CN112024087A - A jet mill device for NdFeB production - Google Patents
A jet mill device for NdFeB production Download PDFInfo
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- CN112024087A CN112024087A CN202010780556.2A CN202010780556A CN112024087A CN 112024087 A CN112024087 A CN 112024087A CN 202010780556 A CN202010780556 A CN 202010780556A CN 112024087 A CN112024087 A CN 112024087A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/06—Jet mills
- B02C19/068—Jet mills of the fluidised-bed type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/24—Passing gas through crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/24—Passing gas through crushing or disintegrating zone
- B02C23/30—Passing gas through crushing or disintegrating zone the applied gas acting to effect material separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/24—Passing gas through crushing or disintegrating zone
- B02C23/32—Passing gas through crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
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- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
Description
技术领域technical field
本发明属于钕铁硼生产技术领域,具体为一种用于钕铁硼生产的气流磨装置。The invention belongs to the technical field of NdFeB production, in particular to a jet mill device for NdFeB production.
背景技术Background technique
气流磨多用在钕铁硼制粉,以及其它需要制粉的工序内,制出的粉料粒度分布较好,是磁性材料行业必不可少的重要设备之一。Jet mill is mostly used in NdFeB powder milling and other processes that require milling.
现有的研磨装置研磨颗粒较大,不具备二次研磨设计,研磨效果较差,由于研磨后会产生气体排出,气体直接排出会造成浪费,现有的装置不具备很好的循环回收设计,由于研磨机内的研磨压力稳定,磨出粉料的粒度才会稳定,现有的装置无法稳定的控制气压,粉料的粒度不够稳定。The existing grinding device has large grinding particles, does not have a secondary grinding design, and the grinding effect is poor. Since gas will be discharged after grinding, and the gas will be wasted directly if the gas is discharged directly. The existing device does not have a good recycling design. Because the grinding pressure in the grinding machine is stable, the particle size of the ground powder is stable, and the existing device cannot control the air pressure stably, and the particle size of the powder is not stable enough.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于:为了解决(上述背景技术中提出的研磨效果较差、不具备很好的循环回收设计和粉料的粒度不够稳定)的问题,提供一种用于钕铁硼生产的气流磨装置。The object of the present invention is: in order to solve the problem (the grinding effect proposed in the above-mentioned background technology is poor, does not have a good recycling design and the particle size of the powder is not stable enough), a kind of air flow for NdFeB production is provided. grinding device.
本发明采用的技术方案如下:一种用于钕铁硼生产的气流磨装置,包括装置主体、料斗和双螺旋给料机,所述装置主体的顶部嵌入连接有料斗,所述装置主体的内部一侧活动连接有双螺旋给料机;The technical scheme adopted in the present invention is as follows: a jet mill device for NdFeB production, comprising a device main body, a hopper and a double screw feeder, the top of the device main body is embedded with a hopper, and the inside of the device main body is connected A double screw feeder is movably connected on one side;
所述装置主体的一侧底部搭接相连有研磨层,所述研磨层的内部底部固定连接有喷嘴,所述研磨层的顶部固定连接有分选层,所述分选层的内部一侧活动连接有分选轮,所述分选层的底部一侧固定连接有二次研磨口,所述分选层的一侧搭接相连有分离器,所述分离器的底部一侧固定连接有装料筒;The bottom of one side of the main body of the device is overlapped and connected with a grinding layer, the inner bottom of the grinding layer is fixedly connected with a nozzle, the top of the grinding layer is fixedly connected with a sorting layer, and the inner side of the sorting layer is movable A sorting wheel is connected, the bottom side of the sorting layer is fixedly connected with a secondary grinding port, one side of the sorting layer is overlapped and connected with a separator, and the bottom side of the separator is fixedly connected with a device. barrel;
所述分离器的底部中间部位固定连接有过滤器,所述过滤器的内部顶部一侧固定连接有脉冲清洗装置,所述脉冲清洗装置的一侧搭接相连有微孔,所述过滤器的内部底部一侧固定连接有自动排氧阀,所述过滤器的内部底部另一侧固定连接有机械排氧阀;A filter is fixedly connected to the middle part of the bottom of the separator, a pulse cleaning device is fixedly connected to one side of the inner top of the filter, and one side of the pulse cleaning device is lapped and connected with micropores. One side of the inner bottom is fixedly connected with an automatic oxygen exhaust valve, and the other side of the inner bottom of the filter is fixedly connected with a mechanical oxygen exhaust valve;
所述过滤器的底部一侧搭接相连有压缩机,所述压缩机的一侧顶部搭接相连有冷干机,所述冷干机的内部一侧固定连接有冷却水出入口,所述冷干机的顶部固定连接有气动薄膜切断阀,所述气动薄膜切断阀的一侧搭接相连有小调节阀,所述小调节阀的一侧搭接相连有大调节阀,所述大调节阀的底部固定连接有低压罐。The bottom side of the filter is lapped and connected with a compressor, the top of one side of the compressor is lapped and connected with a refrigeration dryer, and a cooling water inlet and outlet is fixedly connected to the inner side of the refrigeration dryer. The top of the dryer is fixedly connected with a pneumatic membrane cut-off valve, one side of the pneumatic membrane cut-off valve is lapped and connected with a small regulating valve, and one side of the small regulating valve is lapped and connected with a large regulating valve, and the large regulating valve is lapped and connected. A low-pressure tank is fixedly connected to the bottom of the .
优选的,所述双螺旋给料机的内部一侧活动连接有气动敲击锤。Preferably, a pneumatic percussion hammer is movably connected to an inner side of the double screw feeder.
优选的,所述双螺旋给料机的一端固定连接有变频器。Preferably, a frequency converter is fixedly connected to one end of the double screw feeder.
优选的,所述双螺旋给料机的另一侧搭接相连有测重自动加料阀。Preferably, the other side of the double-screw feeder is lapped and connected with a weighing automatic feeding valve.
优选的,所述装置主体的底端固定连接有集成电控制柜。Preferably, an integrated electrical control cabinet is fixedly connected to the bottom end of the device main body.
优选的,所述装置主体的底部一侧固定连接有零件收纳槽。Preferably, a part receiving groove is fixedly connected to the bottom side of the device main body.
优选的,所述装置主体一侧底部的研磨层,研磨层内部底部的喷嘴,研磨层顶部的分选层,分选层内部一侧的分选轮,分选层底部一侧的二次研磨口,分选层一侧的分离器和分离器底部一侧的装料筒共同组成高效研磨机构。Preferably, the grinding layer at the bottom of the main body of the device, the nozzle at the bottom of the grinding layer, the sorting layer on the top of the grinding layer, the sorting wheel on the inner side of the sorting layer, and the secondary grinding on the bottom side of the sorting layer The separator on the side of the separation layer and the charging cylinder on the bottom side of the separator together form a high-efficiency grinding mechanism.
优选的,所述分离器底部中间部位的过滤器,过滤器内部顶部一侧的脉冲清洗装置,脉冲清洗装置一侧的微孔,过滤器内部底部一侧的自动排氧阀和过滤器内部底部另一侧的机械排氧阀共同组成过滤循环机构。Preferably, the filter in the middle part of the bottom of the separator, the pulse cleaning device on the top side of the filter, the micropores on one side of the pulse cleaning device, the automatic oxygen exhaust valve on the bottom side of the filter and the bottom of the filter The mechanical oxygen exhaust valve on the other side together constitutes a filter circulation mechanism.
优选的,所述过滤器底部一侧的压缩机,压缩机一侧顶部的冷干机,冷干机内部一侧的冷却水出入口,冷干机顶部的气动薄膜切断阀,气动薄膜切断阀一侧的小调节阀,小调节阀一侧的大调节阀和大调节阀底部的低压罐共同组成研磨稳压冷却机构。Preferably, the compressor on the bottom side of the filter, the refrigerating machine on the top side of the compressor, the cooling water inlet and outlet on the inner side of the refrigerating machine, the pneumatic film cut-off valve on the top of the refrigerating machine, the pneumatic film cut-off valve The small regulating valve on the side, the large regulating valve on one side of the small regulating valve and the low pressure tank at the bottom of the large regulating valve together form a grinding and pressure-stabilizing cooling mechanism.
综上所述,由于采用了上述技术方案,本发明的有益效果是:To sum up, due to the adoption of the above-mentioned technical solutions, the beneficial effects of the present invention are:
1、本发明中,通过设置该高效研磨机构,物料通过给料机构进入研磨层,压缩机提供的高压氮气,经过压力调节机构和冷干机进入研磨机内,喷嘴使气体加速,将高压氮气以超音速度喷入研磨机内,物料随气体被加速形成流化床,物料在流化床内碰撞而变细,底部喷,将破碎后的粉料吹到分选层,电动机带动分选轮将细粉分离,从出料筒侧出来进入分离器,粗粉由壁上滑回二次研磨口继续研磨直到被分离为止,气流和粉料的混合物在分离器中旋转而产生离心力,将粉料甩出,经过出料阀门装到料筒内,从而高效自动的完成了对物料的研磨,很好的体现了装置的研磨高效性;1. In the present invention, by setting the high-efficiency grinding mechanism, the material enters the grinding layer through the feeding mechanism, and the high-pressure nitrogen provided by the compressor enters the grinding machine through the pressure regulating mechanism and the refrigerating machine. It is sprayed into the grinder at supersonic speed, the material is accelerated with the gas to form a fluidized bed, the material collides in the fluidized bed and becomes thinner, sprayed at the bottom, and the crushed powder is blown to the sorting layer, and the motor drives the sorting The wheel separates the fine powder, and enters the separator from the side of the discharge cylinder. The coarse powder slides back from the wall to the secondary grinding port and continues to grind until it is separated. The mixture of airflow and powder rotates in the separator to generate centrifugal force. The powder is thrown out and loaded into the barrel through the discharge valve, so that the grinding of the material is efficiently and automatically completed, which well reflects the grinding efficiency of the device;
2、本发明中,通过设置过滤循环机构,经过分离后的气体经管道进入过滤器,过滤器内的脉冲清洗装置产生脉冲气流,反吹使细粉从微孔排出,使气流保持畅通,过滤器后端接有机械排氧阀和自动排氧阀,当氧含量高时,系统自动排气并补充氮气,经过处理后的气体能够直接进入压缩机内供循环使用,从而很好的体现了装置的循环性;2. In the present invention, by setting up a filtration and circulation mechanism, the separated gas enters the filter through the pipeline, and the pulse cleaning device in the filter generates a pulsed air flow, and the backflushing makes the fine powder discharged from the micropores, so that the air flow is kept smooth and filtered. The rear end of the compressor is connected with a mechanical oxygen exhaust valve and an automatic oxygen exhaust valve. When the oxygen content is high, the system automatically exhausts and replenishes nitrogen. The treated gas can directly enter the compressor for recycling, which is a good reflection of the Circularity of the device;
3、本发明中,通过设置研磨稳压冷却机构,气体经压缩机压缩后的温度很高,需要进行降温,通过设置冷干机,冷却时往冷却水出入口注入冷却水,通过冷干机的气体便可得到很好的降温干燥,接着在旁路管线上安装小调节阀和大调节阀,用低压罐控制大调节阀,在刚开压缩机时,低压,压力很低,这时大调节阀全开系统进行小循环,并且补气阀门门全开最大限度向系统补气,小调节阀于调节研磨压力,使研磨压力更加稳定,同时冷干机出口到磨机之间安装有气动薄膜切断阀,能够在压力不稳时快速切断去磨机的气体,从而很好的体现了装置的稳定性和可控性。3. In the present invention, by setting up a grinding and pressure-stabilizing cooling mechanism, the temperature of the gas after being compressed by the compressor is very high, and it needs to be cooled. The gas can be well cooled and dried, then install a small regulating valve and a large regulating valve on the bypass line, and use a low-pressure tank to control the large regulating valve. The valve fully open system performs a small cycle, and the air supply valve is fully opened to supply air to the system to the maximum extent. The small regulating valve is used to adjust the grinding pressure to make the grinding pressure more stable. At the same time, a pneumatic film is installed between the outlet of the dryer and the mill The shut-off valve can quickly cut off the gas from the mill when the pressure is unstable, which well reflects the stability and controllability of the device.
4、本发明中、双螺旋给料机的内部一侧活动连接有气动敲击锤,由于在下料时部分粘有水分的物料容易粘在料斗内壁上无法落下,容易造成堵塞,通过设置气动敲击锤,气动敲击锤设置在料斗内部,通过气泵驱动,能够对料斗的内壁进行敲击,从而很好的防止了物料粘在料斗内壁上,双螺旋给料机的一端固定连接有变频器,由于不同情况下对给料速率要求不同,现有的给料机大多为固定给料速率,无法很好的调节,通过设置变频器,变频器为变阻结构,通过改变给料机的电阻值进而改变给料机的输出功率,从而达到改变给料速率的效果。4. In the present invention, a pneumatic percussion hammer is movably connected to the inner side of the double-screw feeder. Since part of the material with moisture is easy to stick to the inner wall of the hopper and cannot fall down during feeding, it is easy to cause blockage. By setting the pneumatic percussion hammer The hammer, the pneumatic hammer is set inside the hopper, driven by the air pump, it can knock the inner wall of the hopper, so as to prevent the material from sticking to the inner wall of the hopper. One end of the double screw feeder is fixedly connected with a frequency converter , Due to the different requirements for the feeding rate in different situations, most of the existing feeders have a fixed feeding rate, which cannot be well adjusted. By setting the frequency converter, the frequency converter is a variable resistance structure, and by changing the resistance of the feeder The value in turn changes the output power of the feeder, thereby achieving the effect of changing the feeding rate.
5、本发明中、双螺旋给料机的另一侧搭接相连有测重自动加料阀,现有的装置需要人工判断加料是否加满,较为麻烦,通过设置测重自动加料阀,测重仪通过传感器测量磨机内的物料重量,利用加料系统,使磨机内的物料保持在一定范围内,从而无需人工参与,很好的体现了装置的自动性,装置主体的底端固定连接有集成电控制柜,现有的装置控制元件四处分散,不便于工作人员控制,通过设置集成电控制柜,集成电控制柜为装置的电控中枢,面板上设置有触摸屏、氧含量分析仪、测重表等相关的电器元件,能够将相关的元件集中统一控制,很好的体现了装置的一体性。5. In the present invention, the other side of the double-screw feeder is lapped and connected with an automatic weighing feeding valve. The existing device needs to manually judge whether the feeding is full, which is more troublesome. By setting the weighing automatic feeding valve, the weighing The instrument measures the weight of the material in the mill through the sensor, and uses the feeding system to keep the material in the mill within a certain range, so that no manual participation is required, which well reflects the automation of the device. The bottom end of the main body of the device is fixedly connected with Integrated electric control cabinet, the existing device control elements are scattered everywhere, which is not convenient for staff to control. By setting up an integrated electric control cabinet, the integrated electric control cabinet is the electric control center of the device. The panel is equipped with a touch screen, an oxygen content analyzer, a measuring instrument, and a touch screen. Relevant electrical components such as heavy meters can centrally and uniformly control related components, which well reflects the integrity of the device.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的A处放大示意图;Fig. 2 is the enlarged schematic diagram of A place of the present invention;
图3为本发明的B处放大示意图;Fig. 3 is the enlarged schematic diagram of B place of the present invention;
图中标记:1、装置主体,2、料斗,3、双螺旋给料机,4、气动敲击锤,5、变频器,6、测重自动加料阀,7、研磨层,8、喷嘴,9、分选层,10、分选轮,11、二次研磨口,12、分离器,13、装料筒,14、过滤器,15、脉冲清洗装置,16、微孔,17、自动排氧阀,18、机械排氧阀,19、压缩机,20、冷干机,21、冷却水出入口,22、气动薄膜切断阀,23、小调节阀,24、大调节阀,25、低压罐,26、集成电控制柜,27、零件收纳槽。Markings in the figure: 1. Main body of the device, 2. Hopper, 3. Double screw feeder, 4. Pneumatic hammer, 5. Frequency converter, 6. Automatic weighing valve, 7. Grinding layer, 8. Nozzle, 9. Sorting layer, 10, Sorting wheel, 11, Secondary grinding port, 12, Separator, 13, Charging cylinder, 14, Filter, 15, Pulse cleaning device, 16, Micropore, 17, Automatic discharge Oxygen valve, 18, Mechanical oxygen exhaust valve, 19, Compressor, 20, Cold dryer, 21, Cooling water inlet and outlet, 22, Pneumatic film cut-off valve, 23, Small regulating valve, 24, Large regulating valve, 25, Low pressure tank , 26, integrated electrical control cabinet, 27, parts storage slot.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性;此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention; the terms "first", "second", "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; furthermore, unless otherwise Clearly stipulated and defined, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or a Electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参阅图1-3,本发明提供一种技术方案:一种用于钕铁硼生产的气流磨装置,包括装置主体1、料斗2和双螺旋给料机3,装置主体1的顶部嵌入连接有料斗2,装置主体1的内部一侧活动连接有双螺旋给料机3;Please refer to Figures 1-3, the present invention provides a technical solution: a jet mill device for NdFeB production, comprising a device
装置主体1的一侧底部搭接相连有研磨层7,研磨层7的内部底部固定连接有喷嘴8,研磨层7的顶部固定连接有分选层9,分选层9的内部一侧活动连接有分选轮10,分选层9的底部一侧固定连接有二次研磨口11,分选层9的一侧搭接相连有分离器12,分离器12的底部一侧固定连接有装料筒13;The bottom of one side of the
分离器12的底部中间部位固定连接有过滤器14,过滤器14的内部顶部一侧固定连接有脉冲清洗装置15,脉冲清洗装置15的一侧搭接相连有微孔16,过滤器14的内部底部一侧固定连接有自动排氧阀17,过滤器14的内部底部另一侧固定连接有机械排氧阀18;A
过滤器14的底部一侧搭接相连有压缩机19,压缩机19的一侧顶部搭接相连有冷干机20,冷干机20的内部一侧固定连接有冷却水出入口21,冷干机20的顶部固定连接有气动薄膜切断阀22,气动薄膜切断阀22的一侧搭接相连有小调节阀23,小调节阀23的一侧搭接相连有大调节阀24,大调节阀24的底部固定连接有低压罐25。A
优选的,双螺旋给料机3的内部一侧活动连接有气动敲击锤4,由于在下料时部分粘有水分的物料容易粘在料斗内壁上无法落下,容易造成堵塞,通过设置气动敲击锤4,气动敲击锤4设置在料斗内部,通过气泵驱动,能够对料斗的内壁进行敲击,从而很好的防止了物料粘在料斗内壁上。Preferably, a pneumatic percussion hammer 4 is movably connected to the inner side of the
优选的,双螺旋给料机3的一端固定连接有变频器5,由于不同情况下对给料速率要求不同,现有的给料机大多为固定给料速率,无法很好的调节,通过设置变频器5,变频器5为变阻结构,通过改变给料机的电阻值进而改变给料机的输出功率,从而达到改变给料速率的效果。Preferably, a frequency converter 5 is fixedly connected to one end of the
优选的,双螺旋给料机3的另一侧搭接相连有测重自动加料阀6,现有的装置需要人工判断加料是否加满,较为麻烦,通过设置测重自动加料阀6,测重仪通过传感器测量磨机内的物料重量,利用加料系统,使磨机内的物料保持在一定范围内,从而无需人工参与,很好的体现了装置的自动性。Preferably, the other side of the double-
优选的,装置主体1的底端固定连接有集成电控制柜26,现有的装置控制元件四处分散,不便于工作人员控制,通过设置集成电控制柜26,集成电控制柜26为装置的电控中枢,面板上设置有触摸屏、氧含量分析仪、测重表等相关的电器元件,能够将相关的元件集中统一控制,很好的体现了装置的一体性。Preferably, an integrated
优选的,装置主体1的底部一侧固定连接有零件收纳槽9,在对装置进行操作,需要使用到相关的零部件和工具,零部件工具随处放置容易发生堆叠和丢失,通过设置零件收纳槽9,零件收纳槽9为与装置一体的收纳结构,工作人员可将相关的工具装入零件收纳槽9内进行暂存,从而很好的体现了装置的收纳便捷性。Preferably, a
优选的,装置主体1一侧底部的研磨层7,研磨层7内部底部的喷嘴8,研磨层7顶部的分选层9,分选层9内部一侧的分选轮10,分选层9底部一侧的二次研磨口11,分选层9一侧的分离器12和分离器12底部一侧的装料筒13共同组成高效研磨机构,现有的研磨装置研磨颗粒较大,不具备二次研磨设计,研磨效果较差,通过设置该高效研磨机构,物料通过给料机构进入研磨层7,压缩机提供的高压氮气,经过压力调节机构和冷干机进入研磨机内,喷嘴8使气体加速,将高压氮气以超音速度喷入研磨机内,物料随气体被加速形成流化床,物料在流化床内碰撞而变细,底部喷,8将破碎后的粉料吹到分选层9,电动机带动分选轮10将细粉分离,从出料筒侧出来进入分离器12,粗粉由壁上滑回二次研磨口11继续研磨直到被分离为止,气流和粉料的混合物在分离器12中旋转而产生离心力,将粉料甩出,经过出料阀门装到料筒13内,从而高效自动的完成了对物料的研磨,很好的体现了装置的研磨高效性。Preferably, the grinding
优选的,分离器12底部中间部位的过滤器14,过滤器14内部顶部一侧的脉冲清洗装置15,脉冲清洗装置15一侧的微孔16,过滤器14内部底部一侧的自动排氧阀17和过滤器14内部底部另一侧的机械排氧阀18共同组成过滤循环机构,由于研磨后会产生气体排出,气体直接排出会造成浪费,现有的装置不具备很好的循环回收设计,通过设置过滤循环机构,经过分离后的气体经管道进入过滤器14,过滤器14内的脉冲清洗装置15产生脉冲气流,反吹使细粉从微孔16排出,使气流保持畅通,过滤器14后端接有机械排氧阀18和自动排氧阀17,当氧含量高时,系统自动排气并补充氮气,经过处理后的气体能够直接进入压缩机19内供循环使用,从而很好的体现了装置的循环性。Preferably, the
优选的,过滤器14底部一侧的压缩机19,压缩机19一侧顶部的冷干机20,冷干机20内部一侧的冷却水出入口21,冷干机20顶部的气动薄膜切断阀22,气动薄膜切断阀22一侧的小调节阀23,小调节阀23一侧的大调节阀24和大调节阀24底部的低压罐25共同组成研磨稳压冷却机构,由于研磨机内的研磨压力稳定,磨出粉料的粒度才会稳定,现有的装置无法稳定的控制气压,粉料的粒度不够稳定,通过设置研磨稳压冷却机构,气体经压缩机压缩后的温度很高,需要进行降温,通过设置冷干机20,冷却时往冷却水出入口21注入冷却水,通过冷干机20的气体便可得到很好的降温干燥,接着在旁路管线上安装小调节阀23和大调节阀24,用低压罐25控制大调节阀24,在刚开压缩机19时,低压,25压力很低,这时大调节阀24全开系统进行小循环,并且补气阀门门全开最大限度向系统补气,小调节阀23于调节研磨压力,使研磨压力更加稳定,同时冷干机20出口到磨机之间安装有气动薄膜切断阀22,能够在压力不稳时快速切断去磨机的气体,从而很好的体现了装置的稳定性和可控性。Preferably, the
工作原理:首先,通过设置集成电控制柜26,集成电控制柜26为装置的电控中枢,面板上设置有触摸屏、氧含量分析仪、测重表等相关的电器元件,能够将相关的元件集中统一控制,很好的体现了装置的一体性;Working principle: First of all, by setting the integrated
然后,通过设置零件收纳槽9,零件收纳槽9为与装置一体的收纳结构,工作人员可将相关的工具装入零件收纳槽9内进行暂存,从而很好的体现了装置的收纳便捷性;Then, by setting the
接着,通过设置该高效研磨机构,物料通过给料机构进入研磨层7,压缩机提供的高压氮气,经过压力调节机构和冷干机进入研磨机内,喷嘴8使气体加速,将高压氮气以超音速度喷入研磨机内,物料随气体被加速形成流化床,物料在流化床内碰撞而变细,底部喷,8将破碎后的粉料吹到分选层9,电动机带动分选轮10将细粉分离,从出料筒侧出来进入分离器12,粗粉由壁上滑回二次研磨口11继续研磨直到被分离为止,气流和粉料的混合物在分离器12中旋转而产生离心力,将粉料甩出,经过出料阀门装到料筒13内,从而高效自动的完成了对物料的研磨,很好的体现了装置的研磨高效性;Next, by setting the high-efficiency grinding mechanism, the material enters the
紧接着,通过设置过滤循环机构,经过分离后的气体经管道进入过滤器14,过滤器14内的脉冲清洗装置15产生脉冲气流,反吹使细粉从微孔16排出,使气流保持畅通,过滤器14后端接有机械排氧阀18和自动排氧阀17,当氧含量高时,系统自动排气并补充氮气,经过处理后的气体能够直接进入压缩机19内供循环使用,从而很好的体现了装置的循环性;Then, by setting the filtration circulation mechanism, the separated gas enters the
最后,通过设置研磨稳压冷却机构,气体经压缩机压缩后的温度很高,需要进行降温,通过设置冷干机20,冷却时往冷却水出入口21注入冷却水,通过冷干机20的气体便可得到很好的降温干燥,接着在旁路管线上安装小调节阀23和大调节阀24,用低压罐25控制大调节阀24,在刚开压缩机19时,低压,25压力很低,这时大调节阀24全开系统进行小循环,并且补气阀门门全开最大限度向系统补气,小调节阀23于调节研磨压力,使研磨压力更加稳定,同时冷干机20出口到磨机之间安装有气动薄膜切断阀22,能够在压力不稳时快速切断去磨机的气体,从而很好的体现了装置的稳定性和可控性,这就是该种用于钕铁硼生产的气流磨装置的工作原理。Finally, by setting up a grinding and pressure-stabilizing cooling mechanism, the temperature of the gas after being compressed by the compressor is very high, and it needs to be cooled down. By setting the refrigerating
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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Application publication date: 20201204 |