CN111844776A - A kind of mining steel wire rope core conveyor belt stripping machine - Google Patents
A kind of mining steel wire rope core conveyor belt stripping machine Download PDFInfo
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- CN111844776A CN111844776A CN202010701713.6A CN202010701713A CN111844776A CN 111844776 A CN111844776 A CN 111844776A CN 202010701713 A CN202010701713 A CN 202010701713A CN 111844776 A CN111844776 A CN 111844776A
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- 238000005065 mining Methods 0.000 title claims abstract description 20
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 19
- 239000010959 steel Substances 0.000 title claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000003287 optical effect Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
- B29C66/02241—Cutting, e.g. by using waterjets, or sawing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/709—Articles shaped in a closed loop, e.g. conveyor belts
- B29L2031/7092—Conveyor belts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Belt Conveyors (AREA)
Abstract
本发明涉及一种矿用钢丝绳芯输送带剥离机,属于输送带修复技术领域,包括:工作台、输带装置、夹带装置、调节装置、剥离装置,所述输带装置将钢丝绳芯输送带传送到工作台上,输送带的宽度方向由调节装置进行限位,下调夹带装置将待剥离区域输送带的两侧通过压辊压紧,剥离装置上的刀具将输送带的覆盖层剥开完成一次作业。本发明矿用钢丝绳芯输送带剥离机,整体采用模块框架式结构,简单、便捷、便于拆卸,传动机构采用手轮加丝杠螺母副省力、高效、符合煤矿井下安全标准。
The invention relates to a mining steel wire rope core conveyor belt stripping machine, belonging to the technical field of conveyor belt repair, comprising: a workbench, a belt conveyor device, an entrainment device, an adjustment device, and a stripping device, and the conveyor belt device conveys the steel wire rope core conveyor belt. On the worktable, the width direction of the conveyor belt is limited by the adjusting device, and the entraining device is lowered to press the two sides of the conveyor belt in the area to be peeled by pressing rollers. The cutter on the peeling device peels off the cover layer of the conveyor belt once. Operation. The mine wire rope core conveyor belt stripper of the invention adopts a modular frame structure as a whole, which is simple, convenient and easy to disassemble.
Description
技术领域technical field
本发明属于输送带修复技术领域,具体是一种矿用钢丝绳芯输送带剥离机。The invention belongs to the technical field of conveyor belt repair, in particular to a mining steel wire rope core conveyor belt stripper.
背景技术Background technique
带式输送机主要应用于工矿企业、交通运输业、农业等行业,其中工矿企业应用最为广泛,并且井工矿和露天矿都需要输送机长时间作业,因此输送带会有很大磨损,同时会导致输送带出现撕裂或断裂,输送带整体更换会造成资源的浪费和增加成本,通常情况下工矿企业会选择对输送带性进行连接修复并继续使用,对于露天矿和井工矿广泛使用钢丝绳芯输送带主要采用冷粘连接法修复断裂的输送带,冷粘连接法需要将输送带的覆盖层剥离露出钢丝绳作为搭接头,剥离覆盖层现阶段主要采用人工剥离的方式,人工剥离的缺点在于费时、费力、剥离效果良莠不齐、容易弄弯弄断钢丝绳,因此需要设计一种输送带剥离机代替人工剥离,且满足露天矿和井工矿的安全标准。Belt conveyors are mainly used in industrial and mining enterprises, transportation, agriculture and other industries. Among them, industrial and mining enterprises are the most widely used, and both underground mining and open-pit mines require conveyors to operate for a long time, so the conveyor belt will have a lot of wear and tear. Cause the conveyor belt to be torn or broken, and the overall replacement of the conveyor belt will cause waste of resources and increase costs. Usually, industrial and mining enterprises will choose to connect and repair the conveyor belt and continue to use it. For open-pit mines and underground mines, steel wire rope cores are widely used. The conveyor belt mainly uses the cold bonding method to repair the broken conveyor belt. The cold bonding method needs to peel off the cover layer of the conveyor belt to expose the steel wire rope as a lap joint. At this stage, the peeling of the cover layer mainly adopts the method of manual peeling. The disadvantage of manual peeling is that it is time-consuming. , laborious, good and bad peeling effect, easy to bend and break the wire rope, so it is necessary to design a conveyor belt peeling machine instead of manual peeling, and meet the safety standards of open-pit mines and underground mines.
发明内容SUMMARY OF THE INVENTION
本发明针对现有人工剥离钢丝芯橡胶输送带方法难以满足工矿企业实际需求的问题,发明了一种矿用钢丝绳芯输送带剥离机。Aiming at the problem that the existing manual stripping method of steel wire core rubber conveyor belt is difficult to meet the actual needs of industrial and mining enterprises, the invention invented a mining steel wire rope core conveyor belt stripping machine.
技术方案如下:矿用钢丝绳芯输送带剥离机,包括工作台、输带装置、夹带装置、调节装置、剥离装置。The technical scheme is as follows: a mining steel wire rope core conveyor belt stripping machine includes a workbench, a conveyor belt device, an entrainment device, an adjustment device, and a stripping device.
所述的工作台由角钢、钢板拼接而成,底部安装转向轮,所述的工作台起到承载输送带、夹带装置、输带装置、调节装置以及剥离装置的作用。The worktable is formed by splicing angle steel and steel plates, and a steering wheel is installed at the bottom.
所述的输带装置包括高度调节手轮、输送主架、上导辊、下传动辊、传动手轮;所述的高度调节手轮、传动手轮、上导辊和下传动辊均安装在输送主架上;所述的输送装置安装在工作台开槽处,下传动辊和传动手轮处于工作台内部,上导辊和高度调节手轮处于工作台外部,输送装置通过螺栓固定在工作台上。The belt conveying device includes a height adjustment handwheel, a conveying main frame, an upper guide roller, a lower transmission roller, and a transmission handwheel; the height adjustment handwheel, the transmission handwheel, the upper guide roller and the lower transmission roller are all installed on the On the main conveying frame; the conveying device is installed at the slot of the worktable, the lower drive roller and the drive handwheel are inside the worktable, the upper guide roller and the height adjustment handwheel are outside the worktable, and the conveying device is fixed on the worktable by bolts. on stage.
所述的夹带装置包括压辊、水平丝杠、垂直丝杠、锥齿轮副、压辊调节手轮和夹带装置主架;所述的水平丝杠、垂直丝杠和压辊调节手轮安装在夹带装置主架上;所述的两组锥齿轮副分别安装在水平丝杠和垂直丝杠上;所述的压辊共两组每组两根分别置于水平丝杠的两侧安装在夹带装置主架上;所述的输带装置安装在工作台中部。The entrainment device includes a pressure roller, a horizontal screw, a vertical screw, a bevel gear pair, a pressure roller adjustment handwheel and a main frame of the entrainment device; the horizontal screw, the vertical screw and the pressure roller adjustment handwheel are installed on the on the main frame of the entrainment device; the two sets of bevel gear pairs are respectively installed on the horizontal screw and the vertical screw; the two groups of the pressing rollers are respectively placed on both sides of the horizontal screw and installed on the entrainment on the main frame of the device; the belt conveying device is installed in the middle of the workbench.
所述的调节装置包括固定板、移动板、丝杠、光轴和调节手轮,调节装置分为两组安装在工作台上位于夹带装置的左右两端,所述的光轴和丝杠一端与固定板相连,另一端与移动板相连;所述的固定板下端固定在工作台上;所述的夹带装置与输带装置之间的调节装置安装2根光轴1根丝杠,另一侧调节调节装置安装4根光轴1根丝杠。The adjusting device includes a fixed plate, a moving plate, a lead screw, an optical axis and an adjusting handwheel. The adjusting device is divided into two groups and installed on the workbench at the left and right ends of the entrainment device. The optical axis and one end of the lead screw are divided into two groups. It is connected with the fixed plate, and the other end is connected with the moving plate; the lower end of the fixed plate is fixed on the workbench; the adjustment device between the entraining device and the conveying device is installed with two optical axes and one lead screw, and the other The side adjustment adjustment device is equipped with 4 optical axes and 1 lead screw.
所述的剥离装置包括刀具、固定座、行刀手轮,所述的刀具安装在固定座上,所述的固定座安装在夹带装置的水平丝杠上,所述的行刀手轮安装在夹带装置主架上。The peeling device includes a cutter, a fixed seat, and a knife-running handwheel. The cutter is installed on the fixed seat, the fixed seat is installed on the horizontal screw of the entrainment device, and the line-knife handwheel is installed on the on the main frame of the entrainment device.
本发明的优点是:The advantages of the present invention are:
1.矿用钢丝绳芯输送带剥离机采用丝杠螺母副传动,可有效的提高输送带剥离效率;1. The mining wire rope core conveyor belt stripping machine adopts the drive of the screw and nut pair, which can effectively improve the stripping efficiency of the conveyor belt;
2.矿用钢丝绳芯输送带剥离机采用纯机械结构工作,不含有电控装置,且符合井下安全标准;2. The mining wire rope core conveyor belt stripping machine adopts pure mechanical structure, does not contain electronic control devices, and meets the underground safety standards;
3.矿用钢丝绳芯输送带剥离机采用模块框架式结构便于拆卸,适用于井下狭小空间安装适用。3. The mining wire rope core conveyor belt stripping machine adopts a modular frame structure for easy disassembly, and is suitable for installation in small underground spaces.
附图说明Description of drawings
图1是本发明一种矿用钢丝绳芯输送带剥离机的主视图;Fig. 1 is the front view of a kind of mining wire rope core conveyor belt stripping machine of the present invention;
图2是本发明一种矿用钢丝绳芯输送带剥离机的俯视图;Fig. 2 is a top view of a mine wire rope core conveyor belt stripper of the present invention;
图3是本发明一种矿用钢丝绳芯输送带剥离机的侧视图;Figure 3 is a side view of a mine wire rope core conveyor belt stripper of the present invention;
图4是本发明一种矿用钢丝绳芯输送带剥离机中输带装置的主视图;Fig. 4 is the front view of the conveyor belt device in a mine wire rope core conveyor belt stripping machine of the present invention;
图5是本发明一种矿用钢丝绳芯输送带剥离机中夹带装置的侧视图;5 is a side view of an entrainment device in a mine wire rope core conveyor belt stripper of the present invention;
图6是本发明一种矿用钢丝绳芯输送带剥离机中夹带装置的俯视图;Fig. 6 is the top view of the entraining device in a mine wire rope core conveyor belt stripping machine of the present invention;
图7是本发明一种矿用钢丝绳芯输送带剥离机中调节装置的主视图;Fig. 7 is the front view of the adjusting device in a mine wire rope core conveyor belt stripping machine of the present invention;
图8是本发明一种矿用钢丝绳芯输送带剥离机中剥离装置的侧视图;8 is a side view of a stripping device in a mine wire rope core conveyor belt stripping machine of the present invention;
图中:工作台1、输带装置2、夹带装置3、调节装置4、剥离装置5、输送带6、角钢11、钢板12、转向轮13、高度调节手轮21、输送主架22、上导辊23、下传动辊24、传动手轮25、压辊31、水平丝杠32、垂直丝杠33、锥齿轮副34、压辊调节手轮35和、带装置主架36、固定板41、移动板42、丝杠43、光轴44、调节手轮45、刀具51、固定座52、行刀手轮53。In the figure:
具体实施方式Detailed ways
下面将结合本发明实施例来进一步描述本发明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The present invention will be further described below with reference to the embodiments of the present invention, and the technical solutions in the embodiments of the present invention will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the present invention. Inside.
参见图1、图2、图3,本发明涉及一种矿用钢丝绳芯输送带剥离机,包括工作台1、输带装置2、夹带装置3、调节装置4、剥离装置5、输送带6。所述的工作台1由角钢11、钢板12拼接而成,底部安装转向轮13,所述的工作台1起到承载输送带6、夹带装置2、输带装置3、调节装置4以及剥离装置5的作用。1 , 2 and 3 , the present invention relates to a mining wire rope core conveyor belt stripping machine, including a
参见图4,所述的输带装置2包括高度调节手轮21、输送主架22、上导辊23、下传动辊24、传动手轮25;所述的高度调节手轮21、上导辊23、下传动辊24和传动手轮25均安装在输送主架上22;所述的输送装置2安装在工作台1开槽处,下传动辊24和传动手轮25处于工作台内部,上导辊23和高度调节手轮21处于工作台1外部,输送装置2通过螺栓固定在工作台1上。4, the
参见图5、图6,所述的夹带装置3包括压辊31、水平丝杠32、垂直丝杠33、锥齿轮副34、压辊调节手轮35和夹带装置主架36;所述的水平丝杠32、垂直丝杠33和压辊调节手轮35安装在夹带装置主架36上;所述的两组锥齿轮副34分别安装在水平丝杠32和垂直丝杠33上;所述的压辊31共两组每组两根分别置于水平丝杠32的两侧安装在夹带装置主架36上;所述的输带装置3安装在工作台1中部。5 and 6, the entraining
参见图7,所述的调节装置4包括固定板41、移动板42、丝杠43、光轴44和调节手轮45,调节装置4分为两组安装在工作台1上位于夹带装置3的左右两端,所述的光轴44和丝杠43一端与固定板41相连,另一端与移动板42相连;所述的固定板41下端固定在工作台1上;所述的夹带装置3与输带装置2之间的调节装置4安装两根光轴44一根丝杠43,另一侧调节装置4安装四根光轴44一根丝杠43。Referring to FIG. 7 , the adjusting device 4 includes a
参见图8,所述的剥离装置5包括刀具51、固定座52、行刀手轮53,所述的刀具51安装在固定座52上,所述的固定座52安装在夹带装置3的水平丝杠32上,所述的行刀手轮53安装在夹带装置主架36上。Referring to FIG. 8 , the
本发明的工作原理:将输送带6的一端放置在下传动托辊24上,摇动高度调节手轮21调节上导辊23的高度,使上导辊23刚好压住输送带6,摇动传动手轮25使下传动辊24带动输送带6运动,当输送带6的待剥离区域运动至夹带装置3下方,摇动调节手轮45使丝杠43带动移动板42运动,使移动板42与固定板41的距离刚好与输送带6宽度相同,转动压辊调节手轮35使压辊31在锥齿轮副34和垂直丝杠33的带动下将输送带6压紧,转动行刀手轮53使刀具51在锥齿轮副34和水平丝杠32带动下沿输送带6宽度方向运动,待刀具51将输送带6的接头处覆盖层剥离掉之后,升起压辊31、松开移动板42,输送带6从工作台1抽出,完成一次输送带6的接头处覆盖层剥离作业。The working principle of the present invention: place one end of the
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| CN115723183A (en) * | 2022-11-18 | 2023-03-03 | 陕西雍琰机电设备有限公司 | Coal mine belt peeling machine and peeling method |
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| CN214002995U (en) * | 2020-12-08 | 2021-08-20 | 唐山滦科机电设备制造有限公司 | Steel wire rope conveying belt peeling machine |
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| CN115723183A (en) * | 2022-11-18 | 2023-03-03 | 陕西雍琰机电设备有限公司 | Coal mine belt peeling machine and peeling method |
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