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CN111748364A - A solid fuel spiral dry distillation machine - Google Patents

A solid fuel spiral dry distillation machine Download PDF

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Publication number
CN111748364A
CN111748364A CN202010689555.7A CN202010689555A CN111748364A CN 111748364 A CN111748364 A CN 111748364A CN 202010689555 A CN202010689555 A CN 202010689555A CN 111748364 A CN111748364 A CN 111748364A
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pipe
dry distillation
air
cylinder
barrel
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CN111748364B (en
Inventor
蒋剑春
孙康
孙云娟
聂亚子
吴佳奇
刘善华
邹彪
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Anhui Linnong Times Technology Co Ltd
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Anhui Linnong Times Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B47/00Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
    • C10B47/28Other processes
    • C10B47/30Other processes in rotary ovens or retorts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B47/00Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
    • C10B47/28Other processes
    • C10B47/32Other processes in ovens with mechanical conveying means
    • C10B47/44Other processes in ovens with mechanical conveying means with conveyor-screws
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/16Features of high-temperature carbonising processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention aims to provide a solid fuel spiral dry distillation machine, which comprises feeding equipment, dry distillation equipment, a fuel filter, a temperature-discharging carbon-discharging device and a curved hot blast stove, wherein the fuel filter comprises a material barrel, a fuel inlet pipe at the top of the material barrel is connected with the material outlet end of the feeding equipment, a material outlet conical pipe at the bottom of the material barrel is connected with a material inlet of the dry distillation equipment, an air output pipe is arranged on the side surface of the material barrel, the dry distillation equipment comprises a dry distillation machine barrel, two rotary sealing parts and a first hollow spiral barrel, the two rotary sealing parts are arranged on two sides of the dry distillation machine barrel, the first hollow spiral barrel comprises a first hollow spiral sheet and hot blast barrels which are sealed and welded on two sides of the first hollow spiral sheet, the first hollow spiral barrel is coaxially and rotatably arranged in the dry distillation machine barrel, the hot blast barrels at two ends of the first hollow spiral barrel extend out of, and the hot air cylinder is provided with an overflowing hole communicated with the rotary sealing element.

Description

一种固体燃料螺旋干馏机A solid fuel spiral dry distillation machine

技术领域technical field

本发明涉及固体燃料气化设备,具体是一种固体燃料螺旋干馏机。The invention relates to solid fuel gasification equipment, in particular to a solid fuel spiral dry distillation machine.

背景技术Background technique

生物质是世界公认的最有潜力的可再生能源,普遍利用沼气、生物质燃气的形式为个人或社区实施供气。沼气虽然效果好,但受范围局限,生物质燃气热值低焦油含量很难达标逐渐退出市场。利用生物质干馏技术生产干馏技术,干馏燃气、焦油、生物质炭、木醋液广泛应用于国民经济各个领域,即提高了生物质燃气质量,又使副产品为化工行业提供了非常重要的原料。科研人员陆续开发出立式生物质干馏装置和卧式生物质干馏装置,立式或卧式干馏装置虽然形式不同,但均采用内外筒结构,内筒为生物质干馏筒,干馏筒和外筒之间构成加热腔。立式生物质干馏装置在传统干馏反应釜的基础上,创造性地为投料、出炭设计了旋转密封装置,该装置降低了能耗,但燃料在干馏筒内自然垂落,干馏筒直径小造成产量底下,干馏筒直径大燃料受热不均匀,燃料在干馏筒内存留时间长,降低了炭产量。Biomass is recognized as the most potential renewable energy in the world. Biogas and biomass gas are commonly used to supply gas to individuals or communities. Although the effect of biogas is good, due to the limited scope, it is difficult for biomass gas with low calorific value and low tar content to reach the standard and gradually withdraw from the market. Using biomass dry distillation technology to produce dry distillation technology, dry distillation gas, tar, biomass charcoal and wood vinegar are widely used in various fields of the national economy, which not only improves the quality of biomass gas, but also makes by-products provide very important raw materials for the chemical industry. Researchers have successively developed vertical biomass retorting devices and horizontal biomass retorting devices. Although vertical or horizontal retorting devices have different forms, they all adopt the structure of inner and outer cylinders. The inner cylinder is biomass retorting cylinder, retorting cylinder and outer cylinder. A heating chamber is formed between them. On the basis of the traditional dry distillation reactor, the vertical biomass dry distillation device creatively designs a rotary sealing device for feeding and charcoal discharge. This device reduces energy consumption, but the fuel falls naturally in the dry distillation cylinder, and the small diameter of the dry distillation cylinder causes the output At the bottom, the fuel with large diameter of the retort is not uniformly heated, and the fuel stays in the retort for a long time, which reduces the carbon production.

卧式生物质干馏装置,干馏筒相对水平地基倾斜3~5°,干馏筒内圆周平行设计有多个热风管,干馏筒两端设计有热风箱,环绕干馏筒的齿条在驱动机齿轮的作用下旋转,燃料从干馏机螺旋搅龙外筒顶部投入,干馏机螺旋搅龙穿过热风箱插入干馏筒内,燃料洒在热风管中间落入干馏筒腔内,干馏筒与热风箱旋转密封连接,在热风管的热能辐射下干馏成炭顺干馏机设计坡度跌落于干馏机另一端的热风箱的底部的出炭机内,该干馏炉燃料处理量大,然而,进料搅龙轴延伸至干馏机腔内遇到热风易断裂,且燃料在干馏区域内热化学反应的过程中,热风管焦油粘着量随时间增多,设备运行机械维修量大。显然,生物质干馏热裂解技术成了生物质能利用的一个重大课题。Horizontal biomass dry distillation device, the dry distillation cylinder is inclined 3-5° relative to the horizontal foundation, the inner circumference of the dry distillation cylinder is designed with multiple hot air pipes in parallel, the two ends of the dry distillation cylinder are designed with hot air boxes, and the rack around the dry distillation cylinder is in the drive gear. Under the action of rotating, the fuel is injected from the top of the outer cylinder of the retort auger, the retort auger is inserted into the retort through the hot air box, the fuel is sprinkled in the middle of the hot air pipe and falls into the retort chamber, and the retort and the hot air box rotate. Sealed connection, dry distillation into charcoal under the heat radiation of the hot air pipe, and fall into the charcoal machine at the bottom of the hot air box at the other end of the dry distillation machine along the design slope of the dry distillation machine. The fuel processing capacity of the dry distillation furnace is large. The shaft extends into the retorting machine cavity and is easily broken when encountering hot air, and during the thermochemical reaction of fuel in the retorting area, the amount of tar adhesion in the hot air pipe increases with time, and the amount of mechanical maintenance for equipment operation is large. Obviously, biomass dry distillation thermal cracking technology has become a major issue in biomass energy utilization.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种固体燃料螺旋干馏机,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a solid fuel spiral dry distillation machine to solve the problems raised in the above background technology.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种固体燃料螺旋干馏机,包括上料设备和干馏设备,其特征在于:还包括燃料滤清器,卸温出炭装置以及曲线热风炉;A solid fuel spiral dry distillation machine, including feeding equipment and dry distillation equipment, is characterized in that: it also includes a fuel filter, a temperature unloading charcoal discharge device and a curved hot blast stove;

所述燃料滤清器包括料筒,所述料筒顶部的燃料进口管与上料设备的出料端连接,所述料筒底部的出料锥形管与所述干馏设备的入料口连接,所述料筒的侧面安装有空气输出管。The fuel filter includes a barrel, the fuel inlet pipe at the top of the barrel is connected to the discharge end of the feeding equipment, and the discharge conical pipe at the bottom of the barrel is connected to the inlet of the dry distillation equipment , an air output pipe is installed on the side of the barrel.

所述干馏设备包括干馏机筒、两个旋转密封件和第一空心螺旋筒,两个旋转密封件设置于所述干馏机筒的两侧,第一空心螺旋筒包括第一空心螺旋片以及密封焊接在第一空心螺旋片两侧的热风筒组成,第一空心螺旋筒同轴转动安装在干馏机筒内,第一空心螺旋筒两端的热风筒延伸至旋转密封件之外,所述热风筒上开设有与旋转密封件连通的过流孔,所述干馏机筒的出料口处安装卸温出炭装置;The dry distillation equipment includes a dry distillation barrel, two rotary seals and a first hollow spiral barrel, the two rotary seals are arranged on both sides of the dry distillation barrel, and the first hollow spiral barrel includes a first hollow spiral plate and a sealing It consists of hot air cylinders welded on both sides of the first hollow helix. The first hollow helical cylinder is coaxially installed in the dry distillation cylinder. The hot air cylinders at both ends of the first hollow helical cylinder extend beyond the rotating seal. The upper part is provided with a flow hole communicating with the rotary seal, and a temperature unloading charcoal discharge device is installed at the discharge port of the dry distillation barrel;

所述曲线热风炉包括炭箱,所述炭箱内设置有用于对空气进行升温的耗热风输入管、热风管,耗热风输入管与热风管连接,耗热风输入管通过通过耗热风输出管与靠近干馏机筒出料口一侧的旋转密封件连接,所述热风管通过热风输入管与靠近干馏机筒入料口一侧的旋转密封件连通,进而使第一空心螺旋筒与曲线热风炉之间形成循环热风系统,所述曲线热风炉的底部安装有卸温出炭装置,所述曲线热风炉的侧壁安装有喷料管,所述喷料管通过置换气输出管与所述空气输出管连接。The curved hot blast stove includes a charcoal box, and the charcoal box is provided with a heat-consuming air input pipe and a hot-air pipe for heating air, the heat-consuming air input pipe is connected with the hot-air pipe, and the heat-consuming air input pipe is output by The pipe is connected with the rotary seal on the side close to the discharge port of the retort barrel, and the hot air pipe is communicated with the rotary seal on the side near the inlet port of the retort barrel through the hot air input pipe, so that the first hollow spiral barrel is connected to the rotary seal on the side of the retort barrel. A circulating hot air system is formed between the curvilinear hot blast stoves. The bottom of the curvilinear hot blast stove is equipped with a temperature unloading and charcoal discharge device. The air outlet pipe is connected.

作为本发明进一步的方案:还包括加温箱,所述加温箱的侧壁安装有燃烧器和烟囱,烟囱靠近加温箱底部,烟囱的顶部管口处安装有点火器,所述热风输入管穿设于加温箱内,所述耗热风输出管与所述热风输入管连通,耗热风输出管与热风输入管的连接位置位于加温箱的前端,所述置热气输出管能过输出支管与燃烧器连接。As a further scheme of the present invention: it also includes a heating box, a burner and a chimney are installed on the side wall of the heating box, the chimney is close to the bottom of the heating box, an igniter is installed at the top nozzle of the chimney, and the hot air input pipe Wearing in the heating box, the heat-consuming air output pipe is communicated with the hot-air input pipe, the connection position of the heat-consuming air output pipe and the hot-air input pipe is located at the front end of the heating box, and the hot-air output pipe can pass through the output branch pipe Connect to the burner.

作为本发明进一步的方案:所述上料设备包括料仓以及两个上料搅龙,位于前端的上料搅龙的进料端连接有上料斗,该上料搅龙的出料端连接至料仓顶部,位于后端的上料搅龙的进料端与料仓底部连通,该上料搅龙的出料端与燃料滤清器的燃料进口管连接。As a further solution of the present invention: the feeding equipment includes a silo and two feeding augers, the feeding end of the feeding auger located at the front end is connected with a feeding hopper, and the discharging end of the feeding auger is connected to On the top of the silo, the feeding end of the feeding auger located at the rear end is communicated with the bottom of the silo, and the discharging end of the feeding auger is connected with the fuel inlet pipe of the fuel filter.

作为本发明进一步的方案:所述料筒内位于燃料进口管至空气输出管下方的一段设置有不锈钢滤网,所述料筒的侧壁上还设置有两个入孔,该入孔处设置有用于打开或关闭孔口的开关门组件。As a further solution of the present invention: a section of the barrel located below the fuel inlet pipe to the air output pipe is provided with a stainless steel filter screen, and two inlet holes are also provided on the side wall of the barrel, and the inlet holes are provided with There are switch door assemblies for opening or closing the orifice.

作为本发明进一步的方案:所述旋转密封件包括密封安装在干馏机筒外的筒罩,筒罩上设置有连接管,热风筒转动穿设在筒罩外,所述热风筒与筒罩之间设置有油封装置。As a further solution of the present invention: the rotary seal includes a cylinder cover sealed and installed outside the retort cylinder, the cylinder cover is provided with a connecting pipe, the hot air cylinder rotates and passes through the cylinder cover, and the hot air cylinder and the cylinder cover are connected. An oil seal is provided between.

作为本发明进一步的方案:所述油封装置包括密封法兰、油箱、气袋、橡胶垫和石墨绳,所述密封法兰固定套设在热风筒的外周,油箱装配在密封法兰的一侧,油箱上设计有油嘴,油箱底部安装油管,所述密封法兰的肩部开设风嘴,风嘴底部装配有风嘴螺母,所述密封法兰内环壁自外向内依次环向套设有气袋、橡胶垫和石墨绳,风嘴螺母与气袋连接。As a further solution of the present invention: the oil sealing device includes a sealing flange, an oil tank, an air bag, a rubber pad and a graphite rope, the sealing flange is fixedly sleeved on the outer periphery of the hot air cylinder, and the oil tank is assembled on one side of the sealing flange , the oil tank is designed with an oil nozzle, the oil pipe is installed at the bottom of the oil tank, the air nozzle is provided on the shoulder of the sealing flange, and the air nozzle nut is assembled at the bottom of the air nozzle. Air bag, rubber pad and graphite rope, the nozzle nut is connected with the air bag.

作为本发明进一步的方案:所述卸温出炭装置包括外筒、内筒、第二空心螺旋筒以及旋转接头,外筒与内筒同轴套设并形成水夹套,第二空心螺旋筒同轴转动设置于内筒内,旋转接头设置在第二空心螺旋筒的一端,第二空心螺旋筒与旋转接头之间形成供冷却水同侧通入通出的循环水路,内筒的一侧顶部设置有进炭斗,内筒的另一侧底部设置有出炭管组件。As a further solution of the present invention: the temperature unloading and charcoal output device includes an outer cylinder, an inner cylinder, a second hollow helical cylinder and a rotary joint, the outer cylinder and the inner cylinder are coaxially sleeved to form a water jacket, and the second hollow helical cylinder The coaxial rotation is arranged in the inner cylinder, and the rotary joint is arranged at one end of the second hollow screw cylinder. The top is provided with a charcoal feeding hopper, and the bottom of the other side of the inner cylinder is provided with a charcoal outlet pipe assembly.

作为本发明进一步的方案:所述旋转接头内具有与第二空心螺旋筒的轴套筒连通的过水流道,旋转接头上装配有进水弯管、接头出水管以及轴套筒进水管,进水弯管与过水流道互不联通,接头出水管与过水流道连通,轴套筒进水管与进水弯管连接,轴套筒进水管的端部穿过过水流道延伸至轴套筒的内部远端。As a further solution of the present invention: the rotary joint has a water passage in communication with the shaft sleeve of the second hollow spiral cylinder, and the rotary joint is equipped with a water inlet elbow, a joint water outlet pipe and a shaft sleeve water inlet pipe. The water elbow and the water passage are not communicated with each other, the joint outlet pipe is connected with the water passage, the shaft sleeve water inlet pipe is connected with the water inlet elbow, and the end of the shaft sleeve inlet pipe extends through the water passage to the shaft sleeve the inner remote.

作为本发明进一步的方案:所述炭箱的内部横向固定安装有受热板,炭箱位于受热板的顶部形成加热室,受热板的一侧设置有入口,炭箱的顶部远离入口一侧设置有出口管,加热室内固定安装多块落差隔板,相邻地落差隔板上下交替地设置有开口,加热室通过落差隔板形成S型流道,耗热风输入管位于加热室下方,热风管穿设于加热室内。As a further solution of the present invention: the interior of the carbon box is fixedly installed with a heating plate, the carbon box is located on the top of the heating plate to form a heating chamber, one side of the heating plate is provided with an inlet, and the top of the carbon box is provided with a side away from the inlet. For the outlet pipe, a plurality of drop baffles are fixedly installed in the heating chamber. The adjacent drop baffles are alternately provided with openings. The heating chamber forms an S-shaped flow channel through the drop baffles. The heat-consuming air input pipe is located below the heating chamber. Wear it in a heated room.

作为本发明进一步的方案:所述出口管上安装有回气管,所述回气管与所述喷料管上的第一鼓风机的进风口连接。As a further solution of the present invention, an air return pipe is installed on the outlet pipe, and the air return pipe is connected with the air inlet of the first blower on the material spray pipe.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

1、该固体燃料螺旋干馏机通过第一空心螺旋筒的中空设计,使得热风从第一空心螺旋筒内释放热能,从而提高燃料受热面,干馏效果好,且第一空心螺旋筒上的第一空心螺旋片间距容料少,容料受热速度快,进而缩短燃料干馏周期;1. The solid fuel spiral dry distillation machine adopts the hollow design of the first hollow spiral barrel, so that the hot air releases heat energy from the first hollow spiral barrel, thereby improving the heating surface of the fuel, and the dry distillation effect is good. The space between the hollow spiral blades is small, and the material is heated quickly, thereby shortening the fuel retorting cycle;

2、该固体燃料螺旋干馏机通过燃料滤清器的设置,使固体燃料中夹杂的低温空气在被抽送至空气输出管中,同时,在干馏设备进料口处的高热作用下使夹杂的低温空气被预热形成高温空气,从而完成空气的热置换,该高温空气由置热气输出管通入至曲线热风炉中作为气化介质空气源,以提升曲线热风炉中的燃料或燃气热值,达到助燃的目的;2. The solid fuel spiral dry distillation machine is set by the fuel filter, so that the low-temperature air mixed in the solid fuel is pumped to the air output pipe, and at the same time, under the action of high heat at the feed port of the dry distillation equipment, the low-temperature air contained in the solid fuel is removed. The air is preheated to form high-temperature air, thereby completing the heat exchange of the air. The high-temperature air is introduced into the curved hot blast stove as a gasification medium air source through the hot gas output pipe, so as to improve the fuel or gas calorific value in the curved hot blast stove. achieve the purpose of supporting combustion;

该固体燃料螺旋干馏机通过加温箱的设置,并将热风输入管穿设于加温箱内,耗热风输出管与热风输入管连通,耗热风输出管与热风输入管的连接位置位于加温箱的前端,并将干馏燃气通入加温箱的燃烧器中,当点火器显示火焰饱满喷发火焰时,启动燃烧器,并关停曲线热风炉,同时关闭曲线热风炉的进气端和出气端管路上的电控阀,使耗热风直接通入热风输入管并由加温箱进行加热升温,从而使系统进入自供能循环加热工作状态,进而降低固体燃料使用量,提高能源利用效率;The solid fuel spiral dry distillation machine is set through the heating box, and the hot air input pipe is inserted into the heating box, the hot air output pipe is communicated with the hot air input pipe, and the connection position of the hot air output pipe and the hot air input pipe is located in the heating box. The front end of the box, and the dry distillation gas is passed into the burner of the heating box. When the igniter shows that the flame is full and the flame is erupted, the burner is started, and the curve hot blast stove is shut down, and the air inlet and outlet of the curve hot blast stove are closed at the same time. The electric control valve on the end pipeline makes the hot air directly pass into the hot air input pipe and is heated and heated by the heating box, so that the system enters the working state of self-supply circulating heating, thereby reducing the consumption of solid fuel and improving the efficiency of energy utilization;

4、该固体燃料螺旋干馏机通过在干馏机筒的两端安装有旋转密封件,第一空心螺旋筒转动穿设在旋转密封件内,第一空心螺旋筒通过过流孔与旋转密封件连接,且两侧的旋转密封件分别与曲线加热炉的加热风管连通,从而使使第一空心螺旋筒与曲线热风炉之间形成循环热风系统,以实现耗热风循环利用,为固体燃料提供干馏高温空气,大幅度降低物料干馏成本。4. The solid fuel spiral dry distillation machine is equipped with rotary seals at both ends of the dry distillation barrel, the first hollow spiral barrel rotates and passes through the rotary seal, and the first hollow spiral barrel is connected with the rotary seal through the flow hole , and the rotary seals on both sides are respectively connected with the heating air pipes of the curved heating furnace, so that a circulating hot air system is formed between the first hollow spiral cylinder and the curved hot air furnace, so as to realize the recycling of hot air and provide dry distillation for solid fuels. High temperature air greatly reduces the cost of material dry distillation.

附图说明Description of drawings

图1为固体燃料螺旋干馏机的结构示意图;Fig. 1 is the structural representation of solid fuel spiral dry distillation machine;

图2为燃料滤清器的结构示意图;Fig. 2 is the structural representation of fuel filter;

图3为开关门组件的主视图;Figure 3 is a front view of the switch door assembly;

图4为开关门组件的侧视图;Figure 4 is a side view of the switch door assembly;

图5为干馏设备的结构示意图;Fig. 5 is the structural representation of dry distillation equipment;

图6为旋转密封件的结构示意图;6 is a schematic structural diagram of a rotary seal;

图7为油封装置的结构示意图;7 is a schematic structural diagram of an oil seal device;

图8为卸温出炭装置的结构示意图;Figure 8 is a schematic structural diagram of a temperature unloading charcoal output device;

图9为卸温出炭装置的轴装配示意图;Fig. 9 is the shaft assembly schematic diagram of the temperature unloading charcoal output device;

图10为卸温出炭装置中旋转接头的装配示意图;Fig. 10 is the assembly schematic diagram of the rotary joint in the temperature unloading charcoal output device;

图11为出炭管组件的结构示意图;Fig. 11 is the structural representation of the charcoal pipe assembly;

图12为曲线热风炉的结构示意图;Fig. 12 is the structural representation of the curve hot blast stove;

图13为干馏工艺流程图;Figure 13 is a process flow diagram of dry distillation;

图中:上料设备100、上料搅龙110、料仓120;DCS电控柜200;动力设备300、轴承座310、第一轴311、轴套312;In the figure: feeding equipment 100, feeding auger 110, silo 120; DCS electric control cabinet 200; power equipment 300, bearing seat 310, first shaft 311, shaft sleeve 312;

管件400、置热气输出管410、第一鼓风机411、回气管412、输出支管413、热风输入管420、燃气输出管430、燃气支管431、耗热风输出管440;Pipe fittings 400, hot gas output pipe 410, first blower 411, return gas pipe 412, output branch pipe 413, hot air input pipe 420, gas output pipe 430, gas branch pipe 431, and heat-consuming air output pipe 440;

燃料滤清器500、料筒520、入孔521、出料锥形管522、斜板523、燃料进口管524、空气输出管525、电动阀板526、拔料器530、不锈钢滤网540、三角加强圈550、第二鼓风机560、料位计570、带钢圈580;Fuel filter 500, barrel 520, inlet hole 521, discharge tapered pipe 522, inclined plate 523, fuel inlet pipe 524, air output pipe 525, electric valve plate 526, puller 530, stainless steel filter 540, Triangular reinforcement ring 550, second blower 560, material level gauge 570, belt steel ring 580;

开关门组件510、门盖511、翻折耳板512、蝶形螺母513、U型槽514、压板515、手轮516、下六角螺栓517、固定耳板518、上六角螺栓519;Opening and closing door assembly 510, door cover 511, folded ear plate 512, wing nut 513, U-shaped groove 514, pressure plate 515, hand wheel 516, lower hexagonal bolt 517, fixed lug plate 518, upper hexagonal bolt 519;

干馏设备600、凝水缸610、干馏机筒630、支腿640、第一空心螺旋片650;Dry distillation equipment 600, condensate tank 610, dry distillation barrel 630, legs 640, first hollow spiral 650;

旋转密封件620、筒罩621、连接管622、操作筒623、油封装置624、密封法兰6241、风嘴6242、油箱6243、气袋6244、橡胶垫6245、石墨绳6246、压盖625、加强筒626、密封圈627、热风筒628、过流孔629;Rotary seal 620, cylinder cover 621, connecting pipe 622, operating cylinder 623, oil sealing device 624, sealing flange 6241, air nozzle 6242, fuel tank 6243, air bag 6244, rubber pad 6245, graphite rope 6246, gland 625, reinforcement Cylinder 626, sealing ring 627, hot air cylinder 628, overflow hole 629;

卸温出炭装置700、外筒710、内筒720、进炭斗721、第一盲板722、轴套筒730、第二轴731、轴承压盖732、推力球轴承733、圆板734、U型轴承压盖735、密封垫736、齿轮737、第二盲板738、水夹套740、外筒进水管741、外筒出水管742、轴套筒进水管750、出炭管组件760、上锥形管761、下锥形管762、关风机763、直管764、放料管765、旋转接头770、进水弯管771、接头出水管772、第二空心螺旋片780;Temperature discharge and charcoal discharge device 700, outer cylinder 710, inner cylinder 720, charcoal inlet hopper 721, first blind plate 722, shaft sleeve 730, second shaft 731, bearing gland 732, thrust ball bearing 733, circular plate 734, U-shaped bearing gland 735, gasket 736, gear 737, second blind plate 738, water jacket 740, outer cylinder water inlet pipe 741, outer cylinder water outlet pipe 742, shaft sleeve water inlet pipe 750, carbon outlet pipe assembly 760, Upper conical pipe 761, lower conical pipe 762, closing fan 763, straight pipe 764, discharge pipe 765, rotary joint 770, water inlet elbow 771, joint water outlet pipe 772, second hollow spiral 780;

曲线热风炉800、支架810、炭箱820、回风箱821、耗热风箱822、热风箱823、耗热风输入管830、热风管840、料斗850、送料搅龙860、落料管861、喷料管862、加热室870、入口871、出口管872、落差隔板873、受热板874;Curved hot blast stove 800, bracket 810, charcoal box 820, return air box 821, heat consumption air box 822, hot air box 823, heat consumption air input pipe 830, hot air pipe 840, hopper 850, feeding auger 860, blanking pipe 861, spray Material pipe 862, heating chamber 870, inlet 871, outlet pipe 872, drop partition 873, heating plate 874;

加温箱900、烟囱910、点火器911、燃烧器920。Heating box 900 , chimney 910 , igniter 911 , burner 920 .

具体实施方式Detailed ways

为详细说明技术方案的技术内容、构造特征、所实现目的及效果,以下结合具体实施例并配合附图详予说明。In order to describe in detail the technical content, structural features, achieved objectives and effects of the technical solution, the following detailed description is given in conjunction with specific embodiments and accompanying drawings.

请参阅图1,本实施例,一种固体燃料螺旋干馏机,包括上料设备100、燃料滤清器500、干馏设备600、卸温出炭装置700、曲线热风炉800、用于连接上述设备并形成气流通路的管件400以及用于控制上述设备运行的DCS电控柜200,其中,上料设备100用于将固体燃料(如农林作物秸秆、新柴碎料、页岩污泥等)进行密封上料;燃料滤清器500用于对上料设备100送入的固体燃料中夹杂的空气进行热置换,并将置换后的空气送至曲线热风炉800内以提高燃料或燃气热值,进而用于助燃,此外,燃料滤清器500将空气热置换后的固体燃料送入到干馏设备600中;干馏设备600用于对经过燃料滤清器500进行空气热置换后的固体燃料进行高温干馏,固体燃料在高温无氧环境下进行碳化裂解并形成生物质炭、干馏燃气、焦油以及其他副产品;卸温出炭装置700将干馏设备600产生的生物质炭进行降温并卸出;曲线热风炉800用于产生高温气流以为干馏设备600提供高温热源;管件400包括将燃料滤清器500中热置换空气通入到曲线热风炉800内的置热气输出管410、将曲线热风炉800中的高温空气输入至干馏设备600中的热风输入管420、将干馏设备600中释放热能后的耗热风送回至曲线热风炉800中进行升温的耗热风输出管440以及其他支管,所有管件400上均装配有电控阀。Please refer to FIG. 1 , in this embodiment, a solid fuel spiral dry distillation machine includes a feeding device 100, a fuel filter 500, a dry distillation device 600, a temperature unloading and charcoal output device 700, and a curved hot blast stove 800, which are used to connect the above equipment. And form the pipe fitting 400 of the air flow passage and the DCS electric control cabinet 200 used to control the operation of the above equipment, wherein the feeding equipment 100 is used for solid fuel (such as agricultural and forestry crop straw, new firewood scraps, shale sludge, etc.) Sealing and feeding; the fuel filter 500 is used to heat replace the air mixed in the solid fuel fed by the feeding device 100, and send the replaced air to the curved hot blast stove 800 to increase the calorific value of the fuel or gas, In addition, the fuel filter 500 sends the solid fuel after air heat exchange into the dry distillation equipment 600; the dry distillation equipment 600 is used for high temperature solid fuel after the air heat exchange through the fuel filter 500 Dry distillation, the solid fuel is carbonized and cracked in a high temperature and oxygen-free environment to form biomass charcoal, dry distillation gas, tar and other by-products; the unloading charcoal device 700 cools down and discharges the biomass char produced by the dry distillation equipment 600; curve hot air The furnace 800 is used to generate high-temperature airflow to provide a high-temperature heat source for the dry distillation equipment 600; the pipe fitting 400 includes a hot gas output pipe 410 for passing the heat-exchanged air in the fuel filter 500 into the curved hot blast stove 800, and a hot gas output pipe 410 in the curved hot blast stove 800. High-temperature air is input to the hot air input pipe 420 in the dry distillation equipment 600, and the heat consumption air after the heat energy is released in the dry distillation equipment 600 is sent back to the hot air output pipe 440 and other branch pipes for heating in the curved hot blast furnace 800. Equipped with electric control valve.

该固体燃料螺旋干馏机还包括加温箱900,加温箱900的侧壁安装有燃烧器920和烟囱910,烟囱910靠近加温箱900底部,烟囱910的顶部管口处安装有点火器911,所述热风输入管420穿设于加温箱900内,耗热风输出管440与热风输入管420连通,耗热风输出管440与热风输入管420的连接位置位于加温箱900的前端。The solid fuel spiral dry distillation machine also includes a heating box 900, a burner 920 and a chimney 910 are installed on the side wall of the heating box 900, the chimney 910 is close to the bottom of the heating box 900, and an igniter 911 is installed at the top nozzle of the chimney 910, The hot air input pipe 420 is inserted in the heating box 900 , and the hot air output pipe 440 communicates with the hot air input pipe 420 .

干馏设备600产生的燃气通入加温箱900内,点火器911用于检测加温箱900内的燃气量,当点火器911显示火焰饱满喷发火焰时,启动燃烧器920,并关停曲线热风炉800,同时关闭曲线热风炉800的进气端和出气端管路上的电控阀,使耗热风直接通入热风输入管420并由加温箱900进行加热升温,从而使系统进入自供能循环加热工作状态,进而降低固体燃料使用量,提高能源利用效率。The gas generated by the dry distillation equipment 600 is passed into the heating box 900, and the igniter 911 is used to detect the amount of gas in the heating box 900. When the igniter 911 shows that the flame is full and erupting flame, the burner 920 is started, and the curve hot air is turned off At the same time, close the electric control valves on the inlet and outlet pipes of the curved hot blast stove 800, so that the hot air is directly passed into the hot air input pipe 420 and heated by the heating box 900, so that the system enters a self-powered cycle. Heating the working state, thereby reducing the consumption of solid fuel and improving the efficiency of energy utilization.

所述置热气输出管410能过输出支管413与燃烧器920连接,从而改变置热空气的流向,使得热置换空气通入至加温箱900内以提高加温箱900内的燃气热值。The hot gas output pipe 410 can be connected to the burner 920 through the output branch pipe 413 , so as to change the flow direction of the hot air, so that the hot air is passed into the heating box 900 to increase the heating value of the gas in the heating box 900 .

本实施例中,所述上料设备100包括料仓120以及两个上料搅龙110,位于前端的上料搅龙110的进料端连接有上料斗,该上料搅龙110的出料端连接至料仓120顶部,进而用于将上料斗中的固体燃料输送至料仓120中,位于后端的上料搅龙110的进料端与料仓120底部连通,该上料搅龙110的出料端与燃料滤清器500连接,进而用于将料仓120中的固体燃料输送至燃料滤清器500中,需要提醒的是,料仓120、上料搅龙110以及燃料滤清器500形成封闭上料环境,由此实现密封上料,其优点是降低固体燃料中夹杂的空气或氧气含量,有利于为干馏操作提供更加有利的无氧环境。In this embodiment, the feeding device 100 includes a silo 120 and two feeding augers 110. The feeding end of the feeding auger 110 at the front end is connected with a feeding hopper, and the feeding auger 110 discharges the material. The feeding end is connected to the top of the silo 120, and is then used to transport the solid fuel in the upper hopper to the silo 120. The feeding end of the feeding auger 110 at the rear end communicates with the bottom of the silo 120. The feeding auger 110 The discharge end of the silo 120 is connected to the fuel filter 500, and is then used to transport the solid fuel in the silo 120 to the fuel filter 500. It should be reminded that the silo 120, the feeding auger 110 and the fuel filter The device 500 forms a closed feeding environment, thereby realizing sealed feeding, which has the advantage of reducing the content of air or oxygen contained in the solid fuel, which is beneficial to provide a more favorable oxygen-free environment for dry distillation operations.

参阅图2,本实施例中,燃料滤清器500包括用于缓存固体燃料的料筒520,料筒520顶部的燃料进口管524与位于后端上料搅龙110的出料端连接,料筒520底部设置有与干馏设备600连接的出料锥形管522,固体燃料由出料锥形管522送入至干馏设备600中,所述料筒520为近似倒锥形,料筒520的侧壁设置有与其内腔连通的空气输出管525,该空气输出管525处设置有第二鼓风机560,空气输出管525与置热气输出管410连接,通过第二鼓风机560使料筒520内产生负压,固体燃料在下料过程中,其中夹杂的低温空气在负压作用下被抽送至空气输出管525中,同时,在干馏设备600进料口处的高热作用下使夹杂的低温空气被预热形成高温空气,从而完成空气的热置换,该高温空气由置热气输出管410通入至曲线热风炉800中作为气化介质空气源,以提升曲线热风炉800中的燃料或燃气热值,达到助燃的目的,同时将固体燃料中的空气抽出,为干馏作业提供无氧环境,该燃料滤清器500设计新颖,结构合理,造价低廉,且能够连续无故障运行,适应大型干馏机的燃料滤清作业。Referring to FIG. 2 , in this embodiment, the fuel filter 500 includes a barrel 520 for storing solid fuel. The fuel inlet pipe 524 at the top of the barrel 520 is connected to the discharge end of the feeding auger 110 at the rear end. The bottom of the cylinder 520 is provided with a discharge conical pipe 522 connected to the dry distillation equipment 600, and the solid fuel is fed into the dry distillation equipment 600 through the discharge conical pipe 522. The side wall is provided with an air output pipe 525 that communicates with its inner cavity. The air output pipe 525 is provided with a second blower 560. The air output pipe 525 is connected with the hot air output pipe 410, and the second blower 560 is used to generate air in the barrel 520. Negative pressure, during the feeding process of solid fuel, the mixed low-temperature air is pumped to the air output pipe 525 under the action of negative pressure. The heat forms high-temperature air, thereby completing the heat exchange of the air. The high-temperature air is introduced into the curved hot blast stove 800 through the hot gas output pipe 410 as a gasification medium air source, so as to increase the calorific value of the fuel or gas in the curved hot blast stove 800, To achieve the purpose of supporting combustion, at the same time, the air in the solid fuel is extracted to provide an oxygen-free environment for the dry distillation operation. The fuel filter 500 has a novel design, a reasonable structure, low cost, and can run continuously without failure, and is suitable for the fuel of large dry distillation machines. Filtration work.

料筒520内位于燃料进口管524至空气输出管525下方的一段设置有不锈钢滤网540,该不锈钢滤网540的作用为防止固体燃料被第二鼓风机560吸入空气输出管525内,进而对固体燃料起到阻隔作用,该不锈钢滤网540可以是但不仅限于圆筒状,不锈钢滤网540的具体安装方式为,料筒520的内部顶端固定安装有带钢圈580,料筒520的内环壁上且位于空气输出管525的下方位置环形设置有三角加强圈550,不锈钢滤网540固定安装在带钢圈580和三角加强圈550之间。A stainless steel filter screen 540 is provided in the barrel 520 from the fuel inlet pipe 524 to the air output pipe 525. The fuel plays a blocking role. The stainless steel filter screen 540 can be but is not limited to a cylindrical shape. The specific installation method of the stainless steel filter screen 540 is that the inner top of the barrel 520 is fixedly installed with a steel ring 580, and the inner ring of the barrel 520 is fixed. A triangular reinforcing ring 550 is annularly arranged on the wall and below the air output pipe 525 , and the stainless steel filter screen 540 is fixedly installed between the steel ring 580 and the triangular reinforcing ring 550 .

燃料进口管524处设置有用于控制下料的电动阀板526;为了便于定量出料,出料锥形管522的上口处设置有拔料器530。The fuel inlet pipe 524 is provided with an electric valve plate 526 for controlling unloading; in order to facilitate quantitative discharge, a material puller 530 is provided at the upper opening of the discharge conical pipe 522 .

料筒520的内部具有自内环壁朝向出料锥形管522方向倾斜设置的斜板523,该斜板523用于固体燃料的定向出料,避免固体燃料留置在料筒520内。The inside of the barrel 520 has a sloping plate 523 inclined from the inner ring wall toward the discharge conical pipe 522 .

料筒520的侧壁上还设置有两个入孔521,该入孔521处设置有用于打开或关闭孔口的开关门组件510,入孔521以及开关门组件510为料筒520内燃料流畅跌落提供了方便。The side wall of the barrel 520 is also provided with two inlet holes 521 . The inlet holes 521 are provided with an opening and closing door assembly 510 for opening or closing the orifice. The inlet holes 521 and the opening and closing door assembly 510 allow the fuel to flow in the barrel 520 Drop provides convenience.

料筒520的上端一侧装配有料位计570,料位计570用于检测料筒520内的燃料储备量。The upper end side of the cartridge 520 is equipped with a material level gauge 570 , and the material level gauge 570 is used to detect the fuel reserve amount in the cartridge 520 .

参阅图3和图4,分别为开关门组件510的主视图和开关门组件510的侧视图,本实施例中,开关门组件510包括用于封堵孔口的门盖511、用于压紧该门盖511的压板515以及对称固定安装在孔口或管口外的固定耳板518,门盖511的一侧开设有石墨垫槽,石墨垫槽内装配有石墨垫,采用石墨垫密封增大了密封强度,其中,固定耳板518为折形,固定耳板518的折形端部延伸出孔口或管口的前端,所述压板515通过下六角螺栓517转动安装在固定耳板518的折形端部,为了便于下六角螺栓517的安装和拆卸,该下六角螺栓517上螺纹连接有蝶形螺母513,压板515的另一端设置有锁紧装置,该锁紧装置用于将压板515的开合端锁紧在孔口或管口处。Referring to FIG. 3 and FIG. 4 , which are a front view of the door switch assembly 510 and a side view of the door switch assembly 510, respectively, in this embodiment, the door switch assembly 510 includes a door cover 511 for blocking the opening, for pressing The pressure plate 515 of the door cover 511 and the fixed ear plate 518 symmetrically and fixedly installed outside the orifice or the nozzle, a graphite gasket groove is opened on one side of the door cover 511, and the graphite gasket groove is equipped with a graphite gasket, and the graphite gasket is used to seal the increase. In order to improve the sealing strength, the fixed lug plate 518 is in a folded shape, and the folded end of the fixed lug plate 518 extends out of the front end of the orifice or the nozzle. At the folded end, in order to facilitate the installation and disassembly of the lower hexagonal bolt 517, the lower hexagonal bolt 517 is threadedly connected with a wing nut 513, and the other end of the pressing plate 515 is provided with a locking device, which is used to lock the pressing plate 515 The opening and closing ends are locked at the orifice or nozzle.

本实施例中,具体的,该锁紧装置包括上六角螺栓519以及蝶形螺母513,蝶形螺母513与上六角螺栓519螺纹连接,所述上六角螺栓519设置在孔口处,压板515上开设有供上六角螺栓519穿过的穿孔,该穿孔的孔径与上六角螺栓519栓体的外径相同但小于蝶形螺母513的外径,对压板515进行锁紧时,将六角螺栓穿过压板515穿孔,蝶形螺母513螺纹连接在六角螺栓的穿出端并将其拧紧,从在使蝶形螺母513压紧在压板515上。In this embodiment, specifically, the locking device includes an upper hexagon bolt 519 and a wing nut 513 , the wing nut 513 is threadedly connected with the upper hexagon bolt 519 , and the upper hexagon bolt 519 is arranged at the orifice, on the pressure plate 515 . There is a through hole for the upper hexagonal bolt 519 to pass through. The hole diameter of the through hole is the same as the outer diameter of the upper hexagonal bolt 519 but smaller than the outer diameter of the wing nut 513. When locking the pressure plate 515, pass the hexagonal bolt through The pressing plate 515 is perforated, and the wing nut 513 is threadedly connected to the penetrating end of the hexagonal bolt and tightened, so that the wing nut 513 is pressed against the pressing plate 515 .

为了防止上六角螺栓519和与其配套的蝶形螺母513丢失,还包括翻折耳板512,该翻折耳板512固定安装在孔口或管口上,上六角螺栓519与翻折耳板512转动连接,压板515上开设有用于对上六角螺栓519进行转动让位的U型槽514,所述穿孔即为U型槽514的槽底。使用时,将压板515附带门盖511压紧在孔口或管口处,将上六角螺栓519由U型槽514翻转至槽底处,再拧紧蝶形螺母513,通过翻折耳板512的设置,使得上六角螺栓519以及其配套的蝶形螺母513在非锁紧状态下可以挂设在翻折耳板512上,便于其放置,防止遗失。In order to prevent the loss of the upper hexagon bolt 519 and its matching wing nut 513, a folding ear plate 512 is also included. The folding ear plate 512 is fixedly installed on the orifice or the nozzle, and the upper hexagonal bolt 519 rotates with the folding ear plate 512 For connection, the pressing plate 515 is provided with a U-shaped groove 514 for rotating the upper hexagonal bolt 519 , and the through hole is the groove bottom of the U-shaped groove 514 . When in use, press the pressure plate 515 with the door cover 511 to the hole or the nozzle, turn the upper hexagon bolt 519 from the U-shaped groove 514 to the bottom of the groove, and then tighten the wing nut 513. It is set so that the upper hexagon bolt 519 and its matching wing nut 513 can be hung on the folded ear plate 512 in a non-locked state, so as to facilitate its placement and prevent loss.

本实施例中,优选的,为了进一步提高压紧效果,所述压板515的中内处螺纹连接的手轮516,手轮516上的螺杆可抵紧在门盖511上,确保了连续运行的流体设备无渗漏。In this embodiment, preferably, in order to further improve the pressing effect, the handwheel 516 threadedly connected at the middle and inner part of the pressing plate 515, the screw on the handwheel 516 can be pressed against the door cover 511 to ensure continuous operation. Fluid equipment is leak-free.

参阅图5,本实施例中,所述干馏设备600包括干馏机筒630、旋转密封件620、第一空心螺旋筒以及动力设备300,干馏机筒630的底部设置有用于支撑该干馏机筒630的支腿640,干馏机筒630的一侧顶部具有与燃料滤清器500的出料锥形管522连接的入料口,干馏机筒630的另一侧底部具有与卸温出炭装置700连接的出料口,干馏机筒630靠近出料口一侧的顶部安装有用于输出干馏燃气的燃气输出管430,燃气输出管430与燃烧器920连接,用于将固体燃料干馏产生的干馏燃气通入加温箱900内,从而为加温箱900提供能源。该燃气输出管430上还安装有燃气支管431,燃气支管431将燃气提供给其他用气设备。Referring to FIG. 5 , in this embodiment, the dry distillation apparatus 600 includes a dry distillation barrel 630 , a rotary seal 620 , a first hollow spiral cylinder, and a power device 300 , and the bottom of the dry distillation barrel 630 is provided with a dry distillation barrel 630 for supporting the dry distillation barrel 630 The supporting leg 640 of the dry distillation barrel 630 has a feed inlet connected to the discharge conical pipe 522 of the fuel filter 500 at the top of one side, and the bottom of the dry distillation barrel 630 is provided with a temperature unloading and charcoal output device 700 at the bottom. The connected discharge port, the top of the dry distillation barrel 630 near the discharge port is installed with a gas output pipe 430 for outputting dry distillation gas, and the gas output pipe 430 is connected to the burner 920 for dry distillation of solid fuel. into the heating box 900 to provide energy for the heating box 900 . A gas branch pipe 431 is also installed on the gas output pipe 430, and the gas branch pipe 431 provides gas to other gas consuming equipment.

第一空心螺旋筒包括第一空心螺旋片650以及密封焊接在第一空心螺旋片650两侧的热风筒628组成,该第一空心螺旋筒同轴转动安装在干馏机筒630内,第一空心螺旋筒的两端热风筒628延伸至干馏机筒630外,第一空心螺旋筒在转动的过程中使固体燃料由入料口向出料口方向推进。The first hollow helical cylinder includes a first hollow helical sheet 650 and a hot air cylinder 628 sealed and welded on both sides of the first hollow helical sheet 650. The first hollow helical cylinder is coaxially installed in the dry distillation cylinder 630. The hot air cylinders 628 at both ends of the helical cylinder extend to the outside of the dry distillation cylinder 630, and the first hollow helical cylinder pushes the solid fuel from the inlet to the outlet during the rotation.

所述动力设备300包括减速机以及两个轴承座310,热风筒628的端部同轴固定安装有第一轴311,第一轴311与热风筒628之间装配轴套312,第一轴311转动安装在轴承座310上,减速机与第一轴311传动连接以驱动第一空心螺旋筒转动。The power equipment 300 includes a reducer and two bearing seats 310 , a first shaft 311 is fixedly installed at the end of the hot air cylinder 628 , a shaft sleeve 312 is assembled between the first shaft 311 and the hot air cylinder 628 , and the first shaft 311 It is rotatably mounted on the bearing seat 310, and the speed reducer is connected with the first shaft 311 in a driving manner to drive the first hollow helical cylinder to rotate.

所述旋转密封件620设置在干馏机筒630的两端,其作用是使第一空心螺旋筒能够在转动的状态下对其内输入热风以及使耗热风输出,且空气流体在输送过程中无泄露。The rotary seals 620 are arranged at both ends of the dry distillation cylinder 630, and their function is to enable the first hollow spiral cylinder to input hot air into it and output the hot air in a rotating state, and the air fluid is free during the conveying process. Give way.

参阅图6,旋转密封件620包括密封安装在干馏机筒630外的筒罩621,筒罩621上设置有供热风通入筒罩621内或供耗热风由筒罩621内输出的连接管622,热风筒628转动穿设在筒罩621外,热风筒628的侧壁开设有与筒罩621内腔连通的过流孔629。靠近入料口一侧的旋转密封件620上的连接管622与热风输入管420连接,靠近出料口一侧的旋转密封件620上的连接管622与耗热风输出管440连接,进而使第一空心螺旋筒与曲线热风炉800之间形成循环热风系统,为固体燃料提供干馏高温空气。Referring to FIG. 6 , the rotary seal 620 includes a cylinder cover 621 sealed and installed outside the retort cylinder 630 . The cylinder cover 621 is provided with a connecting pipe for supplying the hot air into the cylinder cover 621 or for supplying the consumed hot air from the cylinder cover 621 . 622 , the hot air cylinder 628 is rotated and penetrated outside the cylinder cover 621 , and the side wall of the hot air cylinder 628 is provided with a flow hole 629 which communicates with the inner cavity of the cylinder cover 621 . The connecting pipe 622 on the rotary seal 620 on the side close to the feed port is connected to the hot air input pipe 420, and the connecting pipe 622 on the rotary seal 620 on the side close to the discharge port is connected with the hot air output pipe 440, thereby making the first A circulating hot air system is formed between a hollow spiral cylinder and the curved hot blast stove 800, which provides dry distillation high temperature air for the solid fuel.

本实施例中,优选的,为了提高热风筒628与干馏机筒630之间的密封性以及转动稳定性,所述干馏机筒630的端部同轴设置有向外延伸的加强筒626,加强筒626的外部通过法兰连接有压盖625,所述热风筒628转动穿于加强筒626内,所述加强筒626与热风筒628之间设置有密封圈627。In this embodiment, preferably, in order to improve the sealing performance and rotational stability between the hot air cylinder 628 and the dry distillation cylinder 630, the end of the dry distillation cylinder 630 is coaxially provided with a reinforcing cylinder 626 extending outward to strengthen the A pressure cover 625 is connected to the outside of the cylinder 626 through a flange, the hot air cylinder 628 is rotated and passed through the reinforcing cylinder 626 , and a sealing ring 627 is provided between the reinforcing cylinder 626 and the hot air cylinder 628 .

本实施例中,优选的,为了提高热风筒628与筒罩621之间的密封性,所述筒罩621的端部同轴设置有向外延伸的操作筒623,操作筒623的外部固定安装有油封装置624,热风筒628转动穿出于操作筒623外并通过该油封装置624密封转动连接。In this embodiment, preferably, in order to improve the sealing between the hot air cylinder 628 and the cylinder cover 621, an operation cylinder 623 extending outward is coaxially provided at the end of the cylinder cover 621, and the outside of the operation cylinder 623 is fixedly installed There is an oil sealing device 624 , and the hot air cylinder 628 rotates out of the operating cylinder 623 and is connected in a sealed rotation through the oil sealing device 624 .

参阅图7,本实施例中,具体的,所述油封装置624包括密封法兰6241、油箱6243、气袋6244、橡胶垫6245和石墨绳6246,所述密封法兰6241固定套设在热风筒628的外周,油箱6243装配在密封法兰6241的一侧,油箱6243上设计有油嘴,油箱6243底部安装油管,所述密封法兰6241的肩部开设风嘴6242,风嘴6242底部装配有风嘴螺母,所述密封法兰6241内环壁自外向内依次环向套设有气袋6244、橡胶垫6245和石墨绳6246,风嘴螺母与气袋6244连接。密封法兰6241、油箱6243、油嘴、油管、风嘴6242、风嘴螺母、气袋6244、橡胶垫6245和石墨绳6246为旋转密封提供了条件,油箱6243内的油连续注入密封法兰6241与热风筒628之间的旋转摩擦面并滋润石墨绳6246,从而提高了运转密封效果,风嘴6242装配有空压机,空压机为设备旋转密封提供气源。Referring to FIG. 7 , in this embodiment, the oil sealing device 624 specifically includes a sealing flange 6241, an oil tank 6243, an air bag 6244, a rubber pad 6245 and a graphite rope 6246, and the sealing flange 6241 is fixedly sleeved on the hot air cylinder On the outer circumference of 628, the oil tank 6243 is assembled on one side of the sealing flange 6241, the oil tank 6243 is designed with a nozzle, the bottom of the oil tank 6243 is installed with an oil pipe, the shoulder of the sealing flange 6241 is provided with an air nozzle 6242, and the bottom of the air nozzle 6242 is equipped with an air nozzle. Nozzle nut, the inner ring wall of the sealing flange 6241 is circumferentially sleeved with an air bag 6244, a rubber pad 6245 and a graphite rope 6246 in sequence from the outside to the inside, and the air nozzle nut is connected to the air bag 6244. The sealing flange 6241, the oil tank 6243, the oil nozzle, the oil pipe, the air nozzle 6242, the air nozzle nut, the air bag 6244, the rubber gasket 6245 and the graphite rope 6246 provide conditions for the rotary seal. The oil in the oil tank 6243 is continuously injected into the sealing flange 6241 and the The rotating friction surface between the hot air cylinders 628 moistens the graphite rope 6246, thereby improving the operation and sealing effect. The air nozzle 6242 is equipped with an air compressor, and the air compressor provides an air source for the rotary sealing of the equipment.

通过旋转密封件620的设置,使得处于固定状态中干馏机筒630、筒罩621与旋转状态下的热风筒628接触面实现密封旋转配合,从而保证热风和耗热风的密封输入输出,提高设备转动气密性,且能够根据密封确度对空压机送入风嘴6242内的风压进行调节,灵活性强。Through the setting of the rotary seal 620, the contact surfaces of the retort barrel 630 and the barrel cover 621 in the fixed state and the hot air drum 628 in the rotating state are sealed and rotated, so as to ensure the sealed input and output of hot air and heat-consuming air, and improve the rotation of the equipment. Air tightness, and can adjust the air pressure sent by the air compressor into the air nozzle 6242 according to the sealing accuracy, and has strong flexibility.

本实施例中,所述筒罩621的底部配备有凝水缸610,所述凝水缸610连接有污水池,通过凝水缸610和污水池的设置,能够对上述循环热风系统中采生的污水进行收集排放。In this embodiment, the bottom of the cylinder cover 621 is equipped with a condensing water tank 610, and the condensing water tank 610 is connected with a sewage pool. The sewage is collected and discharged.

干馏过程中,固体燃料受第一空心螺旋筒释放出来的热能瞬间挥发水分完成干燥过程进入干馏过程,进入干馏过程的燃料在热风环境中产生焦油,生物质的大分子键逐步断裂并形成生物质炭,进入氧化过程,氧化区域热风超过1000℃,燃气中的焦油在>950℃热风中被转换为永久性的气体分子与燃气一起进入还原层生成以CO、H2、CH4为主的可燃性气体,生物质炭由出料口排出至卸温出炭装置700中进行出炭,生成的燃气由燃气输出管430排出。During the dry distillation process, the solid fuel is instantly volatilized by the heat energy released by the first hollow spiral cylinder to complete the drying process and enter the dry distillation process. The fuel entering the dry distillation process produces tar in the hot air environment, and the macromolecular bonds of the biomass are gradually broken to form biomass. The carbon enters the oxidation process. The hot air in the oxidation area exceeds 1000 °C, and the tar in the gas is converted into permanent gas molecules in the hot air > 950 °C and enters the reduction layer together with the gas to generate flammable gases dominated by CO, H2, and CH4. , the biomass char is discharged from the discharge port to the temperature unloading charcoal discharge device 700 for charcoal discharge, and the generated gas is discharged from the gas output pipe 430 .

通过第一空心螺旋筒的设计,使得热风从第一空心螺旋筒内释放热能,从而提高燃料受热面,干馏效果好,且第一空心螺旋筒上的第一空心螺旋片650间距容料少,容料受热速度快,进而缩短燃料干馏周期。Through the design of the first hollow helical cylinder, the hot air releases heat energy from the first hollow helical cylinder, thereby increasing the heating surface of the fuel, and the dry distillation effect is good. The material is heated quickly, thereby shortening the fuel retorting cycle.

参阅图8,本实施例中,卸温出炭装置700包括外筒710、内筒720、第二空心螺旋筒以及旋转接头770,外筒710和内筒720同轴套设,外筒710的两端通过法兰固定安装有第一盲板722,外筒710与内筒720之间且位于两端位置均固定安装有圆板734,由外筒710、内筒720以及两端的圆板734共同形成水夹套740,内筒720的一侧顶部设置有进炭斗721,内筒720的另一侧底部设置有出炭管组件760,所述进炭斗721和出炭管组件760均密封穿出至外筒710之外,所述外筒710上分别设置有外筒进水管741和外筒出水管742,以使冷却水由外筒进水管741进入水夹套740内并由外筒出水管742排出,第二空心螺旋筒同轴转动设置于内筒720内,旋转接头770设置在第二空心螺旋筒的一端,第二空心螺旋筒与旋转接头770之间形成供冷却水同侧通入通出的循环水路。Referring to FIG. 8 , in this embodiment, the temperature unloading and charcoal output device 700 includes an outer cylinder 710 , an inner cylinder 720 , a second hollow spiral cylinder and a rotary joint 770 , the outer cylinder 710 and the inner cylinder 720 are coaxially sleeved, and the outer cylinder 710 is A first blind plate 722 is fixedly installed at both ends through flanges, and a circular plate 734 is fixedly installed between the outer cylinder 710 and the inner cylinder 720 and at both ends. The outer cylinder 710, the inner cylinder 720 and the circular plates 734 at both ends The water jacket 740 is formed together. The top of one side of the inner cylinder 720 is provided with a charcoal inlet hopper 721, and the bottom of the other side of the inner cylinder 720 is provided with a charcoal outlet pipe assembly 760. The charcoal inlet hopper 721 and the charcoal outlet pipe assembly 760 are both The seal penetrates out of the outer cylinder 710, and the outer cylinder 710 is provided with an outer cylinder water inlet pipe 741 and an outer cylinder water outlet pipe 742 respectively, so that the cooling water enters the water jacket 740 from the outer cylinder water inlet pipe 741 and flows from the outer cylinder. The cylinder outlet pipe 742 is discharged, the second hollow helical cylinder is coaxially arranged in the inner cylinder 720, the rotary joint 770 is arranged at one end of the second hollow helical cylinder, and a cooling water supply is formed between the second hollow helical cylinder and the rotary joint 770. Circulating waterway with side entry and exit.

干馏产生的生物质炭由进炭斗721进入到内筒720中,第二空心螺旋筒转动并使碳料由进炭斗721向出炭管组件760方向推进,冷却水分别在水夹套740、第二空心螺旋筒内循环流动,并在内筒720的内部和外部形成双层冷却水流道,提高炭料的冷却接触面积,使得炭料在推进的过程中进行降温,大幅度提高降温效果。The biomass char produced by dry distillation enters the inner cylinder 720 from the charcoal inlet hopper 721, the second hollow spiral cylinder rotates and the carbon material is pushed from the charcoal inlet hopper 721 to the direction of the charcoal outlet pipe assembly 760, and the cooling water is respectively in the water jacket 740. , The second hollow helical cylinder circulates and flows, and a double-layer cooling water flow channel is formed inside and outside the inner cylinder 720 to increase the cooling contact area of the carbon material, so that the carbon material is cooled in the process of advancing, and the cooling effect is greatly improved. .

参考图9和图10,第二空心螺旋筒的转动安装方式具体为,所述第二空心螺旋筒包括中空结构的轴套筒730以及沿轴向设置在轴套筒730上的第二空心螺旋片780,多个第二空心螺旋片780轴向等间距分布,所述轴套筒730的两端同轴固定安装有第二轴731,所述第二轴731转动穿出至第一盲板722之外,位于两侧的第一盲板722的外部分别固定安装有轴承压盖732和U型轴承压盖735,轴承压盖732、U型轴承压盖735与对应侧的第二轴731之间设置有推力球轴承733,需要提醒的是,该第二空心螺旋片780外周与内筒720的内壁间距不超过10mm,否则,生物质炭会被螺旋片搅碎。Referring to FIGS. 9 and 10 , the rotational installation method of the second hollow helical cylinder is as follows: the second hollow helical cylinder includes a hollow shaft sleeve 730 and a second hollow helix axially arranged on the shaft sleeve 730 Sheet 780, a plurality of second hollow helical sheets 780 are equally spaced in the axial direction, both ends of the shaft sleeve 730 are coaxially fixed with a second shaft 731, and the second shaft 731 rotates and passes through the first blind plate In addition to 722, the outside of the first blind plates 722 on both sides are respectively fixed with bearing glands 732 and U-shaped bearing glands 735. The bearing glands 732, U-shaped bearing glands 735 and the corresponding side of the second shaft 731 There is a thrust ball bearing 733 therebetween. It should be reminded that the distance between the outer circumference of the second hollow helical sheet 780 and the inner wall of the inner cylinder 720 is not more than 10 mm, otherwise, the biomass char will be crushed by the helical sheet.

其中,所述U型轴承压盖735的外部固定安装有两片第二盲板738,靠近U型轴承压盖735一侧的第二轴731穿过两片第二盲板738之外,第二轴731的外周侧固定安装有齿轮737,齿轮737位于两片第二盲板738之间,通过齿轮737与第二轴731的配合实现第二空心螺旋筒的转动。Wherein, two second blind plates 738 are fixedly installed on the outside of the U-shaped bearing gland 735 , and the second shaft 731 on the side close to the U-shaped bearing gland 735 passes through the two second blind plates 738 . A gear 737 is fixedly installed on the outer peripheral side of the two shafts 731 , and the gear 737 is located between the two second blind plates 738 .

为了提高装配密封性,所述第二盲板738与U型轴承压盖735之间涨紧设置有密封垫736。In order to improve the sealing performance of the assembly, a sealing gasket 736 is tensioned between the second blind plate 738 and the U-shaped bearing press cover 735 .

所述旋转接头770内具有与轴套筒730连通的过水流道,旋转接头770上装配有进水弯管771、接头出水管772以及轴套筒进水管750,进水弯管771与过水流道互不联通,接头出水管772与过水流道连通,轴套筒进水管750与进水弯管771连接,轴套筒进水管750的端部穿过过水流道延伸至轴套筒730的内部远端。冷却水由进水弯管771通入,并由轴套筒进水管750穿过过水流道输送至轴套筒730内,轴套筒730内的冷却水回流至过水流道中并由接头出水管772排出,进而形成循环水路,使得第二空心螺旋筒内循环流动有冷却水,并由内部实现炭料降温。The rotary joint 770 has a water passage in communication with the shaft sleeve 730. The rotary joint 770 is equipped with a water inlet elbow 771, a joint outlet pipe 772 and a shaft sleeve water inlet pipe 750. The water inlet elbow 771 is connected to the water flow. The pipes are not connected to each other, the joint water outlet pipe 772 is connected with the water passage, the shaft sleeve water inlet pipe 750 is connected with the water inlet elbow 771, and the end of the shaft sleeve water inlet pipe 750 extends through the water passage to the end of the shaft sleeve 730. Internal remote. The cooling water is passed through the water inlet elbow 771, and is transported into the shaft sleeve 730 by the shaft sleeve water inlet pipe 750 through the water passage. 772 is discharged to form a circulating water path, so that cooling water circulates in the second hollow spiral cylinder, and the carbon material is cooled from the inside.

参阅图11,所述出炭管组件760包括自上而下分布的上锥形管761、下锥形管762、直管764和放料管765,其中,所述上锥形管761与所述下锥形管762的锥底部相互连接并使该断管径由小变大,再由大变小的结构,所述直管764与放料管765之间装配有关风机763,从而杜绝了体外空气流入干馏机内影响干馏燃气质量。Referring to FIG. 11, the charcoal outlet pipe assembly 760 includes an upper conical pipe 761, a lower conical pipe 762, a straight pipe 764 and a discharging pipe 765 distributed from top to bottom, wherein the upper conical pipe 761 is connected with all the The conical bottoms of the lower conical pipes 762 are connected to each other, and the diameter of the broken pipe changes from small to large, and then from large to small. A fan 763 is installed between the straight pipe 764 and the discharge pipe 765, thereby eliminating the need for The inflow of external air into the dry distillation machine affects the quality of dry distillation gas.

参阅图12,所述曲线热风炉800包括炭箱820,耗热风输入管830、热风管840,点火装置(图中未示出)、喷料管862以及喂料装置,所述炭箱820的底部固定安装有支架810,炭箱820的底部出料口安装有卸温出炭装置700,喷料管862固定安装在炭箱820的侧壁,喂料装置装配在喷料管862上,喷料管862通过第一鼓风机411与置热气输出管410连接,第一鼓风机411将燃料滤清器500内产生的高温气化介质空气源同置热气输入管通过第一鼓风机411吸入到喷料管862中,喂料装置将固体燃料以及空气送入喷料管862中,气化介质空气源与固体燃料以及空气一同喷送至炭箱820内,从而起到提高炭箱820内燃气热值的作用,所述耗热风输入管830、热风管840均穿设于炭箱820的内部顶端,耗热风输入管830与热风管840相连通,耗热风输入管830的端部与耗热风输出管440连接,热风管840与热风输入管420连接,由干馏设备600产生的耗热风通入到耗热风输入管830中,炭箱820内的固体燃料燃烧产生的火焰以及高温气流对耗热风输入管830内的耗热风进行加热并形成高温空气热源,再将高温空气热源由热风输入管420再次输送至干馏设备600中,进而形成高温热源循环。Referring to FIG. 12, the curved hot blast stove 800 includes a carbon box 820, a heat-consuming air input pipe 830, a hot air pipe 840, an ignition device (not shown in the figure), a material injection pipe 862 and a feeding device. The carbon box 820 The bottom of the carbon box 820 is fixedly installed with a bracket 810, the bottom discharge port of the carbon box 820 is equipped with a temperature unloading carbon discharge device 700, a material injection pipe 862 is fixedly installed on the side wall of the carbon box 820, and the feeding device is assembled on the material injection pipe 862, The spray pipe 862 is connected to the hot gas output pipe 410 through the first blower 411, and the first blower 411 sucks the high-temperature gasification medium air source generated in the fuel filter 500 into the hot gas input pipe through the first blower 411 to the spray material. In the pipe 862, the feeding device sends the solid fuel and air into the injection pipe 862, and the gasification medium air source is sprayed into the carbon box 820 together with the solid fuel and air, thereby improving the calorific value of the gas in the carbon box 820. The heat-consuming air input pipe 830 and the hot-air pipe 840 are both arranged at the inner top of the carbon box 820, the heat-consuming air input pipe 830 is connected with the hot-air pipe 840, and the end of the heat-consuming air input pipe 830 is connected with the heat-consuming air. The output pipe 440 is connected, the hot air pipe 840 is connected with the hot air input pipe 420, the heat-consuming air generated by the dry distillation equipment 600 is passed into the heat-consuming air input pipe 830, and the flame generated by the combustion of the solid fuel in the charcoal box 820 and the high-temperature airflow affect the consumption. The hot air in the hot air input pipe 830 is heated to form a high temperature air heat source, and then the high temperature air heat source is transported from the hot air input pipe 420 to the dry distillation equipment 600 again to form a high temperature heat source cycle.

优选的,所述炭箱820的内部横向固定安装有受热板874,炭箱820位于受热板874的顶部形成加热室870,受热板874的一侧设置有入口871,炭箱820的顶部远离入口871一侧设置有出口管872,加热室870内固定安装多块落差隔板873,相邻地落差隔板873上下交替地设置有开口,加热室870通过落差隔板873形成S型流道,耗热风输入管830位于加热室870下方,热风管840穿设于加热室870内。耗热风管840内的耗热风由炭箱820内固体燃料燃烧产生的火焰进行明火加热,炭箱820内产生的高温烟气通过入口871进入S型流道内,从而使热风管840内的热空气通过高温烟气进行二次加热,进而提高耗热风的加热效率。Preferably, a heating plate 874 is fixed laterally inside the carbon box 820, the carbon box 820 is located on the top of the heating plate 874 to form a heating chamber 870, an inlet 871 is provided on one side of the heating plate 874, and the top of the carbon box 820 is far away from the inlet One side of 871 is provided with an outlet pipe 872, a plurality of drop partitions 873 are fixedly installed in the heating chamber 870, and adjacent drop partitions 873 are alternately provided with openings up and down, and the heating chamber 870 forms an S-shaped flow channel through the drop partitions 873, The heat-consuming air input pipe 830 is located below the heating chamber 870 , and the hot air pipe 840 is penetrated in the heating chamber 870 . The heat-consuming air in the heat-consuming air duct 840 is heated by the flame generated by the combustion of the solid fuel in the charcoal box 820, and the high-temperature flue gas generated in the charcoal box 820 enters the S-shaped flow channel through the inlet 871, so that the air in the hot-air duct 840 is The hot air is reheated by the high temperature flue gas, thereby improving the heating efficiency of the hot air.

所述出口管872通过回气管412与第一鼓风机411的进风端连接,第一鼓风机411将出口管872排出的高温烟气通过回气管412重新吸入炭箱820中,进而避免热量流失,进一步提高能源利用效率。The outlet pipe 872 is connected to the air inlet end of the first blower 411 through the air return pipe 412, and the first blower 411 re-inhales the high-temperature flue gas discharged from the outlet pipe 872 into the carbon box 820 through the air return pipe 412, thereby avoiding heat loss, and further. Improve energy efficiency.

优选的,为了使稳定管内气压,还包括耗热风箱822、热风箱823以及回风箱821,所述耗热风箱822装配于耗热风输入管830的前端,回风箱821装配于耗热风输入箱与热风管840的连接处,热风箱823装配于热风箱823的后端,耗热风进入炭箱820内进行加热,空气在高温作用下进行升压,高压气流通过耗热风箱822、热风箱823以及回内箱得以缓冲降压,避免高温气源在产生回流或泄漏现象,进而达到良好的稳压效果。Preferably, in order to stabilize the air pressure in the pipe, a heat-consuming air box 822, a hot-air box 823 and a return air box 821 are also included. At the junction of the hot air pipe 840, the hot air box 823 is assembled at the rear end of the hot air box 823, and the heat-consuming air enters the carbon box 820 for heating, the air is boosted under the action of high temperature, and the high-pressure airflow passes through the heat-consuming air box 822 and the hot air box 823. And the return to the inner box can buffer and reduce the pressure, avoid the phenomenon of backflow or leakage of the high-temperature gas source, and then achieve a good voltage regulation effect.

具体的,所述喂料装置包括料斗850、送料搅龙860以及落料管861,料斗850固定安装在送料搅龙860的进料端,落料管861将送料搅龙860的出料端与喷料管862连接。Specifically, the feeding device includes a hopper 850, a feeding auger 860 and a blanking pipe 861. The hopper 850 is fixedly installed at the feeding end of the feeding auger 860, and the blanking pipe 861 connects the discharging end of the feeding auger 860 to the feeding end of the feeding auger 860. Spray tube 862 is connected.

参阅图13,一种基于固体燃料螺旋干馏机的干馏生产工艺包括如下操作步骤:Referring to Figure 13, a dry distillation production process based on a solid fuel spiral dry distillation machine includes the following operation steps:

a.备料:首先选择固体生物质燃料,并分别为曲线热风炉800、干馏设备600分别按计划备足燃料;a. Material preparation: First, select solid biomass fuel, and prepare enough fuel for the curve hot blast stove 800 and dry distillation equipment 600 as planned;

b.启动DCS电控柜200系统、仪器仪表等系统装置,打开各个规定常开的电控阀;b. Start the DCS electric control cabinet 200 system, instrumentation and other system devices, and open each electric control valve that is normally open;

c.密封投料:开启上料搅龙110,将合格的燃料从第一个上料搅龙110输入料仓120,再由第二个上料搅龙110送入燃料滤清器500,经拨料器根据指定的进料量推入干馏机筒630。同时启动燃料滤清器500热置换空气输出管风机和一氧化碳检测仪(排出热置换空气一氧化碳含量<1/Nm3),为曲线热风炉800供应气化介质;c. Sealed feeding: turn on the feeding auger 110, input the qualified fuel from the first feeding auger 110 into the silo 120, and then feed it into the fuel filter 500 from the second feeding auger 110. The feeder is pushed into the retort barrel 630 according to the specified feed amount. At the same time, start the fuel filter 500 heat exchange air output pipe fan and carbon monoxide detector (the carbon monoxide content of the exhaust heat exchange air is less than 1/Nm 3 ) to supply gasification medium for the curved hot blast stove 800;

d.密封送风:启动旋转密封件620空气泵稳压密封运行系统;d. Sealed air supply: start the rotating seal 620 air pump to stabilize and seal the operation system;

e.空气制热:启动采用风送料工艺的曲线热风炉800将空气制成热风,热风也可以采用天然气取代曲线热风炉800为燃料加温;e. Air heating: start the curved hot blast stove 800 using the air feeding process to make air into hot air, and the hot air can also use natural gas instead of the curved hot blast stove 800 to heat the fuel;

j.燃料干馏:热风在曲线热风炉800内升温后被送入左端旋转密封件620,流经第一空心螺旋筒内并为干馏机筒630内的燃料释放热能,释放热能后的耗热风途径右端旋转密封件620返回曲线热风炉800实施再加热;j. Fuel dry distillation: the hot air is heated in the curved hot blast furnace 800 and sent to the left end rotary seal 620, flows through the first hollow spiral cylinder and releases heat energy for the fuel in the dry distillation barrel 630, and the hot air consumption path after the heat energy is released The right end rotary seal 620 returns to the curved hot blast stove 800 for reheating;

h.干馏控温:按照干馏机筒630内燃料热化学反应过程分段按照温度传感器进行控温,干燥、干馏、氧化的温度分别是350°、600°、1100°,需要提醒的是,要求产炭量高则干馏燃气产量低,反之,要求产气量多则产炭量就少,应根据企业要求;h. Dry distillation temperature control: According to the thermochemical reaction process of the fuel in the dry distillation barrel 630, the temperature is controlled according to the temperature sensor. The temperatures of drying, dry distillation and oxidation are 350°, 600°, and 1100° respectively. If the carbon production is high, the dry distillation gas production will be low. On the contrary, if the gas production is required to be large, the carbon production will be small, which should be based on the requirements of the enterprise;

i.加温设备转换:燃料进入干馏机筒630内,并在第一空心螺旋筒中的第一空心螺旋片650之间受热进行热化学反应后即逐步生成干馏燃气从燃气输出管430排至燃烧器920,燃烧器920和烟囱910顶部的点火器911显示火焰饱满喷发火焰时,启动燃烧器920鼓风机吸入燃料滤清器500输出的置换热气体,为耗热风加温并进入循环加温程序。同时,关闭曲线热风炉800运行;i. Heating equipment conversion: the fuel enters into the dry distillation barrel 630, and is heated between the first hollow spiral fins 650 in the first hollow spiral barrel for thermochemical reaction, and then the dry distillation gas is gradually generated and discharged from the gas output pipe 430 to combustion When the burner 920, the burner 920 and the igniter 911 at the top of the chimney 910 show that the flame is full and the flame is erupted, the blower of the burner 920 is started to inhale the replacement hot gas output by the fuel filter 500 to heat the hot air and enter the cycle heating process. At the same time, turn off the operation of the curve hot blast stove 800;

j.为耗热风加温时通过燃气支管431将多余干馏燃气输送到相关用气设备;j. When heating the hot air, the excess dry distillation gas is transported to the relevant gas equipment through the gas branch pipe 431;

k.出炭:分别根据生物质炭料位计570提示,及时启动卸温出炭装置700出炭;k. Carbon output: According to the prompts of biomass carbon material level meter 570, start the temperature unloading carbon output device 700 in time to output carbon;

l.分离焦油和木醋液;l. Separation of tar and wood vinegar;

m.降温、计量、包装;m. Cooling, metering, packaging;

n.监控固体燃料螺旋干馏机系列装置运行状况,及时根据系列仪器仪表提示调整物料流速和运行进度;n. Monitor the operation status of the solid fuel spiral dry distillation machine series, and adjust the material flow rate and operation progress according to the prompts of the series of instruments and meters;

o.及时将凝水缸610溢出的污水倒入污水池;o. Pour the overflowed sewage from the condensate tank 610 into the sewage tank in time;

p.暂时停机运行时,关闭上料设备100、干馏设备600的电器设备运转,指令各个常开阀进入密封状态;p. When temporarily shutting down the operation, turn off the operation of the electrical equipment of the feeding equipment 100 and the dry distillation equipment 600, and instruct each normally open valve to enter a sealed state;

q.系统检修和按照要求停止运行时,将上料设备100、干馏机筒630内的物料逐次全部干馏完毕,并排出设备体内全部物料后逐次关闭电器设备,最后切断DCS电控柜200的总电源;q. When the system is overhauled and stopped according to requirements, dry distillation of the materials in the feeding equipment 100 and the dry distillation barrel 630 is completed one by one, and all the materials in the equipment are discharged, and then the electrical equipment is turned off one by one, and finally the DCS electric control cabinet 200 is cut off. power supply;

r.清理工作现场,维修维护保养系统设备。r. Clean up the work site, repair and maintain the system equipment.

本实施例中,其中,所述的步骤a备料步骤中所选用的固体生物质燃料的含水率18~20%之间的无霉变的固体生物质燃料(粉碎的农林业废弃物、页岩、污泥),选用的固体生物质燃料长度≤30mm,其中燃料含沙土量<1%,且固体生物质燃料必须无结块。In this embodiment, the solid biomass fuel (pulverized agricultural and forestry waste, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, shale, etc.) , sludge), the length of the selected solid biomass fuel is less than or equal to 30mm, the sand content of the fuel is less than 1%, and the solid biomass fuel must be free of agglomeration.

本实施例中,还包括曲线热风炉800的预热步骤,该曲线热风炉800的预热步骤在所述投料步骤之前进行,为干馏机筒630内的燃料连续加温至800~1100°做好准备。In this embodiment, the preheating step of the curved hot blast stove 800 is also included. The preheating step of the curved hot blast stove 800 is performed before the charging step, and the fuel in the retort barrel 630 is continuously heated to 800-1100°. ready.

本实施例中,具体的,所述燃料滤清器500用拨料器根据设计产量连续向干馏机筒630进料口投料,置换热气体被鼓风机送入燃烧器920作为助燃剂提高燃气纯度。In this embodiment, specifically, the fuel filter 500 uses a feeder to continuously feed into the feed port of the dry distillation barrel 630 according to the designed output, and the replacement hot gas is sent to the burner 920 by the blower as a combustion-supporting agent to improve the purity of the gas.

本实施例中,具体的,启动曲线热风炉800为干馏机筒630内燃料实施隔皮空气加温形成热风,热风温度应满足企业设计的干馏温度标准,且连续实施恒温加热。In this embodiment, specifically, the start-up curve hot blast stove 800 heats the fuel in the retort barrel 630 with air through the skin to form hot air. The temperature of the hot air should meet the retorting temperature standard designed by the enterprise, and the constant temperature heating is continuously performed.

本实施例中,具体的,所述第一空心螺旋筒连续旋转,燃料按照设计路线旋转升降、跌落翻腾受热,并在干馏机筒630内进行干燥、干馏、氧化、还原热化学反应,在第一空心螺旋片650的定向力推动下流向干馏机筒630末端生成生物质炭。安装企业应按本企业要求制定生物质炭标准,生产的生物质炭裂解不完全时必须调整第一空心螺旋筒减速,反之提高第一螺旋筒的转速。In this embodiment, specifically, the first hollow helical cylinder rotates continuously, and the fuel rotates up and down according to the designed route, falls and rolls to be heated, and performs drying, dry distillation, oxidation, and reduction thermochemical reactions in the dry distillation barrel 630. The directional force of a hollow helical blade 650 pushes down and flows to the end of the retort barrel 630 to generate biomass charcoal. The installation enterprise should formulate the biomass char standard according to the requirements of the enterprise. When the produced biomass char is not fully cracked, it must adjust the deceleration of the first hollow screw cylinder, otherwise increase the rotation speed of the first screw cylinder.

本实施例中,具体的,所述步骤i加温设备转换步骤中,所述第一空心螺旋筒连续运行3min后停止曲线热风炉800运行,干馏燃气生成试火点燃时间不大于3min,点火器911始终开启烧掉燃气中的一氧化碳等可燃气体,杜绝了大气污染。In this embodiment, specifically, in the step i of the heating equipment conversion step, the first hollow spiral cylinder is continuously operated for 3 minutes, and then the operation of the curved hot blast stove 800 is stopped. The 911 is always turned on to burn off combustible gases such as carbon monoxide in the gas, preventing air pollution.

本实施例中,具体的,所述卸温出炭装置700底部装配关风机763,现场匹配计量器和包装机。In this embodiment, specifically, the bottom of the temperature unloading charcoal output device 700 is equipped with a shut-off fan 763, and a meter and a packaging machine are matched on site.

本实施例中,具体的,所述DCS电控柜200程序制控,相关配套设备均采用变频,实施人工按操作规程,点击DCS电控柜200按键,指令干馏机系统装置按照设计工艺连续运行。In this embodiment, specifically, the DCS electric control cabinet 200 is program-controlled, and the related supporting equipment adopts frequency conversion, and the manual operation procedure is implemented, and the button of the DCS electric control cabinet 200 is clicked to instruct the retort system device to run continuously according to the design process. .

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者终端设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者终端设备所固有的要素。在没有更多限制的情况下,由语句“包括……”或“包含……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者终端设备中还存在另外的要素。此外,在本文中,“大于”、“小于”、“超过”等理解为不包括本数;“以上”、“以下”、“以内”等理解为包括本数。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or terminal device that includes a list of elements includes not only those elements, but also a non-exclusive list of elements. other elements, or also include elements inherent to such a process, method, article or terminal equipment. Without further limitation, an element defined by the phrase "includes..." or "comprises..." does not preclude the presence of additional elements in the process, method, article, or terminal device that includes the element. In addition, in this document, "greater than", "less than", "exceeds", etc. are understood to exclude the number; "above", "below", "within" and the like are understood to include the number.

尽管已经对上述各实施例进行了描述,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例做出另外的变更和修改,所以以上所述仅为本发明的实施例,并非因此限制本发明的专利保护范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围之内。Although the above embodiments have been described, those skilled in the art can make additional changes and modifications to these embodiments once they know the basic inventive concept, so the above is only the implementation of the present invention For example, it does not limit the scope of patent protection of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly used in other related technical fields, are similarly included in this document. The invention is within the scope of patent protection.

Claims (10)

1.一种固体燃料螺旋干馏机,包括上料设备和干馏设备,其特征在于:还包括燃料滤清器,卸温出炭装置以及曲线热风炉;1. a solid fuel spiral dry distillation machine, comprising charging equipment and dry distillation equipment, it is characterized in that: also comprise fuel filter, unloading temperature charcoal discharge device and curve hot blast stove; 所述燃料滤清器包括料筒,所述料筒顶部的燃料进口管与上料设备的出料端连接,所述料筒底部的出料锥形管与所述干馏设备的入料口连接,所述料筒的侧面安装有空气输出管;The fuel filter includes a barrel, the fuel inlet pipe at the top of the barrel is connected to the discharge end of the feeding equipment, and the discharge conical pipe at the bottom of the barrel is connected to the inlet of the dry distillation equipment , an air output pipe is installed on the side of the barrel; 所述干馏设备包括干馏机筒、两个旋转密封件和第一空心螺旋筒,两个旋转密封件设置于所述干馏机筒的两侧,第一空心螺旋筒包括第一空心螺旋片以及密封焊接在第一空心螺旋片两侧的热风筒组成,第一空心螺旋筒同轴转动安装在干馏机筒内,第一空心螺旋筒两端的热风筒延伸至旋转密封件之外,所述热风筒上开设有与旋转密封件连通的过流孔,所述干馏机筒的出料口处安装卸温出炭装置;The dry distillation equipment includes a dry distillation barrel, two rotary seals and a first hollow spiral barrel, the two rotary seals are arranged on both sides of the dry distillation barrel, and the first hollow spiral barrel includes a first hollow spiral plate and a sealing It consists of hot air cylinders welded on both sides of the first hollow helix. The first hollow helical cylinder is coaxially installed in the dry distillation cylinder. The hot air cylinders at both ends of the first hollow helical cylinder extend beyond the rotating seal. The upper part is provided with a flow hole communicating with the rotary seal, and a temperature unloading charcoal discharge device is installed at the discharge port of the dry distillation barrel; 所述曲线热风炉包括炭箱,所述炭箱内设置有用于对空气进行升温的耗热风输入管、热风管,耗热风输入管与热风管连接,耗热风输入管通过通过耗热风输出管与靠近干馏机筒出料口一侧的旋转密封件连接,所述热风管通过热风输入管与靠近干馏机筒入料口一侧的旋转密封件连通,进而使第一空心螺旋筒与曲线热风炉之间形成循环热风系统,所述曲线热风炉的底部安装有卸温出炭装置,所述曲线热风炉的侧壁安装有喷料管,所述喷料管通过置换气输出管与所述空气输出管连接。The curved hot blast stove includes a charcoal box, and the charcoal box is provided with a heat-consuming air input pipe and a hot-air pipe for heating air, the heat-consuming air input pipe is connected with the hot-air pipe, and the heat-consuming air input pipe is output by The pipe is connected with the rotary seal on the side close to the discharge port of the retort barrel, and the hot air pipe is communicated with the rotary seal on the side near the inlet port of the retort barrel through the hot air input pipe, so that the first hollow spiral barrel is connected to the rotary seal on the side of the retort barrel. A circulating hot air system is formed between the curvilinear hot blast stoves. The bottom of the curvilinear hot blast stove is equipped with a temperature unloading and charcoal discharge device. The air outlet pipe is connected. 2.根据权利要求1所述的固体燃料螺旋干馏机,其特征在于:还包括加温箱,所述加温箱的侧壁安装有燃烧器和烟囱,烟囱靠近加温箱底部,烟囱的顶部管口处安装有点火器,所述热风输入管穿设于加温箱内,所述耗热风输出管与所述热风输入管连通,耗热风输出管与热风输入管的连接位置位于加温箱的前端,所述置热气输出管能过输出支管与燃烧器连接。2. solid fuel spiral dry distillation machine according to claim 1, is characterized in that: also comprises heating box, the side wall of described heating box is equipped with burner and chimney, chimney is close to the bottom of heating box, the top of chimney is An igniter is installed at the nozzle, the hot air input pipe is penetrated in the heating box, the hot air output pipe is communicated with the hot air input pipe, and the connection position of the hot air output pipe and the hot air input pipe is located in the heating box. At the front end, the hot gas output pipe can be connected to the burner through the output branch pipe. 3.根据权利要求1所述的固体燃料螺旋干馏机,其特征在于:所述上料设备包括料仓以及两个上料搅龙,位于前端的上料搅龙的进料端连接有上料斗,该上料搅龙的出料端连接至料仓顶部,位于后端的上料搅龙的进料端与料仓底部连通,该上料搅龙的出料端与燃料滤清器的燃料进口管连接。3. The solid fuel spiral dry distillation machine according to claim 1, characterized in that: the feeding device comprises a silo and two feeding augers, and the feeding end of the feeding auger located at the front end is connected with a feeding hopper , the discharge end of the feeding auger is connected to the top of the silo, the feeding end of the feeding auger located at the rear end is communicated with the bottom of the silo, and the discharging end of the feeding auger is connected to the fuel inlet of the fuel filter Tube connection. 4.根据权利要求1所述的固体燃料螺旋干馏机,其特征在于:所述料筒内位于燃料进口管至空气输出管下方的一段设置有不锈钢滤网,所述料筒的侧壁上还设置有两个入孔,该入孔处设置有用于打开或关闭孔口的开关门组件。4. The solid fuel spiral dry distillation machine according to claim 1, wherein a stainless steel filter screen is provided in the section from the fuel inlet pipe to the air output pipe in the barrel, and the side wall of the barrel is also provided with a stainless steel filter screen. Two entry holes are provided, and the opening and closing door components for opening or closing the opening are arranged at the entry holes. 5.根据权利要求1所述的固体燃料螺旋干馏机,其特征在于:所述旋转密封件包括密封安装在干馏机筒外的筒罩,筒罩上设置有连接管,热风筒转动穿设在筒罩外,所述热风筒与筒罩之间设置有油封装置。5. The solid fuel spiral dry distillation machine according to claim 1, characterized in that: the rotary seal comprises a cylinder cover which is sealed and installed outside the dry distillation machine cylinder, the cylinder cover is provided with a connecting pipe, and the hot air cylinder rotates and passes through the cylinder. Outside the cylinder cover, an oil sealing device is arranged between the hot air cylinder and the cylinder cover. 6.根据权利要求5所述的固体燃料螺旋干馏机,其特征在于:所述油封装置包括密封法兰、油箱、气袋、橡胶垫和石墨绳,所述密封法兰固定套设在热风筒的外周,油箱装配在密封法兰的一侧,油箱上设计有油嘴,油箱底部安装油管,所述密封法兰的肩部开设风嘴,风嘴底部装配有风嘴螺母,所述密封法兰内环壁自外向内依次环向套设有气袋、橡胶垫和石墨绳,风嘴螺母与气袋连接。6 . The solid fuel spiral dry distillation machine according to claim 5 , wherein the oil sealing device comprises a sealing flange, an oil tank, an air bag, a rubber pad and a graphite rope, and the sealing flange is fixedly sleeved on the hot air cylinder. 7 . The outer circumference of the oil tank is assembled on one side of the sealing flange, the oil tank is designed with an oil nozzle, the oil pipe is installed at the bottom of the oil tank, the air nozzle is provided on the shoulder of the sealing flange, and the air nozzle nut is assembled at the bottom of the air nozzle. An air bag, a rubber pad and a graphite rope are circumferentially sleeved on the inner ring wall in sequence from the outside to the inside, and the air nozzle nut is connected with the air bag. 7.根据权利要求1所述的固体燃料螺旋干馏机,其特征在于:所述卸温出炭装置包括外筒、内筒、第二空心螺旋筒以及旋转接头,外筒与内筒同轴套设并形成水夹套,第二空心螺旋筒同轴转动设置于内筒内,旋转接头设置在第二空心螺旋筒的一端,第二空心螺旋筒与旋转接头之间形成供冷却水同侧通入通出的循环水路,内筒的一侧顶部设置有进炭斗,内筒的另一侧底部设置有出炭管组件。7 . The solid fuel spiral dry distillation machine according to claim 1 , wherein the temperature unloading and charcoal discharging device comprises an outer cylinder, an inner cylinder, a second hollow spiral cylinder and a rotary joint, and the outer cylinder and the inner cylinder are coaxially sleeved. 8 . Set up and form a water jacket, the second hollow helical cylinder is coaxially arranged in the inner cylinder, the rotary joint is arranged at one end of the second hollow helical cylinder, and the same side for cooling water is formed between the second hollow helical cylinder and the rotary joint. A charcoal inlet hopper is arranged at the top of one side of the inner cylinder, and a charcoal outlet pipe assembly is arranged at the bottom of the other side of the inner cylinder. 8.根据权利要求7所述的固体燃料螺旋干馏机,其特征在于:所述旋转接头内具有与第二空心螺旋筒的轴套筒连通的过水流道,旋转接头上装配有进水弯管、接头出水管以及轴套筒进水管,进水弯管与过水流道互不联通,接头出水管与过水流道连通,轴套筒进水管与进水弯管连接,轴套筒进水管的端部穿过过水流道延伸至轴套筒的内部远端。8 . The solid fuel spiral dry distillation machine according to claim 7 , wherein the rotary joint has a water-passing channel in communication with the shaft sleeve of the second hollow spiral cylinder, and the rotary joint is equipped with a water inlet elbow. 9 . , The joint outlet pipe and the shaft sleeve inlet pipe, the water inlet elbow and the water passage are not connected to each other, the joint outlet pipe is connected with the water passage, the shaft sleeve inlet pipe is connected with the water inlet elbow, and the shaft sleeve inlet pipe is connected. The end extends through the water passage to the inner distal end of the shaft sleeve. 9.根据权利要求1所述的固体燃料螺旋干馏机,其特征在于:所述炭箱的内部横向固定安装有受热板,炭箱位于受热板的顶部形成加热室,受热板的一侧设置有入口,炭箱的顶部远离入口一侧设置有出口管,加热室内固定安装多块落差隔板,相邻地落差隔板上下交替地设置有开口,加热室通过落差隔板形成S型流道,耗热风输入管位于加热室下方,热风管穿设于加热室内。9 . The solid fuel spiral dry distillation machine according to claim 1 , wherein a heating plate is fixedly installed in the interior of the charcoal box, the charcoal box is located on the top of the heating plate to form a heating chamber, and one side of the heating plate is provided with a heating plate. 10 . At the entrance, the top of the carbon box is provided with an outlet pipe on the side away from the entrance. Multiple drop baffles are fixedly installed in the heating chamber. The adjacent drop baffles are alternately provided with openings, and the heating chamber forms an S-shaped flow channel through the drop baffles. The heat-consuming air input pipe is located below the heating chamber, and the hot air pipe is penetrated in the heating chamber. 10.根据权利要求9所述的固体燃料螺旋干馏机,其特征在于:所述出口管上安装有回气管,所述回气管与所述喷料管上的第一鼓风机的进风口连接。10 . The solid fuel spiral dry distillation machine according to claim 9 , wherein a gas return pipe is installed on the outlet pipe, and the gas return pipe is connected to the air inlet of the first blower on the spray pipe. 11 .
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