CN111762621A - A double-arm frame type pay-off stand - Google Patents
A double-arm frame type pay-off stand Download PDFInfo
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- CN111762621A CN111762621A CN202010717628.9A CN202010717628A CN111762621A CN 111762621 A CN111762621 A CN 111762621A CN 202010717628 A CN202010717628 A CN 202010717628A CN 111762621 A CN111762621 A CN 111762621A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
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Abstract
Description
技术领域technical field
本发明涉及电线电缆生产技术领域,具体领域为一种双臂框式放线架。The invention relates to the technical field of wire and cable production, in particular to a double-arm frame type pay-off rack.
背景技术Background technique
在电线的生产过程中,有各式各样的放线装置,在实际生产过程中,常用框式放线架为两框并排放置,应客户双线挤出自动化生产需求(框式线盘由机器运输,呈一字型摆开,且为双线挤出生产线)。为适应这一要求需研发出双臂框式放线架,能适应四个框式线盘放置双线放线需求。In the production process of electric wires, there are various pay-off devices. In the actual production process, the common frame-type pay-off frame is two frames placed side by side, in response to the customer's double-wire extrusion automation production requirements (the frame-type wire reel is made of The machine is transported, and it is laid out in a line, and it is a double-line extrusion production line). In order to meet this requirement, it is necessary to develop a double-arm frame type pay-off stand, which can meet the needs of four frame-type wire reels to place double-wire pay-off.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种双臂框式放线架,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a double-arm frame type wire pay-off frame to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:一种双臂框式放线架,包括主机架,所述主机架上对称设有放线组件,所述放线组件包括对称设置的滑轨,所述滑轨设置于主机架的上端,所述滑轨上均滑动安装有滑块,两个所述滑块的上端设有水平摆臂,所述水平摆臂的上端设有竖直安装板,所述竖直安装板的一端面转动安装有放线轮,所述竖直安装板上且位于放线轮的一侧对称转动安装有导辊,所述竖直安装板上设有张紧轮组件,所述水平摆臂的一端设有L形安装板,所述L形安装板上转动安装有上导向轮组,所述水平摆臂的另一端贯穿固定安装有进线装置,所述水平摆臂的上端且在进线装置的一侧设有顶导向轮组,所述水平摆臂上固定连接有水平气缸的伸缩端,所述水平气缸的固定端与主机架固定连接,所述主机架的中部设有除尘盒,所述主机架上且在除尘盒的上方转动安装有中导向轮组,所述主机架上且在除尘盒的下方转动安装有下导向轮组。In order to achieve the above purpose, the present invention provides the following technical solutions: a double-arm frame type pay-off frame, comprising a main frame, a wire pay-off assembly is symmetrically arranged on the main frame, and the wire pay-off assembly includes a symmetrically arranged slide rail, The sliding rail is arranged on the upper end of the main frame, and sliding blocks are installed on the sliding rails. The upper ends of the two sliding blocks are provided with horizontal swing arms, and the upper ends of the horizontal swing arms are provided with vertical mounting plates. One end face of the vertical installation plate is rotatably installed with a pay-off wheel, and a guide roller is symmetrically rotated and installed on one side of the pay-off wheel on the vertical installation plate, and a tensioner is installed on the vertical installation plate wheel assembly, one end of the horizontal swing arm is provided with an L-shaped mounting plate, the L-shaped mounting plate is rotatably mounted with an upper guide wheel group, the other end of the horizontal swing arm is fixedly installed with a wire feeder, the The upper end of the horizontal swing arm is provided with a top guide wheel group on one side of the wire feeding device. The horizontal swing arm is fixedly connected with the telescopic end of the horizontal cylinder, and the fixed end of the horizontal cylinder is fixedly connected with the main frame. A dust box is arranged in the middle of the main frame, a middle guide wheel group is rotatably installed on the main frame and above the dust box, and a lower guide wheel group is rotatably installed on the main frame and below the dust box.
优选的,所述张紧轮组件包括两个固定张紧带轮、活动张紧带轮、张紧皮带和驱动机构,所述固定张紧带轮转动安装于竖直安装板上,且两个固定张紧带轮分别位于放线轮的上端两侧,所述竖直安装板上且在放线轮的另一侧开设有通口,所述活动张紧带轮活动安装于通口上,所述驱动机构设置于竖直安装板上,所述驱动机构用于带动活动张紧带轮在通口内竖直方向移动,所述固定张紧带轮与活动张紧带轮之间设有张紧皮带,所述张紧皮带与放线轮贴合。Preferably, the tensioning pulley assembly includes two fixed tensioning pulleys, a movable tensioning pulley, a tensioning belt and a driving mechanism, the fixed tensioning pulleys are rotatably mounted on the vertical mounting plate, and the two The fixed tensioning pulleys are respectively located on both sides of the upper end of the pay-off pulley, the vertical installation plate is provided with a through port on the other side of the pay-off pulley, and the movable tensioning pulley is movably installed on the port, so The driving mechanism is arranged on the vertical mounting plate, and the driving mechanism is used to drive the movable tensioning pulley to move in the vertical direction in the opening, and a tensioning pulley is provided between the fixed tensioning pulley and the movable tensioning pulley. Belt, the tensioning belt is fitted with the pay-off wheel.
优选的,所述驱动机构包括两条滑道、活动座和竖直气缸,所述滑道设置于竖直安装板的另一端面上,且滑道位于通口的两侧,所述活动座滑动安装于两条滑道之间,所述活动张紧带轮转动安装于活动座上,所述活动张紧带轮穿过通口,所述竖直气缸设置于竖直安装板的另一端面上,所述竖直气缸的伸缩端与活动座固定连接。Preferably, the driving mechanism includes two slideways, a movable seat and a vertical cylinder, the slideways are arranged on the other end surface of the vertical mounting plate, and the slideways are located on both sides of the passage opening, and the movable seat The movable tensioning pulley is slidably installed between the two slideways, the movable tensioning pulley is rotatably installed on the movable seat, the movable tensioning pulley passes through the opening, and the vertical cylinder is arranged on the other side of the vertical installation plate. On the end face, the telescopic end of the vertical cylinder is fixedly connected with the movable seat.
优选的,所述进线装置包括固定筒,所述固定筒的上端外侧壁设有连接盘,所述固定筒的内侧壁开设有环形槽,所述环形槽的内部活动安装有转动圈,所述转动圈的内侧壁固定连接有进线漏斗。Preferably, the wire feeding device includes a fixing cylinder, the upper outer side wall of the fixing cylinder is provided with a connecting plate, the inner side wall of the fixing cylinder is provided with an annular groove, and a rotating ring is movably installed inside the annular groove, so A wire inlet funnel is fixedly connected to the inner side wall of the rotating ring.
优选的,所述转动圈的外侧壁均匀开设有滚珠槽,所述滚珠槽的内部均活动安装有滚珠。Preferably, ball grooves are evenly formed on the outer side wall of the rotating ring, and balls are movably installed inside the ball grooves.
优选的,所述进线漏斗的内侧壁均匀开设有滚球槽,所述滚球槽的内部均活动安装有滚动球,所述滚球槽和滚动球的直径均由上至下依次增大。Preferably, rolling ball grooves are evenly opened on the inner side wall of the wire feeding funnel, rolling balls are movably installed inside the rolling ball grooves, and the diameters of the rolling ball grooves and the rolling balls increase sequentially from top to bottom .
与现有技术相比,本发明的有益效果是:通过两个水平气缸的配合可控制两个水平摆臂在水平方向活动改变位置,使两个进线漏斗在水平上改变位置,以适应对四个一字排开的框式线轮上的线进行收集,通过滑轨和滑块的配合设置可使水平摆臂的水平活动动作更加稳定,通过竖直气缸的设置可驱动活动座在滑道上竖直活动改变位置,使活动张紧带轮在竖直方向活动改变位置,改变张紧皮带与放线轮的接触压力,进而控制放线轮上线缆的放线张力。Compared with the prior art, the beneficial effect of the present invention is that the two horizontal swing arms can be controlled to change their positions in the horizontal direction through the cooperation of the two horizontal cylinders, so that the two wire feed funnels can The wires on the four frame-type wire wheels lined up in a row are collected, and the horizontal movement of the horizontal swing arm can be made more stable through the cooperation of the sliding rail and the slider. The vertical cylinder can drive the movable seat to slide. The vertical movement on the road changes the position, so that the movable tensioning pulley moves in the vertical direction to change the position, changes the contact pressure between the tensioning belt and the pay-off wheel, and then controls the pay-off tension of the cable on the pay-off wheel.
1、安装简单、维护方便、使用寿命长及其生产成本相对较低,有利于广泛推广及应用。1. Simple installation, convenient maintenance, long service life and relatively low production cost, which is conducive to widespread promotion and application.
2、结构动作简单,传动少,提高生产效率。结构运行稳定,有利于设备管理及维护。2. The structure and action are simple, the transmission is less, and the production efficiency is improved. The structure runs stably, which is beneficial to equipment management and maintenance.
3、同时适应成一字排开的四个框式线盘放线。3. At the same time, it is suitable for four frame-type reels lined up in a line to pay off.
4、合理应用空间。4. Reasonable application of space.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明局部一的结构示意图;Fig. 2 is the structural representation of part one of the present invention;
图3为本发明局部二的结构示意图;Fig. 3 is the structural representation of part two of the present invention;
图4为本发明中竖直安装板一侧的结构示意图;Fig. 4 is the structural schematic diagram of one side of the vertical mounting plate in the present invention;
图5为本发明中竖直安装板另一侧的结构示意图;5 is a schematic structural diagram of the other side of the vertical mounting plate in the present invention;
图6为本发明中进线装置的剖视结构示意图。FIG. 6 is a schematic cross-sectional structural diagram of the wire feeder in the present invention.
图中:1-主机架、201-滑轨、202-滑块、203-水平摆臂、204-竖直安装板、205-放线轮、206-导辊、2071-固定张紧带轮、2072-活动张紧带轮、2073-张紧皮带、20741-滑道、20742-活动座、20743-竖直气缸、2075-通口、208-L形安装板、209-上导向轮组、210-进线装置、2101-固定筒、2102-连接盘、2103-连接盘、2104-转动圈、2105-进线漏斗、2106-滚珠、2107-滚球槽、2108-滚动球、211-顶导向轮组、212-水平气缸、213-除尘盒、214-中导向轮组、215-下导向轮组。In the picture: 1-main frame, 201-slide rail, 202-slider, 203-horizontal swing arm, 204-vertical mounting plate, 205-pay-off wheel, 206-guide roller, 2071-fixed tensioning pulley, 2072-active tensioning pulley, 2073-tensioning belt, 20741-slide, 20742-active seat, 20743-vertical cylinder, 2075-port, 208-L-shaped mounting plate, 209-upper guide wheel set, 210 -Wire feeding device, 2101-Fixing cylinder, 2102-Connecting plate, 2103-Connecting plate, 2104-Rotating ring, 2105-Wire feeding funnel, 2106-Ball, 2107-Ball groove, 2108-Rolling ball, 211-Top guide Wheel set, 212-horizontal cylinder, 213-dust box, 214-middle guide wheel set, 215-lower guide wheel set.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-6,本发明提供一种技术方案:一种双臂框式放线架,包括主机架1,主机架1由竖直的架体和两个水平的架体组成,两个水平的架体对称设置在竖直架体的上端,主机架1上对称设有放线组件,放线组件包括对称设置的滑轨201,每个放线组件中包含两条滑轨201,滑轨201固定设置在水平的架体上,滑轨201设置于主机架1的上端,滑轨201上均滑动安装有滑块202,滑块202可在滑轨201上水平滑动改变位置,滑轨201为一种工字形轨道,滑块202为与其匹配的凹形滑块,滑块202只可在滑轨201上水平滑动而不会在竖直方向与其脱离,两个滑块202的上端设有水平摆臂203,滑轨201和滑块202的设置为水平摆臂203在水平方向滑动改变位置提供稳定性,水平摆臂203的上端设有竖直安装板204,竖直安装板204固定设置在水平摆臂203上,随着水平摆臂203同步滑动,竖直安装板204的一端面转动安装有放线轮205,放线轮205可在竖直安装板204上转动,竖直安装板204上且位于放线轮205的一侧对称转动安装有导辊206,导辊206保证线缆穿过放线轮205和张紧轮组件之间,竖直安装板204上设有张紧轮组件,张紧轮组件控制放线的张力,水平摆臂203的一端设有L形安装板208,L形板208固定设置在水平摆臂203上且与其一同水平滑动改变位置,L形安装板208上转动安装有上导向轮组209,上导线轮组209为由放线轮205和张紧轮组件之间传出的线缆导入中导向轮组214,进而进入除尘盒213,水平摆臂203的另一端贯穿固定安装有进线装置210,进线装置210用于收集框式线盘上的线缆,水平摆臂203的上端且在进线装置210的一侧设有顶导向轮组211,顶导向轮组211用于使进线装置210传出的线缆进入导辊206,水平摆臂203上固定连接有水平气缸212的伸缩端,水平气缸212的固定端与主机架1固定连接,水平气缸212用于驱动水平摆臂203在滑轨202上水平滑动改变位置,适应对四个框式线盘上线缆的集收时进线装置210摆动动作,主机架1的中部设有除尘盒213,主机架1上且在除尘盒213的上方转动安装有中导向轮组214,主机架1上且在除尘盒213的下方转动安装有下导向轮组215。1-6, the present invention provides a technical solution: a double-arm frame type pay-off frame, including a main frame 1, the main frame 1 is composed of a vertical frame body and two horizontal frame bodies, two The horizontal frame body is symmetrically arranged on the upper end of the vertical frame body, the main frame 1 is symmetrically provided with a pay-off assembly, the wire pay-off assembly includes symmetrically arranged
具体而言,张紧轮组件包括两个固定张紧带轮2071、活动张紧带轮2072、张紧皮带2073和驱动机构,固定张紧带轮2071转动安装于竖直安装板204上,且两个固定张紧带轮2071分别位于放线轮205的上端两侧,竖直安装板204上且在放线轮205的另一侧开设有通口2075,活动张紧带轮2072活动安装于通口2075上,驱动机构设置于竖直安装板204上,驱动机构用于带动活动张紧带轮2072在通口2075内竖直方向移动,固定张紧带轮2071与活动张紧带轮2072之间设有张紧皮带2073,张紧皮带2073与放线轮205贴合,活动张紧带轮2072在竖直方向位置的改变可改变张紧皮带2071与放线轮205的接触压力,进而控制放线的张力,活动张紧带轮2072在竖直方向位置向上改变时减小张紧皮带2071与放线轮205的接触压力,活动张紧带轮2072在竖直方向位置向下改变时增加张紧皮带2071与放线轮205的接触压力。Specifically, the tensioning pulley assembly includes two fixed
具体而言,驱动机构包括两条滑道20741、活动座20742和竖直气缸20743,滑道20741设置于竖直安装板204的另一端面上,且滑道20741位于通口2075的两侧,活动座20742滑动安装于两条滑道20741之间,活动张紧带轮2072转动安装于活动座20742上,活动张紧带轮2072穿过通口2075,竖直气缸20743设置于竖直安装板204的另一端面上,竖直气缸20743的伸缩端与活动座20742固定连接,竖直气缸20743的伸长缩短动作可带动活动座20742在滑道20741上竖直滑动改变位置,即控制活动张紧带轮2072在竖直方向上的位置,当竖直气缸20743进行伸长动作时,活动座20742在滑道20741上进行竖直向下运动,当竖直气缸20743进行缩短动作时,活动座20742在滑道20741上进行竖直向上运动。Specifically, the driving mechanism includes two
具体而言,进线装置210包括固定筒2101,固定筒2101的上端外侧壁设有连接盘2102,固定筒2101的内侧壁开设有环形槽2103,环形槽2103的内部活动安装有转动圈2104,转动圈2104的内侧壁固定连接有进线漏斗2105,框式线盘一字排开放置在两个进线漏斗2105的下方,因连接处设置了环形槽2103和转动圈2104,在铜线引出卡顿时进线漏斗2015能在固定筒2101上自由旋转,顺滑引出不伤线。Specifically, the
具体而言,转动圈2104的外侧壁均匀开设有滚珠槽,滚珠槽的内部均活动安装有滚珠2106,滚珠2106可使进线漏斗2015转动所受阻力减小。Specifically, the outer wall of the
具体而言,进线漏斗2105的内侧壁均匀开设有滚球槽2107,滚球槽2107的内部均活动安装有滚动球2108,滚球槽2107和滚动球2108的直径均由上至下依次增大,线缆穿过进线漏斗2105时与滚动球2108相接触,滚动球2108在滚球槽2107内滚动,减小线缆与进线漏斗2105之间产生滑动摩擦,对线缆或进线漏斗产生磨损。Specifically, rolling
工作原理:本发明中四个框式线盘呈一字排开放置在进线漏斗2105的下方,线盘上的线缆首先进入进线漏斗2105,线缆经过进线漏斗2105的收集传出至顶部导向轮组211上,顶部导向轮组211将线缆导向导辊206,导辊206使线缆进入放线轮205与固定张紧带轮2071之间,线缆穿过放线轮205与固定张紧带轮2071之间后经过上部导向轮组209进入中部导向轮组214进入除尘盒213,最后由下部导向轮组215排出线缆,主要由可自由旋转的进线装置210和水平摆臂203组成,两水平摆臂203即由水平气缸212推拉控制,因进线漏斗2015处加装了滚珠2106,在铜线引出卡顿时进线漏斗2015能自由旋转,顺滑引出不伤线。采用的是张紧皮带2073张紧,由竖直气缸20743推送保持张力的大小,前后处的导辊206保证线体由放线轮205与固定张紧带轮2071之间通过,且可在外置牵引轮后加上计米装置,可与后边上产线上的独立计米器相互印证。上中下转向轮组,以及除尘盒213,实现不同线框线体引出时最终都在下转向轮组215处引出,方便后边设备取线用线。动力装置主要由气缸组成:两水平气缸212交错安装在主机架1前端,实现置换线框时的摆臂驱动。Working principle: In the present invention, the four frame-type wire reels are arranged in a line and placed under the
在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
本发明使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in the present invention can be purchased from the market, the special-shaped parts can be customized according to the description in the specification and the drawings, and the specific connection methods of each part adopt mature bolts, rivets, welding, etc. in the prior art Conventional means, machinery, parts and equipment all adopt conventional models in the prior art, and circuit connections adopt conventional connection methods in the prior art, which will not be described in detail here.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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