CN112112845B - A capsule accumulator - Google Patents
A capsule accumulator Download PDFInfo
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- CN112112845B CN112112845B CN202011079390.8A CN202011079390A CN112112845B CN 112112845 B CN112112845 B CN 112112845B CN 202011079390 A CN202011079390 A CN 202011079390A CN 112112845 B CN112112845 B CN 112112845B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
- F15B1/04—Accumulators
- F15B1/08—Accumulators using a gas cushion; Gas charging devices; Indicators or floats therefor
- F15B1/10—Accumulators using a gas cushion; Gas charging devices; Indicators or floats therefor with flexible separating means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
- F15B1/04—Accumulators
- F15B1/08—Accumulators using a gas cushion; Gas charging devices; Indicators or floats therefor
- F15B1/22—Liquid port constructions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2201/00—Accumulators
- F15B2201/20—Accumulator cushioning means
- F15B2201/205—Accumulator cushioning means using gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2201/00—Accumulators
- F15B2201/30—Accumulator separating means
- F15B2201/315—Accumulator separating means having flexible separating means
- F15B2201/3152—Accumulator separating means having flexible separating means the flexible separating means being bladders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2201/00—Accumulators
- F15B2201/40—Constructional details of accumulators not otherwise provided for
- F15B2201/41—Liquid ports
- F15B2201/411—Liquid ports having valve means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2201/00—Accumulators
- F15B2201/40—Constructional details of accumulators not otherwise provided for
- F15B2201/415—Gas ports
- F15B2201/4155—Gas ports having valve means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/16—Mechanical energy storage, e.g. flywheels or pressurised fluids
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- Fluid Mechanics (AREA)
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- General Engineering & Computer Science (AREA)
- Fluid-Damping Devices (AREA)
Abstract
Description
技术领域technical field
本申请涉及能量储蓄装置的领域,尤其是涉及一种胶囊储能器。The present application relates to the field of energy storage devices, in particular to a capsule energy storage device.
背景技术Background technique
储能器是一种专门为蓄集受压液体而设计的装置,液体在应用中是不可压缩的,利用气体的可压缩性来达到储存能量的目标。储能器是液压气动系统中的一种能量储蓄装置。它在适当的时机将系统中的能量转变为压缩能或位能储存起来,当系统需要时,又将压缩能或位能转变为液压或气压等能而释放出来,重新补供给系统。当系统瞬间压力增大时,它可以吸收这部分的能量,以保证整个系统压力正常。Accumulator is a device specially designed for accumulating liquid under pressure. Liquid is incompressible in application, and the compressibility of gas is used to achieve the goal of storing energy. An accumulator is an energy storage device in a hydropneumatic system. It converts the energy in the system into compression energy or potential energy at an appropriate time and stores it, and when the system needs it, it converts the compression energy or potential energy into hydraulic or pneumatic energy and releases it, and resupplys the system. When the pressure of the system increases instantaneously, it can absorb this part of the energy to ensure the normal pressure of the whole system.
目前已有授权公告号为CN204357791U的中国实用新型专利公开了一种设置有扩散杆的囊式储能器,包括壳体,壳体左端设置有气阀杆,气阀杆的左端开口,另一端与胶囊开口密封连接,气阀杆为中空结构,气阀杆的中空部位插入扩散杆,扩散杆中空结构,左端开口,另一端封闭,且插入胶囊内。插入胶囊内的扩散杆上设置有多个排气孔。气阀杆连接充气装置,氮气通过扩散杆上的排气孔加入到胶囊内。At present, the Chinese utility model patent with the authorized publication number CN204357791U discloses a bladder-type accumulator provided with a diffuser rod, which includes a casing, a gas valve rod is arranged on the left end of the casing, the left end of the gas valve rod is open, and the other end is open. It is sealed and connected with the opening of the capsule, the air valve rod is a hollow structure, the hollow part of the air valve rod is inserted into the diffuser rod, the diffuser rod is hollow structure, the left end is open, the other end is closed, and is inserted into the capsule. The diffuser rod inserted into the capsule is provided with a plurality of exhaust holes. The gas valve rod is connected to the inflation device, and nitrogen gas is added into the capsule through the exhaust hole on the diffuser rod.
针对上述中的相关技术,扩散杆的长度固定,当充气端向胶囊内充入气体后,储能罐另一端的进油端向储能罐内充入油,油压缩胶囊,胶囊内气压升高,当系统需要油的时候,气压将液体排出,发明人认为胶囊在收缩时可能会触碰扩散杆,长时间往复,可能造成对胶囊的损伤。In view of the above-mentioned related technologies, the length of the diffuser rod is fixed. When the gas is charged into the capsule at the inflation end, the oil inlet end of the other end of the energy storage tank is filled with oil into the energy storage tank, the oil compresses the capsule, and the air pressure in the capsule rises. High, when the system needs oil, the air pressure will discharge the liquid. The inventor believes that the capsule may touch the diffuser rod when it shrinks, and the reciprocating for a long time may cause damage to the capsule.
发明内容SUMMARY OF THE INVENTION
为了防止在胶囊收缩时扩散杆对胶囊造成损伤,本申请提供一种胶囊储能器。In order to prevent damage to the capsule caused by the diffusion rod when the capsule shrinks, the present application provides a capsule accumulator.
本申请提供的一种胶囊储能器采用如下的技术方案:A kind of capsule energy storage device provided by the application adopts the following technical scheme:
一种胶囊储能器,包括壳体和胶囊,壳体一端为进气端,另一端为进油端,进气端设置有进气阀,胶囊与进气阀连通,进气阀内固定两端贯通的气阀杆,气阀杆一端固定有伸入胶囊内的扩散杆,扩散杆上开设有排气孔,扩散杆包括固定杆和延伸杆,固定杆两端贯通,且一端与气阀杆连接,延伸杆一端贯通,延伸杆套设在固定杆外并与固定杆滑动连接,固定杆和延伸杆侧壁上均沿轴向均匀开设有多列排气孔,固定杆和延伸杆上的排气孔分别位于固定杆不同的母线上,所述固定杆内壁和延伸杆远离气阀杆的端部之间固定有第一弹簧。A capsule energy accumulator includes a shell and a capsule, one end of the shell is an air intake end, the other end is an oil intake end, the intake end is provided with an intake valve, the capsule is communicated with the intake valve, and two parts are fixed inside the intake valve. A gas valve rod with a through end, one end of the gas valve rod is fixed with a diffuser rod extending into the capsule, an exhaust hole is opened on the diffuser rod, the diffuser rod includes a fixed rod and an extension rod, the two ends of the fixed rod pass through, and one end is connected with the gas valve The rod is connected, one end of the extension rod passes through, the extension rod is sleeved outside the fixed rod and is slidably connected with the fixed rod. The side walls of the fixed rod and the extension rod are uniformly provided with multiple rows of exhaust holes along the axial direction. The exhaust holes are respectively located on different generatrices of the fixed rod, and a first spring is fixed between the inner wall of the fixed rod and the end of the extension rod away from the gas valve rod.
通过采用上述技术方案,氮气通过气阀杆进入到扩散杆中,当在未充入氮气时,延伸杆套设并叠合在固定杆外,当氮气充入时,由于固定杆和延伸杆上的排气孔分别位于固定杆不同的母线上,即排气孔交错设置,因此固定杆上的排气孔被堵住,固定杆内气压升高,并且充入氮气的速度大于扩散杆排气的速度,延伸杆被推动,扩散杆伸长,排气孔逐渐露出,氮气通过排气孔进入到胶囊内,缓冲充气过程,减小对胶囊的冲击;当进气端不再进气时,扩散杆内外气压平衡,在第一弹簧的弹力作用下,延伸杆回弹到固定杆外,扩散杆缩短,避免胶囊在收缩的时候碰撞扩散杆。By adopting the above technical solution, nitrogen gas enters into the diffuser rod through the gas valve rod. When nitrogen is not charged, the extension rod is sleeved and overlapped outside the fixed rod. The exhaust holes are located on different bus lines of the fixed rod, that is, the exhaust holes are arranged in a staggered manner, so the exhaust holes on the fixed rod are blocked, the air pressure in the fixed rod increases, and the rate of nitrogen filling is higher than that of the diffuser rod exhaust. The speed of the extension rod is pushed, the diffuser rod is elongated, the exhaust hole is gradually exposed, and nitrogen enters the capsule through the exhaust hole, buffering the inflation process and reducing the impact on the capsule; The air pressure inside and outside the diffuser rod is balanced. Under the elastic force of the first spring, the extension rod rebounds to the outside of the fixed rod, and the diffuser rod is shortened to prevent the capsule from colliding with the diffuser rod when it shrinks.
可选的,所述固定杆上相邻的两排气孔的间距大于延伸杆上相邻的两排气孔的间距。Optionally, the distance between two adjacent exhaust holes on the fixing rod is greater than the distance between two adjacent exhaust holes on the extension rod.
通过采用上述技术方案,当氮气充入到固定杆内时,由于固定杆上排气孔的间距较大,因此数量较少,一小部分氮气通过固定杆上的排气孔进入到胶囊内,但大部分氮气推动延伸杆远离固定杆,使扩散杆被充分拉长;另外延伸杆上的排气孔较多,因此延伸杆内的氮气备分散排入到胶囊中,氮气更加柔和地进入胶囊中,胶囊被缓慢撑开。By adopting the above technical solution, when nitrogen gas is charged into the fixed rod, due to the large spacing of the vent holes on the fixed rod, the quantity is small, and a small part of nitrogen enters the capsule through the vent holes on the fixed rod, However, most of the nitrogen pushes the extension rod away from the fixed rod, so that the diffuser rod is fully elongated; in addition, there are many exhaust holes on the extension rod, so the nitrogen in the extension rod is dispersed and discharged into the capsule, and the nitrogen gas enters the capsule more gently , the capsule is slowly opened.
可选的,所述固定杆和延伸杆上的排气孔每列的数量相同。Optionally, the number of exhaust holes in each row of the fixed rod and the extension rod is the same.
通过采用上述技术方案,使氮气从扩散杆中排出时,可以更加均匀地撑开胶囊。By adopting the above technical solution, when the nitrogen gas is discharged from the diffusion rod, the capsule can be opened more uniformly.
可选的,所述固定杆内壁和延伸杆远离气阀杆的端部内壁固定有固定环,固定环内设有固定槽,第一弹簧端部固定在固定槽内。Optionally, a fixing ring is fixed on the inner wall of the fixing rod and the inner wall of the end of the extension rod away from the gas valve rod, the fixing ring is provided with a fixing groove, and the end of the first spring is fixed in the fixing groove.
通过采用上述技术方案,固定环稳固第一弹簧的两端,使第一弹簧在扩散杆中固定的更加稳定。By adopting the above technical solution, the fixing ring stabilizes both ends of the first spring, so that the first spring is more stably fixed in the diffuser rod.
可选的,所述固定杆外壁上开设有沿固定杆轴向延伸的滑槽,延伸杆端口内壁固定有滑块,滑块与滑槽滑动连接。Optionally, the outer wall of the fixing rod is provided with a chute extending axially along the fixing rod, a sliding block is fixed on the inner wall of the port of the extension rod, and the sliding block is slidably connected with the sliding groove.
通过采用上述技术方案,当延伸杆与固定杆相对滑动时,滑块沿着滑槽滑动,使延伸杆在滑动时更加稳定,同时滑槽两端不贯通,延伸杆不会从固定杆上滑出。By adopting the above technical solution, when the extension rod and the fixed rod slide relative to each other, the sliding block slides along the chute, so that the extension rod is more stable when sliding. out.
可选的,在所述固定杆上靠近气阀杆的一端外壁上固定有磁吸环,在固定杆外壁上套设有遮挡软布,遮挡软布一端固定在延伸杆端部,另一端固定有金属环,金属环吸附在磁吸环上,在遮挡软布的外侧还套设有第二弹簧,第二弹簧的一端固定在延伸杆的端部,另一端固定在金属环上,第二弹簧的弹力小于第一弹簧的弹力。Optionally, a magnetic suction ring is fixed on the outer wall of one end of the fixing rod close to the air valve rod, a soft shielding cloth is sleeved on the outer wall of the fixing rod, one end of the soft shielding cloth is fixed on the end of the extension rod, and the other end is fixed. There is a metal ring, the metal ring is adsorbed on the magnetic ring, and a second spring is sleeved on the outside of the soft shielding cloth. One end of the second spring is fixed on the end of the extension rod, and the other end is fixed on the metal ring. The elastic force of the spring is smaller than the elastic force of the first spring.
通过采用上述技术方案,在氮气向扩散杆内内充入氮气的时候,随着延伸杆的滑动,第二弹簧被拉开,因此软布被拉开并包裹在固定杆上,固定杆上的排气孔被堵住,使氮气更多进入到延伸杆内,推动延伸杆从固定杆上滑出,因此使扩散杆的伸长速度更快;当延伸杆滑出到最远的位置,第二弹簧被拉伸超过其最大限值,金属环在第二弹簧的弹力下,脱离磁吸环,遮挡软布随着第二弹簧一起折叠起来,因此固定杆上的排气孔露出,因此氮气也通过固定杆上的排气孔向胶囊内排气,在扩散杆内充气量相同的情况下,胶囊内充气更加柔和。By adopting the above technical solution, when nitrogen gas is filled into the diffuser rod, the second spring is pulled apart as the extension rod slides, so the soft cloth is pulled apart and wrapped around the fixed rod, and the The exhaust hole is blocked, allowing more nitrogen to enter the extension rod, pushing the extension rod to slide out from the fixed rod, so that the extension of the diffusion rod is faster; when the extension rod slides out to the farthest position, the first The second spring is stretched beyond its maximum limit, the metal ring is detached from the magnetic ring under the elastic force of the second spring, and the soft covering cloth is folded together with the second spring, so the exhaust hole on the fixing rod is exposed, so the nitrogen The air is also exhausted into the capsule through the exhaust hole on the fixed rod. Under the condition of the same amount of inflation in the diffusion rod, the inflation in the capsule is more gentle.
可选的,所述第二弹簧固定在遮挡软布上。Optionally, the second spring is fixed on the soft shielding cloth.
通过采用上述技术方案,在第二弹簧伸长或缩短的过程中,第二弹簧拉动着遮挡软布一同收起,防止金属环在脱离磁吸环时,遮挡软布被卡住,使遮挡软布在展开或者收缩的时候,更加顺畅。By adopting the above technical solution, in the process of extending or shortening the second spring, the second spring pulls the soft shielding cloth and folds it together to prevent the soft shielding cloth from being stuck when the metal ring is separated from the magnetic ring, making the shielding soft When the cloth is expanded or contracted, it is smoother.
可选的,还包括进油端,所述进油端设置有进油阀,进气阀和进油阀均连接有橡胶托环,橡胶托环固定在进气端和进油端的内壁上。Optionally, an oil inlet end is also included, an oil inlet valve is provided on the oil inlet end, and both the inlet valve and the oil inlet valve are connected with a rubber support ring, and the rubber support ring is fixed on the inner walls of the air inlet end and the oil inlet end.
通过采用上述技术方案,橡胶托环使进气阀和进油阀之间连接处密封,使胶囊内气压及壳体内油压增大时,进气阀和进油阀稳定。By adopting the above technical solution, the rubber support ring seals the connection between the intake valve and the oil intake valve, so that when the air pressure in the capsule and the oil pressure in the shell increase, the intake valve and the oil intake valve are stable.
可选的,所述进油阀连接有菌型阀,进油阀内部固定有卡环,菌型阀一端为阀帽,另一端为阀杆,阀杆远离阀帽的一端穿过卡环,阀杆的端部固定有抵触卡环侧壁的卡块,连接弹簧设置在阀帽与卡环之间。Optionally, the oil inlet valve is connected with a bacteria valve, a snap ring is fixed inside the oil inlet valve, one end of the bacteria valve is a bonnet, the other end is a valve stem, and the end of the valve stem away from the valve cap passes through the snap ring, The end of the valve stem is fixed with a clamping block which abuts against the side wall of the retaining ring, and the connecting spring is arranged between the valve cap and the retaining ring.
通过采用上述技术方案,当胶囊充气扩大后,胶囊端部触及菌型阀,菌型阀被推进进油阀,阀帽堵住进油阀端口,连接弹簧被压缩,进油阀被关闭;当油从进油阀进入壳体的时候,菌型阀被推开,卡块抵触卡环侧壁,防止菌型阀滑出。By adopting the above technical solution, when the capsule is inflated and expanded, the end of the capsule touches the bacteria valve, the bacteria valve is pushed into the oil inlet valve, the valve cap blocks the oil inlet valve port, the connecting spring is compressed, and the oil inlet valve is closed; When the oil enters the housing from the oil inlet valve, the bacteria valve is pushed open, and the clamping block touches the side wall of the snap ring to prevent the bacteria valve from sliding out.
可选的,所述的胶囊为橡胶气囊。Optionally, the capsule is a rubber airbag.
通过采用上述技术方案,橡胶气囊,又叫混凝土预制空心板橡胶充气芯模、橡胶内模,是利用橡胶的高分子特性与高强度纤维布硫化而成的一种可膨胀、收缩的不同形状的内模,橡胶气囊充入压缩空气后,胶囊即伸展膨胀达到其截面设计要求,充气压力根据厂家标识而定,不可超压充气。By adopting the above technical solutions, the rubber airbag, also known as the concrete prefabricated hollow slab rubber inflatable core mold and the rubber inner mold, is a kind of inflatable and shrinkable shape of different shapes which is vulcanized by using the polymer properties of rubber and high-strength fiber cloth. In the inner mold, after the rubber airbag is filled with compressed air, the capsule expands and expands to meet the design requirements of its cross-section. The inflation pressure is determined according to the manufacturer's logo.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:
1.氮气通过扩散杆上的排气孔均匀进入到胶囊内,缓冲充气过程,减小对胶囊的冲击,并且当进气端不再进气时,扩散杆内外气压平衡,延伸杆回弹到固定杆上,扩散杆自动缩短,避免胶囊在收缩的时候碰撞扩散杆,减小胶囊可能受到的损伤;1. Nitrogen enters the capsule uniformly through the exhaust holes on the diffuser rod, buffering the inflation process and reducing the impact on the capsule, and when the intake end no longer takes in air, the air pressure inside and outside the diffuser rod is balanced, and the extension rod rebounds to On the fixed rod, the diffuser rod is automatically shortened to prevent the capsule from colliding with the diffuser rod when it shrinks, reducing the possible damage to the capsule;
2.在氮气向扩散杆内内充入氮气的时候,随着延伸杆的滑动,第二弹簧被拉开,因此软布被拉开并包裹在固定杆上,固定杆上的排气孔被堵住,使氮气更多进入到延伸杆内,推动延伸杆从固定杆上滑出,因此使扩散杆的伸长速度更快;2. When nitrogen gas is filled into the diffuser rod, the second spring is pulled apart as the extension rod slides, so the soft cloth is pulled away and wrapped around the fixed rod, and the exhaust hole on the fixed rod is closed. Blocking, so that more nitrogen gas enters the extension rod, and pushes the extension rod to slide out of the fixed rod, so that the extension of the diffuser rod is faster;
3.一小部分氮气通过固定杆上的排气孔进入到胶囊内,但大部分氮气推动延伸杆远离固定杆,使扩散杆被充分拉长;延伸杆中排出的氮气更加柔和,使充入的氮气对胶囊的冲击较小。3. A small part of nitrogen enters the capsule through the exhaust hole on the fixed rod, but most of the nitrogen pushes the extension rod away from the fixed rod, so that the diffusion rod is fully elongated; the nitrogen discharged from the extension rod is softer, which makes the filling The impact of the nitrogen on the capsule is small.
附图说明Description of drawings
图1是本申请的整体结构剖视图;Fig. 1 is the overall structure sectional view of the present application;
图2是图1中A部分的局部放大示意图;Fig. 2 is the partial enlarged schematic diagram of A part in Fig. 1;
图3是本申请中进油阀和菌型阀的结构示意图;Fig. 3 is the structural representation of the oil inlet valve and the bacteria valve in the present application;
图4是本申请中扩散杆拉长时的结构示意图;Fig. 4 is the structural schematic diagram when the diffuser rod is elongated in the present application;
图5是本申请中金属环吸附在磁吸环上时的结构示意图;Fig. 5 is the structural representation when the metal ring is adsorbed on the magnetic attraction ring in the present application;
图6是本申请中扩散杆拉长后金属环脱离磁吸环后遮挡软布折叠时的结构示意图。FIG. 6 is a schematic diagram of the structure of the present application when the metal ring is detached from the magnetic attraction ring after the diffusion rod is elongated and the covering soft cloth is folded.
附图标记说明:1、壳体;2、进气端;3、进油端;4、胶囊;5、保护帽;6、橡胶托环;7、进气阀;8、气阀杆;9、扩散杆;91、固定杆;911、滑槽;92、延伸杆;921、滑块;93、排气孔;94、磁吸环;95、金属环;96、遮挡软布;97、第二弹簧;98、连接环;10、进油阀;101、卡环;11、菌型阀;111、阀帽;112、阀杆;113、卡扣;12、连接弹簧;13、固定环;131、固定槽;14、第一弹簧。Description of reference numerals: 1. Housing; 2. Inlet end; 3. Oil inlet; 4. Capsule; 5. Protective cap; 6. Rubber support ring; 7. Intake valve; 8. Air valve stem; 9 , Diffusion rod; 91, Fixed rod; 911, Chute; 92, Extension rod; 921, Slider; 93, Exhaust hole; 94, Magnetic suction ring; 95, Metal ring; 96, Blocking soft cloth; 97, Section Two springs; 98, connecting ring; 10, oil inlet valve; 101, snap ring; 11, bacteria valve; 111, bonnet; 112, valve stem; 113, snap; 12, connecting spring; 13, fixing ring; 131. The fixing groove; 14. The first spring.
具体实施方式Detailed ways
以下结合附图1-6对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-6.
本申请实施例公开一种胶囊储能器。参照图1和图2,储能器包括壳体1,壳体1两端分别为进气端2和进油端3,壳体1内还设置有胶囊4,胶囊4与进气端2连通。The embodiment of the present application discloses a capsule energy storage device. Referring to FIGS. 1 and 2 , the energy accumulator includes a casing 1 , and two ends of the casing 1 are an air intake end 2 and an oil intake end 3 respectively. A capsule 4 is also arranged in the casing 1 , and the capsule 4 communicates with the air intake end 2 . .
进气端2设置有保护帽5,保护帽5伸入壳体1内的端部侧壁固定有橡胶托环6,橡胶托环6固定在壳体1内壁上,橡胶托环6使进气阀7和壳体1之间连接处密封。The air inlet end 2 is provided with a protective cap 5, the end sidewall of the protective cap 5 extending into the casing 1 is fixed with a
保护帽5的内部设置有进气阀7,进气阀7一端伸入壳体1内部,胶囊4固定在进气阀7伸入壳体1内的端部,进气阀7内部固定有气阀杆8,气阀杆8中空,并且两端连通,气阀杆8靠近胶囊4的一端固定有扩散杆9,扩散杆9伸入胶囊4内,扩散杆9将氮气胶囊4扩散到胶囊4内。An intake valve 7 is arranged inside the protective cap 5, one end of the intake valve 7 protrudes into the interior of the housing 1, the capsule 4 is fixed on the end of the intake valve 7 that protrudes into the housing 1, and an air intake valve 7 is fixed inside. The valve rod 8, the gas valve rod 8 is hollow, and the two ends are connected, and the end of the gas valve rod 8 close to the capsule 4 is fixed with a
进油端3包括固定在壳体1上的进油阀10,进油阀10伸入壳体1内的端部固定有橡胶托环6,橡胶托环6固定在壳体1内壁上,橡胶托环6使进油阀10和壳体1之间连接处密封。The oil inlet end 3 includes an
进油阀10中空且两端贯通,进油阀10内设置有菌型阀11,菌型阀11与进油阀10相连接。菌型阀11一端为阀帽111,另一端为阀杆112,阀帽111位于壳体1内部,阀杆112远离阀帽111的一端穿过进油阀10。参照图3,进油阀10端部开口与阀帽111大小及形状适配,进油阀10内还设置有卡环101,卡环101为两相垂直的支撑杆构成,卡环101固定在进油阀10内壁上,阀杆112贯穿卡环101中央并与卡环101滑动连接,阀杆112端部固定有卡块113,卡块113和阀帽111分别位于卡环101的两侧。The
参照图1和图2,阀杆112上设置有连接弹簧12,连接弹簧12的一端与菌型阀11相接触,另一端与卡环101相固定。当胶囊4充气扩大后,胶囊4端部触及菌型阀11,菌型阀11被推进进油阀10,连接弹簧12被压缩,阀帽111堵住进油阀10的端口,进油阀10被关闭。当油从进油阀10进入壳体1的时候,菌型阀11被推开,卡块113抵触卡环101,防止菌型阀11弹出。进油后胶囊4被压缩,气体和液体压力平衡。1 and 2 , the
当系统需要油的时候,油从进油端3排出,壳体1内的气压大于油压,胶囊4推动油从进油端3排出,直至气压和油压平衡时,胶囊4停止扩大。When the system needs oil, the oil is discharged from the oil inlet end 3, the air pressure in the housing 1 is greater than the oil pressure, and the capsule 4 pushes the oil to be discharged from the oil inlet end 3 until the air pressure and oil pressure are balanced, the capsule 4 stops expanding.
胶囊4为橡胶胶囊,是利用橡胶的高分子特性与高强度纤维布硫化而成的一种可膨胀、收缩的不同形状的内模。The capsule 4 is a rubber capsule, which is an inflatable and shrinkable inner mold of different shapes, which is vulcanized by using the polymer properties of rubber and high-strength fiber cloth.
参照图1和图2,扩散杆9包括固定杆91和延伸杆92,固定杆91和延伸杆92均中空,固定杆91两端贯通,一端固定在气阀杆8上,且与气阀杆8内部连通,延伸杆92一端贯通,另一端封闭,延伸杆92开口一端套设在固定杆91外,延伸杆92与固定杆91滑动连接。1 and 2, the
参照图4,在固定杆91外壁上开设有滑槽911,延伸杆92开口端内壁有凸出的滑块921,滑块921伸入滑槽911中,滑块921与滑槽911滑动连接。参照图1和图2,滑槽911远离气阀杆8的一端不贯通,避免延伸杆92从固定杆91上脱离。4 , a
参照图4固定杆91和延伸杆92侧壁上均沿轴向均匀开设有多列排气孔93,并且固定杆91上相邻的两排气孔93的间距大于延伸杆92上相邻的两排气孔93的间距,固定杆91和延伸杆92上的排气孔93每列的数量相同,氮气通过排气孔93进入胶囊4内,使氮气缓慢、均匀地进入胶囊4内的各个方位,对胶囊4的冲击较小。Referring to FIG. 4 , the side walls of the fixed
参照图1和图2,在固定杆91内壁上固定有固定环13,固定环13内壁上开设有环形的固定槽131,在延伸杆92远离气阀杆8一端的内壁上也固定有固定环13。在两个固定环13之间固定有第一弹簧14,第一弹簧14的两端分别卡入固定槽131中,并与固定环13固定,固定环13使第一弹簧14稳固固定在扩散杆9内。1 and 2, a fixing
参照图5,在固定杆91上靠近气阀杆8的端外壁上固定有磁吸环94,在固定杆91外壁上套设有遮挡软布96,遮挡软布96可折叠。延伸杆92靠近磁吸环94的一端端面上固定有连接环98,遮挡软布96一端固定在连接环98上,另一端固定有金属环95,金属环95吸附在磁吸环94上。在遮挡软布96的外侧还套设有第二弹簧97,第二弹簧97的一端固定在连接环98上,另一端固定在金属环95上。第二弹簧97的弹力小于第一弹簧14的弹力。参照图2和图5,在未充气时,第一弹簧14的弹力拉动延伸杆92套设在固定杆91上,同时第二弹簧97的弹力拉动遮挡软布96收卷在一起,并且此时固定杆91和延伸杆92上的排气孔93分别位于固定杆91不同的母线上,即排气孔93相交错,因此固定杆91内的排气孔93被堵住,当进气阀7通过扩散杆9向胶囊4内充入氮气时,固定杆91内气压升高,参照图1和图5,氮气推动延伸杆92滑出固定杆91,随着延伸杆92的滑动,第二弹簧97被拉开,遮挡软布96被拉开,遮挡软布96包裹在固定杆91外侧,固定杆91上的排气孔93被堵住,遮挡软布96的透气性较差,,因此氮气不断进入到扩散杆9内,延伸杆92被氮气推动沿着滑槽911滑动,延伸杆92被气体推动缓慢地沿着滑槽911滑动,越来越多的排气孔93露出,氮气缓慢充入到胶囊4内。Referring to FIG. 5 , a
参照图6,当延伸杆92在固定杆91上滑出到最远的位置时,第二弹簧97被拉长到极限,此时金属环95脱离磁吸环94,第二弹簧97收缩,拉动遮挡软布96折叠起来,固定杆91上的排气孔93露出,氮气通过固定杆91上的排气孔93排出。而且由于充入氮气的速度大于扩散杆9的排气速度,因此扩散杆9在向胶囊4内充气的时候,第一弹簧14始终处于被拉长的状态。6, when the
参照图1,同时由于延伸杆92上的排气孔93间隔较小,即数量较多,延伸杆92内的氮气被分散,因此更加柔和的进入到胶囊4内。Referring to FIG. 1 , at the same time, due to the small interval between the exhaust holes 93 on the
参照图1和图2,当进气阀7停止进气后,扩散杆9内外的气压平衡,在第一弹簧14的弹力作用下,延伸杆92被拉动并沿着滑槽911滑动,直至延伸杆92套设在固定杆91上。因此扩散杆9的长度缩短,当胶囊4被压缩后,胶囊4难以触碰到扩散杆9的端部,因此减小扩散杆9可能受到的损伤。1 and 2, when the intake valve 7 stops air intake, the air pressure inside and outside the
参照图5,在延伸杆92套设回到固定杆91上后,遮挡软布96和被推动靠近磁吸环94,金属环95吸附在磁吸环94上。Referring to FIG. 5 , after the
本申请实施例一种胶囊储能器的实施原理为:首先通过进气阀7向胶囊4内预充入氮气,氮气首先通过气阀杆8进入到扩散杆9内。在充气之前,延伸杆92套设在固定杆91上;随着氮气的充入,固定杆91内气压升高,氮气推动延伸杆92沿着滑槽911滑动,扩散杆9伸长,排气孔93逐个露出,氮气通过排气孔93进入到胶囊4内。The implementation principle of a capsule energy storage device in the embodiment of the present application is as follows: firstly, nitrogen gas is pre-charged into the capsule 4 through the intake valve 7 , and the nitrogen gas first enters the
胶囊4被氮气逐渐撑大,当进气阀7不再充入氮气的时候,第一弹簧14拉动延伸杆92套设回到固定杆91上,扩散杆9缩短。The capsule 4 is gradually expanded by nitrogen gas. When the intake valve 7 is no longer filled with nitrogen gas, the
随着进油阀10内不断充入和排放油,胶囊4反复收缩和扩大,且胶囊4不触碰扩散杆9。With the continuous filling and discharge of oil in the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.
Claims (10)
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Denomination of invention: A capsule energy storage device Granted publication date: 20220628 Pledgee: Agricultural Bank of China Limited Ningbo Fenghua sub branch Pledgor: Zhejiang aolaier Hydraulic Co.,Ltd. Registration number: Y2025980025353 |