Automatic riveting equipment for profile frame
Technical Field
The invention relates to riveting equipment, in particular to automatic riveting equipment for a profile frame.
Background
Solar energy aluminium frame is the support outline of photovoltaic solar panel, the frame adopts the angle sign indicating number to connect, there is dense tooth on the angle sign indicating number, again through punching rivet technology, it is very firm to connect, in the in-process of processing it, first-selected needs cut the section bar, and obtain the long limit back of solar energy component frame, then still need carry out the riveting operation to the both ends on the long limit of solar energy component frame, it is difficult for being extracted in the long limit inner chamber of solar energy component frame for making follow-up angle sign indicating number that inserts, current riveting operation generally degree of automation and machining efficiency are lower, and the differentiation of riveting is also great.
Therefore, an automatic riveting device for the profile frame, which has a simple structure, high processing stability, high automation degree and high processing efficiency, is urgently needed.
Disclosure of Invention
The invention aims to provide automatic riveting equipment for a profile frame, which is simple in structure, high in processing stability, high in automation degree and high in processing efficiency.
The invention provides the following technical scheme:
an automatic riveting device for a profile frame comprises a first driving part, a transfer frame, a clamping part, a fixed seat, a horizontal sliding seat, a riveting point positioning station, a second driving part and a riveting point punching machine; the first driving component comprises a vertical shifting cylinder and a horizontal shifting cylinder, the horizontal shifting cylinder is fixedly connected to the mounting top frame, the movable end of the horizontal shifting cylinder is connected with the vertical shifting cylinder, the fixed end of the vertical shifting cylinder is connected to the mounting top frame in a sliding mode, and the movable end of the vertical shifting cylinder is connected to the top side of the shifting frame; the clamping parts are fixedly arranged at the bottom side of the transfer frame and at least provided with two groups, each group of clamping parts comprises two rows of clamping unit groups, and each clamping unit group comprises at least two groups of electric clamping jaws which are linearly distributed and used for clamping the middle parts of the profiles; the fixing base symmetry sets up in the below both sides that move the frame, sliding connection has the horizontal seat that slides on it, and be equipped with the riveting point location station that is used for fixing a position at the section bar both ends on the horizontal seat that slides, riveting point location station is equipped with two sets ofly, and can be used to the section bar that the one-to-one correspondence location centre gripping unit group pressed from both sides was pressed from both sides, the riveting point punching machine is equipped with the two sets ofly that are located the two sets of fixing base outsides, and correspond with a set of riveting point location station respectively and be used for riveting the tip of section bar, the second drive component is fixed on the fixing base, and the one end of drive connection at the horizontal seat.
Preferably, the both ends of fixing base are provided with the ejection of compact conveyer belt and the material loading conveyer belt that are used for conveying the section bar respectively, the material loading conveyer belt is equipped with two sets ofly, the both sides of material loading conveyer belt are equipped with spacing gyro wheel in the section bar both sides, the tip of material loading conveyer belt still is equipped with and is used for the butt to carry the butt piece of the section bar one end that targets in place, and the interval between the spacing section bar of two sets of spacing gyro wheels is the same with the interval of two sets of centre gripping unit groups.
Preferably, the plug part and the location portion of riveting location station on the seat that slides including setting up in the level, the plug part includes the tip locating piece, the plug, push away the chock and stopper, the tip locating piece is fixed to be set up in the seat top that slides in the level, its one end is equipped with accepts the chock, push away the notch of chock and stopper, the stiff end of pushing away the chock is installed in the notch bottom, its expansion end links to each other with the one end drive of chock, the chock is spacing between the stopper, and can be under the drive of pushing away the chock the motion of pegging graft in the shape groove of section bar.
Preferably, location portion includes that sliding connection is used for pressing from both sides tight first kicking block and the second kicking block in section bar tip both sides on the horizontal seat that slides, and there are two sets of screw rods one side of first kicking block through threaded connection, and the screw rod rotates through the fixing base to be connected on the horizontal seat that slides, and the second kicking block drive is connected with a kicking block cylinder.
Preferably, the riveting punch comprises a riveting fixing frame, a riveting press cylinder, a riveting punch, an auxiliary press cylinder and an auxiliary pressing block, wherein the fixed ends of the riveting press cylinder and the auxiliary press cylinder are fixed on the riveting fixing frame, the movable end of the riveting press cylinder is fixed with the riveting punch for punching towards the section bar, and the movable end of the auxiliary press cylinder is fixed with the auxiliary pressing block for assisting the section bar in pressing the riveting point.
Preferably, the mounting top frame is also provided with two groups of first limiting columns which are limited at two ends of the reciprocating motion path of the horizontal shifting cylinder, and the fixing seat is provided with second limiting columns which are limited at two ends of the reciprocating motion path of the horizontal sliding seat.
Preferably, the second driving member is a horizontal push-pull cylinder.
Preferably, the clamping parts are at least provided with three groups, and the distance between any two adjacent groups of clamping parts is the same.
The invention has the beneficial effects that:
1. the riveting point punching machine has the advantages that the first driving part, the transfer frame, the clamping part, the fixed seat, the horizontal sliding seat, the riveting point positioning station, the second driving part and the riveting point punching machine are matched, so that the automatic feeding of the sectional material to the riveting point positioning station is realized, the punching and riveting points of the riveting point punching machine are convenient, the sectional material finished by the riveting points is conveniently conveyed out, the automation degree is high, the process is compact, and the time and the convenience are realized;
2. by arranging two rows of clamping unit groups on each clamping part, in the process that the transfer frame continuously clamps, conveys and discharges materials among the feeding conveyer belt, the clamping unit groups and the discharging conveyer belt, clamping of two groups of sectional materials can be simultaneously carried out in place, so that reciprocating motion of a horizontal sliding seat on the fixed seat is assisted, a clamping, shifting and clamping process of a primary sectional material can be reduced, the machining efficiency can be further improved, and time and labor are saved;
3. in the process of riveting the point by the riveting point punching machine, the accessible is riveted the point location station and is carried out spacing compressing tightly locking to the section bar both sides, and supplementary briquetting is assisted to compress tightly locking to the upper portion of section bar, and the chock inserts and establishes the inslot of section bar, when avoiding the punching press, causes the deformation of section bar to better processing environment that can be stable has also further improved the quality of processing.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a front view of a transfer frame of the present invention in cooperation with a rivet point locating station;
FIG. 2 is a top view of the corresponding structure of two sets of fixing bases;
FIG. 3 is a schematic view of a rivet point punch;
notation in the figure: the device comprises a first driving part 1, a transfer frame 2, a clamping part 3, a fixed seat 4, a horizontal sliding seat 5, a riveting point positioning station 6, a second driving part 7, a riveting point punching machine 8, a section bar 9, a vertical transfer cylinder 11, a horizontal transfer cylinder 12, an installation top frame 13, a clamping unit group 31, a first limiting column 100, a second limiting column 200, a discharge conveying belt 300, a feeding conveying belt 400, an end positioning block 61, a plug block 62, a plug pushing cylinder 63, a limiting block 64, a first top block 65, a second top block 66, a screw rod 67, a top block cylinder 68, a riveting point fixing frame 81, a riveting point pressing cylinder 82, a riveting point punching head 83, an auxiliary pressing cylinder 84 and an auxiliary pressing block 85.
Detailed Description
With reference to fig. 1 to 3, an automatic riveting apparatus for a profile frame in this embodiment includes a first driving component 1, a transfer frame 2, a clamping portion 3, a fixing seat 4, a horizontal sliding seat 5, a riveting point positioning station 6, a second driving component 7, and a riveting point punch 8; the first driving component 1 comprises a vertical shifting cylinder 11 and a horizontal shifting cylinder 12, the horizontal shifting cylinder 12 is fixedly connected to an installation top frame 13, the movable end of the horizontal shifting cylinder 12 is connected with the vertical shifting cylinder 11, the fixed end of the vertical shifting cylinder 11 is connected to the installation top frame 13 in a sliding mode, and the movable end of the vertical shifting cylinder 11 is connected to the top side of the shifting frame 2; the clamping parts 3 are fixedly arranged at the bottom side of the transfer frame 2 and are at least provided with two groups, each group of clamping parts 3 comprises two rows of clamping unit groups 31, and each clamping unit group 31 comprises at least two groups of electric clamping jaws which are linearly distributed and used for clamping the middle part of the section bar 9; fixing base 4 symmetry sets up in the below both sides that move and carry frame 2, sliding connection has horizontal sliding seat 5 on it, and be equipped with on horizontal sliding seat 5 and be used for fixing a position the riveting point location station 6 at section bar 9 both ends, riveting point location station 6 is equipped with two sets ofly, and can be used to the section bar 9 that the centre gripping unit group 31 of one-to-one clamped sent, riveting point punching machine 8 is equipped with the two sets ofly that are located two sets of fixing base 4 outsides, and correspond with a set of riveting point location station 6 respectively and be used for the tip riveting to section bar 9, second drive division 7 is fixed on fixing base 4, and the one end of drive connection at horizontal sliding seat 5, be used for promoting section bar 9 on the horizontal sliding seat 5 to promote the anchor point punching.
The both ends of fixing base 4 are provided with ejection of compact conveyer belt 300 and the material loading conveyer belt 400 that is used for conveying section bar 9 respectively, and material loading conveyer belt 400 is equipped with two sets ofly, and the both sides of material loading conveyer belt 400 are equipped with spacing gyro wheel in section bar 9 both sides, and the tip of material loading conveyer belt 400 still is equipped with the butt piece that is used for the butt to carry section bar 9 one end that targets in place, and the interval between the spacing section bar 9 of two sets of spacing gyro wheels is the same with the interval of two sets of centre gripping unit groups.
The riveting point positioning station 6 comprises a plug block 62 part and a positioning part which are arranged on the horizontal sliding seat 5, the plug block 62 part comprises an end positioning block 61, a plug block 62, a plug cylinder 63 and a limiting block 64, the end positioning block 61 is fixedly arranged above the horizontal sliding seat 5, one end of the end positioning block is provided with a notch for bearing the plug block 62, the plug cylinder 63 and the limiting block 64, the fixed end of the plug cylinder 63 is arranged at the bottom of the notch, the movable end of the plug cylinder 63 is connected with one end of the plug block 62 in a driving mode, the plug block 62 is limited between the limiting blocks 64, and can move towards the groove of the section bar 9 in an inserting mode under the driving of the plug cylinder 63.
The location portion includes that sliding connection is used for pressing from both sides tight first kicking block 65 and the second kicking block 66 in section bar 9 tip both sides on horizontal sliding seat 5, and there are two sets of screw rods 67 one side of first kicking block 65 through threaded connection, and screw rod 67 rotates through fixing base 4 to be connected on horizontal sliding seat 5, and the drive of second kicking block 66 is connected with a kicking block cylinder 68.
The riveting point punching machine 8 comprises a riveting point fixing frame 81, a riveting point pressing cylinder 82, a riveting point punching head 83, an auxiliary pressing cylinder 84 and an auxiliary pressing block 85, the fixed ends of the riveting point pressing cylinder 82 and the auxiliary pressing cylinder 84 are fixed on the riveting point fixing frame 81, the movable end of the riveting point pressing cylinder 82 is fixed with the riveting point punching head 83 used for punching towards the section bar 9, and the movable end of the auxiliary pressing cylinder 84 is fixed with the auxiliary pressing block 85 used for assisting pressing of the section bar 9 in punching riveting points.
Two groups of first limiting columns 100 which are limited at two ends of the reciprocating path of the horizontal shifting cylinder 12 are also arranged on the mounting top frame 13, and second limiting columns 200 which are limited at two ends of the reciprocating path of the horizontal sliding seat 5 are arranged on the fixed seat 4.
The second driving part 7 is a horizontal push-pull cylinder.
The clamping parts 3 are at least provided with three groups, and the distance between any two adjacent groups of clamping parts 3 is the same.
The working principle of the invention is as follows: through the matching mode of the first driving part 1, the transfer frame 2, the clamping part 3, the fixed seat 4, the horizontal sliding seat 5, the riveting point positioning station 6, the second driving part 7 and the riveting point punching machine 8, the automatic feeding of the section bar 9 to the riveting point positioning station 6 is realized, the punching and riveting point of the riveting point punching machine 8 is convenient, the section bar 9 completed by riveting points is also convenient to transport out, the automation degree is high, the working procedures are compact, and the time and the convenience are realized; by arranging two rows of clamping unit groups 31 on each clamping part 3, in the process that the transfer frame 2 continuously clamps, feeds and unloads the materials among the feeding conveyer belt 400, the clamping unit groups 31 and the discharging conveyer belt 11, the clamping of two groups of sectional materials 9 can be simultaneously carried out in place, so that the reciprocating motion of the horizontal sliding seat 5 on the fixed seat 4 is assisted, the clamping and shifting procedures of the sectional materials 9 can be reduced, the processing efficiency can be further improved, and time and labor are saved; in the process of riveting the point at riveting point punching machine 8, accessible riveting point location station 6 carries out spacing compressing tightly locking to section bar 9 both sides, and supplementary briquetting 85 is supplementary to compress tightly locking to the upper portion of section bar 9, and chock 62 inserts and establish the inslot of section bar 9, when avoiding the punching press, causes the deformation of section bar 9 to the better processing environment that can be stable has also further improved the quality of processing.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.