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CN111748752B - Magnesium-based amorphous alloy for fracturing ball and preparation method of fracturing ball - Google Patents

Magnesium-based amorphous alloy for fracturing ball and preparation method of fracturing ball Download PDF

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CN111748752B
CN111748752B CN202010526766.9A CN202010526766A CN111748752B CN 111748752 B CN111748752 B CN 111748752B CN 202010526766 A CN202010526766 A CN 202010526766A CN 111748752 B CN111748752 B CN 111748752B
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CN111748752A (en
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罗学昆
马世成
王欣
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AECC Beijing Institute of Aeronautical Materials
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    • C22F3/00Changing the physical structure of non-ferrous metals or alloys by special physical methods, e.g. treatment with neutrons
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    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
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Abstract

本发明属于镁合金材料制备及油气田开发领域,具体涉及一种压裂球用镁基非晶合金及压裂球的制备方法。本发明所述镁基非晶合金成分组元为MgxCuyRz,x,y,z为摩尔百分数,x+y+z=100,60≤x≤80,15≤y≤45,3≤z≤30,R为Y、Ag、Ni、Nd、Si、Gd、Pd、Zn和Al中的一种或几种以上的组合,采用该合金制备的压裂球具有更高的抗压强度。铜元素的添加可以促进合金的溶解,通过表面处理在压裂球表面形成残余压应力场和塑性变形层,一方面提高球体的力学性能,另一方面提高比表面积和降低溶解激活能,促进合金的溶解;利用该可溶镁基非晶合金加工得到的压裂球,使用后可在井下顺利溶解,自行返排,提高施工效率。

Figure 202010526766

The invention belongs to the field of magnesium alloy material preparation and oil and gas field development, and particularly relates to a magnesium-based amorphous alloy for fracturing balls and a preparation method of the fracturing ball. The magnesium-based amorphous alloy composition of the present invention is Mg x Cu y R z , x, y, z are mole percentages, x+y+z=100, 60≤x≤80, 15≤y≤45,3 ≤z≤30, R is one or more combinations of Y, Ag, Ni, Nd, Si, Gd, Pd, Zn and Al, and the fracturing ball prepared with this alloy has higher compressive strength . The addition of copper can promote the dissolution of the alloy, and form a residual compressive stress field and a plastic deformation layer on the surface of the fracturing ball through surface treatment. The fracturing balls processed by the soluble magnesium-based amorphous alloy can be smoothly dissolved in the well after use and flow back by themselves to improve the construction efficiency.

Figure 202010526766

Description

Magnesium-based amorphous alloy for fracturing ball and preparation method of fracturing ball
Technical Field
The invention belongs to the field of magnesium alloy material preparation and oil-gas field development, and particularly relates to a magnesium-based amorphous alloy for a fracturing ball and a preparation method of the fracturing ball.
Background
With the increasing development of oil and gas reserves in China, the proportion of the reserves of low-permeability unconventional oil and gas resources is continuously increased. In order to obtain relatively stable oil and gas yield, the multi-layer multi-stage fracturing process is widely applied to low-permeability unconventional oil and gas wells. In the underground layered staged fracturing, temporary plugging tools are required to be adopted to plug intervals, and the temporary plugging tools are removed in time after construction is completed. At present, most of tools of the type are made of steel, high polymer, ceramic or crystalline magnesium alloy materials, and have the following characteristics:
(1) the steel has the defects of high density, slow dissolution rate, difficult flowback and the like;
(2) the polymer and ceramic materials have the advantage of low density, but the compressive strength can not meet the standard of fracturing, and the risk of deforming and clamping the shell exists in the underground high-temperature and high-pressure environment;
(3) the crystalline magnesium alloy material has the advantages of low density, high dissolution rate, easy processing and the like, and becomes one of the materials for preparing the soluble fracturing ball. Chinese patent (publication No. CN105908037B, published 2018.09.04) discloses a magnesium alloy for manufacturing soluble fracturing balls and a preparation method thereof; chinese patent publication No. CN105908038B, publication No. 2018.09.04, discloses a soluble alloy for use in making fracture parting tools; chinese patent publication No. CN204492756U, published 2015.07.22 discloses a soluble ball seat and a fracturing ball for a pitching sliding sleeve; chinese patent (publication No. CN107099712B, bulletin day 2019.01.04) discloses a soluble magnesium alloy composite material fracturing ball and a preparation method thereof; chinese patent (publication No. CN105950930B, bulletin No. 2018.02.06) discloses a soluble extrusion magnesium alloy and a preparation method thereof; chinese patent (publication No. CN105177383B, bulletin No. 2017.10.31) discloses a magnesium-based composite material containing iron and a preparation method and application thereof; chinese patent (publication No. CN107675055B, published 2019.03.26) discloses a preparation method of a high pressure-resistant degradable magnesium-based composite material; chinese patent publication No. CN107385245B, published 2019.06.18, discloses a method for manufacturing soluble alloy fracturing balls for oil and gas exploitation; however, the above patents all adopt crystalline alloy materials or composite materials using magnesium as a main element, and have insufficient compressive strength and limited bearing capacity in extreme environments such as high temperature and high pressure.
Therefore, the development of a high compressive strength, degradable, lightweight fracturing ball is urgently needed. After fracturing is finished, the solvent is injected to be completely or partially dissolved, and a channel is opened, so that the requirements of fracturing and flowback construction are met.
Disclosure of Invention
The purpose of the invention is: the temporary plugging tool is manufactured by utilizing the high-strength degradable characteristic of the magnesium-based amorphous alloy, is automatically dissolved by a solvent after fracturing to lose efficacy, smoothly realizes flowback, omits a drilling and grinding recovery process, reduces engineering risks and improves the exploitation efficiency.
The technical scheme of the invention is as follows:
a high strength degradable magnesium-based amorphous alloy fracturing ball is characterized in that:
it is made of Mg-base amorphous alloy and its component is MgxCuyRzX, Y and z are mole percentages, x + Y + z is 100, x is more than or equal to 60 and less than or equal to 80, Y is more than or equal to 15 and less than or equal to 45, z is more than or equal to 3 and less than or equal to 30, and R is one or the combination of more than one of Y, Ag, Ni, Nd, Si, Gd, Pd, Zn and Al.
A preparation method of a high-strength degradable magnesium-based amorphous alloy fracturing ball is characterized by comprising the following steps:
1. ingredients
According to MgxCuyRzMg, Cu and R elements are respectively weighed according to target components, and the mass percent purity of each element is not lower than 99%.
2 melting alloy ingot
Putting Cu and R elements into a vacuum arc furnace for smelting, uniformly smelting in an argon protective atmosphere with the mass percent purity of 99.99%, and taking out a Cu-R master alloy ingot after cooling; putting the Mg and Cu-R master alloy ingots into a vacuum induction furnace for smelting, uniformly smelting in an argon protective atmosphere with the mass percentage purity of 99.99%, and taking out the Mg-Cu-R master alloy ingots after cooling;
3 casting of bulk amorphous alloy
Putting the Mg-Cu-R master alloy ingot obtained in the step 2 into an induction furnace of a rapid solidification device for heating and melting, carrying out spray casting or casting on the ingot into a water-cooled copper mold, and cooling to obtain MgxCuyRzA bulk amorphous alloy ingot. The cooling speed of the water-cooling copper mold is 10-105K/s, the vacuum degree of the induction furnace is less than or equal to 1 multiplied by 10-1Pa。
4 machining and forming
Mixing Mg obtained in the step 3xCuyRzThe bulk amorphous alloy ingot is machined to form a ball.
5 surface treatment
And (4) carrying out surface treatment on the spherical object obtained in the step (4) by adopting a laser shock peening process, a shot blasting process or a composite process of the two processes. Wherein the laser power density of the laser shock peening process is 1-20 GW/cm2The overlapping rate of the light spots is 12-70%, and the impact frequency is 1-3 times; the shot medium of the shot peening strengthening process is cast steel shot, glass shot or ceramic shot, the shot peening strength is 0.03-0.2A, and the coverage rate is 100-300%; the processing sequence of the composite process is laser shock and shot blasting or shot blasting and laser shock. And performing surface treatment to obtain the high-strength degradable magnesium-based amorphous alloy fracturing ball.
The invention has the advantages that:
first, the magnesium-based amorphous alloy has mechanical properties, such as high fracture strength, which are incomparable with those of the common magnesium-based crystalline alloy. The compression strength of the amorphous Mg-Cu-Zn-Y can reach 880MPa, which is about 2-3 times of that of the crystalline alloy. The fracturing ball prepared from the alloy has higher compressive strength.
Secondly, the addition of copper can promote the dissolution of the alloy.
And thirdly, a residual compressive stress field and a plastic deformation layer are formed on the surface of the fracturing ball through surface treatment, so that the mechanical property of the ball is improved, the specific surface area is improved, the dissolution activation energy is reduced, and the dissolution of the alloy is promoted.
The fracturing ball processed by the soluble magnesium-based amorphous alloy can be smoothly dissolved in the well after being used, and can automatically flow back, so that the construction efficiency is improved.
Drawings
Four Mg pieces in the example of FIG. 165Cu20Zn5Y10Room temperature compressive strength bar chart of bulk amorphous alloy sample
Mg in FIG. 2 example65Cu20Zn5Y10Dissolution rate of bulk amorphous alloy fracturing balls in 3% KCl aqueous solution
Detailed Description
A high strength degradable magnesium-based amorphous alloy fracturing ball is characterized in that:
it is made of magnesium-based non-magnesiumA crystal alloy having a composition consisting of MgxCuyRzX, Y and z are mole percentages, x + Y + z is 100, x is more than or equal to 60 and less than or equal to 80, Y is more than or equal to 15 and less than or equal to 45, z is more than or equal to 3 and less than or equal to 30, and R is one or the combination of more than one of Y, Ag, Ni, Nd, Si, Gd, Pd, Zn and Al.
A preparation method of a high-strength degradable magnesium-based amorphous alloy fracturing ball is characterized by comprising the following steps:
1. ingredients
According to MgxCuyRzMg, Cu and R elements are respectively weighed according to target components, and the mass percent purity of each element is not lower than 99%.
2 melting alloy ingot
Putting Cu and R elements into a vacuum arc furnace for smelting, uniformly smelting in an argon protective atmosphere with the mass percent purity of 99.99%, and taking out a Cu-R master alloy ingot after cooling; putting the Mg and Cu-R master alloy ingots into a vacuum induction furnace for smelting, uniformly smelting in an argon protective atmosphere with the mass percentage purity of 99.99%, and taking out the Mg-Cu-R master alloy ingots after cooling;
3 casting of bulk amorphous alloy
Putting the Mg-Cu-R master alloy ingot obtained in the step 2 into an induction furnace of a rapid solidification device for heating and melting, carrying out spray casting or casting on the ingot into a water-cooled copper mold, and cooling to obtain MgxCuyRzA bulk amorphous alloy ingot. The cooling speed of the water-cooling copper mold is 10-105K/s, the vacuum degree of the induction furnace is less than or equal to 1 multiplied by 10-1Pa。
4 machining and forming
Mixing Mg obtained in the step 3xCuyRzThe bulk amorphous alloy ingot is machined to form a ball.
5 surface treatment
And (4) carrying out surface treatment on the spherical object obtained in the step (4) by adopting a laser shock peening process, a shot blasting process or a composite process of the two processes. Wherein the laser power density of the laser shock peening process is 1-20 GW/cm2The overlapping rate of the light spots is 12-70%, and the impact frequency is 1-3 times; the shot medium of the shot peening strengthening process is cast steelShot, glass shot or ceramic shot, wherein the shot blasting strength is 0.03-0.2A, and the coverage rate is 100-300%; the processing sequence of the composite process is laser shock and shot blasting or shot blasting and laser shock. And performing surface treatment to obtain the high-strength degradable magnesium-based amorphous alloy fracturing ball.
The working principle of the invention is as follows:
amorphous alloys, also known as metallic glasses, are a general term for a class of metallic materials characterized by long-range disorder and short-range order of atoms. The magnesium-based amorphous alloy has mechanical properties, such as high breaking strength, which are incomparable with those of the common magnesium-based crystalline alloy. The compression strength of the amorphous Mg-Cu-Zn-Y can reach 880MPa, which is about 2-3 times of that of the crystalline alloy. The fracturing ball prepared from the alloy has higher compressive strength. Meanwhile, the addition of Cu element can promote the dissolution of the alloy. In addition, a residual compressive stress field and a plastic deformation layer are formed on the surface of the fracturing ball through surface treatment, so that the mechanical property of the ball is improved, the specific surface area is improved, the dissolution activation energy is reduced, and the dissolution of the alloy is promoted. The fracturing ball processed by the soluble magnesium-based amorphous alloy can be smoothly dissolved in the well after being used, and can automatically flow back, so that the construction efficiency is improved.
Example 1
In this embodiment, a high-strength degradable magnesium-based amorphous alloy fracturing ball is made of Mg65Cu20Zn5Y10Magnesium-based amorphous alloy. The preparation method of the fracturing ball comprises the following steps:
1. ingredients
According to Mg65Cu20Zn5Y10Mg, Cu and R elements are respectively weighed according to target components, and the mass percent purity of each element is more than 99.0%.
2 melting alloy ingot
Putting Cu, Zn and Y elements into a vacuum arc furnace for smelting, uniformly smelting in an argon protective atmosphere with the mass percent purity of 99.99%, and taking out a Cu-Zn-Y master alloy ingot after cooling; putting the Mg and Cu-Zn-Y master alloy ingot into a vacuum induction furnace for smelting, uniformly smelting in an argon protective atmosphere with the mass percentage purity of 99.99 percent, and taking out the Mg-Cu-Zn-Y master alloy ingot after cooling;
3 casting of bulk amorphous alloy
Putting the Mg-Cu-Zn-Y master alloy ingot obtained in the step 2 into an induction furnace of a rapid solidification device for heating and melting, carrying out spray casting or casting on the ingot into a water-cooled copper mold, and cooling to obtain MgxCuyRzA bulk amorphous alloy ingot. The cooling rate of the water-cooled copper mold is 103K/s, the vacuum degree of the induction furnace is less than or equal to 1 multiplied by 10-1Pa。
4 machining and forming
Mixing Mg obtained in step 2.365Cu20Zn5Y10The bulk amorphous alloy ingot was machined to form a 20mm diameter sphere.
5 surface treatment
And (4) carrying out surface treatment on the spherical object obtained in the step (4) by adopting a composite process consisting of a laser shock peening process and a shot blasting process. Wherein the laser power density of the laser shock peening process is 10GW/cm2The overlapping rate of the light spots is 50 percent, and the impact frequency is 1 time; the shot medium of the shot peening strengthening process is glass shot, the shot peening strength is 0.08A, and the coverage rate is 100 percent; the processing sequence of the composite process is laser shock and shot blasting. And performing surface treatment to obtain the high-strength degradable magnesium-based amorphous alloy fracturing ball.
Measured by X-ray diffraction, Mg65Cu20Zn5Y10The bulk amorphous alloy ingot is of an amorphous structure. The average value of the room-temperature compressive strength of the alloy was 446MPa (see FIG. 1). The average dissolution rate of the fracturing balls in a 3% KCl aqueous solution at 50 ℃ is 11.5mg/cm2Absolute reaction temperature, average dissolution rate in aqueous 3% KCl solution at 80 ℃ of 31.9mg/cm2H (see FIG. 2).

Claims (4)

1.一种镁基非晶合金压裂球,其特征在于:1. a magnesium-based amorphous alloy fracturing ball is characterized in that: 所述镁基非晶合金成分组元为MgxCuyRz,x,y,z为摩尔百分数,x+y+z=100,60≤x≤80,15≤y≤45,3≤z≤30,R为Y、Ag、Ni、Nd、Si、Gd、Pd、Zn和Al中的一种或几种以上的组合;采用镁基非晶合金制备压裂球的方法,包含如下步骤:The magnesium-based amorphous alloy is composed of Mg x Cu y R z , x, y, and z are mole percentages, x+y+z=100, 60≤x≤80, 15≤y≤45, 3≤z ≤30, R is one or more combinations of Y, Ag, Ni, Nd, Si, Gd, Pd, Zn and Al; the method for preparing fracturing balls by using magnesium-based amorphous alloys includes the following steps: 3.1、配料3.1. Ingredients 按照所述镁基非晶合金成分MgxCuyRz分别称取Mg、Cu和R原料;Weigh Mg, Cu and R raw materials respectively according to the magnesium-based amorphous alloy composition Mg x Cu y R z ; 3.2熔炼合金锭3.2 Melting alloy ingots 将Cu和R元素放入真空电弧炉中进行熔炼,在质量百分数为99.99%的氩气保护气氛中熔炼均匀,待冷却后取出Cu-R母合金锭;将Mg和Cu-R母合金锭放入真空感应炉中进行熔炼,在质量百分数为99.99%的氩气保护气氛中熔炼均匀,待冷却后取出Mg-Cu-R母合金锭;Put Cu and R elements into a vacuum arc furnace for smelting, and smelt uniformly in an argon protective atmosphere with a mass percentage of 99.99%. After cooling, take out the Cu-R master alloy ingot; put the Mg and Cu-R master alloy ingots in the Smelting in a vacuum induction furnace, smelting evenly in an argon protective atmosphere with a mass percentage of 99.99%, and taking out the Mg-Cu-R master alloy ingot after cooling; 3.3块体非晶合金铸造3.3 Bulk amorphous alloy casting 将步骤3.2所得的Mg-Cu-R母合金锭放入快速凝固装置的感应炉中加热熔化,通过喷铸到水冷铜模中,冷却后得到MgxCuyRz块体非晶合金锭;The Mg-Cu-R master alloy ingot obtained in step 3.2 is heated and melted in an induction furnace of a rapid solidification device, and is sprayed into a water-cooled copper mold to obtain a Mg x Cu y R z bulk amorphous alloy ingot after cooling; 3.4机械加工成型3.4 Machining and forming 将步骤3.3所得的MgxCuyRz块体非晶合金锭进行机械加工,形成球状物;The Mg x Cu y R z bulk amorphous alloy ingot obtained in step 3.3 is mechanically processed to form spherical objects; 3.5表面处理3.5 Surface treatment 采用激光冲击强化工艺、喷丸两种工艺的复合工艺,复合工艺的加工顺序为先激光冲击后喷丸或先喷丸后激光冲击;激光冲击强化工艺的激光功率密度为1~20GW/cm2,光斑搭接率为12~70%,冲击次数为1~3次;喷丸强化工艺的弹丸介质为铸钢丸、玻璃丸或陶瓷丸,喷丸强度为0.03~0.2A,覆盖率为100~300%;将步骤3.4所得的球状物进行表面处理,得到高强度可降解的镁基非晶合金压裂球。The composite process of laser shock strengthening process and shot peening process is adopted. The processing sequence of the composite process is laser shock first and then shot peening or first shot peening and then laser shock; the laser power density of the laser shock hardening process is 1 ~ 20GW/ cm2 , the spot overlap rate is 12-70%, and the number of impacts is 1-3 times; the shot peening medium of the shot peening process is cast steel shot, glass shot or ceramic shot, the shot peening intensity is 0.03-0.2A, and the coverage rate is 100 ~300%; surface treatment is performed on the spherical object obtained in step 3.4 to obtain high-strength degradable magnesium-based amorphous alloy fracturing balls. 2.如权利要求1所述的一种镁基非晶合金压裂球,其特征在于:所述MgxCuyRz的Mg、Cu和R各元素的质量百分数不低于99%。2 . The magnesium-based amorphous alloy fracturing ball according to claim 1 , wherein the mass percentage of Mg, Cu and R in the Mg x Cu y R z is not less than 99%. 3 . 3.如权利要求1所述的一种镁基非晶合金压裂球,其特征在于,所述步骤3.3水冷铜模的冷却速度为10~105K/s。3 . The magnesium-based amorphous alloy fracturing ball according to claim 1 , wherein the cooling rate of the water-cooled copper mold in step 3.3 is 10-10 5 K/s. 4 . 4.如权利要求1所述的一种镁基非晶合金压裂球,其特征在于,所述步骤3.3感应炉的真空度为≤1×10-1Pa。4 . The magnesium-based amorphous alloy fracturing ball according to claim 1 , wherein the vacuum degree of the induction furnace in step 3.3 is ≤1×10 −1 Pa. 5 .
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