CN112029589A - Flower essential oil distiller and continuous distillation and extraction device - Google Patents
Flower essential oil distiller and continuous distillation and extraction device Download PDFInfo
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Abstract
本发明公开一种鲜花类精油蒸馏器,包括蒸馏箱,所述蒸馏箱包括设置在下部的蒸馏液收集罩和支腿,在蒸馏箱的上部设置入料口和带有排汽口的排汽罩,在蒸馏箱的一侧中部设置出料口,还包括蒸汽进口、蒸馏液出口和可在蒸馏液收集罩通过驱动装置驱动的蒸馏链板,在组成蒸馏链板的链板块上均匀设置贯穿所述链板块的束流增压蒸汽喷孔。所述束流增压蒸汽喷孔的底部为大于上部孔径的锥台型。所述带有排汽口的排汽罩的数量为3个,设置在蒸馏液收集罩的顶部。该设备能够实现鲜花物料挥发物的连续化水蒸汽蒸馏提取,提高了生产效率高,降低成本低,稳定了精油产品的质量,减少了环境污染。
The invention discloses a flower-like essential oil distiller, comprising a distillation box, wherein the distillation box includes a distillate collection cover and a supporting leg arranged at the lower part, and a material inlet and a steam exhaust with a steam outlet are arranged at the upper part of the distillation box. The cover is provided with a discharge port in the middle of one side of the distillation box, and also includes a steam inlet, a distillate outlet and a distillation chain plate that can be driven by a driving device in the distillate collection cover. The beam pressurized steam injection holes of the chain plate. The bottom of the beam pressurized steam injection hole is a frustum shape larger than the upper aperture. The number of the steam exhaust hoods with the steam exhaust port is 3, which are arranged on the top of the distillate collection hood. The equipment can realize continuous steam distillation and extraction of volatiles of flower materials, improve production efficiency, reduce costs, stabilize the quality of essential oil products, and reduce environmental pollution.
Description
技术领域technical field
本发明涉及精油蒸馏提取技术领域,特别是涉及一种鲜花类精油蒸馏器,还涉及采用上述蒸馏器的连续蒸馏提取装置。The invention relates to the technical field of distillation and extraction of essential oils, in particular to a flower-like essential oil distiller, and a continuous distillation and extraction device using the distiller.
背景技术Background technique
随着当今社会发展,天然健康产品的市场需求逐年增大,天然鲜花类精油在化妆品、食品、饮料等行业被广泛应用。天然鲜花类精油包括玫瑰精油、茉莉花精油、牡丹花精油、腊梅花精油等数百种产品,功能和应用多种多样。With the development of today's society, the market demand for natural health products is increasing year by year, and natural flower essential oils are widely used in cosmetics, food, beverages and other industries. Natural flower essential oils include hundreds of products such as rose essential oil, jasmine essential oil, peony essential oil, and winter plum essential oil, with various functions and applications.
现有技术生产的天然鲜花类精油产品一般采用水蒸气蒸馏法或水煮法生产的,具体可分为两种提取方式:一种方式是土灶甑子法,具有投资少适合农民家庭作坊式生产。这种方式采用人工上料、人工出料,精油得率低、污染大,劳动强度高且经济效益差。另一种方式是采用半工厂化精油蒸馏采用罐组式设备(参见附图7),首先通过加热器51对原料进行加热,然后通过-蒸馏罐52、53进行蒸馏,再次经过捕集器54逐级进入一级冷凝器55和二级冷凝器56进行冷凝,最后通过一级分油罐57、二级分油罐58进行分油。该设备产量低,单生产不能连续作业,人工上料、出料并且存在污染,劳动强度高、生产成本高、精油得率不稳定,且产品的一致性不够理想。The natural flower essential oil products produced by the prior art are generally produced by steam distillation or boiling, and can be specifically divided into two extraction methods: one is the soil stove and retort method, which has less investment and is suitable for farmers' family workshops. Production. This method adopts manual feeding and manual discharging, which has the advantages of low yield of essential oil, high pollution, high labor intensity and poor economic benefits. Another way is to use semi-factory essential oil distillation using tank-type equipment (see Figure 7), first heating the raw material through the
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种能够规模化、连续化提取生产鲜花类精油,且生产成本低、精油得率高、产品质量稳定的鲜花类精油蒸馏器及采用上述蒸馏器的连续蒸馏提取装置。The technical problem to be solved by the present invention is to provide a flower essential oil distiller which can extract and produce flower essential oils on a large scale and continuously, and has low production cost, high essential oil yield and stable product quality, and a continuous distillation using the above distiller. extraction device.
本发明一种鲜花类精油蒸馏器采用的技术方案是:包括蒸馏箱,所述蒸馏箱包括设置在下部的蒸馏液收集罩和支腿,在蒸馏箱的上部设置入料口和带有排汽口的排汽罩,在蒸馏箱的一侧中部设置出料口,还包括蒸汽进口、蒸馏液出口和可在蒸馏液收集罩通过驱动装置驱动的蒸馏链板,在组成蒸馏链板的链板块上均匀设置贯穿所述链板块的束流增压蒸汽喷孔。The technical scheme adopted by a flower-like essential oil distiller of the present invention is: comprising a distillation box, the distillation box includes a distillate collecting cover and a supporting leg arranged at the lower part, and a feeding port and a steam exhaust port are arranged on the upper part of the distillation box. The steam exhaust hood of the outlet is provided with a material outlet in the middle of one side of the distillation box, and also includes a steam inlet, a distillate outlet and a distillation chain plate that can be driven by a driving device in the distillate collection cover. A beam pressurized steam injection hole is evenly arranged on the chain plate.
本发明鲜花类精油蒸馏器一种优选的实施方式是,所述束流增压蒸汽喷孔的底部为大于上部孔径的锥台型。A preferred embodiment of the flower-based essential oil distiller of the present invention is that the bottom of the beam pressurized steam spray hole is a frustum shape larger than the upper hole diameter.
本发明鲜花类精油蒸馏器一种优选的实施方式是,所述带有排汽口的排汽罩的数量为3个,设置在蒸馏液收集罩的顶部。A preferred embodiment of the flower essential oil distiller of the present invention is that the number of the steam exhaust hoods with the steam exhaust ports is 3, which are arranged on the top of the distillate collection hood.
本发明鲜花类精油蒸馏器一种优选的实施方式是,所述蒸汽进口的数量为3个,设置在蒸馏液收集罩的侧面。A preferred embodiment of the flower essential oil distiller of the present invention is that the number of the steam inlets is three, which are arranged on the side of the distillate collection cover.
本发明鲜花类精油蒸馏器一种优选的实施方式是,所述蒸馏液收集罩的底部为W型,在W型底部的最下面每侧设置3个蒸馏液出口。A preferred embodiment of the flower essential oil distiller of the present invention is that the bottom of the distillate collection cover is W-shaped, and three distillate outlets are provided on each side of the bottom of the W-shaped bottom.
本发明鲜花类精油蒸馏器一种优选的实施方式是,在蒸馏箱的上部内侧设置均料挡板。A preferred embodiment of the flower essential oil distiller of the present invention is that a homogenizing baffle is arranged on the inner side of the upper part of the distillation box.
本发明鲜花类精油蒸馏器一种优选的实施方式是,所述驱动蒸馏链板的驱动装置包括安装在蒸馏链板一端的主动轴、与主动轴连接的减速机和电机,还包括设置在所述蒸馏链板另一端的从动轴和链板张紧机构。A preferred embodiment of the flower essential oil distiller of the present invention is that the drive device for driving the distillation chain plate includes a driving shaft installed at one end of the distillation chain plate, a reducer and a motor connected to the driving shaft, and a The driven shaft and the chain plate tensioning mechanism at the other end of the distillation chain plate are described.
本发明一种连续蒸馏提取装置采用的技术方案是:包括:The technical scheme adopted by a continuous distillation extraction device of the present invention is: including:
1个蒸馏器,蒸馏器采用所述的鲜花类精油蒸馏器,对自进料口落到蒸馏器内蒸馏链板上缓慢移动的物料进行蒸汽蒸馏;1 distiller, the distiller adopts the flower-like essential oil distiller, and steam distillation is performed on the slowly moving material that falls on the distillation chain plate in the distiller from the feed port;
1个蒸馏器冷凝器,蒸馏器蒸馏出的水和精油的混合气体通过排汽口进入蒸馏器冷凝器进行冷凝;1 distiller condenser, the mixed gas of water and essential oil distilled from the distiller enters the distiller condenser for condensation through the steam exhaust port;
至少1个分水罐,对蒸馏器冷凝器冷凝后的冷凝液进行油水分离;At least one water separation tank to separate oil and water from the condensed liquid condensed by the condenser of the distiller;
1个精油储罐,用于储存提取出的精油;1 essential oil storage tank for storing the extracted essential oil;
1个废水预热器、至少1个废水蒸发器和1个废水复蒸器,分水罐分离后的一部分废水进入废水预热器进行预热,再通过废水蒸发器和废水复蒸器进行蒸发;1 waste water preheater, at least 1 waste water evaporator and 1 waste water re-evaporator, part of the waste water separated by the water separation tank enters the waste water pre-heater for preheating, and then evaporates through the waste water evaporator and the waste water re-evaporator;
1个废水收集罐,用来接收分水罐分离后的另一部分废水。A waste water collection tank is used to receive another part of the waste water separated by the water separation tank.
本发明连续蒸馏提取装置一种优选的实施方式是,还包括:A preferred embodiment of the continuous distillation and extraction device of the present invention further includes:
1个水吸收塔,对蒸馏器冷凝器排出的未凝气体进行水洗;1 water absorption tower to wash the uncondensed gas discharged from the condenser of the distiller;
1个余冷回收换热器,对经水吸收塔水洗后的气体进行余冷回收;1 residual cold recovery heat exchanger to recover residual cold of the gas washed by the water absorption tower;
1个冷冻回收系统,对经余冷回收的气体进行精油回收。1 refrigerated recovery system to recover essential oils from the gas recovered by aftercooling.
本发明连续蒸馏提取装置一种优选的实施方式是,还包括1个尾气冷凝器,用于将蒸馏器冷凝器中未凝结成油的气体再进行冷凝。A preferred embodiment of the continuous distillation and extraction device of the present invention further comprises a tail gas condenser for condensing the gas that is not condensed into oil in the condenser of the distiller.
本发明的有益效果为:在组成鲜花类精油蒸馏器蒸馏链板的链板块上均匀设置贯穿所述链板块的束流增压蒸汽喷孔,进入蒸馏器的作为热源的直接蒸汽通过链板块的束流增压蒸汽喷孔与蒸馏链板上面的原料直接接触,能够降低直接蒸汽用量。通过蒸馏链板输送原料使物料在蒸馏罩内缓慢移动进行蒸汽蒸馏,确保原料中的精油成分最大化的从原料中蒸馏出来,提高了精油得率。The beneficial effects of the present invention are as follows: on the chain plate constituting the distillation chain plate of the flower-like essential oil distiller, a beam pressurized steam jet hole that penetrates the chain plate is evenly arranged, and the direct steam entering the distiller as a heat source passes through the chain plate. The jet-stream pressurized steam nozzle is in direct contact with the raw material on the distillation chain plate, which can reduce the direct steam consumption. The raw materials are transported through the distillation chain plate to make the materials move slowly in the distillation hood for steam distillation, so as to ensure that the essential oil components in the raw materials are distilled from the raw materials to the maximum extent, and the yield of essential oils is improved.
分离出来的废水先进入废水预热器进行预热,再进入废水复蒸器与废水蒸发器进行蒸发,对含精油废水进行复蒸循环使用。冷凝器排出的未凝气体在经水吸收塔水洗后进入余冷回收换热器进行余冷回收,再进入冷冻回收系统进行尾气中的精油回收。无论是未凝气体中的,还是微溶于水中的鲜花精油均进行了最大化的回收,同时分油后废水不排放,进行循环使用,减少了污染。The separated waste water first enters the waste water preheater for preheating, and then enters the waste water re-evaporator and waste water evaporator for evaporation, and the waste water containing essential oils is re-evaporated and recycled. The uncondensed gas discharged from the condenser is washed by the water absorption tower and then enters the residual cold recovery heat exchanger for residual cold recovery, and then enters the freezing recovery system to recover the essential oil in the tail gas. Whether it is in the uncondensed gas or the flower essential oil that is slightly soluble in water, the recovery is maximized. At the same time, the waste water is not discharged after oil separation, and it is recycled to reduce pollution.
该设备能够实现鲜花物料挥发物的连续化水蒸汽蒸馏提取,提高了生产效率高,降低成本低,稳定了精油产品的质量,减少了环境污染。The device can realize continuous steam distillation and extraction of volatiles of flower materials, improve production efficiency, reduce costs, stabilize the quality of essential oil products, and reduce environmental pollution.
附图说明Description of drawings
图1为本发明一种实施方式的左右两端为局部剖面的鲜花类精油蒸馏器主视图;Fig. 1 is the front view of the flower class essential oil distiller whose left and right ends of an embodiment of the present invention are partial sections;
图2为本发明一种实施方式的鲜花类精油蒸馏器俯视图;Fig. 2 is the top view of the flower class essential oil distiller of an embodiment of the present invention;
图3本发明一种实施方式的鲜花类精油蒸馏器左视图;3 is a left side view of a flower-like essential oil distiller according to an embodiment of the present invention;
图4为蒸馏器的链板块及束流增压蒸汽喷孔分布示意图;Fig. 4 is the chain plate of distiller and the schematic diagram of distribution of jet pressurized steam injection holes;
图5为链板块中束流增压蒸汽喷孔剖面结构视图;Figure 5 is a cross-sectional structural view of the jet pressurized steam injection hole in the chain plate;
图6为一种实施方式的连续蒸馏提取装置系统示意图;6 is a schematic diagram of a continuous distillation extraction device system according to an embodiment;
图7为现有技术罐组式精油蒸馏装置示意图。FIG. 7 is a schematic diagram of a prior art tank-type essential oil distillation device.
图中标号表示:10-尾气冷凝器,11-出料口,12-主动轴,13-减速机和电机,14-蒸馏箱,15-排汽罩,16-蒸馏链板,17-排汽口, 19-入料口,110-链板张紧机构,111-从动轴,112-蒸馏液收集罩,113-支腿,114-蒸馏液出口,115-蒸汽进口,116-均料挡板,161-链板块,162-束流增压蒸汽喷孔,21-废水蒸发器,22-废水复蒸器,23-废水预热器,24-渣料输送设备,25-蒸馏器,26-精油储罐, 28-分油罐, 210-尾气冷凝器,211-废水收集罐,212-蒸馏器冷凝器,213-水吸收塔,214-冷冻回收系统,216-余冷回收换热器。The numbers in the figure indicate: 10- tail gas condenser, 11- discharge port, 12- drive shaft, 13- reducer and motor, 14- distillation box, 15- exhaust hood, 16- distillation chain plate, 17- exhaust steam Port, 19-feed port, 110-chain plate tensioning mechanism, 111-driven shaft, 112-distillate collection cover, 113-leg, 114-distillate outlet, 115-steam inlet, 116-homogeneous material stopper Plate, 161-chain plate, 162-beam pressurized steam nozzle, 21-wastewater evaporator, 22-wastewater re-steamer, 23-wastewater preheater, 24-slag conveying equipment, 25-distiller, 26- Essential oil storage tank, 28- oil separation tank, 210- tail gas condenser, 211- waste water collection tank, 212- distiller condenser, 213- water absorption tower, 214- freezing recovery system, 216- residual cold recovery heat exchanger.
具体实施方式Detailed ways
为使本技术领域人员更加清楚和明确本发明的技术方案,下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。In order to make the technical solutions of the present invention clearer and clearer to those skilled in the art, the present invention will be described in further detail below with reference to the embodiments and accompanying drawings, but the embodiments of the present invention are not limited thereto.
请参阅图1-图3所示,本实施例鲜花类精油蒸馏器包括蒸馏箱14,所述蒸馏箱14包括设置在下部的蒸馏液收集罩112和支腿113,在蒸馏箱的上部设置入料口19和带有排汽口17的排汽罩15,所述带有排汽口17的排汽罩15的数量可以为3个,一般设置在蒸馏液收集罩的顶部。在蒸馏箱的一侧中部设置出料口11,还包括蒸汽进口115,所述蒸汽进口115的数量可以为3个,一般设置在蒸馏液收集罩的侧面。还包括蒸馏液出口114和可在蒸馏液收集罩通过驱动装置驱动的蒸馏链板16。在蒸馏箱的上部内侧可以设置均料挡板116。Please refer to FIG. 1 to FIG. 3 , the flower-based essential oil distiller in this embodiment includes a
请参阅图4和图5所示,在组成蒸馏链板16的链板块161上均匀设置贯穿所述链板块的束流增压蒸汽喷孔162,所述束流增压蒸汽喷孔162的底部可以是大于上部孔径的锥台型。Please refer to FIGS. 4 and 5 , on the
所述蒸馏液收集罩112的底部可以为W型,在W型底部的最下面每侧可以设置3个蒸馏液出口114。The bottom of the
所述驱动蒸馏链板16的驱动装置包括安装在蒸馏链板一端的主动轴12、与主动轴连接的减速机和电机13,还包括设置在所述蒸馏链板另一端的从动轴111和链板张紧机构110。The drive device for driving the
请参阅图6所示,本实施例连续蒸馏提取装置包括:Referring to Figure 6, the continuous distillation and extraction device of the present embodiment includes:
1个蒸馏器25,蒸馏器25采用前述鲜花类精油蒸馏器,对自进料口落到蒸馏器内蒸馏链板上缓慢移动的物料进行蒸汽蒸馏;1
1个蒸馏器冷凝器212,蒸馏器蒸馏出的水和精油的混合气体通过排汽口17进入蒸馏器冷凝器212进行冷凝;1
至少1个分水罐28,对蒸馏器冷凝器212冷凝后的冷凝液进行油水分离,分水罐28也可以是2个;At least one
1个精油储罐26,用于储存提取出的精油;1 essential
1个废水预热器23、至少1个废水蒸发器21和1个废水复蒸器22,分水罐28分离后的一部分废水进入废水预热器23进行预热,再通过废水蒸发器和废水复蒸器进行蒸发,其中废水蒸发器21也可以是2个;One
1个废水收集罐211,用来接收分水罐28分离后的另一部分废水。A waste
本实施例还可以包括,1个水吸收塔213,对蒸馏器冷凝器排出的未凝气体进行水洗;This embodiment may also include a
1个余冷回收换热器216,对经水吸收塔213水洗后的气体进行余冷回收;1 residual cold
1个冷冻回收系统214,对经余冷回收的气体进行精油回收。A freezing
还可以包括1个尾气冷凝器10,用于将蒸馏器冷凝器中未凝结成油的气体再进行冷凝。A tail gas condenser 10 may also be included for condensing the gas that is not condensed into oil in the condenser of the distiller.
本发明连续蒸馏提取装置工作时,鲜花花瓣物料经蒸馏器投料口进入蒸馏箱内均匀铺开达到设定料位,进入蒸馏器通过链板块的束流增压蒸汽喷孔进行直接蒸汽蒸馏,经直接汽蒸馏后的花瓣从出料口排出,经渣料输送设备24送到后续工序进行渣料处理。蒸馏出的水和精油的混合气体通过排汽口进入蒸馏器冷凝器进行冷凝,冷凝液直接进入自动分水罐进行分油水分离,提取出的精油直接进入精油储罐中。When the continuous distillation and extraction device of the present invention is in operation, the flower petal material enters the distillation box through the feeding port of the distiller and spreads evenly into the distillation box to reach the set material level, enters the distiller and passes through the beam pressurized steam nozzle of the chain plate for direct steam distillation. The petals after direct steam distillation are discharged from the discharge port, and sent to the subsequent process through the
分离出来的废水一部分进入废水收集罐,另一部分进入废水预热器进行预热,再进入废水复蒸器与废水蒸发器进行蒸发,对含精油废水进行复蒸循环使用。冷凝器排出的未凝气体在经水吸收塔水洗后,再进入余冷回收换热器进行余冷回收,再进入冷冻回收系统进行尾气中的精油回收。还可以通过尾气冷凝器把前面冷凝器中没凝结成油的气体再进行一次冷凝,还可以把系统中(管线、罐等)的不凝性气体冷凝,并通过尾气风机排出,可以减少尾气中的含油量,避免浪费和污染环境。Part of the separated waste water enters the waste water collection tank, and the other part enters the waste water preheater for preheating, and then enters the waste water re-evaporator and the waste water evaporator for evaporation, and the waste water containing essential oils is re-evaporated and recycled. After the uncondensed gas discharged from the condenser is washed by the water absorption tower, it enters the residual cold recovery heat exchanger for residual cold recovery, and then enters the freezing recovery system to recover the essential oil in the tail gas. The gas that has not condensed into oil in the previous condenser can also be condensed again through the exhaust gas condenser, and the non-condensable gas in the system (pipeline, tank, etc.) can also be condensed and discharged through the exhaust fan, which can reduce the amount of gas in the exhaust gas. oil content, avoid waste and pollute the environment.
以上所述,仅为本发明进一步的实施例,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明所公开的范围内,根据本发明的技术方案及其构思加以等同替换或改变,都属于本发明的保护范围。The above are only further embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Equivalent replacements or changes to the concept all belong to the protection scope of the present invention.
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| CN115746962A (en) * | 2022-11-27 | 2023-03-07 | 重庆化工职业学院 | Organic matter distillation device and organic matter extraction method |
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