空气送入喷料管862中,气化介质空气源与固体燃料以及空气一同喷送至炭箱820内,从而起到提高炭箱820内燃气热值的作用,所述耗热风输入管830、热风管840均穿设于炭箱820的内部顶端,耗热风输入管830与热风管840相连通,耗热风输入管830的端部与耗热风输出管440连接,热风管840与热风输入管420连接,由干馏设备600产生的耗热风通入到耗热风输入管830中,炭箱820内的固体燃料燃烧产生的火焰以及高温气流对耗热风输入管830内的耗热风进行加热并形成高温空气热源,再将高温空气热源由热风输入管420再次输送至干馏设备600中,进而形成高温热源循环。Referring to FIG. 12, the curved
优选的,所述炭箱820的内部横向固定安装有受热板874,炭箱820位于受热板874的顶部形成加热室870,受热板874的一侧设置有入口871,炭箱820的顶部远离入口871一侧设置有出口管872,加热室870内固定安装多块落差隔板873,相邻地落差隔板873上下交替地设置有开口,加热室870通过落差隔板873形成S型流道,耗热风输入管830位于加热室870下方,热风管840穿设于加热室870内。耗热风管840内的耗热风由炭箱820内固体燃料燃烧产生的火焰进行明火加热,炭箱820内产生的高温烟气通过入口871进入S型流道内,从而使热风管840内的热空气通过高温烟气进行二次加热,进而提高耗热风的加热效率。Preferably, a
所述出口管872通过回气管412与第一鼓风机411的进风端连接,第一鼓风机411将出口管872排出的高温烟气通过回气管412重新吸入炭箱820中,进而避免热量流失,进一步提高能源利用效率。The
优选的,为了使稳定管内气压,还包括耗热风箱822、热风箱823以及回风箱821,所述耗热风箱822装配于耗热风输入管830的前端,回风箱821装配于耗热风输入箱与热风管840的连接处,热风箱823装配于热风箱823的后端,耗热风进入炭箱820内进行加热,空气在高温作用下进行升压,高压气流通过耗热风箱822、热风箱823以及回内箱得以缓冲降压,避免高温气源在产生回流或泄漏现象,进而达到良好的稳压效果。Preferably, in order to stabilize the air pressure in the pipe, a heat-consuming
具体的,所述喂料装置包括料斗850、送料搅龙860以及落料管861,料斗850固定安装在送料搅龙860的进料端,落料管861将送料搅龙860的出料端与喷料管862连接。Specifically, the feeding device includes a
参阅图13,一种基于固体燃料螺旋干馏机的干馏生产工艺包括如下操作步骤:Referring to Figure 13, a dry distillation production process based on a solid fuel spiral dry distillation machine includes the following operation steps:
a.备料:首先选择固体生物质燃料,并分别为曲线热风炉800、干馏设备600分别按计划备足燃料;a. Material preparation: First, select solid biomass fuel, and prepare enough fuel for the curve
b.启动DCS电控柜200系统、仪器仪表等系统装置,打开各个规定常开的电控阀;b. Start the DCS
c.密封投料:开启上料搅龙110,将合格的燃料从第一个上料搅龙110输入料仓120,再由第二个上料搅龙110送入燃料滤清器500,经拨料器根据指定的进料量推入干馏机筒630。同时启动燃料滤清器500热置换空气输出管风机和一氧化碳检测仪(排出热置换空气一氧化碳含量<1/Nm3),为曲线热风炉800供应气化介质;c. Sealed feeding: turn on the
d.密封送风:启动旋转密封件620空气泵稳压密封运行系统;d. Sealed air supply: start the
e.空气制热:启动采用风送料工艺的曲线热风炉800将空气制成热风,热风也可以采用天然气取代曲线热风炉800为燃料加温;e. Air heating: start the curved
j.燃料干馏:热风在曲线热风炉800内升温后被送入左端旋转密封件620,流经第一空心螺旋筒内并为干馏机筒630内的燃料释放热能,释放热能后的耗热风途径右端旋转密封件620返回曲线热风炉800实施再加热;j. Fuel dry distillation: the hot air is heated in the curved
h.干馏控温:按照干馏机筒630内燃料热化学反应过程分段按照温度传感器进行控温,干燥、干馏、氧化的温度分别是350°、600°、1100°,需要提醒的是,要求产炭量高则干馏燃气产量低,反之,要求产气量多则产炭量就少,应根据企业要求;h. Dry distillation temperature control: According to the thermochemical reaction process of the fuel in the
i.加温设备转换:燃料进入干馏机筒630内,并在第一空心螺旋筒中的第一空心螺旋片650之间受热进行热化学反应后即逐步生成干馏燃气从燃气输出管430排至燃烧器920,燃烧器920和烟囱910顶部的点火器911显示火焰饱满喷发火焰时,启动燃烧器920鼓风机吸入燃料滤清器500输出的置换热气体,为耗热风加温并进入循环加温程序。同时,关闭曲线热风炉800运行;i. Heating equipment conversion: the fuel enters into the
j.为耗热风加温时通过燃气支管431将多余干馏燃气输送到相关用气设备;j. When heating the hot air, the excess dry distillation gas is transported to the relevant gas equipment through the
k.出炭:分别根据生物质炭料位计570提示,及时启动卸温出炭装置700出炭;k. Carbon output: According to the prompts of biomass carbon
l.分离焦油和木醋液;l. Separation of tar and wood vinegar;
m.降温、计量、包装;m. Cooling, metering, packaging;
n.监控固体燃料螺旋干馏机系列装置运行状况,及时根据系列仪器仪表提示调整物料流速和运行进度;n. Monitor the operation status of the solid fuel spiral dry distillation machine series, and adjust the material flow rate and operation progress according to the prompts of the series of instruments and meters;
o.及时将凝水缸610溢出的污水倒入污水池;o. Pour the overflowed sewage from the
p.暂时停机运行时,关闭上料设备100、干馏设备600的电器设备运转,指令各个常开阀进入密封状态;p. When temporarily shutting down the operation, turn off the operation of the electrical equipment of the
q.系统检修和按照要求停止运行时,将上料设备100、干馏机筒630内的物料逐次全部干馏完毕,并排出设备体内全部物料后逐次关闭电器设备,最后切断DCS电控柜200的总电源;q. When the system is overhauled and stopped according to requirements, dry distillation of the materials in the
r.清理工作现场,维修维护保养系统设备。r. Clean up the work site, repair and maintain the system equipment.
本实施例中,其中,所述的步骤a备料步骤中所选用的固体生物质燃料的含水率18~20%之间的无霉变的固体生物质燃料(粉碎的农林业废弃物、页岩、污泥),选用的固体生物质燃料长度≤30mm,其中燃料含沙土量<1%,且固体生物质燃料必须无结块。In this embodiment, the solid biomass fuel (pulverized agricultural and forestry waste, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, etc.) , sludge), the length of the selected solid biomass fuel is less than or equal to 30mm, the sand content of the fuel is less than 1%, and the solid biomass fuel must be free of agglomeration.
本实施例中,还包括曲线热风炉800的预热步骤,该曲线热风炉800的预热步骤在所述投料步骤之前进行,为干馏机筒630内的燃料连续加温至800~1100°做好准备。In this embodiment, the preheating step of the curved
本实施例中,具体的,所述燃料滤清器500用拨料器根据设计产量连续向干馏机筒630进料口投料,置换热气体被鼓风机送入燃烧器920作为助燃剂提高燃气纯度。In this embodiment, specifically, the
本实施例中,具体的,启动曲线热风炉800为干馏机筒630内燃料实施隔皮空气加温形成热风,热风温度应满足企业设计的干馏温度标准,且连续实施恒温加热。In this embodiment, specifically, the start-up curve
本实施例中,具体的,所述第一空心螺旋筒连续旋转,燃料按照设计路线旋转升降、跌落翻腾受热,并在干馏机筒630内进行干燥、干馏、氧化、还原热化学反应,在第一空心螺旋片650的定向力推动下流向干馏机筒630末端生成生物质炭。安装企业应按本企业要求制定生物质炭标准,生产的生物质炭裂解不完全时必须调整第一空心螺旋筒减速,反之提高第一螺旋筒的转速。In this embodiment, specifically, the first hollow helical cylinder rotates continuously, and the fuel rotates up and down according to the designed route, falls and rolls to be heated, and performs drying, dry distillation, oxidation, and reduction thermochemical reactions in the
本实施例中,具体的,所述步骤i加温设备转换步骤中,所述第一空心螺旋筒连续运行3min后停止曲线热风炉800运行,干馏燃气生成试火点燃时间不大于3min,点火器911始终开启烧掉燃气中的一氧化碳等可燃气体,杜绝了大气污染。In this embodiment, specifically, in the step i of the heating equipment conversion step, the first hollow spiral cylinder is continuously operated for 3 minutes, and then the operation of the curved
本实施例中,具体的,所述卸温出炭装置700底部装配关风机763,现场匹配计量器和包装机。In this embodiment, specifically, the bottom of the temperature unloading
本实施例中,具体的,所述DCS电控柜200程序制控,相关配套设备均采用变频,实施人工按操作规程,点击DCS电控柜200按键,指令干馏机系统装置按照设计工艺连续运行。In this embodiment, specifically, the DCS
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者终端设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者终端设备所固有的要素。在没有更多限制的情况下,由语句“包括……”或“包含……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者终端设备中还存在另外的要素。此外,在本文中,“大于”、“小于”、“超过”等理解为不包括本数;“以上”、“以下”、“以内”等理解为包括本数。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or terminal device that includes a list of elements includes not only those elements, but also a non-exclusive list of elements. other elements, or also include elements inherent to such a process, method, article or terminal equipment. Without further limitation, an element defined by the phrase "includes..." or "comprises..." does not preclude the presence of additional elements in the process, method, article, or terminal device that includes the element. In addition, in this document, "greater than", "less than", "exceeds", etc. are understood to exclude the number; "above", "below", "within" and the like are understood to include the number.
尽管已经对上述各实施例进行了描述,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例做出另外的变更和修改,所以以上所述仅为本发明的实施例,并非因此限制本发明的专利保护范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围之内。Although the above embodiments have been described, those skilled in the art can make additional changes and modifications to these embodiments once they know the basic inventive concept, so the above is only the implementation of the present invention For example, it does not limit the scope of patent protection of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly used in other related technical fields, are similarly included in this document. The invention is within the scope of patent protection.
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