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CN112112846A - Hydraulic actuator for robot - Google Patents

Hydraulic actuator for robot Download PDF

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Publication number
CN112112846A
CN112112846A CN202010787949.6A CN202010787949A CN112112846A CN 112112846 A CN112112846 A CN 112112846A CN 202010787949 A CN202010787949 A CN 202010787949A CN 112112846 A CN112112846 A CN 112112846A
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oil
cylinder
valve
blade
speed
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CN112112846B (en
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丛大成
李加启
杨志东
杨宇
江磊
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Harbin Institute of Technology Shenzhen
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Harbin Institute of Technology Shenzhen
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • F15B1/04Accumulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/025Pressure reducing valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/027Check valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • F15B15/12Characterised by the construction of the motor unit of the oscillating-vane or curved-cylinder type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B19/00Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
    • F15B19/005Fault detection or monitoring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/71Multiple output members, e.g. multiple hydraulic motors or cylinders

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Actuator (AREA)

Abstract

本发明公开一种机器人用液压作动器,包括叶片式摆动液压马达,旋转编码器,伺服阀、高速三位四通电磁换向阀、减压阀、单向阀、蓄能器和两个压力传感器,所述的叶片摆动液压马达包括输出轴和两个分别独立密闭的缸体,每个所述的缸体内部延径向上半部为容腔,下半部为与缸体一体结构的定子,输出轴与两个缸体的轴向中心的定子表面凹槽转动连接,每个缸体内各有一叶片,所述的叶片的端面与缸体的内壁贴合接触,所述的叶片的径向表面能够与定子表面接触,所述的输出轴与两个叶片固定连接,本发明大大减小了能量消耗并且增加了瞬时出力,使得摆动关节可以瞬时获得更大的运动速度。

Figure 202010787949

The invention discloses a hydraulic actuator for a robot, comprising a vane type swing hydraulic motor, a rotary encoder, a servo valve, a high-speed three-position four-way electromagnetic reversing valve, a pressure reducing valve, a one-way valve, an accumulator and two Pressure sensor, the vane swing hydraulic motor includes an output shaft and two independently closed cylinders, the upper half of each of the cylinders extending radially is a cavity, and the lower half is an integral structure with the cylinder The stator, the output shaft is rotatably connected with the stator surface grooves in the axial center of the two cylinders, each cylinder has a blade, the end surface of the blade is in contact with the inner wall of the cylinder, and the blade is in contact with the inner wall of the cylinder. The radial surface can be in contact with the surface of the stator, and the output shaft is fixedly connected with the two blades. The present invention greatly reduces energy consumption and increases instantaneous output, so that the swing joint can instantaneously obtain greater movement speed.

Figure 202010787949

Description

机器人用液压作动器Hydraulic Actuators for Robots

技术领域technical field

本发明具体涉及一种机器人用液压作动器。The invention specifically relates to a hydraulic actuator for a robot.

背景技术Background technique

摆动关节源于仿生,其为具有相对运动的杆件提供连接支撑并驱动两个连接的杆件做相对运动,类似于人类手臂、腿足等运动形式。摆动关节在机器人领域内被大量应用,如流水线上的机械臂、各种腿足类行走机器人(两足机器人、四足机器人等),摆动关节作为上述机器人的最为基础的驱动单元,其性能直接决定着运动系统的运动性能,随着机器人面向更高速运动、更大承受负载、更高运动精度、更高抗干扰以及更高的续航能力等方向发展。更高速运动和更大承受负载对摆动关节提出的基本要求为高功率密度,即小体积小重量的摆动关节下能够实现更高功率的输出,直接表现为摆动关节可以输出更大的驱动力以及更大的运动速度;更高续航能力则意味着低耗能,低耗能意味着除去必要的做工能量外其余能量则尽量要更少地耗费,一方面式节能另外一方面是回收能量;更高抗干扰能力,表现为摆动关节可充分吸收来自外界的冲击并缓冲;更高运动精度则需要明确摆动缸基本运动状态以及其基本的动力学特性,即使用充分的集成传感器实时感知摆动关节的各种运动参数从而实现控制。The swing joint is derived from bionics, which provides connection support for rods with relative motion and drives the two connected rods to perform relative motion, similar to human arms, legs, and other motion forms. Swing joints are widely used in the field of robotics, such as robotic arms on assembly lines, various legged walking robots (biped robots, quadruped robots, etc.), and swing joints are the most basic driving units of the above robots. It determines the motion performance of the motion system, as the robot develops in the direction of higher speed motion, greater load bearing, higher motion accuracy, higher anti-interference and higher endurance. The basic requirements for higher-speed motion and greater load bearing on the swing joint are high power density, that is, the swing joint with small volume and low weight can achieve higher power output, which directly means that the swing joint can output greater driving force and Greater movement speed; higher endurance means low energy consumption, low energy consumption means that the remaining energy except the necessary work energy should be consumed as little as possible, on the one hand, energy saving, on the other hand, recycling energy; High anti-interference ability, which means that the swing joint can fully absorb and buffer the impact from the outside world; higher motion accuracy requires the basic motion state of the swing cylinder and its basic dynamic characteristics, that is, the use of sufficient integrated sensors to sense the swing joint in real time. Various motion parameters to achieve control.

目前摆动关节驱动形式主要有电驱动和液压驱动两种,对于微型的关节还有各种新型驱动形式如压电材料驱动、形状记忆合金驱动等。其中电驱动突出一个比较明显的问题即其功率密度太低,且电机出力太小不能满足机器人高速高负载等方面的需求;液压驱动具有较高的功率密度特点,但传统的关节步足式机器人应用的液压驱动均为零散式液压元件而导致腿足关节有较多的安装部件且液压元件均为传统设计结构从而造成腿足关节重量较大,不利于机器人实现高速高负载高跳跃的目标并且传统的液压驱动的摆动关节没有实现冲击能量有效缓冲、冲击能量回收与存储、冲击能量可控释放和力迸发等对摆动关节有益的功能。At present, there are two main driving forms of swing joints: electric driving and hydraulic driving. For miniature joints, there are various new driving forms such as piezoelectric material driving, shape memory alloy driving and so on. Among them, an obvious problem of electric drive is that its power density is too low, and the motor output is too small to meet the needs of high-speed and high-load robots; hydraulic drive has high power density, but traditional articulated walking robots The applied hydraulic drives are all scattered hydraulic components, resulting in more installation parts for the leg and foot joints, and the hydraulic components are all traditionally designed structures, resulting in a large weight of the leg and foot joints, which is not conducive to the robot to achieve high-speed, high-load and high-jump goals. The traditional hydraulically driven swing joint does not realize the functions beneficial to the swing joint, such as effective buffering of impact energy, recovery and storage of impact energy, controllable release of impact energy and force burst.

发明内容SUMMARY OF THE INVENTION

基于以上不足之处,本发明的目的是提供一种机器人用液压作动器,解决目前摆动关节驱动不能够实现冲击缓冲、冲击能量吸收与存储、冲击能量可控再释放、力迸发的问题,并实现更高功率密度。Based on the above shortcomings, the purpose of the present invention is to provide a hydraulic actuator for a robot, which solves the problems that the current swing joint drive cannot realize shock buffering, shock energy absorption and storage, controllable re-release of shock energy, and force burst. and achieve higher power density.

为了解决以上问题,本发明所采用的技术方案如下:一种机器人用液压作动器机构,包括叶片式摆动液压马达,旋转编码器,伺服阀、高速三位四通电磁换向阀、减压阀、单向阀、蓄能器和两个压力传感器,旋转编码器安装在叶片式摆动液压马达尾部,其特征在于:所述的叶片摆动液压马达包括输出轴和两个分别独立密闭的缸体,每个所述的缸体内部延径向上半部为容腔,下半部为与缸体一体结构的定子,所述的定子的两侧分别开有内油口,每个所述的内油口与其缸体上的一个油孔连通,输出轴与两个缸体的轴向中心的定子表面凹槽转动连接,输出轴的两端的外部通过轴承副与两个缸体的外部分别转动连接,两个缸体轴向紧密固定连接且互相密封,每个缸体内各有一叶片,所述的叶片的端面与缸体的内壁贴合接触,所述的叶片的径向表面能够与定子表面接触,所述的输出轴与两个叶片固定连接,两个所述的叶片延输出轴的径向相差180度,使得两个缸体的对角油腔同时为高压油腔或低压油腔,两个缸体分别为主缸和辅助缸,主缸的两个油孔分别通过两根管路与伺服阀的两个工作油口连接,每根管路上都安装有压力传感器,伺服阀的进油口通过管路与外部高压油口连接,伺服阀的回油口与外部低压油口连接;辅助缸的两个油孔分别与高速三位四通电磁换向阀的两个工作油口连接,高速三位四通电磁换向阀的进油口分别与蓄能器、单向阀的输出口连接,高速三位四通电磁换向阀的回油口与外部低压油口连接,单向阀的输入口与减压阀的输出口连接,减压阀的出入口分别与外部高压油口、伺服阀的高压油口连接;本机构各工况运行包括如下:In order to solve the above problems, the technical solution adopted in the present invention is as follows: a hydraulic actuator mechanism for robots, including a vane type swing hydraulic motor, a rotary encoder, a servo valve, a high-speed three-position four-way electromagnetic reversing valve, a decompression valve, check valve, accumulator and two pressure sensors, the rotary encoder is installed at the tail of the vane swing hydraulic motor, and it is characterized in that: the vane swing hydraulic motor includes an output shaft and two independently closed cylinders , the upper half of each of the cylinders in the radial direction is a cavity, and the lower half is a stator integrated with the cylinder. Both sides of the stator are respectively provided with inner oil ports, and each of the inner The oil port is connected with an oil hole on the cylinder block, the output shaft is rotatably connected with the grooves on the stator surface in the axial center of the two cylinder blocks, and the outer parts of the two ends of the output shaft are respectively rotatably connected with the outer parts of the two cylinder blocks through the bearing pair. , the two cylinders are axially tightly connected and sealed to each other, each cylinder has a blade, the end surface of the blade is in contact with the inner wall of the cylinder, and the radial surface of the blade can be in contact with the surface of the stator. Contact, the output shaft is fixedly connected with the two vanes, and the two vanes are 180 degrees apart from the radial direction of the output shaft, so that the diagonal oil chambers of the two cylinders are high-pressure oil chambers or low-pressure oil chambers at the same time. The two cylinder blocks are the main cylinder and the auxiliary cylinder respectively. The two oil holes of the main cylinder are respectively connected to the two working oil ports of the servo valve through two pipelines. The oil port is connected to the external high pressure oil port through the pipeline, the oil return port of the servo valve is connected to the external low pressure oil port; the two oil holes of the auxiliary cylinder are respectively connected to the two working oil ports of the high-speed three-position four-way electromagnetic directional valve. , the oil inlet of the high-speed three-position four-way electromagnetic reversing valve is connected with the output port of the accumulator and the one-way valve respectively, and the oil return port of the high-speed three-position four-way electromagnetic reversing valve is connected with the external low pressure oil port. The input port of the valve is connected with the output port of the pressure reducing valve, and the inlet and outlet of the pressure reducing valve are respectively connected with the external high pressure oil port and the high pressure oil port of the servo valve; the operation of the mechanism under each working condition includes the following:

低负载工况:当机器人的摆动关节处于低负载状态下,高速三位四通电磁换向阀处于中位,此时高速三位四通电磁换向阀的两个工作油口和外部低压油口连通,此时辅助缸的叶片分隔开的两油腔皆与外部低压油口连通,辅助缸的叶片不受液压油作用而处于自由摆动状态,此时主缸则受到伺服阀的控制作用而作控制运动,辅助缸则跟随主缸运动,此时蓄能器与高速三位四通电磁换向阀连通的油口处于关闭状态,而其通过单向阀与减压阀连通的油口则为蓄能器补充油液以使其内部压力恢复到初始状态;Low load condition: When the swing joint of the robot is in a low load state, the high-speed three-position four-way electromagnetic reversing valve is in the neutral position. At this time, the two working oil ports of the high-speed three-position four-way electromagnetic reversing valve and the external low-pressure oil At this time, the two oil chambers separated by the vanes of the auxiliary cylinder are connected to the external low pressure oil port, the vanes of the auxiliary cylinder are not affected by the hydraulic oil and are in a free swing state, and the master cylinder is controlled by the servo valve. For control movement, the auxiliary cylinder follows the movement of the main cylinder. At this time, the oil port connecting the accumulator and the high-speed three-position four-way electromagnetic reversing valve is in a closed state, and the oil port connecting the accumulator and the pressure reducing valve through the one-way valve is in a closed state. Then add oil to the accumulator to restore its internal pressure to the initial state;

缓冲冲击工况:当机器人的摆动关节受到外界冲击时,此时高速三位四通电磁换向阀则切换到右位,辅助缸通过高速三位四通电磁换向阀与蓄能器连通,外部冲击力通过输出轴传递到辅助缸叶片,辅助缸叶片则推动一侧油腔内的液压油进入蓄能器中,辅助缸叶片另外一侧的油腔则与外部低压油口连通,外部低压油通过该低压油口流进另外一侧油腔内以补充叶片因摆动而产生的空间,蓄能器则接受来自辅助缸叶片推动的液压油,蓄能器将外部冲击缓冲,减轻了主缸的负载;存储冲击能工况:当机器人的摆动关节受到外界冲击结束后,高速三位四通电磁换向阀切换到中位,蓄能器与高速三位四通电磁换向阀连通的油路封闭,由于外部冲击将一部分液压油挤入了蓄能器中此时蓄能器中的液压油压力已经高于低负载工况时减压阀给蓄能器补充的压力,且有单向阀作用,蓄能器中的液压油不能再反向流回减压阀,从而实现了将缓冲冲击工况中的外部冲击能量存储起来;Shock-absorbing condition: When the swinging joint of the robot is impacted by the outside world, the high-speed three-position four-way electromagnetic reversing valve is switched to the right position, and the auxiliary cylinder is connected to the accumulator through the high-speed three-position four-way electromagnetic reversing valve. The external impact force is transmitted to the auxiliary cylinder blade through the output shaft, and the auxiliary cylinder blade pushes the hydraulic oil in the oil cavity on one side into the accumulator, and the oil cavity on the other side of the auxiliary cylinder blade is connected with the external low-pressure oil port, and the external low-pressure oil The oil flows into the oil cavity on the other side through the low-pressure oil port to supplement the space created by the swing of the blade, and the accumulator accepts the hydraulic oil pushed by the auxiliary cylinder blades. load; shock energy storage condition: when the swing joint of the robot is subjected to external impact, the high-speed three-position four-way electromagnetic reversing valve is switched to the neutral position, and the accumulator is connected to the high-speed three-position four-way electromagnetic reversing valve. The road is closed, and a part of the hydraulic oil is squeezed into the accumulator due to the external impact. At this time, the hydraulic oil pressure in the accumulator is higher than the pressure supplemented by the pressure reducing valve to the accumulator under low load conditions, and there is a one-way Due to the valve action, the hydraulic oil in the accumulator can no longer flow back to the pressure reducing valve, thus realizing the storage of the external impact energy in the buffer impact condition;

力迸发工况:当机器人的摆动关节经历了如上3个工况后并处于大负载状态时,此时负载为单向负载,且外部冲击作用为该单向负载的反向,此时高速三位四通电磁换向阀切换到左位,那么蓄能器通过高速三位四通电磁换向阀左位机能与辅助缸另外一腔连通,恰与缓冲冲击工况相反,此时蓄能器存储的冲击能则被释放出来重新作用到辅助缸叶片上,为主缸施加驱动力,从而实现总体对外输出更大的作用力,实现力迸发的功能。Force bursting condition: When the swing joint of the robot has experienced the above three working conditions and is in a state of heavy load, the load is a one-way load, and the external impact is the reverse of the one-way load. At this time, the high-speed three The four-way electromagnetic reversing valve is switched to the left position, then the accumulator communicates with the other chamber of the auxiliary cylinder through the left position function of the high-speed three-position four-way electromagnetic reversing valve, which is just the opposite of the buffer impact condition. The stored impact energy is released and re-acted on the auxiliary cylinder blades to apply driving force to the main cylinder, so as to realize the overall external output of larger force and realize the function of force bursting.

本发明还具有如下技术特征:The present invention also has the following technical features:

1、所述的输出轴与定子的圆弧形接触面延轴向分别开有多条卸荷槽,圆弧形接触面的最低端延轴向别开有一条藏油槽,在藏油槽内延径向开有多个藏油道。1. The arc-shaped contact surface of the output shaft and the stator is respectively provided with a plurality of unloading grooves along the axial direction, and the lowest end of the arc-shaped contact surface is respectively provided with an oil storage groove along the axial direction, which extends in the oil storage groove. There are multiple oil reservoir channels in the radial direction.

2、所述的叶片的径向表面和端面表面都分别开有卸荷槽。2. The radial surface and the end surface of the blade are respectively provided with unloading grooves.

3、所述的叶片的径向表面和端面表面都分别开有藏油道。3. Oil reservoir channels are respectively opened on the radial surface and the end surface of the blade.

4、所述的输出轴包括碳纤维轴心和铝合金轴壳,铝合金轴壳套在碳纤维轴心外部并与其固定连接。4. The output shaft includes a carbon fiber shaft and an aluminum alloy shaft shell, and the aluminum alloy shaft shell is sleeved outside the carbon fiber shaft and is fixedly connected with it.

5、缸体包括铝合金缸筒,所述的铝合金缸筒外面包裹有碳纤维层。5. The cylinder body includes an aluminum alloy cylinder barrel, and the outer surface of the aluminum alloy cylinder barrel is wrapped with a carbon fiber layer.

6、所述的叶片外层为铝合金,内部填充有碳纤维内衬。6. The outer layer of the blade is aluminum alloy, and the interior is filled with carbon fiber lining.

本发明具有以下的优点及有益效果:本发明实现了冲击缓冲、冲击能量吸收与存储、冲击能量可控再释放、力迸发等传统摆动关节所不具备的功能,大大增加了系统的抗干扰能力,大大减小了摆动关节的能量消耗。通过多种低密度材料的复合设计实现了更低重量,使得整个关节的重量大大降低,从而使得摆动关节具有在同等功率输入和同等重量下更高速的运动能力、更大的出力能力、更高的负载能力和更高的节能能力。通过控制手段切换双层油缸,在低负载使用一层缸,大负载使用两层缸,大大减小了能量消耗并且增加了瞬时出力,使得摆动关节可以瞬时获得更大的运动速度。蓄能器实现了能量吸收与存储,结合高速开关阀实现能量可控释放,增加了能量回收机制,使得系统总体耗能进一步降低。本发明可用于各种带有摆动关节的机器人,如机械臂、行走关节式机器人等,可驱动关节做摆动运动的高度集成并且具有高功率密度特征、自主缓冲并吸收外界冲击干扰能、蓄能并可控释放能量、带有力迸发的新型液压作动器。新型机器人用液压作动器集成了油口压力传感器以及旋转编码器,可实时感知作动器输出力矩以及输出位移、速度等信息,为高精度的运动控制提供接口。The invention has the following advantages and beneficial effects: the invention realizes the functions that traditional swing joints do not have, such as shock buffering, shock energy absorption and storage, controllable re-release of shock energy, force burst, etc., and greatly increases the anti-interference ability of the system , greatly reducing the energy consumption of the swing joint. The lower weight is achieved through the composite design of a variety of low-density materials, which greatly reduces the weight of the entire joint, so that the swing joint has the same power input and the same weight. higher load capacity and higher energy saving capability. The double-layer oil cylinder is switched by control means, one-layer cylinder is used for low load, and two-layer cylinder is used for large load, which greatly reduces the energy consumption and increases the instantaneous output, so that the swing joint can instantly obtain a greater movement speed. The accumulator realizes energy absorption and storage, combined with the high-speed switch valve to realize the controllable release of energy, and the energy recovery mechanism is added, which further reduces the overall energy consumption of the system. The invention can be used for various robots with swing joints, such as mechanical arms, walking articulated robots, etc. It can drive the joints for high integration of swing motion and has the characteristics of high power density, independent buffering and absorption of external impact interference energy, and energy storage. And a new type of hydraulic actuator with controllable release energy and force burst. The hydraulic actuator for the new robot integrates an oil port pressure sensor and a rotary encoder, which can sense the actuator's output torque, output displacement, speed and other information in real time, providing an interface for high-precision motion control.

附图说明Description of drawings

图1为本发明的机器人用液压作动器机构总装立体图一;1 is a perspective view one of the general assembly of the hydraulic actuator mechanism for a robot of the present invention;

图2为本发明的机器人用液压作动器机构总装立体图一;2 is a perspective view 1 of the general assembly of the hydraulic actuator mechanism for a robot of the present invention;

图3为本发明的机器人用液压作动器机构总装立体图三;FIG. 3 is a perspective view three of the general assembly of the hydraulic actuator mechanism for a robot according to the present invention;

图4为本发明的机器人用液压作动器机构的主视图;4 is a front view of the hydraulic actuator mechanism for a robot of the present invention;

图5为图4的B-B剖视图;Fig. 5 is the B-B sectional view of Fig. 4;

图6为叶片与输出轴的连接结构主视图;Fig. 6 is the front view of the connection structure of the blade and the output shaft;

图7为图6的A-A剖视图;Fig. 7 is the A-A sectional view of Fig. 6;

图8为图6的B-B剖视图;Fig. 8 is the B-B sectional view of Fig. 6;

图9为图6的右视图;Fig. 9 is the right side view of Fig. 6;

图10为图6的右仰视图;Fig. 10 is the right bottom view of Fig. 6;

图11为图6的立体图;Fig. 11 is the perspective view of Fig. 6;

图12为铝合金缸筒结构示意图;Figure 12 is a schematic diagram of the structure of an aluminum alloy cylinder;

图13为图12的A-A剖视图;Fig. 13 is A-A sectional view of Fig. 12;

图14为图6的立体图;Fig. 14 is the perspective view of Fig. 6;

图15为工况油路原理图;Figure 15 is a schematic diagram of the oil circuit under working conditions;

图16为低负载工况油路原理图;Figure 16 is a schematic diagram of the oil circuit under low load conditions;

图17缓冲冲击工况油路原理图;Figure 17 Schematic diagram of the oil circuit in the buffer shock condition;

图18存储冲击能工况油路原理图。Figure 18 Schematic diagram of the oil circuit in the storage impact energy condition.

其中,1-碳纤维轴心,2-铝合金轴壳,3-轴承端盖,4-主缸,5-辅助缸,6-头碳纤维端盖,9-蓄能器,11-第一压力传感器,12-伺服阀,14-第二压力传感器,17-减压阀,19-高速三位四通电磁换向阀,21-单向阀,22-旋转编码器,23-尾碳纤维端盖,24-尾铝合金压盖,25-辅助铝合金缸筒,27-中隔板,29-主铝合金缸筒,30-头铝合金压盖,40-铝合金缸筒内密封O形圈,41-藏油道,42-主缸叶片碳纤维内衬,43-辅助缸碳纤维内衬,44-轴承端盖旋转密封圈,45-轴承端盖O形圈,46-滚针轴承,47-止口,48-铝合金缸筒外O形圈,49-卸荷槽,50-辅助缸铝合金叶片,52-主缸铝合金叶片,57-销钉,59-藏油槽,60-第一内油口,61-第二内油口,62-减重镂空孔。Among them, 1-carbon fiber shaft, 2-aluminum alloy shaft shell, 3-bearing end cover, 4-main cylinder, 5-auxiliary cylinder, 6-carbon fiber end cover, 9-accumulator, 11-first pressure sensor , 12-Servo valve, 14-Second pressure sensor, 17-Reducing valve, 19-High-speed three-position four-way solenoid valve, 21-Check valve, 22-Rotary encoder, 23-Tail carbon fiber end cap, 24- Tail aluminum alloy gland, 25- Auxiliary aluminum alloy cylinder, 27- Middle partition, 29- Main aluminum alloy cylinder, 30- Head aluminum alloy gland, 40- Aluminum alloy cylinder inner sealing O-ring, 41- Oil reservoir, 42- Main cylinder blade carbon fiber lining, 43- Auxiliary cylinder carbon fiber lining, 44- Bearing end cover rotary seal, 45- Bearing end cover O-ring, 46- Needle roller bearing, 47- Stop Port, 48- aluminum alloy cylinder barrel outer O-ring, 49- unloading groove, 50- auxiliary cylinder aluminum alloy blade, 52- master cylinder aluminum alloy blade, 57- pin, 59- oil storage groove, 60- first inner oil port, 61-second inner oil port, 62-weight reduction hollow hole.

具体实施方式Detailed ways

下面将结合附图和具体实施方式对本发明专利进行详细的说明。The patent of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

实施例1Example 1

如图1-14所示,一种机器人用液压作动器机构,包括叶片式摆动液压马达,旋转编码器,伺服阀、高速三位四通电磁换向阀、减压阀、单向阀、蓄能器和两个压力传感器,旋转编码器安装在叶片式摆动液压马达尾部,所述的叶片摆动液压马达为圆柱状,包括输出轴、头碳纤维端盖6、尾碳纤维端盖23,两个轴承端盖5、两组滚针轴承46、头铝合金压盖30、尾铝合金压盖24,主铝合金缸筒29,辅助铝合金缸筒25,中隔板27,头铝合金压盖30的外端部与第一轴承端盖连接,头铝合金压盖30内部装有第一滚针轴承,头铝合金压盖30外侧连接有头碳纤维端盖6,头铝合金压盖30的内侧与主铝合金缸筒29固定连接,主铝合金缸筒29通过隔板27与辅助铝合金缸筒25固定连接,辅助铝合金缸筒25与尾铝合金压盖24的内侧固定连接,尾铝合金压盖24的外端部与第二轴承端盖连接,尾铝合金压盖24内部装有第二滚针轴承,输出轴位于主铝合金缸筒29和辅助铝合金缸筒25内部,输出轴的两端分别与两个滚针轴承滚动连接,输出轴包括碳纤维轴心和铝合金轴壳,铝合金轴壳固定安装在碳纤维轴心外部,主铝合金缸筒29和辅助铝合金缸筒25外面还包裹有碳纤维层,输出轴包括碳纤维轴心1和铝合金轴壳2,铝合金轴壳2固定安装在碳纤维轴心1外部。主铝合金缸筒29和辅助铝合金缸筒25的内部延径向上半部为容腔,下半部为与缸体一体结构的定子,定子上开有减重镂空孔62,所述的定子的两侧分别开有第一和第二内油口60.61,每个所述的内油口与其缸体上的一个油孔连通,输出轴与主铝合金缸筒29和辅助铝合金缸筒25的轴向中心的定子表面凹槽转动连接,主铝合金缸筒29和辅助铝合金缸筒25轴向紧密固定连接且通过隔板27互相密封,主铝合金缸筒29和辅助铝合金缸筒25内各有一叶片,叶片的端面与主铝合金缸筒29或辅助铝合金缸筒25的内壁贴合接触,叶片的径向表面能够与定子表面接触,输出轴与两个叶片固定连接,两个所述的叶片延输出轴的径向相差180度,使得两个缸体的对角油腔同时为高压油腔或低压油腔,主铝合金缸筒29的两个油孔分别通过两根管路与伺服阀的两个工作油口连接,每根管路上都安装有压力传感器,伺服阀的进油口通过管路与外部高压油口连接,伺服阀的回油口与外部低压油口连接;辅助铝合金缸筒25的两个油孔分别与高速三位四通电磁换向阀的两个工作油口连接,高速三位四通电磁换向阀的进油口分别与蓄能器、单向阀的输出口连接,高速三位四通电磁换向阀的回油口与外部低压油口连接,单向阀的输入口与减压阀的输出口连接,减压阀的出入口分别与外部高压油口、伺服阀的高压油口连接;As shown in Figure 1-14, a hydraulic actuator mechanism for robots includes a vane-type swing hydraulic motor, a rotary encoder, a servo valve, a high-speed three-position four-way electromagnetic reversing valve, a pressure reducing valve, a one-way valve, The accumulator and two pressure sensors, the rotary encoder is installed at the tail of the vane swing hydraulic motor, the vane swing hydraulic motor is cylindrical, including the output shaft, the head carbon fiber end cover 6, the tail carbon fiber end cover 23, two Bearing end cover 5, two sets of needle roller bearings 46, head aluminum alloy gland 30, tail aluminum alloy gland 24, main aluminum alloy cylinder 29, auxiliary aluminum alloy cylinder 25, middle partition plate 27, head aluminum alloy gland The outer end of 30 is connected with the first bearing end cover, the first needle roller bearing is installed inside the first aluminum alloy gland 30, the outer side of the first aluminum alloy gland 30 is connected with the first carbon fiber end cover 6, and the first aluminum alloy gland 30 is connected with the first needle roller bearing. The inner side is fixedly connected with the main aluminum alloy cylinder 29, the main aluminum alloy cylinder 29 is fixedly connected with the auxiliary aluminum alloy cylinder 25 through the partition plate 27, and the auxiliary aluminum alloy cylinder 25 is fixedly connected with the inner side of the tail aluminum alloy gland 24. The outer end of the aluminum alloy gland 24 is connected with the second bearing end cover, the tail aluminum alloy gland 24 is equipped with a second needle roller bearing, and the output shaft is located inside the main aluminum alloy cylinder 29 and the auxiliary aluminum alloy cylinder 25, The two ends of the output shaft are respectively connected with two needle roller bearings in rolling connection. The output shaft includes a carbon fiber shaft and an aluminum alloy shaft shell. The aluminum alloy shaft shell is fixedly installed outside the carbon fiber shaft. The main aluminum alloy cylinder 29 and the auxiliary aluminum alloy cylinder The outer surface of the cylinder 25 is also wrapped with a carbon fiber layer, and the output shaft includes a carbon fiber shaft 1 and an aluminum alloy shaft shell 2 , and the aluminum alloy shaft shell 2 is fixedly installed outside the carbon fiber shaft 1 . The inner extension of the main aluminum alloy cylinder barrel 29 and the auxiliary aluminum alloy cylinder barrel 25 is the upper half of the cavity, and the lower half is the stator integrated with the cylinder body. The weight reduction hollow hole 62 is opened on the stator. There are first and second inner oil ports 60.61 on both sides respectively, each of the inner oil ports is communicated with an oil hole on the cylinder body, and the output shaft is connected with the main aluminum alloy cylinder 29 and the auxiliary aluminum alloy cylinder 25. The axial center of the stator surface grooves are rotatably connected, the main aluminum alloy cylinder 29 and the auxiliary aluminum alloy cylinder 25 are tightly and fixedly connected in the axial direction and are sealed to each other through the partition plate 27. The main aluminum alloy cylinder 29 and the auxiliary aluminum alloy cylinder There is a blade in each of the 25, the end face of the blade is in contact with the inner wall of the main aluminum alloy cylinder 29 or the auxiliary aluminum alloy cylinder 25, the radial surface of the blade can contact the surface of the stator, the output shaft is fixedly connected with the two blades, and the two The radial directions of the two blades extending from the output shaft differ by 180 degrees, so that the diagonal oil chambers of the two cylinders are high-pressure oil chambers or low-pressure oil chambers at the same time, and the two oil holes of the main aluminum alloy cylinder barrel 29 pass through the two oil holes respectively. The pipeline is connected to the two working oil ports of the servo valve, and each pipeline is equipped with a pressure sensor. The oil inlet of the servo valve is connected to the external high pressure oil port through the pipeline, and the return oil port of the servo valve is connected to the external low pressure oil port. Connection; the two oil holes of the auxiliary aluminum alloy cylinder barrel 25 are respectively connected with the two working oil ports of the high-speed three-position four-way electromagnetic reversing valve, and the oil inlet of the high-speed three-position four-way electromagnetic reversing valve is respectively connected with the accumulator. , The output port of the check valve is connected, the oil return port of the high-speed three-position four-way electromagnetic reversing valve is connected with the external low pressure oil port, the input port of the check valve is connected with the output port of the pressure reducing valve, and the inlet and outlet of the pressure reducing valve are respectively Connect with the external high pressure oil port and the high pressure oil port of the servo valve;

叶片式摆动液压马达的侧面固定安装有伺服阀12、高速三位四通电磁换向阀19以及减压阀17,减压阀17的入油口安装单向阀21,以防止油液倒流。蓄能器9可用扎带捆绑在摆动缸外壳上,也可在头尾加工安装架通过螺纹形式与头碳纤维端盖6、尾碳纤维端盖23固定在一起。辅助缸铝合金叶片层50内部的辅助缸碳纤维内衬43采用胶粘接在一起构成一体,头部利用销钉紧固,主缸铝合金叶片层52内部的主缸叶片碳纤维内衬42采用胶粘接在一起构成一体,头部利用销钉紧固。头碳纤维端盖6和尾碳纤维端盖23的端面埋有金属螺纹孔,两个轴承端盖分别通过螺栓安装在头碳纤维端盖6、尾碳纤维端盖23上,其轴附近安装有轴承端盖旋转密封圈44,外圈安装有轴承端盖O形圈45,保证轴向和径向双重密封效果。两个滚针轴承分别安装在第一轴承端盖和头铝合金压盖30、第二轴承端盖和尾铝合金压盖24组成的轴承安装空间内。头铝合金压盖30、尾铝合金压盖24、及主铝合金缸筒29、辅助铝合金缸筒25、辅助缸铝合金叶片层50、主缸铝合金叶片层52及中隔板27组成两个封闭的油腔,使用旋转密封圈实现两层摆动缸油腔密封。两层摆动缸基本结构一致,但叶片方向相反,即两层摆动缸的叶片同在一条直线上但角度相差180度,使得两层摆动缸对角油腔同时为高压油腔或低压油腔,这样可使得输出轴受液压油侧向力平衡。The side of the vane swing hydraulic motor is fixedly installed with a servo valve 12, a high-speed three-position four-way electromagnetic reversing valve 19 and a pressure reducing valve 17, and a check valve 21 is installed at the oil inlet of the pressure reducing valve 17 to prevent the oil from flowing back. The accumulator 9 can be bundled on the shell of the swing cylinder with a cable tie, or can be fixed with the head carbon fiber end cover 6 and the tail carbon fiber end cover 23 by machining the mounting bracket at the head and tail in the form of threads. The auxiliary cylinder carbon fiber lining 43 inside the auxiliary cylinder aluminum alloy blade layer 50 is glued together to form a whole, the head is fastened with pins, and the master cylinder blade carbon fiber lining 42 inside the main cylinder aluminum alloy blade layer 52 is glued. Connected together to form a whole, the head is fastened with a pin. The end faces of the head carbon fiber end cover 6 and the tail carbon fiber end cover 23 are embedded with metal threaded holes, and the two bearing end covers are respectively installed on the head carbon fiber end cover 6 and the tail carbon fiber end cover 23 by bolts, and a bearing end cover is installed near the shaft. Rotating the sealing ring 44, the outer ring is equipped with a bearing end cover O-ring 45, which ensures the double sealing effect of the axial and radial directions. The two needle roller bearings are respectively installed in the bearing installation space composed of the first bearing end cover and the head aluminum alloy gland 30 , the second bearing end cover and the tail aluminum alloy gland 24 . The head aluminum alloy gland 30, the tail aluminum alloy gland 24, the main aluminum alloy cylinder 29, the auxiliary aluminum alloy cylinder 25, the auxiliary cylinder aluminum alloy blade layer 50, the main cylinder aluminum alloy blade layer 52 and the middle partition plate 27 are composed of Two closed oil chambers, using rotary sealing ring to achieve two-layer swing cylinder oil chamber sealing. The basic structure of the two-layer swing cylinder is the same, but the blade directions are opposite, that is, the blades of the two-layer swing cylinder are on a straight line but the angle is different by 180 degrees, so that the diagonal oil chambers of the two-layer swing cylinders are high-pressure oil chambers or low-pressure oil chambers at the same time. This allows the output shaft to be balanced by the lateral force of the hydraulic oil.

主铝合金缸筒29、辅助铝合金缸筒25工设计有一道止口47,方便安装,一道外圈静态密封铝合金缸筒外O形圈48,一道内圈静态密封铝合金缸筒内密封O形圈40,并且在与铝合金轴壳2接触部分开有卸荷槽、藏油槽,铝合金轴壳2在旋转的时候,由高压油腔油液被挤压进入主铝合金缸筒29、辅助铝合金缸筒25和铝合金轴壳2接触部分,卸荷槽则令挤进的高压液压油压力阶梯损耗从而到藏油槽时将高压油的压力损耗到极小,铝合金轴壳2上附着的油液则进入藏油槽内保证一定的润滑性能,也保证了高压油不会通过此处进入低压油腔。同此,主、辅助缸铝合金叶片层的径向和端面分别开有径向卸荷槽、端面卸荷槽,端面藏油道、径向藏油道,其原理与上述铝合金轴壳2封油原理类似。开设卸荷槽,减小了叶片的变形,增强了叶片的径向和端面密封效果,使得其摆动缸容积效率大大提高,系统更加节能。本实施例在相对运动层依靠铝合金喷涂高硬度高耐磨的碳化钨材料接触实现耐磨性能,在较重的部件上开设减重镂空,进一步降低重量。The main aluminum alloy cylinder 29 and the auxiliary aluminum alloy cylinder 25 are designed with a stop 47, which is convenient for installation, an outer ring statically seals the aluminum alloy cylinder outer O-ring 48, and an inner ring statically seals the aluminum alloy cylinder inner seal. The O-ring 40 is provided with an unloading groove and an oil storage groove in the contact part with the aluminum alloy shaft shell 2. When the aluminum alloy shaft shell 2 rotates, the oil from the high-pressure oil chamber is squeezed into the main aluminum alloy cylinder barrel 29 , The contact part of the auxiliary aluminum alloy cylinder 25 and the aluminum alloy shaft shell 2, the unloading groove makes the pressure of the squeezed high-pressure hydraulic oil stepwise lose, so that the pressure loss of the high-pressure oil is extremely small when it reaches the oil storage tank, and the aluminum alloy shaft shell 2 The oil attached to the upper part enters the oil reservoir to ensure a certain lubricating performance, and also ensures that the high-pressure oil will not enter the low-pressure oil chamber through this. At the same time, the radial and end faces of the aluminum alloy blade layers of the main and auxiliary cylinders are respectively provided with radial unloading grooves, end face unloading grooves, end face oil channels and radial oil channels. The principle is the same as the above-mentioned aluminum alloy shaft shell 2. The oil sealing principle is similar. The opening of the unloading groove reduces the deformation of the blade and enhances the radial and end face sealing effect of the blade, which greatly improves the volume efficiency of the swing cylinder and the system is more energy-saving. In this embodiment, the relative motion layer relies on aluminum alloy sprayed with tungsten carbide material with high hardness and high wear resistance to achieve wear resistance, and a weight-reducing hollow is provided on the heavier components to further reduce the weight.

本机构的具体工作过程为:本机构工作在典型的循环式四个基本工况下,分别为低负载工况,缓冲冲击工况,存储冲击能工况,力迸发工况,下面结合具体工况说明本装置的具体工作原理。The specific working process of the mechanism is as follows: the mechanism works under four typical cyclic basic working conditions, namely low load working condition, shock buffering working condition, impact energy storage working condition, and force burst working condition. The specific working principle of the device is explained.

如图15-18所示,本机构各工况运行包括如下:As shown in Figure 15-18, the operating conditions of this mechanism include the following:

一、低负载工况:当机器人的摆动关节处于低负载状态下,高速三位四通电磁换向阀处于中位,此时高速三位四通电磁换向阀的两个工作油口和外部低压油口连通,此时辅助缸的叶片分隔开的两油腔皆与外部低压油口连通,辅助缸的叶片不受液压油作用而处于自由摆动状态,此时主缸则受到伺服阀的控制作用而作控制运动,辅助缸则跟随主缸运动,此时蓄能器与高速三位四通电磁换向阀连通的油口处于关闭状态,而其通过单向阀与减压阀连通的油口则为蓄能器补充油液以使其内部压力恢复到初始状态;1. Low load condition: When the swing joint of the robot is in a low load state, the high-speed three-position four-way electromagnetic reversing valve is in the neutral position. At this time, the two working oil ports of the high-speed three-position four-way electromagnetic reversing valve and the external The low-pressure oil port is connected. At this time, the two oil chambers separated by the blades of the auxiliary cylinder are connected to the external low-pressure oil port. The blades of the auxiliary cylinder are not affected by the hydraulic oil and are in a free swing state. The auxiliary cylinder follows the movement of the master cylinder. At this time, the oil port connecting the accumulator and the high-speed three-position four-way electromagnetic reversing valve is in a closed state, and it is connected to the pressure reducing valve through the one-way valve. The oil port replenishes oil for the accumulator to restore its internal pressure to the initial state;

二、缓冲冲击工况:当机器人的摆动关节受到外界冲击时,此时高速三位四通电磁换向阀则切换到右位,辅助缸通过高速三位四通电磁换向阀与蓄能器连通,外部冲击力通过输出轴传递到辅助缸叶片,辅助缸叶片则推动一侧油腔内的液压油进入蓄能器中,辅助缸叶片另外一侧的油腔则与外部低压油口连通,外部低压油通过该低压油口流进另外一侧油腔内以补充叶片因摆动而产生的空间,蓄能器则接受来自辅助缸叶片推动的液压油,蓄能器将外部冲击缓冲,减轻了主缸的负载;2. Impact buffering condition: When the swing joint of the robot is impacted by the outside world, the high-speed three-position four-way electromagnetic reversing valve is switched to the right position, and the auxiliary cylinder passes through the high-speed three-position four-way electromagnetic reversing valve and the accumulator. The external impact force is transmitted to the auxiliary cylinder blade through the output shaft, the auxiliary cylinder blade pushes the hydraulic oil in the oil cavity on one side into the accumulator, and the oil cavity on the other side of the auxiliary cylinder blade is connected with the external low pressure oil port. The external low-pressure oil flows into the oil cavity on the other side through the low-pressure oil port to supplement the space created by the swing of the blade, and the accumulator accepts the hydraulic oil pushed by the auxiliary cylinder blades. the load of the master cylinder;

三、存储冲击能工况:当机器人的摆动关节受到外界冲击结束后,高速三位四通电磁换向阀切换到中位,蓄能器与高速三位四通电磁换向阀连通的油路封闭,由于外部冲击将一部分液压油挤入了蓄能器中此时蓄能器中的液压油压力已经高于低负载工况时减压阀给蓄能器补充的压力,且有单向阀作用,蓄能器中的液压油不能再反向流回减压阀,从而实现了将缓冲冲击工况中的外部冲击能量存储起来;3. Condition of storing impact energy: When the swing joint of the robot is subjected to external impact, the high-speed three-position four-way electromagnetic reversing valve is switched to the neutral position, and the accumulator is connected with the high-speed three-position four-way electromagnetic reversing valve. The oil circuit Closed, due to external impact, part of the hydraulic oil is squeezed into the accumulator. At this time, the hydraulic oil pressure in the accumulator is higher than the pressure that the pressure reducing valve supplements the accumulator under low load conditions, and there is a one-way valve. Therefore, the hydraulic oil in the accumulator can no longer flow back to the pressure reducing valve in the reverse direction, thus realizing the storage of the external impact energy in the buffering impact condition;

四、力迸发工况:当机器人的摆动关节经历了如上3个工况后并处于大负载状态时,此时负载为单向负载,且外部冲击作用为该单向负载的反向,此时高速三位四通电磁换向阀切换到左位,那么蓄能器通过高速三位四通电磁换向阀左位机能与辅助缸另外一腔连通,恰与缓冲冲击工况相反,此时蓄能器存储的冲击能则被释放出来重新作用到辅助缸叶片上,为主缸施加驱动力,从而实现总体对外输出更大的作用力,实现力迸发的功能。4. Force bursting condition: When the swing joint of the robot has experienced the above 3 working conditions and is in a state of large load, the load is a one-way load, and the external impact is the reverse of the one-way load. At this time The high-speed three-position four-way electromagnetic reversing valve is switched to the left position, then the accumulator communicates with the other chamber of the auxiliary cylinder through the left-position function of the high-speed three-position four-way electromagnetic reversing valve, which is just opposite to the shock buffering condition. The impact energy stored in the energy accumulator is released and re-acted on the auxiliary cylinder blades to apply a driving force to the main cylinder, thereby realizing the overall external output of a larger force and realizing the function of force bursting.

综述上面四个工况可见本装置实现了冲击缓冲、冲击能量吸收与存储、冲击能量可控再释放、力迸发功能,为传统液压摆动关节所不具备的。Summarizing the above four working conditions, it can be seen that the device realizes the functions of shock buffering, shock energy absorption and storage, controllable re-release of shock energy, and force burst, which are not available in traditional hydraulic swing joints.

Claims (7)

1. The utility model provides a hydraulic actuator mechanism for robot, includes vane type swing hydraulic motor, rotary encoder, servovalve, high-speed three-position four-way electromagnetic directional valve, relief pressure valve, check valve, energy storage ware and two pressure sensor, rotary encoder installs at vane type swing hydraulic motor afterbody, its characterized in that: the blade swing hydraulic motor comprises an output shaft and two cylinder bodies which are respectively independent and closed, wherein the inner part of each cylinder body is provided with a containing cavity along the radial direction, the lower half part of each cylinder body is provided with a stator which is integrated with the cylinder body into a whole, two sides of each stator are respectively provided with an inner oil port, each inner oil port is communicated with an oil hole on the cylinder body, the output shaft is rotationally connected with a stator surface groove at the axial center of the two cylinder bodies, the outer parts of two ends of the output shaft are respectively rotationally connected with the outer parts of the two cylinder bodies through a bearing pair, the two cylinder bodies are axially and tightly fixedly connected and mutually sealed, each cylinder body is internally provided with a blade, the end surface of each blade is in fit contact with the inner wall of the cylinder body, the radial surface of each blade can be in contact with the surface of the stator, the output shaft is fixedly connected, the diagonal oil cavities of the two cylinder bodies are high-pressure oil cavities or low-pressure oil cavities at the same time, the two cylinder bodies are a main cylinder and an auxiliary cylinder respectively, two oil holes of the main cylinder are connected with two working oil ports of a servo valve respectively through two pipelines, each pipeline is provided with a pressure sensor, an oil inlet of the servo valve is connected with an external high-pressure oil port through a pipeline, and an oil return port of the servo valve is connected with an external low-pressure oil port; two oil holes of the auxiliary cylinder are respectively connected with two working oil ports of the high-speed three-position four-way electromagnetic directional valve, an oil inlet of the high-speed three-position four-way electromagnetic directional valve is respectively connected with an energy accumulator and an output port of the one-way valve, an oil return port of the high-speed three-position four-way electromagnetic directional valve is connected with an external low-pressure oil port, an input port of the one-way valve is connected with an output port of the pressure reducing valve, and an inlet and an outlet of the pressure reducing valve are respectively connected with an; the mechanism comprises the following operation under various working conditions:
and (3) low load working condition: when a swing joint of the robot is in a low-load state, the high-speed three-position four-way electromagnetic reversing valve is in a middle position, two working oil ports of the high-speed three-position four-way electromagnetic reversing valve are communicated with an external low-pressure oil port, two oil cavities separated by blades of an auxiliary cylinder are communicated with the external low-pressure oil port, the blades of the auxiliary cylinder are not acted by hydraulic oil and are in a free swing state, a main cylinder is controlled to move under the control action of a servo valve, the auxiliary cylinder moves along with the main cylinder, an oil port communicated with the high-speed three-position four-way electromagnetic reversing valve by an energy accumulator is in a closed state, and an oil port communicated with a pressure reducing valve through a one-way valve supplements oil for the energy accumulator so as;
buffering impact working conditions: when the swing joint of the robot is impacted by the outside, the high-speed three-position four-way electromagnetic directional valve is switched to the right position, the auxiliary cylinder is communicated with the energy accumulator through the high-speed three-position four-way electromagnetic directional valve, the external impact force is transmitted to the auxiliary cylinder blade through the output shaft, the auxiliary cylinder blade pushes hydraulic oil in the oil cavity on one side to enter the energy accumulator, the oil cavity on the other side of the auxiliary cylinder blade is communicated with the external low-pressure oil port, external low-pressure oil flows into the oil cavity on the other side through the low-pressure oil port to supplement the space generated by the blade due to swing, the energy accumulator receives the hydraulic oil pushed by the auxiliary cylinder blade, the energy accumulator buffers the external impact, and the load of the; storage impact energy working condition: when the swing joint of the robot is impacted by the outside, the high-speed three-position four-way electromagnetic directional valve is switched to the middle position, an oil way communicated with the energy accumulator and the high-speed three-position four-way electromagnetic directional valve is closed, and when part of hydraulic oil is squeezed into the energy accumulator by external impact, the pressure of the hydraulic oil in the energy accumulator is higher than the pressure supplemented to the energy accumulator by the pressure reducing valve under the working condition of low load, the hydraulic oil in the energy accumulator can not flow back to the pressure reducing valve in a reverse direction under the action of the one-way valve, so that the external impact energy in the impact buffering working condition can be stored; force burst condition: when the swing joint of the robot is in a heavy load state after undergoing the 3 working conditions, the load is a one-way load, external impact acts as the reverse direction of the one-way load, the high-speed three-position four-way electromagnetic directional valve is switched to the left position, the energy accumulator can be communicated with the other cavity of the auxiliary cylinder through the left position of the high-speed three-position four-way electromagnetic directional valve, the impact energy stored by the energy accumulator is released to act on the blades of the auxiliary cylinder again just opposite to the impact buffering working condition, and driving force is applied to the main cylinder, so that larger acting force is output outwards in general, and the function of force bursting is realized.
2. The hydraulic actuator mechanism for a robot according to claim 1, wherein: the arc-shaped contact surface of the output shaft and the stator is respectively provided with a plurality of unloading grooves along the axial direction, the lowest end of the arc-shaped contact surface is respectively provided with an oil storing groove along the axial direction, and a plurality of oil storing channels are radially arranged in the oil storing grooves.
3. The hydraulic actuator mechanism for a robot according to claim 1, wherein: the radial surface and the end surface of the blade are respectively provided with an unloading groove.
4. The hydraulic actuator mechanism for a robot according to claim 1, wherein: the radial surface and the end surface of the blade are respectively provided with an oil collecting channel.
5. The hydraulic actuator mechanism for a robot according to claim 1, wherein: the output shaft comprises a carbon fiber shaft center and an aluminum alloy shaft shell, and the aluminum alloy shaft shell is sleeved outside the carbon fiber shaft center and fixedly connected with the carbon fiber shaft center.
6. The hydraulic actuator mechanism for a robot according to claim 1, wherein: the cylinder body include the aluminum alloy cylinder, aluminum alloy cylinder outside parcel have the carbon fiber layer.
7. The hydraulic actuator mechanism for a robot according to claim 1, wherein: the outer layer of the blade is aluminum alloy, and the carbon fiber lining is filled inside the blade.
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