CN111805592A - A pipe cutting equipment - Google Patents
A pipe cutting equipment Download PDFInfo
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- CN111805592A CN111805592A CN202010307598.4A CN202010307598A CN111805592A CN 111805592 A CN111805592 A CN 111805592A CN 202010307598 A CN202010307598 A CN 202010307598A CN 111805592 A CN111805592 A CN 111805592A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 121
- 230000007246 mechanism Effects 0.000 claims abstract description 111
- 238000001816 cooling Methods 0.000 claims abstract description 21
- 239000000110 cooling liquid Substances 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/157—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
- B26D1/16—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable arm or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
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- Mechanical Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明涉及管材切割技术领域,更具体的说是涉及一种管材切割设备。The invention relates to the technical field of pipe material cutting, and more particularly to a pipe material cutting equipment.
背景技术Background technique
切割工艺用于将管材切割成要求的长度以供不同用途之需,传统的切割工艺中大多通过人工切管机进行切割,使待切割管材位于人工切管机的刀具下方,工人握持手柄向下施压以使刀具对管材进行切割。这种传统的方式需要工人手动定位和固定管材以防止管材移位、偏斜等等,极为浪费人力、物力,降低切割效率,增加了人工成本和时间成本。随着技术的不断发展,市面上出现了一些利用刀具对管材进行切割的管材切割装置,刀具由推动组件推动而向管材的侧面方向靠近或者远离,通过电机驱动刀具驱动而转动,当管材从成型设备出来并且待切割段到达所述切割装置位置处后,推动组件推动所述刀具向管材的方向移动的同时并启动电机驱动组件以使刀具转动,从而使得刀具对管材进行横切。The cutting process is used to cut the pipe into the required length for different purposes. In the traditional cutting process, the manual pipe cutting machine is mostly used for cutting, so that the pipe to be cut is located under the cutter of the manual pipe cutting machine. Press down to allow the cutter to cut the tube. This traditional method requires workers to manually position and fix the pipe to prevent the pipe from shifting, skewing, etc., which wastes manpower and material resources, reduces cutting efficiency, and increases labor and time costs. With the continuous development of technology, there are some pipe cutting devices on the market that use knives to cut pipes. The knives are pushed by the push component to approach or move away from the side of the pipe, and are driven by the motor to drive the knives. After the equipment comes out and the cutting section reaches the position of the cutting device, the pusher assembly pushes the cutter to move in the direction of the pipe and simultaneously activates the motor drive assembly to rotate the cutter, so that the cutter cross-cuts the pipe.
但是,现有的管材切割设备仅仅具有一个或一套刀具,经过长时间的高速切割,刀具本身的温度很高,很容易遭到损伤,影响切割的正常进行,刀具的使用寿命很低,需要频繁更换刀具,增加生产成本。However, the existing pipe cutting equipment only has one or one set of cutters. After a long time of high-speed cutting, the temperature of the cutter itself is very high, and it is easy to be damaged, which affects the normal cutting, and the service life of the cutter is very low. Frequent tool changes increase production costs.
因此,提供一种刀具不易损伤的管材切割设备是本领域技术人员亟需解决的问题。Therefore, it is an urgent problem for those skilled in the art to provide a pipe cutting device in which the tool is not easily damaged.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供了一种管材切割设备,两个切割机构轮换进行切割,切割刀片本身不易因高温受到损坏,增加了切割刀片的使用寿命。In view of this, the present invention provides a pipe cutting device, wherein two cutting mechanisms alternately perform cutting, the cutting blade itself is not easily damaged due to high temperature, and the service life of the cutting blade is increased.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种管材切割设备,包括机架、第一切割机构、第二切割机构、第一驱动机构、第二驱动机构、切割台、降温机构、温度传感器和控制器,A pipe cutting equipment, comprising a frame, a first cutting mechanism, a second cutting mechanism, a first driving mechanism, a second driving mechanism, a cutting table, a cooling mechanism, a temperature sensor and a controller,
所述机架具有支撑板和工作台,所述支撑板与所述工作台平行,且所述支撑板固定在所述工作台上方;The frame has a support plate and a workbench, the support plate is parallel to the workbench, and the support plate is fixed above the workbench;
所述第一切割机构和所述第二切割机构相对称安装在所述支撑板的下部;所述第一驱动机构和所述第二驱动机构相对称固定在所述支撑板上部;所述第一驱动机构驱动所述第一切割机构,所述第二驱动机构驱动所述第二切割机构;The first cutting mechanism and the second cutting mechanism are symmetrically mounted on the lower part of the supporting plate; the first driving mechanism and the second driving mechanism are symmetrically fixed on the upper part of the supporting plate; A driving mechanism drives the first cutting mechanism, and the second driving mechanism drives the second cutting mechanism;
所述切割台固定在所述工作台的中央;the cutting table is fixed in the center of the work table;
所述降温机构放置在所述支撑板上且对准所述切割台;the cooling mechanism is placed on the support plate and aligned with the cutting table;
所述温度传感器安装在所述切割台的下部;the temperature sensor is installed on the lower part of the cutting table;
所述温度传感器、所述控制器、所述第一切割机构、所述第二切割机构、所述第一驱动机构和所述第二驱动机构之间电性连接。The temperature sensor, the controller, the first cutting mechanism, the second cutting mechanism, the first driving mechanism and the second driving mechanism are electrically connected.
通过采取以上方案,本发明的有益效果是:By taking the above scheme, the beneficial effects of the present invention are:
第一切割机构在第一驱动机构的驱动下对切割台上的管材进行切割,降温机构在此过程中对切割处进行冷却,温度传感器将温度传送给控制器,当温度高于设定温度时,控制器控制第一切割机构收回,第一驱动机构停止运行,第二驱动机构驱动第二切割机构继续进行切割动作,以此,第一切割机构和第二切割机构均不会因高温造成损伤,增加了它们的使用寿命。The first cutting mechanism cuts the pipe on the cutting table under the drive of the first driving mechanism, the cooling mechanism cools the cutting place during this process, and the temperature sensor transmits the temperature to the controller. When the temperature is higher than the set temperature , the controller controls the first cutting mechanism to retract, the first driving mechanism stops running, and the second driving mechanism drives the second cutting mechanism to continue the cutting action, so that neither the first cutting mechanism nor the second cutting mechanism is damaged due to high temperature , increasing their service life.
进一步的,所述第一切割机构和所述第二切割机构的结构相同,均包括中空的刀柄、切割刀片、伸缩液压缸,Further, the structures of the first cutting mechanism and the second cutting mechanism are the same, and both include a hollow handle, a cutting blade, and a telescopic hydraulic cylinder,
所述刀柄顶端铰接在所述支撑板的下部;所述切割刀片活动安装在所述刀柄底端;所述伸缩液压缸的缸体一端固定在所述机架侧面,所述伸缩液压缸的活塞杆一端固定在所述刀柄外表面上;The top of the handle is hinged to the lower part of the support plate; the cutting blade is movably installed at the bottom of the handle; one end of the cylinder of the telescopic hydraulic cylinder is fixed on the side of the frame, and the telescopic hydraulic cylinder One end of the piston rod is fixed on the outer surface of the handle;
所述伸缩液压缸与所述控制器电性连接。The telescopic hydraulic cylinder is electrically connected with the controller.
采用上述进一步的技术方案产生的有益效果为,伸缩液压缸控制铰接在支撑板的刀柄转动一定角度,以实现第一切割机构与第二切割机构之间的工作转换。The beneficial effect of the above-mentioned further technical solution is that the telescopic hydraulic cylinder controls the shank hinged on the support plate to rotate by a certain angle, so as to realize the work conversion between the first cutting mechanism and the second cutting mechanism.
进一步的,所述第一驱动机构和所述第二驱动机构的结构相同,均包括步进电机、主动轮、从动轮和皮带,Further, the structure of the first driving mechanism and the second driving mechanism are the same, and both include a stepping motor, a driving wheel, a driven wheel and a belt,
所述步进电机固定在所述支撑板的上部,所述主动轮安装在所述步进电机的输出轴上,所述从动轮活动安装在所述刀柄底端且与所述切割刀片固定连接,所述皮带贯穿所述支撑板延伸至所述刀柄内部,所述主动轮与所述从动轮通过所述皮带传动连接;The stepping motor is fixed on the upper part of the support plate, the driving wheel is installed on the output shaft of the stepping motor, and the driven wheel is movably installed at the bottom end of the handle and fixed with the cutting blade connected, the belt extends through the support plate to the inside of the tool handle, and the driving pulley and the driven pulley are connected through the belt drive;
所述步进电机与所述控制器电性连接。The stepping motor is electrically connected to the controller.
采用上述进一步的技术方案产生的有益效果为,步进电机驱动主动轮旋转,通过皮带带动从动轮旋转,从而从动轮上的切割刀片随之旋转,实现了管材的横向切割。The beneficial effects of the above-mentioned further technical solutions are that the stepping motor drives the driving wheel to rotate, and the belt drives the driven wheel to rotate, so that the cutting blade on the driven wheel rotates along with it, thereby realizing the transverse cutting of the pipe.
进一步的,所述降温机构包括降温液储存罐和冷却管,Further, the cooling mechanism includes a cooling liquid storage tank and a cooling pipe,
所述降温液储存罐放置在所述支撑板上部;所述冷却管与所述降温液储存罐连通且贯穿所述支撑板对准所述切割台。The cooling liquid storage tank is placed on the upper part of the support plate; the cooling pipe communicates with the cooling liquid storage tank and is aligned with the cutting table through the support plate.
采用上述进一步的技术方案产生的有益效果为,在管材切割过程中,降温液从冷却管流至切割刀片与管材切割处,实现切割降温。The beneficial effect of adopting the above-mentioned further technical solutions is that during the cutting process of the pipe material, the cooling liquid flows from the cooling pipe to the cutting blade and the pipe material to cut, so as to realize cutting and cooling.
进一步的,还包括收集箱,所述收集箱放置在所述工作台的下方;所述工作台上具有多个小孔且与所述收集箱相对应。Further, a collection box is also included, and the collection box is placed under the worktable; the worktable has a plurality of small holes corresponding to the collection box.
采用上述进一步的技术方案产生的有益效果为,降温液从工作台的小孔流入到收集箱内,实现降温液的二次利用。The beneficial effect of adopting the above-mentioned further technical solution is that the cooling liquid flows into the collection box from the small holes of the workbench, and the secondary utilization of the cooling liquid is realized.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1附图为本发明提供的一种管材切割设备的结构示意图;1 is a schematic structural diagram of a pipe cutting equipment provided by the present invention;
图2附图为本发明提供的第一驱动机构(第二驱动机构)的结构示意图。FIG. 2 is a schematic structural diagram of the first driving mechanism (second driving mechanism) provided by the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1、2所示,本发明实施例公开了一种管材切割设备,包括机架1、第一切割机构2、第二切割机构3、第一驱动机构4、第二驱动机构5、切割台6、降温机构7、温度传感器和控制器,机架1具有支撑板11和工作台12,支撑板11与工作台12平行,且支撑板11固定在工作台12上方;第一切割机构2和第二切割机构3相对称安装在支撑板11的下部;第一驱动机构4和第二驱动机构5相对称固定在支撑板11上部;第一驱动机构4驱动第一切割机构2,第二驱动机构5驱动第二切割机构3;切割台6固定在工作台12的中央;降温机构7放置在支撑板11上且对准切割台6;温度传感器安装在切割台6的下部;温度传感器、控制器、第一切割机构2、第二切割机构3、第一驱动机构4和第二驱动机构5之间电性连接。本发明第一切割机构2在第一驱动机构4的驱动下对切割台6上的管材进行切割,降温机构7在此过程中对切割处进行冷却,温度传感器将温度传送给控制器,当温度高于设定温度时,控制器控制第一切割机构2收回,第一驱动机构4停止运行,第二驱动机构5驱动第二切割机构3继续进行切割动作,以此,第一切割机构2和第二切割机构3均不会因高温造成损伤,增加了它们的使用寿命。As shown in Figures 1 and 2, the embodiment of the present invention discloses a pipe cutting equipment, including a
具体的,第一切割机构2和第二切割机构3的结构相同,均包括中空的刀柄21、切割刀片22、伸缩液压缸23,Specifically, the
刀柄21顶端铰接在支撑板11的下部;切割刀片22活动安装在刀柄21底端;伸缩液压缸23的缸体一端固定在机架1侧面,伸缩液压缸23的活塞杆一端固定在刀柄21外表面上;The top of the
伸缩液压缸23与控制器电性连接。The telescopic hydraulic cylinder 23 is electrically connected to the controller.
具体的,第一驱动机构4和第二驱动机构5的结构相同,均包括步进电机41、主动轮42、从动轮43和皮带44,Specifically, the
步进电机41固定在支撑板11的上部,主动轮42安装在步进电机41的输出轴上,从动轮43活动安装在刀柄21底端且与切割刀片22固定连接,皮带44贯穿支撑板11延伸至刀柄21内部,主动轮42与从动轮43通过皮带44传动连接;The
步进电机41与控制器电性连接。The stepping
具体的,降温机构7包括降温液储存罐71和冷却管72,Specifically, the
降温液储存罐71放置在支撑板11上部;冷却管72与降温液储存罐71连通且贯穿支撑板11对准切割台6。The cooling
具体的,还包括收集箱,收集箱放置在工作台12的下方;工作台12上具有多个小孔121且与收集箱相对应。Specifically, a collection box is also included, and the collection box is placed under the
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the method.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (5)
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5980364A (en) * | 1998-07-21 | 1999-11-09 | Bentley; Richard | Method and apparatus for cutting rings from forging stock |
| CN107322086A (en) * | 2017-08-28 | 2017-11-07 | 方永良 | A kind of pipe cutting machine |
| CN206952196U (en) * | 2017-06-25 | 2018-02-02 | 广州品鑫机电科技有限公司 | A kind of reciprocating turnery processing tool changing component |
| CN108465863A (en) * | 2018-03-11 | 2018-08-31 | 福州清河源环保科技有限公司 | A kind of environment-friendly type building device for cutting pipe |
| CN108705583A (en) * | 2018-06-21 | 2018-10-26 | 朱巧珍 | A kind of PE device for cutting pipe |
| CN109047882A (en) * | 2018-08-06 | 2018-12-21 | 湖州亨达铝业有限公司 | A kind of device cutting aluminum pipe |
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2020
- 2020-04-17 CN CN202010307598.4A patent/CN111805592B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5980364A (en) * | 1998-07-21 | 1999-11-09 | Bentley; Richard | Method and apparatus for cutting rings from forging stock |
| CN206952196U (en) * | 2017-06-25 | 2018-02-02 | 广州品鑫机电科技有限公司 | A kind of reciprocating turnery processing tool changing component |
| CN107322086A (en) * | 2017-08-28 | 2017-11-07 | 方永良 | A kind of pipe cutting machine |
| CN108465863A (en) * | 2018-03-11 | 2018-08-31 | 福州清河源环保科技有限公司 | A kind of environment-friendly type building device for cutting pipe |
| CN108705583A (en) * | 2018-06-21 | 2018-10-26 | 朱巧珍 | A kind of PE device for cutting pipe |
| CN109047882A (en) * | 2018-08-06 | 2018-12-21 | 湖州亨达铝业有限公司 | A kind of device cutting aluminum pipe |
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| CN111805592B (en) | 2021-12-31 |
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