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CN111983034B - Method for Calibrating Oil Film Stiffness of Hydrostatic Guideway Based on Ultrasonic Technology - Google Patents

Method for Calibrating Oil Film Stiffness of Hydrostatic Guideway Based on Ultrasonic Technology Download PDF

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CN111983034B
CN111983034B CN202010844656.7A CN202010844656A CN111983034B CN 111983034 B CN111983034 B CN 111983034B CN 202010844656 A CN202010844656 A CN 202010844656A CN 111983034 B CN111983034 B CN 111983034B
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screw
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CN111983034A (en
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邹喜聪
石勇
曹立文
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Jiangsu University of Technology
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
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Abstract

A method for calibrating oil film rigidity of a hydrostatic guideway based on an ultrasonic technology belongs to the technical field of oil film rigidity calibration. The method comprises the following steps: driving the hydrostatic guideway to reach a measuring position, adhering a water tank to the hydrostatic guideway, and adding water; immersing the head of the ultrasonic transducer in water, starting an ultrasonic signal generating and receiving module, setting ultrasonic parameters, and calculating the thickness of an oil film; applying a load on the upper slide carriage, and measuring the thickness value of the oil film after each loading by utilizing an ultrasonic detection device; each time the load value is changed, returning to the previous step, and executing the next step after the oil film thickness under all loads is measured; recording each load value and the oil film thickness value thereof in a test data recording table; calculating the oil film rigidity; and taking the load value as a Y coordinate and the oil film thickness value as an X coordinate, and adopting a linear least square method to linearly fit the load value and the oil film thickness value, wherein the absolute value of the slope of the obtained fitting straight line is the oil film rigidity. The method is used for calibrating the oil film rigidity of the hydrostatic guideway.

Description

基于超声波技术标定液体静压导轨油膜刚度的方法Method for calibrating oil film stiffness of hydrostatic guideway based on ultrasonic technology

技术领域Technical Field

本发明属于油膜刚度标定技术领域,具体涉及一种基于超声波技术标定液体静压导轨油膜刚度的方法。The invention belongs to the technical field of oil film stiffness calibration, and in particular relates to a method for calibrating the oil film stiffness of a liquid hydrostatic guide rail based on ultrasonic technology.

背景技术Background Art

液体静压导轨是超精密加工机床的重要组成部件,液体静压导轨的动态特性直接影响着超精密加工机床的加工精度和加工水平。液体静压导轨的油膜刚度是评价液体静压导轨的承载能力和运动稳定性的指标。Hydrostatic guides are important components of ultra-precision machine tools. The dynamic characteristics of hydrostatic guides directly affect the machining accuracy and machining level of ultra-precision machine tools. The oil film stiffness of hydrostatic guides is an indicator for evaluating the load-bearing capacity and motion stability of hydrostatic guides.

目前,通常测量油膜刚度时,采用固定重量的重物或压力气缸对液体静压导轨的溜板施加垂直负载,并利用位移传感器测量该负载作用时上溜板的位移量,以上溜板的位移量近似代替油膜的变形量,根据多次测量结果获得负载力与位移量之间的对照关系,从而确定油膜单位变形量所能承受的载荷值,即油膜的刚度。但该方法无论是以固定重量的重物或压力气缸进行施加载荷时,都会引起导轨上溜板产生一定的变形。因此,测量传感器得到的位移变形量既包含了导轨上溜板的静变形量又包含了油膜厚度的变形量,因此,用导轨上溜板的位移量近似代替油膜的变形量进行计算时,会导致最终所得的油膜刚度与实际值存在一定的偏差,从而影响油膜刚度测量的准确性。At present, when measuring the stiffness of the oil film, a fixed weight or a pressure cylinder is used to apply a vertical load to the slide of the liquid hydrostatic guide rail, and a displacement sensor is used to measure the displacement of the upper slide when the load is applied. The displacement of the upper slide is used to approximately replace the deformation of the oil film. The comparison relationship between the load force and the displacement is obtained based on multiple measurement results, so as to determine the load value that the oil film can withstand per unit deformation, that is, the stiffness of the oil film. However, this method will cause a certain deformation of the slide on the guide rail when applying the load, whether it is a fixed weight or a pressure cylinder. Therefore, the displacement deformation obtained by the measuring sensor includes both the static deformation of the slide on the guide rail and the deformation of the oil film thickness. Therefore, when the displacement of the slide on the guide rail is used to approximately replace the deformation of the oil film for calculation, the final obtained oil film stiffness will have a certain deviation from the actual value, thereby affecting the accuracy of the oil film stiffness measurement.

发明内容Summary of the invention

本发明的目的是提供一种基于超声波技术标定液体静压导轨油膜刚度的方法,该方法能够对微米级厚度的油膜进行无损测量,可有效提高油膜刚度的测量准确度,适用于对液体静压导轨的油膜刚度进行测量和标定。The purpose of the present invention is to provide a method for calibrating the oil film stiffness of a liquid hydrostatic guide rail based on ultrasonic technology. The method can perform non-destructive measurement of oil films with a thickness of micrometer level, effectively improve the measurement accuracy of the oil film stiffness, and is suitable for measuring and calibrating the oil film stiffness of a liquid hydrostatic guide rail.

准确标定油膜厚度是获得油膜刚度的重要基础,因此,本发明提出基于超声波技术标定液体静压导轨油膜刚度的方法,采用超声波无损检测方法对油膜厚度进行无损检测,从而提高油膜刚度的测量准确度。液体静压导轨油膜刚度的超声波测量方法能够克服以往方法存在的不足,通过超声波无损检测技术,能够准确地测量油膜厚度及其变形量,从而得到真实的油膜刚度。Accurately calibrating the oil film thickness is an important basis for obtaining the oil film stiffness. Therefore, the present invention proposes a method for calibrating the oil film stiffness of a liquid hydrostatic guide rail based on ultrasonic technology, and adopts an ultrasonic nondestructive testing method to perform nondestructive testing on the oil film thickness, thereby improving the measurement accuracy of the oil film stiffness. The ultrasonic measurement method of the oil film stiffness of a liquid hydrostatic guide rail can overcome the shortcomings of the previous methods. Through the ultrasonic nondestructive testing technology, the oil film thickness and its deformation can be accurately measured, thereby obtaining the true oil film stiffness.

为解决上述技术问题,本发明采取的技术方案是:In order to solve the above technical problems, the technical solution adopted by the present invention is:

基于超声波技术标定液体静压导轨油膜刚度的方法,所述方法是利用一种用于测量液体静压导轨油膜厚度的超声波检测装置实现的,所述一种用于测量液体静压导轨油膜厚度的超声波检测装置包括龙门架、水平移动平台、竖直移动平台、二维角度调整台、超声波换能器以及超声波信号发生及接收模块;所述超声波换能器通过换能器支架与二维角度调整台固定连接,所述二维角度调整台固定安装于竖直移动平台上,所述竖直移动平台固定安装于水平移动平台上,所述水平移动平台固定在龙门架的水平横梁上,所述龙门架固定在超精密加工机床床身上,所述超声波信号发生及接收模块固定在超精密加工机床床身上;超声波信号发生及接收模块与超声波换能器之间通过线缆双向连接进行信号传输;所述二维角度调整台由俯仰台和偏摆台叠加而成,所述俯仰台位于偏摆台下部,俯仰台和偏摆台结构相同,所述俯仰台包括俯仰调节旋钮、俯仰台锁紧螺钉、俯仰台固定部件、俯仰台锁紧片、俯仰台转动部件及俯仰台蜗杆;所述偏摆台包括偏摆调节旋钮、偏摆台锁紧螺钉、偏摆台固定部件、偏摆台锁紧片、偏摆台转动部件及偏摆台蜗杆;A method for calibrating the oil film stiffness of a liquid hydrostatic guide rail based on ultrasonic technology, the method is implemented by using an ultrasonic detection device for measuring the thickness of the oil film of a liquid hydrostatic guide rail, the ultrasonic detection device for measuring the thickness of the oil film of a liquid hydrostatic guide rail comprises a gantry, a horizontal moving platform, a vertical moving platform, a two-dimensional angle adjustment platform, an ultrasonic transducer, and an ultrasonic signal generating and receiving module; the ultrasonic transducer is fixedly connected to the two-dimensional angle adjustment platform through a transducer bracket, the two-dimensional angle adjustment platform is fixedly mounted on the vertical moving platform, the vertical moving platform is fixedly mounted on the horizontal moving platform, the horizontal moving platform is fixed on the horizontal beam of the gantry, and the gantry is fixedly mounted on the horizontal beam of the gantry. The gantry is fixed on the bed of the ultra-precision machining machine tool, and the ultrasonic signal generating and receiving module is fixed on the bed of the ultra-precision machining machine tool; the ultrasonic signal generating and receiving module and the ultrasonic transducer are bidirectionally connected through cables for signal transmission; the two-dimensional angle adjustment platform is formed by superposition of a pitch platform and a yaw platform, the pitch platform is located at the lower part of the yaw platform, the pitch platform and the yaw platform have the same structure, the pitch platform includes a pitch adjustment knob, a pitch platform locking screw, a pitch platform fixing component, a pitch platform locking plate, a pitch platform rotating component and a pitch platform worm; the yaw platform includes a yaw adjustment knob, a yaw platform locking screw, a yaw platform fixing component, a yaw platform locking plate, a yaw platform rotating component and a yaw platform worm;

所述偏摆台转动部件、偏摆台固定部件、俯仰台转动部件及俯仰台固定部件由上至下依次叠放设置,所述偏摆台固定部件与俯仰台转动部件可拆卸固定连接,所述俯仰台固定部件上表面设有贯通前后侧壁的内凹槽一,所述内凹槽一的左右侧壁中部均设有向上凸起的凸块一,所述凸块一上表面的两个顶角分别为直角和倒V形角,位于内凹槽一左右侧壁上的凸块一相对于俯仰台固定部件中心对称设置,所述俯仰台转动部件下表面设有圆弧形凸起一,俯仰台转动部件左右两侧分别设有与所述凸块一相配合的导向槽一,所述俯仰调节旋钮与俯仰台蜗杆一端固定连接,俯仰台固定部件左右侧壁同轴设有两个通孔一,所述俯仰台蜗杆两端与所述两个通孔一转动连接,俯仰台转动部件的圆弧形凸起一制成与俯仰台蜗杆相啮合的蜗轮结构,俯仰台转动部件的前侧壁或后侧壁上设有螺纹孔一,所述俯仰台锁紧片设置在俯仰台转动部件和俯仰台固定部件的前侧壁或后侧壁处,俯仰台锁紧片上设有圆弧形长槽一,所述俯仰台锁紧螺钉穿入所述圆弧形长槽一并与所述螺纹孔一螺纹连接;The yaw table rotating component, the yaw table fixing component, the pitch table rotating component and the pitch table fixing component are stacked in sequence from top to bottom, the yaw table fixing component and the pitch table rotating component are detachably fixedly connected, the upper surface of the pitch table fixing component is provided with an inner groove that runs through the front and rear side walls, the middle parts of the left and right side walls of the inner groove are provided with a protrusion that protrudes upward, the two top angles of the upper surface of the protrusion are respectively a right angle and an inverted V-shaped angle, the protrusions located on the left and right side walls of the inner groove are symmetrically arranged relative to the center of the pitch table fixing component, the lower surface of the pitch table rotating component is provided with an arc-shaped protrusion, and the left and right sides of the pitch table rotating component are respectively provided with protrusions that are symmetrical with the The projection is matched with a guide groove, the pitch adjustment knob is fixedly connected to one end of the pitch platform worm, the left and right side walls of the pitch platform fixing component are coaxially provided with two through holes, the two ends of the pitch platform worm are rotatably connected with the two through holes, the arc-shaped protrusion of the pitch platform rotating component is made into a worm gear structure meshing with the pitch platform worm, a threaded hole is provided on the front side wall or the rear side wall of the pitch platform rotating component, the pitch platform locking piece is arranged at the front side wall or the rear side wall of the pitch platform rotating component and the pitch platform fixing component, the pitch platform locking piece is provided with a circular arc long groove, the pitch platform locking screw penetrates into the circular arc long groove and is threadedly connected with the threaded hole;

所述偏摆台固定部件上表面设有贯通左右侧壁的内凹槽二,所述内凹槽二的前后侧壁中部均设有向上凸起的凸块二,所述凸块二上表面的两个顶角分别为直角和倒V形角,位于内凹槽二前后侧壁上的凸块二相对于偏摆台固定部件中心对称设置,所述偏摆台转动部件下表面设有圆弧形凸起二,偏摆台转动部件前后两侧分别设有与所述凸块二相配合的导向槽二,所述偏摆调节旋钮与偏摆台蜗杆一端固定连接,偏摆台固定部件前后侧壁同轴设有两个通孔二,所述偏摆台蜗杆两端与所述两个通孔二转动连接,偏摆台转动部件的圆弧形凸起二制成与偏摆台蜗杆相啮合的蜗轮结构,偏摆台转动部件的左侧壁或右侧壁上设有螺纹孔二,所述偏摆台锁紧片设置在偏摆台转动部件和偏摆台固定部件的左侧壁或右侧壁处,偏摆台锁紧片上设有圆弧形长槽二,所述偏摆台锁紧螺钉穿入所述圆弧形长槽二并与所述螺纹孔二螺纹连接;所述超声波换能器通过换能器支架与偏摆台转动部件固定连接;所述方法步骤如下:The upper surface of the deflection platform fixing component is provided with two inner grooves that pass through the left and right side walls, and the middle parts of the front and rear side walls of the inner groove are each provided with two upwardly protruding protrusions, and the two top angles on the upper surface of the two protrusions are respectively a right angle and an inverted V-shaped angle, and the two protrusions located on the front and rear side walls of the inner groove are symmetrically arranged relative to the center of the deflection platform fixing component, and the lower surface of the deflection platform rotating component is provided with two arc-shaped protrusions, and the front and rear sides of the deflection platform rotating component are respectively provided with two guide grooves that match the two protrusions, the deflection adjustment knob is fixedly connected to one end of the deflection platform worm, and the front and rear side walls of the deflection platform fixing component are coaxially provided with two through holes Second, the two ends of the sway table worm are rotatably connected with the two through holes; the arc-shaped protrusion of the sway table rotating component is made into a worm gear structure meshing with the sway table worm; a threaded hole is provided on the left side wall or the right side wall of the sway table rotating component; the sway table locking plate is arranged on the left side wall or the right side wall of the sway table rotating component and the sway table fixed component; the sway table locking plate is provided with an arc-shaped long groove; the sway table locking screw penetrates into the arc-shaped long groove and is threadedly connected with the threaded hole; the ultrasonic transducer is fixedly connected to the sway table rotating component through the transducer bracket; the method steps are as follows:

步骤一:驱动液体静压导轨到达测量位置;Step 1: driving the hydrostatic guide rail to reach the measuring position;

步骤二:将水槽粘于待测油膜正上方的液体静压导轨上端,在水槽中加入自来水或纯净水;Step 2: Glue the water tank to the upper end of the hydrostatic guide rail just above the oil film to be tested, and add tap water or purified water into the water tank;

步骤三:驱动水平移动平台以调整超声波换能器的横向位置,使超声波换能器处于水槽正上方;驱动竖直移动平台以调整超声波换能器的高度位置,使超声波换能器的头部逐渐浸入到水槽内的水中,保证超声波换能器的头部与液体静压导轨的上溜板上表面保持2-10mm距离;Step 3: Drive the horizontal moving platform to adjust the lateral position of the ultrasonic transducer so that the ultrasonic transducer is directly above the water tank; drive the vertical moving platform to adjust the height position of the ultrasonic transducer so that the head of the ultrasonic transducer is gradually immersed in the water in the water tank, ensuring that the head of the ultrasonic transducer maintains a distance of 2-10mm from the upper slide surface of the hydrostatic guide rail;

步骤四:对二维角度调整台进行俯仰及偏摆角度的调整,使超声波换能器的轴线垂直于所述上溜板表面;Step 4: adjusting the pitch and yaw angles of the two-dimensional angle adjustment platform so that the axis of the ultrasonic transducer is perpendicular to the surface of the upper slide;

步骤五:启动超声波信号发生及接收模块,超声波信号发生及接收模块包括超声波信号发生模块和超声波信号接收模块,在超声波信号发生模块中设置超声波参数,即超声波的强度及频率,计算油膜厚度公式如下;Step 5: Start the ultrasonic signal generating and receiving module, which includes an ultrasonic signal generating module and an ultrasonic signal receiving module. Set the ultrasonic parameters in the ultrasonic signal generating module, i.e., the intensity and frequency of the ultrasonic wave. The formula for calculating the oil film thickness is as follows;

其中:h为油膜厚度;Where: h is the oil film thickness;

c为超声波在油膜中的传播速度;c is the propagation speed of ultrasonic wave in oil film;

m为油膜的谐振阶数;m is the resonance order of the oil film;

fm为油膜的m阶谐振频率;f m is the m-th order resonance frequency of the oil film;

步骤六:通过气缸在液体静压导轨的上溜板施加载荷,载荷以500N递增,逐步加载至2500N,利用所述超声波检测装置测量每次加载后的油膜厚度值;在本步骤中,每改变一次载荷值,都要返回执行一次步骤五,对油膜厚度进行重新测量,以确定施加该载荷时对应的油膜厚度,待所有载荷下的油膜厚度都测量完毕后,执行步骤七;Step 6: Apply a load to the upper slide of the hydrostatic guide rail through a cylinder, the load increases by 500N, and is gradually loaded to 2500N, and the ultrasonic detection device is used to measure the oil film thickness value after each loading; in this step, each time the load value is changed, it is necessary to return to step 5 and re-measure the oil film thickness to determine the corresponding oil film thickness when the load is applied, and after the oil film thickness under all loads is measured, step 7 is executed;

步骤七:将每个载荷值及其对应的油膜厚度值记录于测试数据记录表中;Step 7: Record each load value and its corresponding oil film thickness value in the test data record table;

步骤八:随着作用在油膜上的载荷的不断增加,油膜厚度会逐渐变薄,计算每次载荷变化量与油膜厚度变化量的比值,即油膜刚度;Step 8: As the load acting on the oil film continues to increase, the thickness of the oil film will gradually become thinner. Calculate the ratio of each load change to the change in oil film thickness, i.e. the oil film stiffness;

其中:k为油膜刚度,单位为N/μm,代表油膜单位变形量所能承受的载荷值;Where: k is the oil film stiffness, in N/μm, representing the load value that the oil film can withstand per unit deformation;

ΔF为载荷变化量,载荷以500N递增,逐步加载至2500N;ΔF is the load change, the load increases by 500N and gradually loads to 2500N;

Δh为每次加载后的油膜厚度变化量;Δh is the change in oil film thickness after each loading;

由于载荷变化量ΔF为固定值,而每次加载后的油膜厚度变化量Δh是在不断变化的,因此导致任意相邻两个测量点内的油膜刚度值存在差异,无法准确得到油膜刚度值,为此,将载荷值作为Y坐标、油膜厚度值作为X坐标,采用线性最小二乘法对载荷值和油膜厚度值进行线性拟合,求得的拟合直线的斜率的绝对值即为油膜刚度。Since the load change ΔF is a fixed value, and the oil film thickness change Δh after each loading is constantly changing, there is a difference in the oil film stiffness value between any two adjacent measurement points, and the oil film stiffness value cannot be accurately obtained. Therefore, the load value is used as the Y coordinate and the oil film thickness value is used as the X coordinate. The linear least squares method is used to perform linear fitting on the load value and the oil film thickness value. The absolute value of the slope of the fitted straight line is the oil film stiffness.

本发明相对于现有技术的有益效果是:The beneficial effects of the present invention relative to the prior art are:

本发明采用超声波技术对液体静压导轨的油膜刚度进行标定和测量,本发明提出的测量方法能够实现对油膜厚度进行无损测量,避免克服其他间接式测量方法中液体静压导轨的上溜板变形和近似估算引起的测量误差。根据超声波的反射和透射原理进行油膜厚度的测量,通过采集油膜两侧界面的反射信号可以准确地测得油膜厚度。本发明采用线性最小二乘法对载荷值和油膜厚度值进行线性拟合,进而求得液体静压导轨的油膜刚度,可提高油膜刚度的测量准确度。The present invention uses ultrasonic technology to calibrate and measure the oil film stiffness of the liquid hydrostatic guide. The measurement method proposed by the present invention can realize non-destructive measurement of the oil film thickness, avoiding the measurement error caused by the deformation of the upper slide plate and approximate estimation of the liquid hydrostatic guide in other indirect measurement methods. The oil film thickness is measured according to the reflection and transmission principle of ultrasonic waves, and the oil film thickness can be accurately measured by collecting the reflection signal of the interface on both sides of the oil film. The present invention uses the linear least squares method to linearly fit the load value and the oil film thickness value, and then obtains the oil film stiffness of the liquid hydrostatic guide, which can improve the measurement accuracy of the oil film stiffness.

超声波检测技术是目前适用范围最广泛的无损检测技术之一,本发明提出的测量方法具有穿透能力强、测量精度高、灵敏度高、对探测环境友好等优点,此外,本发明具备流程操作简单、数据处理便利、结果准确等特点。Ultrasonic detection technology is one of the most widely used non-destructive testing technologies at present. The measurement method proposed in the present invention has the advantages of strong penetration ability, high measurement accuracy, high sensitivity, and friendly detection environment. In addition, the present invention has the characteristics of simple process operation, convenient data processing, and accurate results.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是利用本发明的一种用于测量液体静压导轨油膜厚度的超声波检测装置测量油膜厚度时的超声波传播介质截面示意图;1 is a schematic cross-sectional view of an ultrasonic wave propagation medium when measuring the oil film thickness using an ultrasonic detection device for measuring the oil film thickness of a liquid hydrostatic guide rail according to the present invention;

图2是超声波反射和透射原理示意图;FIG2 is a schematic diagram of the ultrasonic reflection and transmission principle;

图3是本发明的一种用于测量液体静压导轨油膜厚度的超声波检测装置结构示意图;3 is a schematic structural diagram of an ultrasonic detection device for measuring the oil film thickness of a liquid hydrostatic guide rail according to the present invention;

图4是液体静压导轨结构示意图;FIG4 is a schematic diagram of the structure of a hydrostatic guide rail;

图5是液体静压导轨横截面示意图,图中箭头表示加载载荷;FIG5 is a schematic diagram of a cross-section of a hydrostatic guide rail, in which arrows indicate loading loads;

图6是超声波发生及接收流程示意图;FIG6 is a schematic diagram of the ultrasonic wave generation and reception process;

图7是二维角度调整台的结构示意图;FIG7 is a schematic structural diagram of a two-dimensional angle adjustment platform;

图8是二维角度调整台的剖视图;FIG8 is a cross-sectional view of a two-dimensional angle adjustment stage;

图9是水平移动平台的结构示意图;FIG9 is a schematic diagram of the structure of a horizontal moving platform;

图10是竖直移动平台的结构示意图;FIG10 is a schematic structural diagram of a vertical mobile platform;

图11是图3的D处局部放大图;FIG11 is a partial enlarged view of point D in FIG3 ;

图12是图9的E处局部放大图;FIG12 is a partial enlarged view of point E in FIG9 ;

图13是图10的C处局部放大图。FIG. 13 is a partial enlarged view of point C in FIG. 10 .

上述附图中涉及的部件名称及标号如下:The names and numbers of the components involved in the above drawings are as follows:

超声波换能器1、换能器支架2、二维角度调整台3、偏摆调节旋钮3-1、偏摆台锁紧螺钉3-2、俯仰调节旋钮3-3、俯仰台锁紧螺钉3-4、俯仰台固定部件3-5、俯仰台锁紧片3-5-1、俯仰台转动部件3-6、偏摆台固定部件3-7、偏摆台锁紧片3-7-1、偏摆台转动部件3-8、俯仰台蜗杆3-9、竖直移动平台4、锁紧装置4-1、固定套4-1-1、把手4-1-2、驱动手柄4-2、竖直移动丝杠4-3、齿轮保护罩4-4、主动齿轮4-5、从动齿轮4-6、竖直移动导轨滑道4-7、竖直移动滑块4-8、轴承4-9、支撑板4-10、竖直移动载物台4-11、竖直基座4-12、水平移动平台5、水平移动丝杠5-1、丝杠轴承座5-3、联轴器5-4、伺服电机5-5、水平移动载物台5-6、水平移动导轨滑道5-7、丝杠水平移动滑块5-8、基座一5-9、龙门架6、底部支座6-1、超精密加工机床床身7、液体静压导轨8、基座二8-1、上溜板8-2、侧溜板8-3、下溜板8-4、水槽9、超声波信号发生及接收模块10、油膜11、水12、界面一13、界面二14、界面三15。Ultrasonic transducer 1, transducer bracket 2, two-dimensional angle adjustment table 3, yaw adjustment knob 3-1, yaw table locking screw 3-2, pitch adjustment knob 3-3, pitch table locking screw 3-4, pitch table fixing component 3-5, pitch table locking plate 3-5-1, pitch table rotating component 3-6, yaw table fixing component 3-7, yaw table locking plate 3-7-1, yaw table rotating component 3-8, pitch table worm 3-9, vertical moving platform 4, locking device 4-1, fixing sleeve 4-1-1, handle 4-1-2, driving handle 4-2, vertical moving lead screw 4-3, gear protection cover 4-4, driving gear 4-5, driven gear 4-6, vertical moving guide rail slide 4-7, vertical Movable slider 4-8, bearing 4-9, support plate 4-10, vertical movable stage 4-11, vertical base 4-12, horizontal movable platform 5, horizontal movable lead screw 5-1, lead screw bearing seat 5-3, coupling 5-4, servo motor 5-5, horizontal movable stage 5-6, horizontal movable guide rail slide 5-7, lead screw horizontal movable slider 5-8, base one 5-9, gantry 6, bottom support 6-1, ultra-precision machining machine bed 7, liquid hydrostatic guide rail 8, base two 8-1, upper slide 8-2, side slide 8-3, lower slide 8-4, water tank 9, ultrasonic signal generating and receiving module 10, oil film 11, water 12, interface one 13, interface two 14, interface three 15.

具体实施方式DETAILED DESCRIPTION

在本发明的描述中,需要理解的是“上”、“下”、“前”“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内外”、“表面”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside and outside”, “surface” and other indications of orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

具体实施方式一:如图3、图6、图11所示,本实施方式披露了一种基于超声波技术标定液体静压导轨油膜刚度的方法,所述方法是利用一种用于测量液体静压导轨油膜厚度的超声波检测装置实现的,所述一种用于测量液体静压导轨油膜厚度的超声波检测装置包括龙门架6、水平移动平台5、竖直移动平台4、二维角度调整台3、超声波换能器1以及超声波信号发生及接收模块10;Specific implementation method 1: As shown in FIG. 3, FIG. 6, and FIG. 11, this implementation method discloses a method for calibrating the oil film stiffness of a liquid hydrostatic guide rail based on ultrasonic technology, wherein the method is implemented by using an ultrasonic detection device for measuring the oil film thickness of a liquid hydrostatic guide rail, wherein the ultrasonic detection device for measuring the oil film thickness of a liquid hydrostatic guide rail comprises a gantry 6, a horizontal moving platform 5, a vertical moving platform 4, a two-dimensional angle adjustment platform 3, an ultrasonic transducer 1, and an ultrasonic signal generating and receiving module 10;

所述超声波换能器1通过换能器支架2与二维角度调整台3固定连接,所述二维角度调整台3(通过螺栓)固定安装于竖直移动平台4上(竖直移动平台4可带动二维角度调整台3及超声波换能器1沿竖直方向进行移动,以实现对超声波换能器1高度位置的调整),所述竖直移动平台4固定安装于水平移动平台5上,所述水平移动平台5固定在龙门架6的水平横梁上(龙门架6通过底部支座6-1并采用螺栓连接方式与超精密加工机床床身7相连接,龙门架6的主要作用是用于固定、支撑水平移动平台5及用于支撑与水平移动平台5固定连接的竖直移动平台4,以及与竖直移动平台4固定连接的二维角度调整台3,与二维角度调整台3固定连接的超声波换能器1等工作部件),所述龙门架6固定在超精密加工机床床身7上,所述超声波信号发生及接收模块10固定在超精密加工机床床身7上;超声波信号发生及接收模块10与超声波换能器1之间通过线缆双向连接进行信号传输(超声波信号发生及接收模块10释放激励信号激发超声波换能器1产生超声波,同时接收超声波换能器1接收的超声反射波并对其进行数据处理,从而得到油膜11厚度的测量值);The ultrasonic transducer 1 is fixedly connected to the two-dimensional angle adjustment platform 3 through the transducer bracket 2, and the two-dimensional angle adjustment platform 3 is fixedly installed on the vertical movable platform 4 (through bolts) (the vertical movable platform 4 can drive the two-dimensional angle adjustment platform 3 and the ultrasonic transducer 1 to move in the vertical direction to adjust the height position of the ultrasonic transducer 1), and the vertical movable platform 4 is fixedly installed on the horizontal movable platform 5, and the horizontal movable platform 5 is fixed on the horizontal beam of the gantry 6 (the gantry 6 is connected to the ultra-precision machining machine bed 7 through the bottom support 6-1 and bolted, and the main function of the gantry 6 is to fix and support the horizontal movable platform 5 and to support the horizontal movable platform 5, a vertical moving platform 4 fixedly connected to the vertical moving platform 4, a two-dimensional angle adjustment platform 3 fixedly connected to the vertical moving platform 4, an ultrasonic transducer 1 fixedly connected to the two-dimensional angle adjustment platform 3 and other working parts), the gantry 6 is fixed on the ultra-precision machining bed 7, and the ultrasonic signal generating and receiving module 10 is fixed on the ultra-precision machining bed 7; the ultrasonic signal generating and receiving module 10 and the ultrasonic transducer 1 are bidirectionally connected through a cable for signal transmission (the ultrasonic signal generating and receiving module 10 releases an excitation signal to excite the ultrasonic transducer 1 to generate an ultrasonic wave, and at the same time receives the ultrasonic reflected wave received by the ultrasonic transducer 1 and performs data processing on it, so as to obtain the measurement value of the thickness of the oil film 11);

所述方法步骤如下:The method steps are as follows:

步骤一:驱动液体静压导轨8到达测量位置;Step 1: driving the hydrostatic guide rail 8 to reach the measuring position;

步骤二:将水槽9(没有槽底板)粘于待测油膜11正上方的液体静压导轨8上端(保证水槽9与液体静压导轨8的粘结处不漏水,在水槽9中加入自来水或纯净水;Step 2: Glue the water tank 9 (without the bottom plate) to the upper end of the liquid hydrostatic guide rail 8 just above the oil film 11 to be tested (make sure that there is no water leakage at the bonding point between the water tank 9 and the liquid hydrostatic guide rail 8, and add tap water or purified water to the water tank 9;

步骤三:驱动水平移动平台5以调整超声波换能器1的横向位置,使超声波换能器1处于水槽9正上方;驱动竖直移动平台4以调整超声波换能器1的高度位置,使超声波换能器1的头部逐渐浸入到水槽9内的水中,保证超声波换能器1的头部与液体静压导轨8的上溜板8-2上表面保持2-10mm距离;Step 3: drive the horizontal moving platform 5 to adjust the lateral position of the ultrasonic transducer 1 so that the ultrasonic transducer 1 is directly above the water tank 9; drive the vertical moving platform 4 to adjust the height position of the ultrasonic transducer 1 so that the head of the ultrasonic transducer 1 is gradually immersed in the water in the water tank 9, ensuring that the head of the ultrasonic transducer 1 maintains a distance of 2-10mm from the upper surface of the upper slide plate 8-2 of the liquid hydrostatic guide rail 8;

步骤四:对二维角度调整台3进行俯仰及偏摆角度的调整(以实现超声波换能器1的空间姿态),使超声波换能器1的轴线垂直于所述上溜板8-2表面(从而获得较高的超声波反射率);Step 4: Adjust the pitch and yaw angles of the two-dimensional angle adjustment platform 3 (to achieve the spatial posture of the ultrasonic transducer 1) so that the axis of the ultrasonic transducer 1 is perpendicular to the surface of the upper slide plate 8-2 (to obtain a higher ultrasonic reflectivity);

步骤五:启动超声波信号发生及接收模块10,超声波信号发生及接收模块10包括超声波信号发生模块和超声波信号接收模块,在超声波信号发生模块中设置超声波参数,即超声波的强度及频率(本发明是基于超声波反射法测量的,而超声波的强度是影响最终反射率的重要因素之一,因此这里需要在超声波信号发生模块设置超声波的强度。关于频率,这里并不是将频率设定为一个固定值,而是将超声波的频率从低到高进行调节。油膜厚度一定时其对应的谐振频率fm是一个恒定值,在超声波的频率从低到高增加的过程中,当超声波的频率与油膜的谐振频率fm相等时,油膜发生共振现象,此时超声波信号接收模块接收到的超声波反射率为零,因此可根据超声波信号发生模块中超声波的频率确定油膜的谐振频率fm,进一步根据公式计算油膜厚度。通常m取1,以油膜11的第一阶谐振频率进行计算),计算油膜厚度公式如下;Step 5: Start the ultrasonic signal generating and receiving module 10. The ultrasonic signal generating and receiving module 10 includes an ultrasonic signal generating module and an ultrasonic signal receiving module. The ultrasonic parameters, i.e., the intensity and frequency of the ultrasonic wave, are set in the ultrasonic signal generating module (the present invention is based on the ultrasonic reflection method for measurement, and the intensity of the ultrasonic wave is one of the important factors affecting the final reflectivity. Therefore, it is necessary to set the intensity of the ultrasonic wave in the ultrasonic signal generating module. Regarding the frequency, the frequency is not set to a fixed value here, but the frequency of the ultrasonic wave is adjusted from low to high. When the thickness of the oil film is constant, its corresponding resonant frequency fm is a constant value. In the process of increasing the frequency of the ultrasonic wave from low to high, when the frequency of the ultrasonic wave is equal to the resonant frequency fm of the oil film, the oil film resonates. At this time, the reflectivity of the ultrasonic wave received by the ultrasonic signal receiving module is zero. Therefore, the resonant frequency fm of the oil film can be determined according to the frequency of the ultrasonic wave in the ultrasonic signal generating module, and the thickness of the oil film can be further calculated according to the formula. Usually, m is 1, and the calculation is performed based on the first-order resonant frequency of the oil film 11). The formula for calculating the thickness of the oil film is as follows;

其中:h为油膜厚度;Where: h is the oil film thickness;

c为超声波在油膜11中的传播速度(这个值跟油液的本身属性有关);c is the propagation speed of ultrasonic waves in the oil film 11 (this value is related to the properties of the oil itself);

m为油膜11的谐振阶数;m is the resonance order of the oil film 11;

fm为油膜11的m阶谐振频率;f m is the m-th order resonance frequency of the oil film 11;

步骤六:通过气缸在液体静压导轨8的上溜板8-2施加载荷,载荷以500N递增,逐步加载至2500N,利用所述超声波检测装置测量每次加载后的油膜厚度值;在本步骤中,每改变一次载荷值,都要返回执行一次步骤五,对油膜厚度进行重新测量,以确定施加该载荷时对应的油膜厚度,待所有载荷下的油膜厚度都测量完毕后,执行步骤七;Step 6: Apply a load to the upper slide 8-2 of the hydrostatic guide rail 8 through a cylinder, the load is increased by 500N, and gradually loaded to 2500N, and the ultrasonic detection device is used to measure the oil film thickness value after each loading; in this step, each time the load value is changed, it is necessary to return to step 5 and re-measure the oil film thickness to determine the corresponding oil film thickness when the load is applied. After the oil film thickness under all loads is measured, step 7 is executed;

步骤七:将每个载荷值及其对应的油膜厚度值记录于测试数据记录表中;Step 7: Record each load value and its corresponding oil film thickness value in the test data record table;

步骤八:随着作用在油膜11上的载荷的不断增加,油膜厚度会逐渐变薄,计算每次载荷变化量与油膜厚度变化量的比值,即油膜刚度;Step 8: As the load acting on the oil film 11 continues to increase, the thickness of the oil film will gradually become thinner, and the ratio of each load change to the oil film thickness change, i.e., the oil film stiffness, is calculated;

其中:k为油膜刚度,单位为N/μm,代表油膜11单位变形量所能承受的载荷值;Where: k is the oil film stiffness, in N/μm, representing the load value that the oil film can withstand per unit deformation;

ΔF为载荷变化量,载荷以500N递增,逐步加载至2500N;ΔF is the load change, the load increases by 500N and gradually loads to 2500N;

Δh为每次加载后的油膜厚度变化量;Δh is the change in oil film thickness after each loading;

由于载荷变化量ΔF为固定值,而每次加载后的油膜厚度变化量Δh是在不断变化的,因此导致任意相邻两个测量点内的油膜刚度值存在差异,无法准确得到油膜刚度值,为此,将载荷值作为Y坐标、油膜厚度值作为X坐标,采用线性最小二乘法对载荷值和油膜厚度值进行线性拟合,求得的拟合直线的斜率的绝对值即为油膜刚度。Since the load change ΔF is a fixed value, and the oil film thickness change Δh after each loading is constantly changing, there is a difference in the oil film stiffness value between any two adjacent measurement points, and the oil film stiffness value cannot be accurately obtained. Therefore, the load value is used as the Y coordinate and the oil film thickness value is used as the X coordinate. The linear least squares method is used to perform linear fitting on the load value and the oil film thickness value. The absolute value of the slope of the fitted straight line is the oil film stiffness.

超声波换能器1:既是超声波的发出装置,又是超声波的接收装置,将超声波传递到待检测物体(油膜11),同时收集待检测物体内反射回来的超声波。Ultrasonic transducer 1: It is both an ultrasonic wave emitting device and an ultrasonic wave receiving device, transmitting ultrasonic waves to the object to be detected (oil film 11) and collecting ultrasonic waves reflected from the object to be detected.

超声波信号发生及接收模块10:超声波信号发生及接收模块10和超声波换能器1之间通过线缆连接进行信号传输,超声波信号发生及接收模块10释放激励信号激发超声波换能器1产生超声波,同时接收超声波换能器1接收的超声反射波并对其进行数据处理,从而得到油膜厚度的测量值。Ultrasonic signal generating and receiving module 10: The ultrasonic signal generating and receiving module 10 and the ultrasonic transducer 1 are connected via a cable for signal transmission. The ultrasonic signal generating and receiving module 10 releases an excitation signal to excite the ultrasonic transducer 1 to generate ultrasonic waves, and at the same time receives the ultrasonic reflected waves received by the ultrasonic transducer 1 and processes the data thereof, thereby obtaining the measurement value of the oil film thickness.

二维角度调整台3:用于调整超声波换能器1的俯仰及偏摆角度,从而实现超声波入射角度的精确调整,使超声波尽量垂直入射到油膜11表面获得较高的反射率。The two-dimensional angle adjustment platform 3 is used to adjust the pitch and yaw angles of the ultrasonic transducer 1, so as to achieve precise adjustment of the ultrasonic incident angle, so that the ultrasonic wave is incident on the surface of the oil film 11 as vertically as possible to obtain a higher reflectivity.

竖直移动平台4:带着二维角度调整台3和超声波换能器1沿竖直方向进行移动,用于调整超声波换能器1的空间竖直位置。Vertical moving platform 4 : moves along the vertical direction with the two-dimensional angle adjustment platform 3 and the ultrasonic transducer 1 , so as to adjust the spatial vertical position of the ultrasonic transducer 1 .

水平移动平台5:带着竖直移动平台4及其上的二维角度调整台3和超声波换能器1沿水平方向进行移动,用于调整超声波换能器1的空间水平位置。The horizontal moving platform 5 moves the vertical moving platform 4 and the two-dimensional angle adjustment platform 3 and the ultrasonic transducer 1 thereon in the horizontal direction, so as to adjust the spatial horizontal position of the ultrasonic transducer 1 .

龙门架6:主要用于固定、支撑水平移动平台5及与水平移动平台5固定的其他装置等,通过底部支座6-1并采用螺栓连接方式与超精密加工机床床身7相连接。Gantry 6: It is mainly used to fix and support the horizontal moving platform 5 and other devices fixed to the horizontal moving platform 5, and is connected to the ultra-precision machining center bed 7 through the bottom support 6-1 and bolted.

具体实施方式二:如图3、图7、图8、图11所示,本实施方式是对具体实施方式一作出的进一步说明,所述二维角度调整台3由俯仰台和偏摆台叠加而成,所述俯仰台位于偏摆台下部,俯仰台和偏摆台结构相同,所述俯仰台包括俯仰调节旋钮3-3、俯仰台锁紧螺钉3-4、俯仰台固定部件3-5、俯仰台锁紧片3-5-1、俯仰台转动部件3-6及俯仰台蜗杆3-9;所述偏摆台包括偏摆调节旋钮3-1、偏摆台锁紧螺钉3-2、偏摆台固定部件3-7、偏摆台锁紧片3-7-1、偏摆台转动部件3-8及偏摆台蜗杆;Specific implementation method II: As shown in Figures 3, 7, 8 and 11, this implementation method is a further explanation of specific implementation method I. The two-dimensional angle adjustment platform 3 is composed of a pitch platform and a yaw platform superimposed on each other. The pitch platform is located at the lower part of the yaw platform. The pitch platform and the yaw platform have the same structure. The pitch platform includes a pitch adjustment knob 3-3, a pitch platform locking screw 3-4, a pitch platform fixing component 3-5, a pitch platform locking plate 3-5-1, a pitch platform rotating component 3-6 and a pitch platform worm 3-9; the yaw platform includes a yaw adjustment knob 3-1, a yaw platform locking screw 3-2, a yaw platform fixing component 3-7, a yaw platform locking plate 3-7-1, a yaw platform rotating component 3-8 and a yaw platform worm;

所述偏摆台转动部件3-8、偏摆台固定部件3-7、俯仰台转动部件3-6及俯仰台固定部件3-5由上至下依次叠放设置,所述偏摆台固定部件3-7与俯仰台转动部件3-6(采用螺栓)可拆卸固定连接,所述俯仰台固定部件3-5上表面设有贯通前后侧壁的内凹槽一(即采用中空结构,便于安装俯仰台蜗杆3-9),所述内凹槽一的左右侧壁中部均设有向上凸起的凸块一,所述凸块一上表面的两个顶角分别为直角和倒V形角,位于内凹槽一左右侧壁上的凸块一相对于俯仰台固定部件3-5中心对称设置,所述俯仰台转动部件3-6下表面设有圆弧形凸起一,俯仰台转动部件3-6左右两侧分别设有与所述凸块一相配合的导向槽一,所述俯仰调节旋钮3-3与俯仰台蜗杆3-9一端固定连接,俯仰台固定部件3-5左右侧壁同轴设有两个通孔一,所述俯仰台蜗杆3-9两端与所述两个通孔一转动连接,俯仰台转动部件3-6的圆弧形凸起一制成与俯仰台蜗杆3-9相啮合的蜗轮结构(即圆弧形凸起一的下表面设有数个与俯仰台蜗杆3-9相啮合的齿。旋转俯仰调节旋钮3-3时,俯仰台蜗杆3-9随之转动,进而驱动俯仰台转动部件3-6的圆弧形凸起一沿着导向槽一进行旋转,从而使俯仰台转动部件3-6形成俯仰角度,实现角度调整),俯仰台转动部件3-6的前侧壁或后侧壁上设有螺纹孔一,所述俯仰台锁紧片3-5-1设置在俯仰台转动部件3-6和俯仰台固定部件3-5的前侧壁或后侧壁处,俯仰台锁紧片3-5-1上设有圆弧形长槽一,所述俯仰台锁紧螺钉3-4穿入所述圆弧形长槽一并与所述螺纹孔一螺纹连接(当俯仰角度调整满足要求时,可通过旋转俯仰台锁紧螺钉3-4的方法紧固二维角度调整台3,直到俯仰台锁紧螺钉3-4与俯仰台锁紧片3-5-1紧密接触,通过螺纹预紧力和摩擦力使得俯仰台转动部件3-6与俯仰台锁紧片3-5-1之间形成紧固连接,从而实现二维角度调整台3的紧固);The tilt table rotating component 3-8, the tilt table fixing component 3-7, the pitch table rotating component 3-6 and the pitch table fixing component 3-5 are stacked in sequence from top to bottom, the tilt table fixing component 3-7 is detachably fixedly connected with the pitch table rotating component 3-6 (using bolts), the upper surface of the pitch table fixing component 3-5 is provided with an inner groove one that runs through the front and rear side walls (that is, a hollow structure is adopted to facilitate the installation of the pitch table worm 3-9), and the middle parts of the left and right side walls of the inner groove one are provided with a protruding block one that protrudes upward, and the two top angles of the upper surface of the protrusion one are respectively a right angle and an inverted V-shaped angle, The protrusions one on the left and right side walls of the inner groove one are symmetrically arranged relative to the center of the pitch platform fixed component 3-5, the lower surface of the pitch platform rotating component 3-6 is provided with an arc-shaped protrusion one, and the left and right sides of the pitch platform rotating component 3-6 are respectively provided with a guide groove one that matches the protrusion one, the pitch adjustment knob 3-3 is fixedly connected to one end of the pitch platform worm 3-9, the left and right side walls of the pitch platform fixed component 3-5 are coaxially provided with two through holes one, the two ends of the pitch platform worm 3-9 are rotatably connected to the two through holes one, and the arc-shaped protrusion one of the pitch platform rotating component 3-6 is made to be compatible with the pitch platform worm 3 -9 meshing with the worm gear structure (i.e., the lower surface of the arc-shaped protrusion is provided with a plurality of teeth meshing with the pitch platform worm 3-9. When the pitch adjustment knob 3-3 is rotated, the pitch platform worm 3-9 rotates accordingly, thereby driving the arc-shaped protrusion of the pitch platform rotating component 3-6 to rotate along the guide groove, so that the pitch platform rotating component 3-6 forms a pitch angle to achieve angle adjustment), a threaded hole is provided on the front side wall or the rear side wall of the pitch platform rotating component 3-6, and the pitch platform locking plate 3-5-1 is arranged on the front side wall of the pitch platform rotating component 3-6 and the pitch platform fixed component 3-5 Or at the rear side wall, a circular arc long groove one is provided on the pitch platform locking piece 3-5-1, and the pitch platform locking screw 3-4 penetrates into the circular arc long groove one and is threadedly connected with the threaded hole one (when the pitch angle adjustment meets the requirements, the two-dimensional angle adjustment platform 3 can be tightened by rotating the pitch platform locking screw 3-4 until the pitch platform locking screw 3-4 is in close contact with the pitch platform locking piece 3-5-1, and the pitch platform rotating part 3-6 and the pitch platform locking piece 3-5-1 are tightly connected through the thread preload and friction force, thereby realizing the tightening of the two-dimensional angle adjustment platform 3);

所述偏摆台固定部件3-7上表面设有贯通左右侧壁的内凹槽二(即采用中空结构,便于安装偏摆台蜗杆),所述内凹槽二的前后侧壁中部均设有向上凸起的凸块二,所述凸块二上表面的两个顶角分别为直角和倒V形角,位于内凹槽二前后侧壁上的凸块二相对于偏摆台固定部件3-7中心对称设置,所述偏摆台转动部件3-8下表面设有圆弧形凸起二,偏摆台转动部件3-8前后两侧分别设有与所述凸块二相配合的导向槽二,所述偏摆调节旋钮3-1与偏摆台蜗杆一端固定连接,偏摆台固定部件3-7前后侧壁同轴设有两个通孔二,所述偏摆台蜗杆两端与所述两个通孔二转动连接,偏摆台转动部件3-8的圆弧形凸起二制成与偏摆台蜗杆相啮合的蜗轮结构(即圆弧形凸起二下表面设有数个与偏摆台蜗杆相啮合的齿。旋转偏摆调节旋钮3-1时,偏摆台蜗杆9随之转动,进而驱动偏摆台转动部件3-8的蜗轮沿着导向槽二进行旋转,从而使偏摆台转动部件3-8形成偏摆角度,实现角度调整),偏摆台转动部件3-8的左侧壁或右侧壁上设有螺纹孔二,所述偏摆台锁紧片3-7-1设置在偏摆台转动部件3-8和偏摆台固定部件3-7的左侧壁或右侧壁处,偏摆台锁紧片3-7-1上设有圆弧形长槽二,所述偏摆台锁紧螺钉3-2穿入所述圆弧形长槽二并与所述螺纹孔二螺纹连接(当偏摆角度调整满足要求时,可通过旋转偏摆台锁紧螺钉3-2的方法紧固二维角度调整台3,直到偏摆台锁紧螺钉3-2与偏摆台锁紧片3-7-1紧密接触,通过螺纹预紧力和摩擦力使得偏摆台转动部件3-8与偏摆台锁紧片3-7-1之间形成紧固连接,从而实现二维角度调整台3的紧固);所述超声波换能器1通过换能器支架2与偏摆台转动部件3-8固定连接。The upper surface of the deflection table fixing component 3-7 is provided with two inner grooves that pass through the left and right side walls (that is, a hollow structure is adopted to facilitate the installation of the deflection table worm), and the middle parts of the front and rear side walls of the inner grooves are provided with two upwardly protruding protrusions, and the two top angles on the upper surface of the protrusions are respectively a right angle and an inverted V-shaped angle, and the protrusions located on the front and rear side walls of the inner grooves are symmetrically arranged relative to the center of the deflection table fixing component 3-7, and the lower surface of the deflection table rotating component 3-8 is provided with two arc-shaped protrusions, and the front and rear sides of the deflection table rotating component 3-8 are respectively provided with There is a guide groove 2 that matches the protrusion 2, the deflection adjustment knob 3-1 is fixedly connected to one end of the deflection table worm, and the front and rear side walls of the deflection table fixed component 3-7 are coaxially provided with two through holes 2, and the two ends of the deflection table worm are rotatably connected with the two through holes 2, and the arc-shaped protrusion 2 of the deflection table rotating component 3-8 is made into a worm gear structure that meshes with the deflection table worm (that is, the lower surface of the arc-shaped protrusion 2 is provided with a plurality of teeth that mesh with the deflection table worm. When the deflection adjustment knob 3-1 is rotated, the deflection table worm 9 rotates accordingly, thereby driving The worm gear of the movable deflection table rotating component 3-8 rotates along the guide groove 2, so that the deflection table rotating component 3-8 forms a deflection angle to achieve angle adjustment). A threaded hole 2 is provided on the left wall or the right wall of the deflection table rotating component 3-8. The deflection table locking plate 3-7-1 is arranged on the left wall or the right wall of the deflection table rotating component 3-8 and the deflection table fixed component 3-7. A circular arc long groove 2 is provided on the deflection table locking plate 3-7-1. The deflection table locking screw 3-2 penetrates into the circular arc long groove 2 and is connected with the The threaded hole is threadedly connected (when the yaw angle adjustment meets the requirements, the two-dimensional angle adjustment platform 3 can be tightened by rotating the yaw platform locking screw 3-2 until the yaw platform locking screw 3-2 is in close contact with the yaw platform locking plate 3-7-1, and the thread preload and friction force form a tight connection between the yaw platform rotating component 3-8 and the yaw platform locking plate 3-7-1, thereby realizing the tightening of the two-dimensional angle adjustment platform 3); the ultrasonic transducer 1 is fixedly connected to the yaw platform rotating component 3-8 through the transducer bracket 2.

工作原理是:超声波换能器1通过换能器支架2与二维角度调台3进行连接,二维角度调整台3采用蜗轮蜗杆配合的形式,通过手动转动俯仰调节旋钮3-3及偏摆调节旋钮3-1,即可实现超声波换能器1的俯仰及偏摆角度的调整,从而获得较高的超声波反射率。The working principle is: the ultrasonic transducer 1 is connected to the two-dimensional angle adjustment platform 3 through the transducer bracket 2. The two-dimensional angle adjustment platform 3 adopts the form of a worm gear. By manually turning the pitch adjustment knob 3-3 and the yaw adjustment knob 3-1, the pitch and yaw angles of the ultrasonic transducer 1 can be adjusted, thereby obtaining a higher ultrasonic reflectivity.

具体实施方式三:如图3、图7、图8所示,本实施方式是对具体实施方式二作出的进一步说明,所述圆弧形长槽一的圆弧半径与俯仰台转动部件3-6的回转半径相同(从而保证俯仰台锁紧螺钉3-4始终处于圆弧形长槽一内),所述圆弧形长槽二的圆弧半径与偏摆台转动部件3-8转动半径相同(从而保证偏摆台锁紧螺钉3-2始终处于圆弧形长槽二内)。Specific implementation method three: As shown in Figures 3, 7 and 8, this implementation method is a further explanation of specific implementation method two. The arc radius of the arc-shaped long groove one is the same as the rotation radius of the pitch platform rotating component 3-6 (thereby ensuring that the pitch platform locking screw 3-4 is always in the arc-shaped long groove one), and the arc radius of the arc-shaped long groove two is the same as the rotation radius of the tilt platform rotating component 3-8 (thereby ensuring that the tilt platform locking screw 3-2 is always in the arc-shaped long groove two).

具体实施方式四:如图3、图10、图13所示,本实施方式是对具体实施方式一作出的进一步说明,所述竖直移动平台4包括驱动手柄4-2、竖直移动丝杠4-3、齿轮保护罩4-4、主动齿轮4-5、从动齿轮4-6、竖直移动载物台4-11、竖直基座4-12、两个轴承4-9、两根竖直移动导轨滑道4-7、四个竖直移动滑块4-8及两个支撑板4-10;Specific embodiment 4: As shown in Figures 3, 10 and 13, this embodiment is a further description of the specific embodiment 1, and the vertical moving platform 4 includes a driving handle 4-2, a vertical moving screw 4-3, a gear protection cover 4-4, a driving gear 4-5, a driven gear 4-6, a vertical moving stage 4-11, a vertical base 4-12, two bearings 4-9, two vertical moving guide rails 4-7, four vertical moving sliders 4-8 and two support plates 4-10;

所述驱动手柄4-2与主动齿轮4-5通过转轴连接实现同步运动,所述主动齿轮4-5与从动齿轮4-6相啮合并一同装在齿轮保护罩4-4内,所述从动齿轮4-6固定装在竖直移动丝杠4-3上,所述两个支撑板4-10相对设置并均固定在竖直基座4-12上,且其中一个支撑板4-10与齿轮保护罩4-4一端固定连接,所述竖直移动丝杠4-3两端各安装有一个轴承4-9,所述两个轴承4-9设置在两个支撑板4-10上同轴设有的两个轴孔内,竖直移动丝杠4-3两侧平行设有两根竖直移动导轨滑道4-7,所述两根竖直移动导轨滑道4-7均固定在竖直基座4-12上,且两根竖直移动导轨滑道4-7两端均与两个支撑板4-10固定连接,竖直移动丝杠4-3上旋合连接有竖直移动丝杠螺母,所述竖直移动丝杠螺母(通过四个螺钉)固定在竖直移动载物台4-11背面,所述竖直移动载物台4-11通过四个竖直移动滑块4-8与两根竖直移动导轨滑道4-7滑动连接。The driving handle 4-2 is connected with the driving gear 4-5 through a rotating shaft to realize synchronous movement. The driving gear 4-5 is meshed with the driven gear 4-6 and is installed together in the gear protection cover 4-4. The driven gear 4-6 is fixedly installed on the vertical moving screw 4-3. The two support plates 4-10 are arranged opposite to each other and are both fixed on the vertical base 4-12, and one of the support plates 4-10 is fixedly connected to one end of the gear protection cover 4-4. A bearing 4-9 is installed at each end of the vertical moving screw 4-3. The two bearings 4-9 are arranged on the two support plates 4-10 coaxially provided In the two axial holes, two vertical movable guide rails 4-7 are arranged in parallel on both sides of the vertical movable screw 4-3, and the two vertical movable guide rails 4-7 are fixed on the vertical base 4-12, and both ends of the two vertical movable guide rails 4-7 are fixedly connected to the two support plates 4-10, and a vertical movable screw nut is screwed on the vertical movable screw 4-3, and the vertical movable screw nut (through four screws) is fixed on the back side of the vertical movable stage 4-11, and the vertical movable stage 4-11 is slidably connected to the two vertical movable guide rails 4-7 through four vertical movable sliders 4-8.

工作原理是:The working principle is:

驱动手柄4-2与主动齿轮4-5通过转轴进行连接从而实现同步运动,旋转驱动手柄4-2可带动主动齿轮4-5旋转,主动齿轮4-5与从动齿轮4-6相互啮合,从而带动从动齿轮4-6和竖直移动丝杠4-3做回转运动,竖直移动丝杠4-3的旋转会使竖直移动丝杠螺母产生运动,竖直移动丝杠螺母与竖直移动载物台4-11背面固定连接,竖直移动载物台4-11背面的四个角部固定装有四个与竖直移动导轨滑道4-7相互滑动配合的竖直移动滑块4-8,竖直移动丝杠螺母便可带动竖直移动载物台4-11进行线性移动,从而实现调整位置的目的。The driving handle 4-2 is connected to the driving gear 4-5 through a rotating shaft to achieve synchronous movement. Rotating the driving handle 4-2 can drive the driving gear 4-5 to rotate. The driving gear 4-5 and the driven gear 4-6 are meshed with each other, thereby driving the driven gear 4-6 and the vertical moving screw 4-3 to make a rotational movement. The rotation of the vertical moving screw 4-3 will cause the vertical moving screw nut to move. The vertical moving screw nut is fixedly connected to the back of the vertical moving stage 4-11. Four vertical moving sliders 4-8 that slide with the vertical moving guide rail 4-7 are fixedly installed at the four corners of the back of the vertical moving stage 4-11. The vertical moving screw nut can drive the vertical moving stage 4-11 to move linearly, thereby achieving the purpose of adjusting the position.

竖直移动平台4可带动二维角度调台3及超声波换能器1沿竖直方向进行移动,以实现对超声波换能器1高度位置的调整。竖直移动平台4主要作用是做微调整、移动范围不大,因此采用手动驱动形式,通过旋转驱动手柄4-2带动与其同轴的主动齿轮4-5旋转,主动齿轮4-5与固定安装于丝杠4-3上的从动齿轮4-6相啮合,从而带动从动齿轮4-6和丝杠4-3同步旋转,进而实现竖直移动载物台4-11的竖直移动。The vertical moving platform 4 can drive the two-dimensional angle adjustment platform 3 and the ultrasonic transducer 1 to move in the vertical direction to adjust the height position of the ultrasonic transducer 1. The vertical moving platform 4 is mainly used for fine adjustment and has a small moving range, so it is manually driven. The driving handle 4-2 is rotated to drive the driving gear 4-5 coaxial with it to rotate, and the driving gear 4-5 is meshed with the driven gear 4-6 fixedly mounted on the lead screw 4-3, thereby driving the driven gear 4-6 and the lead screw 4-3 to rotate synchronously, thereby realizing the vertical movement of the vertical moving stage 4-11.

具体实施方式五:如图3、图10、图13所示,本实施方式是对具体实施方式四作出的进一步说明,所述竖直移动平台4还包括锁紧装置4-1;所述锁紧装置4-1包括具有一个开口的固定套4-1-1、把手4-1-2及紧固螺钉;所述把手4-1-2一端与紧固螺钉制为一体,所述固定套4-1-1的两个开口端同轴设有两个螺孔,所述固定套4-1-1套装在转轴上,所述紧固螺钉与两个螺孔螺纹连接。Specific implementation mode five: As shown in Figures 3, 10 and 13, this implementation mode is a further explanation of specific implementation mode four, and the vertical movable platform 4 also includes a locking device 4-1; the locking device 4-1 includes a fixing sleeve 4-1-1 with an opening, a handle 4-1-2 and a fastening screw; one end of the handle 4-1-2 is made integral with the fastening screw, and two open ends of the fixing sleeve 4-1-1 are coaxially provided with two screw holes, the fixing sleeve 4-1-1 is mounted on the rotating shaft, and the fastening screw is threadedly connected to the two screw holes.

具体实施方式六:如图3、图9、图12所示,本实施方式是对具体实施方式一作出的进一步说明,所述的水平移动平台5包括伺服电机5-5、联轴器5-4、水平移动载物台5-6、水平移动丝杠5-1、基座一5-9、两个丝杠轴承座5-3、两根水平移动导轨滑道5-7及四个丝杠水平移动滑块5-8;Specific embodiment six: As shown in Figures 3, 9 and 12, this embodiment is a further description of the specific embodiment one, and the horizontal moving platform 5 includes a servo motor 5-5, a coupling 5-4, a horizontal moving stage 5-6, a horizontal moving screw 5-1, a base 5-9, two screw bearing seats 5-3, two horizontal moving guide rails 5-7 and four screw horizontal moving sliders 5-8;

所述基座一5-9与龙门架6的水平横梁前表面固定连接,所述伺服电机5-5、两个丝杠轴承座5-3及两根水平移动导轨滑道5-7均固定在基座一5-9上,伺服电机5-5通过联轴器5-4与水平移动丝杠5-1一端传动连接,所述水平移动丝杠5-1两端通过两个丝杠轴承座5-3支撑,所述水平移动丝杠5-1及两根水平移动导轨滑道5-7均平行于龙门架6的水平横梁设置,且两根水平移动导轨滑道5-7位于水平移动丝杠5-1的两侧,水平移动丝杠5-1上旋合连接有水平移动丝杠螺母,所述水平移动丝杠螺母与水平移动载物台5-6背面固定连接,所述水平移动载物台5-6通过四个丝杠水平移动滑块5-8与两根水平移动导轨滑道5-7滑动连接。The base 5-9 is fixedly connected to the front surface of the horizontal beam of the gantry 6, the servo motor 5-5, two screw bearing seats 5-3 and two horizontal movable guide rails 5-7 are all fixed on the base 5-9, the servo motor 5-5 is transmission-connected to one end of the horizontal movable screw 5-1 through a coupling 5-4, both ends of the horizontal movable screw 5-1 are supported by two screw bearing seats 5-3, the horizontal movable screw 5-1 and the two horizontal movable guide rails 5-7 are all arranged parallel to the horizontal beam of the gantry 6, and the two horizontal movable guide rails 5-7 are located on both sides of the horizontal movable screw 5-1, a horizontal movable screw nut is screwed on the horizontal movable screw 5-1, the horizontal movable screw nut is fixedly connected to the back side of the horizontal movable stage 5-6, and the horizontal movable stage 5-6 is slidingly connected to the two horizontal movable guide rails 5-7 through four screw horizontal movable sliders 5-8.

工作原理:伺服电机5-5与水平移动丝杠5-1之间采用联轴器5-4连接,伺服电机5-5转动便可带动水平移动丝杠5-1做回转运动,进而带动水平移动丝杠螺母和水平移动载物台5-6实现线性运动。水平移动平台5的主要作用是带着竖直移动平台4及其上的二维角度调整台3和超声波换能器1沿水平方向进行移动,以调整超声波换能器1的水平位置。Working principle: The servo motor 5-5 and the horizontal moving screw 5-1 are connected by a coupling 5-4. The rotation of the servo motor 5-5 can drive the horizontal moving screw 5-1 to make a rotary motion, and then drive the horizontal moving screw nut and the horizontal moving stage 5-6 to achieve linear motion. The main function of the horizontal moving platform 5 is to move the vertical moving platform 4 and the two-dimensional angle adjustment platform 3 and the ultrasonic transducer 1 thereon in the horizontal direction to adjust the horizontal position of the ultrasonic transducer 1.

本发明的工作原理是:如图3-图5所示,检测前,先将水槽9放置在液体静压导轨8上,液体静压导轨8为左右对称结构并采用直线电机驱动,液体静压导轨8的基座二8-1(通过螺钉)紧固安装在超精密加工机床床身7上,形成液体静压导轨固定部分,与直线电机定子固定在一起。液体静压导轨8的运动部分(包括上溜板8-2、两个侧溜板8-3及两个下溜板8-4)与直线电机动子固定在一起并能够随之一起运动。The working principle of the present invention is as follows: as shown in Fig. 3-Fig. 5, before testing, the water tank 9 is first placed on the hydrostatic guide rail 8, the hydrostatic guide rail 8 is a bilaterally symmetrical structure and is driven by a linear motor, and the base 2 8-1 of the hydrostatic guide rail 8 is fastened (by screws) on the ultra-precision machining machine bed 7 to form a fixed part of the hydrostatic guide rail, which is fixed together with the linear motor stator. The moving part of the hydrostatic guide rail 8 (including the upper slide 8-2, two side slides 8-3 and two lower slides 8-4) is fixed together with the linear motor mover and can move with it.

如图4所示,液体静压导轨8(为现有技术)包括上溜板8-2、基座二8-1、两个下溜板8-4及两个侧溜板8-3;所述上溜板8-2下端的左侧和右侧各设置有一个侧溜板8-3,所述两个侧溜板8-3下端各设置有一个下溜板8-4,所述基座二8-1设置在两个下溜板8-4上,并位于由上溜板8-2和两个侧溜板8-3围成的空间内,侧溜板8-3与上溜板8-2及下溜板8-4之间均用螺钉紧固链接,形成与基座二8-1相对应的闭合形式,如图4所示。上溜板8-2与基座二8-1之间、基座二8-1与两个下溜板8-4之间以及两个侧溜板8-3与基座二8-1之间均设置有油膜11。上溜板8-2、侧溜板8-3和下溜板8-4内部都有预先加工好的节流孔,作为高压润滑油的流动管道,润滑油在高压作用下使基座二8-1的工作表面与上溜板8-2、侧溜板8-3和下溜板8-4的工作表面之间形成油膜11,如图5所示。As shown in FIG4 , the hydrostatic guide rail 8 (the prior art) comprises an upper slide 8-2, a base 8-1, two lower slides 8-4 and two side slides 8-3; a side slide 8-3 is provided on the left and right sides of the lower end of the upper slide 8-2, a lower slide 8-4 is provided on the lower ends of the two side slides 8-3, the base 8-1 is provided on the two lower slides 8-4 and is located in the space surrounded by the upper slide 8-2 and the two side slides 8-3, and the side slides 8-3 are fastened and connected with the upper slide 8-2 and the lower slides 8-4 by screws to form a closed form corresponding to the base 8-1, as shown in FIG4 . An oil film 11 is provided between the upper slide 8-2 and the base 8-1, between the base 8-1 and the two lower slides 8-4, and between the two side slides 8-3 and the base 8-1. The upper slide 8-2, the side slide 8-3 and the lower slide 8-4 are provided with pre-processed throttling holes inside, which serve as flow channels for high-pressure lubricating oil. Under the action of high pressure, the lubricating oil forms an oil film 11 between the working surface of the base 8-1 and the working surfaces of the upper slide 8-2, the side slide 8-3 and the lower slide 8-4, as shown in FIG5 .

如图5所示,集中载荷通过气缸在液体静压导轨8的上溜板8-2施加载荷,载荷以500N递增,逐步加载至2500N。As shown in FIG5 , a concentrated load is applied to the upper slide plate 8 - 2 of the hydrostatic guide rail 8 by a cylinder, and the load is increased by 500 N and gradually loaded to 2500 N.

图6是超声波发生及接收流程示意图,超声波信号发生及接收模块10与超声波换能器1之间采用线缆连接进行数据传输,超声波信号发生及接收模块10的超声波信号发生模块生成高频激励信号,通过逆压电效应激励超声波换能器1,使超声波换能器1内部的晶片组件产生机械振动,从而形成超声波。对待测油膜11的厚度进行测量。超声波换能器1既是超声波的发出装置,又是超声波的接收装置,将超声波传递到待测油膜11等介质,同时收集待测油膜11等介质反射回来的超声波。反射到超声波换能器1的超声波会引起超声波内部的晶片组件产生机械振动,由此引起的机械振动通过压电效应形成电信号并传输到超声波信号发生及接收模块10的超声波信号接收模块,超声波信号接收模块接收到的电信号可用于后续的数据处理及相关计算。FIG6 is a schematic diagram of the ultrasonic wave generation and reception process. The ultrasonic wave signal generation and reception module 10 and the ultrasonic transducer 1 are connected by a cable for data transmission. The ultrasonic wave signal generation module of the ultrasonic wave signal generation and reception module 10 generates a high-frequency excitation signal, and excites the ultrasonic transducer 1 through the inverse piezoelectric effect, so that the chip assembly inside the ultrasonic transducer 1 generates mechanical vibration, thereby forming an ultrasonic wave. The thickness of the oil film 11 to be measured is measured. The ultrasonic transducer 1 is both an ultrasonic wave emitter and an ultrasonic wave receiver. It transmits the ultrasonic wave to the medium such as the oil film 11 to be measured, and collects the ultrasonic wave reflected back by the medium such as the oil film 11 to be measured. The ultrasonic wave reflected to the ultrasonic transducer 1 will cause the chip assembly inside the ultrasonic wave to generate mechanical vibration. The mechanical vibration caused thereby forms an electrical signal through the piezoelectric effect and is transmitted to the ultrasonic wave signal receiving module of the ultrasonic wave signal generation and reception module 10. The electrical signal received by the ultrasonic wave signal receiving module can be used for subsequent data processing and related calculations.

工作时,水平移动平台5带动超声波换能器1到达满足测量要求的水平位置,旋转竖直移动平台4的驱动手柄4-2,驱动超声波换能器1实现高度方向的调节,使超声波换能器1逐渐浸入到水槽9内的水12(水12作为耦合剂使用,其作用是用来排除驱动超声波换能器1探头和被测物体之间的空气,使超声波能有效地穿入油膜11达到检测目的)中,对二维角度调整台3进行必要的俯仰及偏摆角度的调整,以调整实现超声波换能器1的空间姿态,从而获得较高的超声波反射率。During operation, the horizontal moving platform 5 drives the ultrasonic transducer 1 to a horizontal position that meets the measurement requirements, rotates the driving handle 4-2 of the vertical moving platform 4, drives the ultrasonic transducer 1 to adjust the height direction, and gradually immerses the ultrasonic transducer 1 in the water 12 in the water tank 9 (the water 12 is used as a coupling agent, and its function is to exclude the air between the probe of the driving ultrasonic transducer 1 and the object to be measured, so that the ultrasonic wave can effectively penetrate the oil film 11 to achieve the detection purpose), and performs necessary pitch and yaw angle adjustments on the two-dimensional angle adjustment platform 3 to adjust the spatial posture of the ultrasonic transducer 1, so as to obtain a higher ultrasonic reflectivity.

超声波换能器1既是超声波的发出装置,又是超声波的接收装置,超声波信号发生及接收模块10释放激励信号激发超声波换能器1产生超声波,将超声波传递到油膜11(即待检测物体);同时超声波换能器1收集油膜11内反射回来的超声波,并将其传递至超声波信号发生及接收模块10并进行相应的数据处理,从而得到油膜厚度的测量结果。The ultrasonic transducer 1 is both an ultrasonic wave emitting device and an ultrasonic wave receiving device. The ultrasonic signal generating and receiving module 10 releases an excitation signal to excite the ultrasonic transducer 1 to generate ultrasonic waves, and transmits the ultrasonic waves to the oil film 11 (i.e., the object to be detected); at the same time, the ultrasonic transducer 1 collects the ultrasonic waves reflected back from the oil film 11, and transmits them to the ultrasonic signal generating and receiving module 10 and performs corresponding data processing, thereby obtaining the measurement result of the oil film thickness.

如图1、图4及图5所示,在油膜厚度的测量过程中,超声波换能器1的头部浸入水12中,使超声波依次沿着图1所示的四种介质(由上至下依次为水12、上溜板8-2、油膜11、下溜板8-4)进行传播,相邻接触的两种介质之间形成接触界面,上述四种介质之间形成三个界面,界面一13对应水12和上溜板8-2的接触界面,界面二14对应上溜板8-2和油膜11的接触界面,界面三15对应油膜11和下溜板8-4的接触界面。水作为耦合剂使用,其作用是用来排除超声波换能器1和被测物体(油膜11)之间的空气,使超声波能有效地穿入油膜11达到检测目的。As shown in Fig. 1, Fig. 4 and Fig. 5, during the measurement of the oil film thickness, the head of the ultrasonic transducer 1 is immersed in water 12, so that the ultrasonic wave propagates along the four media shown in Fig. 1 (water 12, upper slide 8-2, oil film 11, lower slide 8-4 from top to bottom), and a contact interface is formed between the two adjacent contacting media. Three interfaces are formed between the above four media, interface 13 corresponds to the contact interface between water 12 and upper slide 8-2, interface 2 14 corresponds to the contact interface between upper slide 8-2 and oil film 11, and interface 3 15 corresponds to the contact interface between oil film 11 and lower slide 8-4. Water is used as a coupling agent, and its function is to exclude the air between the ultrasonic transducer 1 and the object to be measured (oil film 11), so that the ultrasonic wave can effectively penetrate the oil film 11 to achieve the purpose of detection.

超声波在界面处的反射及投射原理如图2所示,当超声波T0垂直入射到界面一13时,一部分超声波透过界面一13进入上溜板8-2,成为透射波T1;另一部分超声波则被界面一13反射回来,成为反射波R1。透射波T1进入上溜板8-2后继续向前传播,当透射波T1到达界面二14时,再次发生反射与透射,其反射波R2在上溜板8-2中传播并经由界面一13传播到水12中,其透射波T2进入油膜11介质中进行传播。透射波T2进入油膜11后继续向前传播,当透射波T2到达界面三15时,再次发生反射与透射,其反射波R3经由油膜11、界面二14、上溜板8-2、界面一13传播到水12中。The reflection and projection principle of ultrasonic waves at the interface is shown in FIG2. When ultrasonic wave T0 is incident vertically on interface 1 13, a part of the ultrasonic wave passes through interface 1 13 and enters the upper slide plate 8-2, becoming the transmission wave T1 ; the other part of the ultrasonic wave is reflected back by interface 1 13, becoming the reflection wave R1 . After the transmission wave T1 enters the upper slide plate 8-2, it continues to propagate forward. When the transmission wave T1 reaches interface 2 14, it is reflected and transmitted again. Its reflection wave R2 propagates in the upper slide plate 8-2 and propagates into the water 12 via interface 1 13. Its transmission wave T2 enters the oil film 11 medium and propagates. After the transmission wave T2 enters the oil film 11, it continues to propagate forward. When the transmission wave T2 reaches interface 3 15, it is reflected and transmitted again. Its reflection wave R3 propagates into the water 12 via the oil film 11, interface 2 14, upper slide plate 8-2, and interface 1 13.

超声波换能器1能够接收到经过界面一13的反射波R1、R2、R3,并传输到超声波信号发生及接收模块10进行数据处理,根据反射波R2、R3的相关信息,油膜厚度由公式计算得到,其中h为油膜厚度,c为超声波在油膜11中的传播速度,m为油膜11的谐振阶数,fm为油膜11的m阶谐振频率。The ultrasonic transducer 1 can receive the reflected waves R 1 , R 2 , and R 3 passing through the interface 13 and transmit them to the ultrasonic signal generating and receiving module 10 for data processing. According to the relevant information of the reflected waves R 2 and R 3 , the oil film thickness is calculated by the formula It is calculated that h is the oil film thickness, c is the propagation speed of ultrasound in the oil film 11, m is the resonance order of the oil film 11, and fm is the m-th order resonance frequency of the oil film 11.

Claims (5)

1.一种基于超声波技术标定液体静压导轨油膜刚度的方法,其特征在于:所述方法是利用一种用于测量液体静压导轨油膜厚度的超声波检测装置实现的,所述一种用于测量液体静压导轨油膜厚度的超声波检测装置包括龙门架(6)、水平移动平台(5)、竖直移动平台(4)、二维角度调整台(3)、超声波换能器(1)以及超声波信号发生及接收模块(10);1. A method for calibrating hydrostatic guideway oil film stiffness based on ultrasonic technology, characterized in that: said method is realized by utilizing a kind of ultrasonic detection device for measuring the thickness of hydrostatic guideway oil film, said one for The ultrasonic testing device for measuring the oil film thickness of the hydrostatic guide rail includes a gantry (6), a horizontal moving platform (5), a vertical moving platform (4), a two-dimensional angle adjustment table (3), an ultrasonic transducer (1) and Ultrasonic signal generating and receiving module (10); 所述超声波换能器(1)通过换能器支架(2)与二维角度调整台(3)固定连接,所述二维角度调整台(3)固定安装于竖直移动平台(4)上,所述竖直移动平台(4)固定安装于水平移动平台(5)上,所述水平移动平台(5)固定在龙门架(6)的水平横梁上,所述龙门架(6)固定在超精密加工机床床身(7)上,所述超声波信号发生及接收模块(10)固定在超精密加工机床床身(7)上;超声波信号发生及接收模块(10)与超声波换能器(1)之间通过线缆双向连接进行信号传输;所述二维角度调整台(3)由俯仰台和偏摆台叠加而成,所述俯仰台位于偏摆台下部,俯仰台和偏摆台结构相同,所述俯仰台包括俯仰调节旋钮(3-3)、俯仰台锁紧螺钉(3-4)、俯仰台固定部件(3-5)、俯仰台锁紧片(3-5-1)、俯仰台转动部件(3-6)及俯仰台蜗杆(3-9);所述偏摆台包括偏摆调节旋钮(3-1)、偏摆台锁紧螺钉(3-2)、偏摆台固定部件(3-7)、偏摆台锁紧片(3-7-1)、偏摆台转动部件(3-8)及偏摆台蜗杆;The ultrasonic transducer (1) is fixedly connected to the two-dimensional angle adjustment platform (3) through the transducer bracket (2), and the two-dimensional angle adjustment platform (3) is fixedly installed on the vertical mobile platform (4) , the vertical mobile platform (4) is fixedly installed on the horizontal mobile platform (5), the horizontal mobile platform (5) is fixed on the horizontal beam of the gantry (6), and the gantry (6) is fixed on On the ultra-precision machining machine bed (7), the ultrasonic signal generating and receiving module (10) is fixed on the ultra-precision machining machine bed (7); the ultrasonic signal generating and receiving module (10) is connected with the ultrasonic transducer ( 1) Signal transmission is carried out through the two-way connection of cables; the two-dimensional angle adjustment platform (3) is formed by stacking a pitching platform and a yaw platform, and the pitching platform is located at the lower part of the yaw platform, and the pitch platform and the yaw platform The structure is the same, the pitching platform includes a pitching adjustment knob (3-3), a pitching platform locking screw (3-4), a pitching platform fixing part (3-5), and a pitching platform locking piece (3-5-1) , the pitching table rotating part (3-6) and the pitching table worm (3-9); the yaw table includes a yaw adjustment knob (3-1), a yaw table locking screw (3-2), a yaw table Table fixed part (3-7), yaw table locking piece (3-7-1), yaw table rotating part (3-8) and yaw table worm; 所述偏摆台转动部件(3-8)、偏摆台固定部件(3-7)、俯仰台转动部件(3-6)及俯仰台固定部件(3-5)由上至下依次叠放设置,所述偏摆台固定部件(3-7)与俯仰台转动部件(3-6)可拆卸固定连接,所述俯仰台固定部件(3-5)上表面设有贯通前后侧壁的内凹槽一,所述内凹槽一的左右侧壁中部均设有向上凸起的凸块一,所述凸块一上表面的两个顶角分别为直角和倒V形角,位于内凹槽一左右侧壁上的凸块一相对于俯仰台固定部件(3-5)中心对称设置,所述俯仰台转动部件(3-6)下表面设有圆弧形凸起一,俯仰台转动部件(3-6)左右两侧分别设有与所述凸块一相配合的导向槽一,所述俯仰调节旋钮(3-3)与俯仰台蜗杆(3-9)一端固定连接,俯仰台固定部件(3-5)左右侧壁同轴设有两个通孔一,所述俯仰台蜗杆(3-9)两端与所述两个通孔一转动连接,俯仰台转动部件(3-6)的圆弧形凸起一制成与俯仰台蜗杆(3-9)相啮合的蜗轮结构,俯仰台转动部件(3-6)的前侧壁或后侧壁上设有螺纹孔一,所述俯仰台锁紧片(3-5-1)设置在俯仰台转动部件(3-6)和俯仰台固定部件(3-5)的前侧壁或后侧壁处,俯仰台锁紧片(3-5-1)上设有圆弧形长槽一,所述俯仰台锁紧螺钉(3-4)穿入所述圆弧形长槽一并与所述螺纹孔一螺纹连接;The yaw table rotating part (3-8), the yaw table fixing part (3-7), the pitching table rotating part (3-6) and the pitching table fixing part (3-5) are stacked sequentially from top to bottom Setting, the fixed part (3-7) of the tilting platform is detachably and fixedly connected with the rotating part (3-6) of the pitching platform, and the upper surface of the fixed part (3-5) of the pitching platform is provided with an inner wall through the front and rear side walls. Groove 1, the middle part of the left and right side walls of the inner groove 1 is provided with an upwardly protruding bump 1, and the two top angles of the upper surface of the bump 1 are respectively a right angle and an inverted V-shaped angle, located in the inner concave The protrusions on the left and right side walls of the groove one are arranged symmetrically with respect to the center of the pitching platform fixed part (3-5), and the lower surface of the pitching platform rotating part (3-6) is provided with an arc-shaped protrusion one, and the pitching platform rotates The left and right sides of the component (3-6) are respectively provided with a guide groove 1 matched with the bump 1, and the pitch adjustment knob (3-3) is fixedly connected with one end of the pitching platform worm (3-9), and the pitching platform The left and right side walls of the fixed part (3-5) are coaxially provided with two through holes one, the two ends of the pitching platform worm (3-9) are rotationally connected with the two through holes one, and the pitching platform rotating part (3-9) 6) The arc-shaped protrusions are made into a worm gear structure meshed with the worm (3-9) of the pitching platform, and threaded holes are provided on the front side wall or the rear side wall of the rotating part (3-6) of the pitching platform. The pitching platform locking piece (3-5-1) is arranged at the front side wall or the rear sidewall of the pitching platform rotating part (3-6) and the pitching platform fixing part (3-5), and the pitching platform locking piece (3-5-1) is provided with an arc-shaped long groove 1, and the pitching platform locking screw (3-4) penetrates into the arc-shaped long groove 1 and is threadedly connected with the threaded hole 1; 所述偏摆台固定部件(3-7)上表面设有贯通左右侧壁的内凹槽二,所述内凹槽二的前后侧壁中部均设有向上凸起的凸块二,所述凸块二上表面的两个顶角分别为直角和倒V形角,位于内凹槽二前后侧壁上的凸块二相对于偏摆台固定部件(3-7)中心对称设置,所述偏摆台转动部件(3-8)下表面设有圆弧形凸起二,偏摆台转动部件(3-8)前后两侧分别设有与所述凸块二相配合的导向槽二,所述偏摆调节旋钮(3-1)与偏摆台蜗杆一端固定连接,偏摆台固定部件(3-7)前后侧壁同轴设有两个通孔二,所述偏摆台蜗杆两端与所述两个通孔二转动连接,偏摆台转动部件(3-8)的圆弧形凸起二制成与偏摆台蜗杆相啮合的蜗轮结构,偏摆台转动部件(3-8)的左侧壁或右侧壁上设有螺纹孔二,所述偏摆台锁紧片(3-7-1)设置在偏摆台转动部件(3-8)和偏摆台固定部件(3-7)的左侧壁或右侧壁处,偏摆台锁紧片(3-7-1)上设有圆弧形长槽二,所述偏摆台锁紧螺钉(3-2)穿入所述圆弧形长槽二并与所述螺纹孔二螺纹连接;所述超声波换能器(1)通过换能器支架(2)与偏摆台转动部件(3-8)固定连接;所述方法步骤如下:The upper surface of the fixed part (3-7) of the tilt table is provided with an inner groove 2 passing through the left and right side walls, and the middle part of the front and rear side walls of the inner groove 2 is provided with an upwardly protruding bump 2. The two vertex angles on the upper surface of the projection two are right angles and inverted V-shaped angles respectively, and the two projections located on the front and rear side walls of the inner groove two are arranged symmetrically with respect to the center of the deflection table fixing part (3-7). The lower surface of the yaw table rotating part (3-8) is provided with arc-shaped protrusions 2, and the front and rear sides of the yaw table rotating part (3-8) are respectively provided with guide grooves 2 matched with the bulges 2, The yaw adjustment knob (3-1) is fixedly connected to one end of the yaw table worm, and the front and rear side walls of the yaw table fixing part (3-7) are coaxially provided with two through holes 2, and the two yaw table worms are The end is connected with the two through holes 2, and the arc-shaped protrusion 2 of the yaw table rotating part (3-8) is made into a worm wheel structure meshed with the yaw table worm, and the yaw table rotating part (3-8) 8) There is threaded hole 2 on the left side wall or the right side wall, and the yaw table locking piece (3-7-1) is arranged on the yaw table rotating part (3-8) and the yaw table fixed part On the left or right side wall of (3-7), the locking plate (3-7-1) of the tilting platform is provided with a circular arc-shaped long groove 2, and the locking screw of the tilting platform (3-2 ) penetrates into the arc-shaped long slot 2 and is threadedly connected with the threaded hole 2; the ultrasonic transducer (1) is fixed with the yaw table rotating part (3-8) by the transducer bracket (2) connection; the method steps are as follows: 步骤一:驱动液体静压导轨(8)到达测量位置;Step 1: driving the hydrostatic guide rail (8) to the measurement position; 步骤二:将水槽(9)粘于待测油膜(11)正上方的液体静压导轨(8)上端,在水槽(9)中加入自来水或纯净水;Step 2: Stick the water tank (9) to the upper end of the hydrostatic guide rail (8) directly above the oil film (11) to be tested, and add tap water or purified water to the water tank (9); 步骤三:驱动水平移动平台(5)以调整超声波换能器(1)的横向位置,使超声波换能器(1)处于水槽(9)正上方;驱动竖直移动平台(4)以调整超声波换能器(1)的高度位置,使超声波换能器(1)的头部逐渐浸入到水槽(9)内的水中,保证超声波换能器(1)的头部与液体静压导轨(8)的上溜板(8-2)上表面保持2-10mm距离;Step 3: Drive the horizontal mobile platform (5) to adjust the lateral position of the ultrasonic transducer (1), so that the ultrasonic transducer (1) is directly above the water tank (9); drive the vertical mobile platform (4) to adjust the ultrasonic transducer (1) The height position of the transducer (1) is such that the head of the ultrasonic transducer (1) is gradually immersed in the water in the tank (9), ensuring that the head of the ultrasonic transducer (1) is in contact with the hydrostatic guide rail (8 ) keeps a distance of 2-10mm on the upper surface of the upper slide plate (8-2); 步骤四:对二维角度调整台(3)进行俯仰及偏摆角度的调整,使超声波换能器(1)的轴线垂直于所述上溜板(8-2)表面;Step 4: Adjust the pitch and yaw angles of the two-dimensional angle adjustment table (3), so that the axis of the ultrasonic transducer (1) is perpendicular to the surface of the upper slide (8-2); 步骤五:启动超声波信号发生及接收模块(10),超声波信号发生及接收模块(10)包括超声波信号发生模块和超声波信号接收模块,在超声波信号发生模块中设置超声波参数,即超声波的强度及频率,计算油膜厚度公式如下;Step 5: start the ultrasonic signal generation and receiving module (10), the ultrasonic signal generation and receiving module (10) comprises an ultrasonic signal generation module and an ultrasonic signal receiving module, and ultrasonic parameters are set in the ultrasonic signal generation module, i.e. the intensity and frequency of the ultrasonic wave , the formula for calculating the oil film thickness is as follows; 其中:h为油膜厚度;Where: h is the oil film thickness; c为超声波在油膜(11)中的传播速度;c is the propagation velocity of ultrasonic wave in oil film (11); m为油膜(11)的谐振阶数;m is the resonance order of the oil film (11); fm为油膜(11)的m阶谐振频率;f m is the m-order resonance frequency of the oil film (11); 步骤六:通过气缸在液体静压导轨(8)的上溜板(8-2)施加载荷,载荷以500N递增,逐步加载至2500N,利用所述超声波检测装置测量每次加载后的油膜厚度值;在本步骤中,每改变一次载荷值,都要返回执行一次步骤五,对油膜厚度进行重新测量,以确定施加该载荷时对应的油膜厚度,待所有载荷下的油膜厚度都测量完毕后,执行步骤七;Step 6: Apply a load on the upper slide plate (8-2) of the hydrostatic guide rail (8) through the cylinder, the load is increased by 500N, and gradually loaded to 2500N, and the thickness of the oil film after each load is measured by the ultrasonic detection device ;In this step, every time the load value is changed, it is necessary to return to step 5 to re-measure the oil film thickness to determine the corresponding oil film thickness when the load is applied. After the oil film thickness under all loads has been measured, Execute step seven; 步骤七:将每个载荷值及其对应的油膜厚度值记录于测试数据记录表中;Step 7: Record each load value and its corresponding oil film thickness value in the test data recording table; 步骤八:随着作用在油膜(11)上的载荷的不断增加,油膜厚度会逐渐变薄,计算每次载荷变化量与油膜厚度变化量的比值,即油膜刚度;Step 8: As the load acting on the oil film (11) increases, the oil film thickness will gradually become thinner, and the ratio of each load change to the oil film thickness change is calculated, that is, the oil film stiffness; 其中:k为油膜刚度,单位为N/μm,代表油膜(11)单位变形量所能承受的载荷值;Wherein: k is oil film stiffness, unit is N/μm, represents the load value that oil film (11) unit deformation can bear; ΔF为载荷变化量,载荷以500N递增,逐步加载至2500N;ΔF is the load variation, the load is increased by 500N, and gradually loaded to 2500N; Δh为每次加载后的油膜厚度变化量;Δh is the variation of oil film thickness after each loading; 由于载荷变化量ΔF为固定值,而每次加载后的油膜厚度变化量Δh是在不断变化的,因此导致任意相邻两个测量点内的油膜刚度值存在差异,无法准确得到油膜刚度值,为此,将载荷值作为Y坐标、油膜厚度值作为X坐标,采用线性最小二乘法对载荷值和油膜厚度值进行线性拟合,求得的拟合直线的斜率的绝对值即为油膜刚度。Since the load change ΔF is a fixed value, and the oil film thickness change Δh after each loading is constantly changing, there is a difference in the oil film stiffness values in any two adjacent measurement points, and the oil film stiffness value cannot be obtained accurately. For this reason, the load value is taken as the Y coordinate and the oil film thickness value is taken as the X coordinate, and the linear least square method is used to perform linear fitting on the load value and the oil film thickness value, and the absolute value of the slope of the fitted straight line obtained is the oil film stiffness. 2.根据权利要求1所述的基于超声波技术标定液体静压导轨油膜刚度的方法,其特征在于:所述圆弧形长槽一的圆弧半径与俯仰台转动部件(3-6)的回转半径相同,所述圆弧形长槽二的圆弧半径与偏摆台转动部件(3-8)转动半径相同。2. The method for calibrating the oil film stiffness of a hydrostatic guide rail based on ultrasonic technology according to claim 1, characterized in that: the arc radius of the arc-shaped long groove 1 and the rotation of the pitching platform rotating part (3-6) The radius is the same, and the radius of the arc of the arc-shaped long groove 2 is the same as the radius of rotation of the rotating part (3-8) of the yaw table. 3.根据权利要求1所述的基于超声波技术标定液体静压导轨油膜刚度的方法,其特征在于:所述竖直移动平台(4)包括驱动手柄(4-2)、竖直移动丝杠(4-3)、齿轮保护罩(4-4)、主动齿轮(4-5)、从动齿轮(4-6)、竖直移动载物台(4-11)、竖直基座(4-12)、两个轴承(4-9)、两根竖直移动导轨滑道(4-7)、四个竖直移动滑块(4-8)及两个支撑板(4-10);3. the method for calibrating the oil film stiffness of hydrostatic guide rail based on ultrasonic technology according to claim 1, is characterized in that: described vertical mobile platform (4) comprises driving handle (4-2), vertical mobile screw ( 4-3), gear protection cover (4-4), driving gear (4-5), driven gear (4-6), vertical moving stage (4-11), vertical base (4- 12), two bearings (4-9), two vertically moving guide rail slides (4-7), four vertically moving sliders (4-8) and two support plates (4-10); 所述驱动手柄(4-2)与主动齿轮(4-5)通过转轴连接实现同步运动,所述主动齿轮(4-5)与从动齿轮(4-6)相啮合并一同装在齿轮保护罩(4-4)内,所述从动齿轮(4-6)固定装在竖直移动丝杠(4-3)上,所述两个支撑板(4-10)相对设置并均固定在竖直基座(4-12)上,且其中一个支撑板(4-10)与齿轮保护罩(4-4)一端固定连接,所述竖直移动丝杠(4-3)两端各安装有一个轴承(4-9),所述两个轴承(4-9)设置在两个支撑板(4-10)上同轴设有的两个轴孔内,竖直移动丝杠(4-3)两侧平行设有两根竖直移动导轨滑道(4-7),所述两根竖直移动导轨滑道(4-7)均固定在竖直基座(4-12)上,且两根竖直移动导轨滑道(4-7)两端均与两个支撑板(4-10)固定连接,竖直移动丝杠(4-3)上旋合连接有竖直移动丝杠螺母,所述竖直移动丝杠螺母固定在竖直移动载物台(4-11)背面,所述竖直移动载物台(4-11)通过四个竖直移动滑块(4-8)与两根竖直移动导轨滑道(4-7)滑动连接。The driving handle (4-2) is connected with the driving gear (4-5) through a rotating shaft to realize synchronous movement, and the driving gear (4-5) is meshed with the driven gear (4-6) and is installed together in the gear protection Inside the cover (4-4), the driven gear (4-6) is fixedly mounted on the vertically moving lead screw (4-3), and the two support plates (4-10) are oppositely arranged and fixed on on the vertical base (4-12), and one of the support plates (4-10) is fixedly connected to one end of the gear guard (4-4), and each of the two ends of the vertically moving lead screw (4-3) is installed There is a bearing (4-9), and the two bearings (4-9) are arranged in two shaft holes coaxially provided on the two support plates (4-10), and the vertically moving screw (4-10) 3) Two vertically moving guide rail slides (4-7) are arranged in parallel on both sides, and the two vertically moving guide rail slideways (4-7) are fixed on the vertical base (4-12), And the two ends of the two vertically moving guide rail slideways (4-7) are fixedly connected with the two support plates (4-10), and the vertically moving leading screw (4-3) is screwed and connected with a vertically moving leading screw nut, and the vertically moving lead screw nut is fixed on the back of the vertically moving stage (4-11), and the vertically moving stage (4-11) moves through four vertically moving slide blocks (4-8 ) is slidingly connected with two vertically moving guide rail slideways (4-7). 4.根据权利要求3所述的基于超声波技术标定液体静压导轨油膜刚度的方法,其特征在于:所述竖直移动平台(4)还包括锁紧装置(4-1);所述锁紧装置(4-1)包括具有一个开口的固定套(4-1-1)、把手(4-1-2)及紧固螺钉;所述把手(4-1-2)一端与紧固螺钉制为一体,所述固定套(4-1-1)的两个开口端同轴设有两个螺孔,所述固定套(4-1-1)套装在转轴上,所述紧固螺钉与两个螺孔螺纹连接。4. The method for calibrating the oil film stiffness of a hydrostatic guide rail based on ultrasonic technology according to claim 3, characterized in that: the vertical mobile platform (4) also includes a locking device (4-1); the locking The device (4-1) includes a fixed sleeve (4-1-1) with an opening, a handle (4-1-2) and a fastening screw; one end of the handle (4-1-2) is connected with the fastening screw As a whole, the two open ends of the fixed sleeve (4-1-1) are coaxially provided with two screw holes, the fixed sleeve (4-1-1) is set on the rotating shaft, and the fastening screw and Two screw holes threaded connection. 5.根据权利要求1所述的基于超声波技术标定液体静压导轨油膜刚度的方法,其特征在于:所述的水平移动平台(5)包括伺服电机(5-5)、联轴器(5-4)、水平移动载物台(5-6)、水平移动丝杠(5-1)、基座一(5-9)、两个丝杠轴承座(5-3)、两根水平移动导轨滑道(5-7)及四个丝杠水平移动滑块(5-8);5. The method for calibrating the oil film stiffness of a hydrostatic guide rail based on ultrasonic technology according to claim 1, characterized in that: the horizontal moving platform (5) includes a servo motor (5-5), a shaft coupling (5- 4), horizontal moving stage (5-6), horizontal moving screw (5-1), base one (5-9), two screw bearings (5-3), two horizontal moving guide rails Slideway (5-7) and four leading screws horizontally move slide block (5-8); 所述基座一(5-9)与龙门架(6)的水平横梁前表面固定连接,所述伺服电机(5-5)、两个丝杠轴承座(5-3)及两根水平移动导轨滑道(5-7)均固定在基座一(5-9)上,伺服电机(5-5)通过联轴器(5-4)与水平移动丝杠(5-1)一端传动连接,所述水平移动丝杠(5-1)两端通过两个丝杠轴承座(5-3)支撑,所述水平移动丝杠(5-1)及两根水平移动导轨滑道(5-7)均平行于龙门架(6)的水平横梁设置,且两根水平移动导轨滑道(5-7)位于水平移动丝杠(5-1)的两侧,水平移动丝杠(5-1)上旋合连接有水平移动丝杠螺母,所述水平移动丝杠螺母与水平移动载物台(5-6)背面固定连接,所述水平移动载物台(5-6)通过四个丝杠水平移动滑块(5-8)与两根水平移动导轨滑道(5-7)滑动连接。The base one (5-9) is fixedly connected to the front surface of the horizontal beam of the gantry (6), and the servo motor (5-5), two screw bearing blocks (5-3) and two horizontally moving The guide rail slideways (5-7) are all fixed on the base one (5-9), and the servo motor (5-5) is connected with one end of the horizontally moving lead screw (5-1) through a coupling (5-4) , the two ends of the horizontally moving screw (5-1) are supported by two screw bearing housings (5-3), the horizontally moving screw (5-1) and two horizontally moving guide rail slideways (5- 7) They are set parallel to the horizontal beams of the gantry (6), and the two horizontally moving guide rail slides (5-7) are located on both sides of the horizontally moving screw (5-1), and the horizontally moving screw (5-1) ) is screwed and connected with a horizontally moving lead screw nut, which is fixedly connected to the back of the horizontally moving stage (5-6), and the horizontally moving stage (5-6) is connected by four wires The horizontal movement slide block (5-8) of the bar is slidably connected with two horizontal movement guide rail slideways (5-7).
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