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CN112303121B - Magnetic suspension pump with three-degree-of-freedom magnetic bearing - Google Patents

Magnetic suspension pump with three-degree-of-freedom magnetic bearing Download PDF

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Publication number
CN112303121B
CN112303121B CN202011162483.7A CN202011162483A CN112303121B CN 112303121 B CN112303121 B CN 112303121B CN 202011162483 A CN202011162483 A CN 202011162483A CN 112303121 B CN112303121 B CN 112303121B
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rotor
iron core
annular
degree
stator
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CN112303121A (en
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阮晓东
朱超宁
胡亮
付新
苏芮
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Zhejiang University ZJU
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Zhejiang University ZJU
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/044Active magnetic bearings
    • F16C32/0444Details of devices to control the actuation of the electromagnets
    • F16C32/0446Determination of the actual position of the moving member, e.g. details of sensors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/04Shafts or bearings, or assemblies thereof
    • F04D29/046Bearings
    • F04D29/048Bearings magnetic; electromagnetic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/0606Canned motor pumps
    • F04D13/064Details of the magnetic circuit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/044Active magnetic bearings
    • F16C32/0444Details of devices to control the actuation of the electromagnets
    • F16C32/0451Details of controllers, i.e. the units determining the power to be supplied, e.g. comparing elements, feedback arrangements with P.I.D. control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/044Active magnetic bearings
    • F16C32/0459Details of the magnetic circuit
    • F16C32/0461Details of the magnetic circuit of stationary parts of the magnetic circuit
    • F16C32/0465Details of the magnetic circuit of stationary parts of the magnetic circuit with permanent magnets provided in the magnetic circuit of the electromagnets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/044Active magnetic bearings
    • F16C32/0459Details of the magnetic circuit
    • F16C32/0468Details of the magnetic circuit of moving parts of the magnetic circuit, e.g. of the rotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/044Active magnetic bearings
    • F16C32/0474Active magnetic bearings for rotary movement
    • F16C32/0485Active magnetic bearings for rotary movement with active support of three degrees of freedom
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C37/00Cooling of bearings
    • F16C37/005Cooling of bearings of magnetic bearings

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

本发明涉及一种具有三自由度磁轴承的磁悬浮泵,包括三自由度磁轴承与旋转驱动组件,三自由度磁轴承对转子及叶轮起到悬浮和定位作用,旋转驱动组件具有外转子结构;主要用于解决二自由度无轴承电机应用于泵时,转子在轴向上出现的不稳定现象。并且改善悬浮绕组磁链和驱动绕组磁链之间存在的耦合问题,降低电机控制难度。结构紧凑,便于应用于高洁净度场合;旋转驱动绕组与悬浮绕组磁链不耦合,便于控制。

Figure 202011162483

The invention relates to a magnetic levitation pump with a three-degree-of-freedom magnetic bearing, comprising a three-degree-of-freedom magnetic bearing and a rotating drive assembly, the three-degree-of-freedom magnetic bearing plays a role of suspending and positioning a rotor and an impeller, and the rotating drive assembly has an outer rotor structure; It is mainly used to solve the instability of the rotor in the axial direction when the two-degree-of-freedom bearingless motor is applied to the pump. In addition, the coupling problem between the magnetic linkage of the suspension winding and the magnetic linkage of the driving winding is improved, and the difficulty of motor control is reduced. The structure is compact, which is convenient for application in high cleanliness applications; the magnetic linkage between the rotary drive winding and the suspension winding is not coupled, which is easy to control.

Figure 202011162483

Description

Magnetic suspension pump with three-degree-of-freedom magnetic bearing
Technical Field
The invention relates to the technical field of magnetic suspension pumps, in particular to a magnetic suspension pump with a three-degree-of-freedom magnetic bearing.
Background
In the fields of semiconductor manufacturing, high purity chemical industry, biomedicine, and the like, there are many cases where a high-purity fluid is required. Magnetic levitation pumps are increasingly used in various industries because of their unique principle advantages. In the field of life sciences, magnetic suspension blood pumps have been used as artificial hearts because they can prevent blood cells from being damaged to cause hemolysis, blood coagulation, and thrombosis. In biotechnology, magnetic suspension pumps are widely used in sterilization processes because they do not have any viable or small gaps for bacteria, making them ideal pumps for biochemical applications. For example, a chemical solution supply system in a lithography machine is an important functional unit of a wafer cleaning machine, and the required ultra-clean environment requires that a corresponding liquid pump has the characteristics of chemical corrosion resistance, no generation of pollution particles, small overall dimension, high output pressure, high flow rate and the like. Therefore, at present, the magnetic suspension liquid pump becomes a core flow control component of a semiconductor machine platform for immersion lithography, cleaning, glue spreading and development and the like. As a fluid power source, the magnetic suspension pump has the characteristic of less pollution, and is widely applied to a high-purity fluid system. The basic principle of the magnetic suspension pump is to combine the rotor of the motor with the pump impeller, drive the rotor to rotate by using the magnetic field, and suspend the rotor in the pump cavity without the help of bearings by using the magnetic field. Due to the non-contact driving mode and the magnetic suspension positioning mode, the rotor does not rub with a solid in rotation, can be coated with high-cleanliness materials such as high-cleanliness stainless steel or Polytetrafluoroethylene (PTFE), generates few pollutants, and is particularly suitable for high-cleanliness occasions.
At present, most of motors contained in the magnetic suspension pump are two-degree-of-freedom bearingless thin-sheet motors. For example, the permanent magnet thin-sheet motor in the magnetic suspension centrifugal pump produced by Levitronix can realize active control suspension with two degrees of freedom in the radial direction, and suspension with three degrees of freedom other than the radial degree and the rotational degree of freedom of a rotor is realized by utilizing magnetic resistance. Because the other three degrees of freedom are passively suspended and cannot realize active control, the change of the pump flow easily causes unstable operation of the motor rotor in the other three degrees of freedom. Due to the structural limitation, if the magnetic suspension pump runs, the rotor is easy to deviate at the axial position, so that the problems of unstable running of the water pump, unstable pump liquid and the like are caused.
If the three-degree-of-freedom magnetic suspension motor is applied to the magnetic suspension pump, the defect that the two-degree-of-freedom magnetic suspension motor cannot provide stable axial force can be improved to a great extent, but the relative position between the motor or the driving winding and the three-degree-of-freedom magnetic bearing greatly influences the performance of the motor. For example, chinese patent publication No. CN107547010A discloses an electromagnetic bearing switched reluctance motor system and a control method, which are not suitable for a motor of a magnetic suspension pump due to the problems of the three-degree-of-freedom bearing and the motor, such as the incompact structure, the redundant structure of the rotor, and the like. Another patent, for example, chinese patent publication No. CN101207310A, discloses an axial active suspension three-degree-of-freedom bearingless alternating-pole permanent magnet motor, in which the mathematical models of the suspension force and the driving force are complex, and the suspension winding of the magnetic bearing and the driving winding of the motor are integrated in the same closed magnetic circuit, so that the magnetic linkage of the suspension winding and the magnetic linkage of the driving winding are coupled, and when the load of the motor is large and the current in the driving winding is large, strong coupling exists between the torque control and the suspension control, thereby greatly increasing the difficulty of the control.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a magnetic suspension pump with a three-degree-of-freedom magnetic bearing, which comprises the three-degree-of-freedom magnetic bearing and an outer rotor permanent magnet synchronous motor. The method is mainly used for solving the unstable phenomenon of the rotor in the axial direction when the two-degree-of-freedom bearingless motor is applied to a pump. And the coupling problem existing between the suspension winding flux linkage and the driving winding flux linkage is improved, and the control difficulty of the motor is reduced. And provides a reasonable and compact three-freedom-degree magnetic suspension motor structure which can be applied to a magnetic suspension centrifugal pump.
The invention comprises a pump head, a three-degree-of-freedom magnetic bearing and a rotary driving component;
the pump head is a cavity for containing and transferring pumped fluid, the pump head is provided with a liquid inlet and a liquid outlet, and an impeller is arranged in the pump head;
the three-degree-of-freedom magnetic bearing comprises an outer iron core, an axial suspension winding, a radial magnetizing permanent magnet ring, an annular stator iron core and an annular rotor iron core; the annular rotor iron core is positioned inside the pump head; the outer iron core is an annular component with a C-shaped section, and two opening end surfaces of the outer iron core are adjacent to and opposite to two axial end surfaces of the annular rotor iron core; the inner part of the outer iron core contains an axial suspension winding, a radial magnetizing permanent magnet ring and an annular stator iron core, the annular stator iron core and the annular rotor iron core are concentrically arranged, and the radial inner side surface of the annular stator iron core is adjacent to and opposite to the radial outer side surface of the annular rotor iron core; a radial magnetizing permanent magnet ring is arranged between the annular stator iron core and the outer iron core; the axial suspension windings are annular and are arranged concentrically with the outer iron core, and two or more axial suspension windings are respectively arranged on the outer sides of the two axial ends of the radial magnetizing permanent magnet ring; the radial suspension windings are wound on the protruding parts on the radial inner sides of the annular stator cores, and a plurality of radial suspension windings are arranged in a centrosymmetric manner;
the annular rotor iron core of the three-degree-of-freedom magnetic bearing is also used as a rotor magnetic yoke of the rotary driving assembly, and the rotary driving assembly further comprises a rotor permanent magnet and a central stator; the rotor permanent magnet is positioned inside the pump head; the central stator is positioned at the radial inner side of the annular rotor iron core and positioned outside the pump head; the central stator is in a gear-shaped structure, and a plurality of gear teeth are respectively wound with stator windings; the rotor permanent magnets are arranged on the radial outer side of the central stator in an annular uniform distribution mode;
the impeller, the annular rotor iron core and the rotor permanent magnet are connected into a whole.
Furthermore, each gear tooth of the central stator is wound into a stator winding by a conducting wire, the stator windings which are mutually connected in series are combined into a phase stator winding, and all the stator windings on the central stator are combined into a three-phase stator winding; the phase axes of each phase are spatially separated by 120 electrical degrees and have the same number of coil turns effective.
Preferably, the annular stator core and the annular rotor core are formed by laminating annular silicon steel sheets.
Furthermore, the rotor permanent magnet is attached to the inner side surface of the annular rotor iron core.
Further, the number of slots of the central stator is not equal to the number of pole pairs of the rotor permanent magnet.
Further, at least 4 radial suspension windings are included.
Preferably, the internal surface of the pump head is of high cleanliness stainless steel or polytetrafluoroethylene or meltable polytetrafluoroethylene material.
Preferably, the impeller, the annular rotor core and the rotor permanent magnet are embedded in high-cleanliness stainless steel or polytetrafluoroethylene or fusible polytetrafluoroethylene material.
Preferably, the impeller is made of high-cleanliness stainless steel or polytetrafluoroethylene or meltable polytetrafluoroethylene materials by using an injection molding process, and wraps the annular rotor iron core and the rotor permanent magnet.
The invention provides a magnetic suspension pump with a three-degree-of-freedom magnetic bearing, which comprises the three-degree-of-freedom magnetic bearing and a rotary driving component. The rotary driving component has an outer rotor structure, the flywheel has obvious filtering effect, the fluctuation of the running torque is small, and the magnet on the rotor is not easy to fall off under the action of centrifugal force, so that the rotor structure is more stable; the magnetic bearing rotor and the motor rotor share one magnetic steel, so that the structure is compact; the rotor has simple structure, is beneficial to injection molding and packaging so as to be applied to high-cleanliness use occasions; the magnetic bearing plays a role in positioning the rotor in the xyz direction, and the rotor of the rotary driving component is combined with the rotor of the magnetic bearing and is integrated with the pump impeller in an injection molding manner, so that the rotation angle, the angular velocity and the displacement in the xyz direction of the rotor, the rotation angle, the angular velocity and the displacement in the xyz direction of the rotor are kept consistent, and the rotor is more beneficial to the accurate control of the whole rotor; the rotary driving winding and the suspension winding are separated from each other in the magnetic circuit, so that the mutual coupling of the magnetic chains of the rotary driving winding and the suspension winding during control is avoided, the control difficulty is reduced, and the control accuracy is improved; the rotary driving winding is decoupled from the suspension winding, so that the heat dissipation area of a winding coil is increased, and the long-term stable use of the winding is facilitated; the central stator adopts a fractional slot structure to effectively reduce the fluctuation amplitude of the cogging torque.
Drawings
FIG. 1 is a schematic axial view of a magnetic levitation pump
FIG. 2 is a schematic cross-sectional view of a magnetic levitation pump;
FIG. 3 is a schematic view of a rotor impeller of a magnetic suspension pump
FIG. 4 is an axial cross-sectional schematic view of a three-degree-of-freedom magnetic bearing;
FIG. 5 is a schematic view of an axial magnetic circuit of the three-degree-of-freedom magnetic bearing;
fig. 6 is a schematic view of a radial magnetic circuit of the three-degree-of-freedom magnetic bearing.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1, 2, 3 and 4, the present invention relates to a magnetic suspension pump, which includes a pump head PH, a three-degree-of-freedom magnetic bearing MB and a rotary drive assembly MT.
The pump head PH is composed of a cavity and contents thereof, wherein the cavity is formed by the surrounding of a pump cover 1A and a pump shell 1B; a rotor 20 is arranged in the pump head PH, the rotor 20 comprises an impeller 2, an annular rotor core 8 and a rotor permanent magnet 9, the impeller 2 is used for driving water to rotate so that the water can be pumped to the outside of the pump due to centrifugal force, the impeller 2 can be arranged in a manner of referring to the existing centrifugal pump scheme, and the annular rotor core 8 and the rotor permanent magnet 9 are arranged as described in the following rotary driving component MT; the pump head PH contains fluid therein, and in order to meet the requirements of corrosion resistance, high cleanliness and the like for fluid transportation, the inner surface of the pump head PH and the outer surface of the rotor 20 may be made of materials such as high cleanliness stainless steel, Polytetrafluoroethylene (PTFE), or fusible Polytetrafluoroethylene (PFA); the materials can be covered on the inner surface of the pump head PH and the outer surface of the rotor 20 by the technology of surface coating, etc., or the materials can be directly adopted to obtain the materials of the pump cover 1A, the pump shell 1B, the impeller 2, etc. by the direct forming of the processes of injection molding, etc., and the annular rotor iron core 8 and the rotor permanent magnet 9 are embedded and wrapped; the pump head also includes a fluid inlet 101 and a fluid outlet 102.
The three-degree-of-freedom magnetic bearing MB comprises an outer iron core 3, an axial suspension winding 4, a radial suspension winding 5, a radial magnetizing permanent magnet ring 6, an annular stator iron core 7 and an annular rotor iron core 8; the outer iron core 3 is an annular component with a C-shaped section, and two opening end surfaces 31 of the outer iron core 3 are adjacent to and opposite to two axial end surfaces of the annular rotor iron core 8; the axial suspension winding 4, the radial suspension winding 5, the radial magnetizing permanent magnet ring 6 and the annular stator core 7 are accommodated in the outer core 3, the annular stator core 7 and the annular rotor core 8 are concentrically arranged, and the radial inner side surface of the annular stator core 7 is adjacent to and opposite to the radial outer side surface of the annular rotor core 8; a radial magnetizing permanent magnet ring 6 is arranged between the annular stator iron core 7 and the outer iron core 3; the axial suspension windings 4A and 4B are annular and are arranged concentrically with the outer iron core 3, and the axial suspension windings 4A and 4B are respectively arranged on the outer sides of the two axial ends of the radial magnetizing permanent magnet ring 6; the radial levitation winding 5 is wound on a projection portion on the radially inner side of the annular stator core 7, and a plurality of radial levitation windings 5 are arranged in a central symmetry, and as shown in fig. 4, 4 radial levitation windings 5A, 5B, 5C, and 5D may be arranged in a central symmetry. The radial suspension function is realized by the outer iron core 3, the radial magnetizing permanent magnet ring 6, the annular stator iron core 7, the radial suspension winding 5 and the annular rotor iron core 8, and the axial suspension function is realized by the outer iron core 3, the axial suspension winding 4A, the axial suspension winding 4B, the radial magnetizing permanent magnet ring 6 and the annular rotor iron core 8. The annular stator core 7 and the annular rotor core 8 are formed by laminating annular silicon steel sheets.
The rotary driving component MT comprises an annular rotor iron core 8, a rotor permanent magnet 9 and a central stator 10; the annular rotor iron core 8 is used as a rotor magnetic yoke of the rotary driving component MT, the plurality of rotor permanent magnets 9 are annularly and uniformly distributed on the radial outer side of the central stator 10, the more the number of the set rotor poles is, the more the number of the rotor permanent magnets 9 is, so that the stress on the inner surface of the annular rotor iron core 8 is smaller when the rotor 20 rotates at a high speed, and the long-term reliable use of the rotor 20 is more facilitated; the rotor permanent magnet 9 is attached to the inner side surface of the annular rotor core 8, and when the rotor 20 rotates at a high speed, the rotor permanent magnet 9 tends to be attached to the annular stator core 8 under the action of centrifugal force, so that the rotor permanent magnet 9 is prevented from shifting, and the long-term reliable use of the rotor 20 is facilitated. The central stator 10 is positioned at the radial inner side of the annular rotor iron core 8 and the rotor permanent magnet 9 and is positioned outside the pump head PH; the shape of the central stator 10 is gear-shaped, each gear tooth (coil slot) is wound into a stator winding by a conducting wire, the mutually-connected stator windings are combined into a one-phase stator winding, and all the stator windings on the central stator 10 are combined into a three-phase stator winding; the phase axes of each phase have an electrical angle difference of 120 degrees in space, and the phase axes have the same effective number of turns of the coil, so that the electromotive force and the magnetomotive force of each phase are symmetrical; in the embodiment shown in fig. 4, the number of slots of the central stator 10 is 12, the number of pole pairs of the rotor permanent magnets 9 is 14, the number of slots of each pole and each phase is 2/7, and fractional slot windings are adopted, so that the fluctuation amplitude of the cogging torque is effectively reduced by using the fractional slot windings, and more stable torque characteristics can be obtained.
Principle of axial levitation control of the rotor referring to fig. 5, Φ PM is the static bias flux generated by the radially magnetized permanent magnet ring 6, Φ ZEM is the control flux generated by the current in the axial control coils 4A and 4B, and the air gap flux is composed of these two parts of flux. Φ PMz1 and Φ PMz2 are the magnetic fluxes of the permanent magnet 6 at the air gap z1 and at the air gap z2, respectively. The magnetic field generates surface tension, maxwell force, at the boundary of magnetic substances with different magnetic permeability. The relationship between maxwell force and flux can be found as:
Figure BDA0002744690210000061
in the formula, Fz1 and Fz2 are respectively electromagnetic attraction force applied to the upper surface and the lower surface of the suction disc; phi z1 and phi z2 are respectively composite magnetic fluxes generated at the upper air gap and the lower air gap; sz is the area of the axial magnetic pole; mu.s0Is the permeability of air. When the permanent magnet is suspended stably in the axial direction, the upper attraction force generated by the permanent magnet at the upper air gap z1 of the rotor and the lower air gap z2 of the rotor is balanced with the sum of the lower attraction force and the gravity, namely Fz1 is equal to Fz2+ mg; if the rotor is subjected to a downward external disturbance force in the balance position, the rotor moves downwards from the reference position to cause the change of the magnetic fluxes of the upper and lower air gaps generated by the permanent magnet, namely the lower air gap is reduced, the magnetic flux phi PMz2 generated by the permanent magnet is increased, the upper air gap is increased, and the magnetic flux phi PMz1 generated by the permanent magnet is reduced; before the control magnetic flux Φ ZEM is not generated, Fz1<Fz2+ mg. The rotor moves downwards due to external disturbance, the displacement of the rotor from the balance position is detected by using a sensor at the moment, a controller converts a displacement signal into a control signal, a power amplifier converts the control signal into a control current i, and the control current flows through the axial suspension windings 4A and 4B to generate an electromagnetic magnetic flux phi ZEM in the iron core; at the upper air gap Z1, the flow directions of the excitation magnetic flux and the permanent magnetic flux are the same, and the excitation magnetic flux Φ ZEM is overlapped with the permanent magnetic flux Φ PMz1, so that the total magnetic flux at the air gap Z1 is increased, namely Φ Z1 is Φ PMz1+ Φ ZEM; the excitation magnetic flux Φ ZEM is opposite to the flow direction of the permanent magnetic flux Φ PMz1 at the lower air gap Z2, so the total magnetic flux at the air gap Z2 is reduced to Φ Z2 — Φ PMz2 — Φ ZEM. With increasing flux at the upper gap, and with the lower gapAnd the magnetic flux at the gap is reduced, and the whole rotor receives an upward resultant force, and the rotor moves upwards and returns to a stable suspension position. If the rotor is subjected to an upward external disturbance force, analysis can be carried out by a similar method, the upward external disturbance force enables the upper air gap to be reduced, the lower air gap to be increased, the sensor detects the offset of the position of the rotor, and the controller sets a control current i to be led into the axial suspension windings 4A and 4B in a direction opposite to the situation that the rotor is subjected to the downward external disturbance force, so that an electromagnetic flux phi ZEM resisting the upward movement of the rotor is generated in the iron core, and the rotor is urged to return to the balance position. Therefore, no matter the rotor is disturbed upwards or downwards, the rotor of the permanent magnet biased axial magnetic bearing system with position negative feedback can always keep the rotor at a balanced position by controlling the current in the excitation windings 4A and 4B through the controller and adjusting the magnitude of the upper air gap flux and the lower air gap flux.
The radial levitation control principle of the rotor is shown in fig. 6, where the path of the magnetic flux in the X direction is indicated, Φ PM is the static bias magnetic flux generated by the radially magnetized permanent magnet ring 6, Φ XEM is the control magnetic flux in the X direction, and the path of the magnetic flux in the Y direction can be indicated by the same method. When the magnetic bearing rotor is axially stabilized in suspension, the magnetic bearing rotor is in a suspended intermediate position under the static magnetic field attraction force generated by the permanent magnets, which is also referred to as a reference position. Due to the structural symmetry, the magnetic flux generated by the radial magnetizing permanent magnet ring 6 is equal at the air gap on the left side of the rotor and the air gap on the right side of the rotor, namely phi PMx1 and phi PMx2, and the left and right suction forces are equal at the moment. If the rotor is subjected to a rightward external disturbance force in the balance position, the rotor deviates from the reference position and moves rightward, so that the magnetic flux of left and right air gaps generated by the permanent magnet is changed, namely the left air gap is increased, the magnetic flux phi PMx1 generated by the permanent magnet is reduced, the right air gap is reduced, and the magnetic flux phi PMx2 generated by the permanent magnet is increased; at this time, the amount of displacement of the rotor from its reference position is detected by the sensor, and the excitation magnetic flux Φ XEM is generated by controlling the current to flow through the electromagnet coil windings 5A and 5B. The excitation magnetic flux Φ XEM coincides with the magnetic flux direction at the left air gap, and the magnetic flux Φ x1 at the left air gap is increased after superposition. And the excitation magnetic flux phi XEM has the opposite direction to the magnetic flux phi x2 at the right air gap, and the magnetic flux phi x2 at the right air gap is reduced after superposition. Therefore, the rotor is subjected to resultant force in the left direction, and is expressed as leftward movement, and finally returns to the reference position; if the rotor is subjected to an external disturbance force towards the left, the analysis can be carried out by a similar method, current is introduced to the radial suspension windings 5A and 5B in the direction opposite to the condition that the rotor is subjected to the disturbance force towards the right, and electromagnetic force resisting the leftward movement of the rotor is generated to urge the rotor to return to the reference position; thus, the rotor is maintained at the reference position in the x-axis direction by controlling the currents in the radial levitation windings 5A, 5B; similarly, the rotor is maintained at the reference position in the y-axis direction by controlling the radial levitation windings 5C and 5D; by controlling the radial levitation windings 5A, 5B, 5C and 5D, the rotor can be maintained in a reference position regardless of the direction of the radial force to which the rotor is subjected.
When the axis of the rotor deviates, the x-axis suspension is realized by controlling the coil windings 5A and 5B, and the y-axis suspension is realized by controlling the coil windings 5C and 5D; when the rotor deviates in the axial direction, the coil windings 4A and 4B can be controlled to control the rotor to realize the suspension of the z axis; in this way, a three-degree-of-freedom magnetic bearing, i.e. a three-degree-of-freedom magnetic bearing MB, is formed.
After the magnetic suspension pump is started, the rotor 20 is suspended in the pump head PH by using a three-degree-of-freedom magnetic bearing MB; by utilizing control methods such as Space Vector Pulse Width Modulation (SVPWM), sinusoidal current generated by an inverter is introduced into a three-phase winding of the central stator 10, and after the central stator 10 is introduced with driving current, a rotating magnetic field is generated to drive the annular rotor iron core 8 and the rotor permanent magnet 9 to rotate so as to drive the impeller 2 to rotate; when the impeller 2 rotates rapidly, the fluid in the pump obtains a linear velocity, and then the fluid is pumped out of the outlet 102 of the pump, and new fluid flows in from the inlet 101 of the pump, and finally the function of pumping fluid is realized.
In the positional relationship description of the present invention, the appearance of terms such as "inner", "outer", "upper", "lower", "left", "right", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings is merely for convenience of describing the embodiments and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation and operation, and thus, is not to be construed as limiting the present invention.
The foregoing summary and structure are provided to explain the principles, general features, and advantages of the product and to enable others skilled in the art to understand the invention. The foregoing examples and description have been presented to illustrate the principles of the invention and are intended to provide various changes and modifications within the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1.一种具有三自由度磁轴承的磁悬浮泵,其特征在于:包括泵头、三自由度磁轴承和旋转驱动组件;1. a magnetic levitation pump with a three-degree-of-freedom magnetic bearing, characterized in that: comprising a pump head, a three-degree-of-freedom magnetic bearing and a rotary drive assembly; 所述泵头是一个容纳和转移被泵送流体的腔体,泵头设置入液口和出液口,泵头内设置叶轮;The pump head is a cavity for accommodating and transferring the pumped fluid, the pump head is provided with a liquid inlet and a liquid outlet, and an impeller is arranged in the pump head; 所述三自由度磁轴承包括外铁芯、轴向悬浮绕组、径向悬浮绕组、径向充磁永磁体环、环状定子铁芯、环状转子铁芯;环状转子铁芯位于泵头内部;外铁芯是一个截面呈“C”字形的环状构件,外铁芯的两个开口端面与环状转子铁芯的两个轴向端面邻近且相对设置;外铁芯内部容纳轴向悬浮绕组、径向悬浮绕组、径向充磁永磁体环以及环状定子铁芯,环状定子铁芯与环状转子铁芯同心设置,环状定子铁芯的径向内侧面与环状转子铁芯的径向外侧面邻近且相对设置;环状定子铁芯与外铁芯之间设置径向充磁永磁环;轴向悬浮绕组呈环形形状并且与外铁芯同心设置,两个或多个轴向悬浮绕组分别设置于径向充磁永磁体环的轴向两端外侧;径向悬浮绕组缠绕于环状定子铁芯径向内侧的突出部上,中心对称地设置多个径向悬浮绕组;The three-degree-of-freedom magnetic bearing includes an outer iron core, an axial suspension winding, a radial suspension winding, a radially magnetized permanent magnet ring, an annular stator iron core, and an annular rotor iron core; the annular rotor iron core is located in the pump head. Inside; the outer iron core is an annular member with a "C"-shaped cross-section, and the two open end faces of the outer iron core are adjacent to and opposite to the two axial end faces of the annular rotor iron core; the inner core of the outer iron core accommodates the axial Suspension winding, radial suspension winding, radially magnetized permanent magnet ring and annular stator iron core, the annular stator iron core and annular rotor iron core are arranged concentrically, and the radial inner side of the annular stator iron core is connected to the annular rotor iron core The radial outer surface of the iron core is adjacent and oppositely arranged; a radially magnetized permanent magnet ring is arranged between the annular stator iron core and the outer iron core; the axial suspension winding is annular and arranged concentrically with the outer iron core, and two or A plurality of axial suspension windings are respectively arranged on the outer sides of the two axial ends of the radially magnetized permanent magnet ring; the radial suspension windings are wound on the protrusions on the radial inner side of the annular stator core, and a plurality of radial suspension windings are arranged symmetrically in the center. suspension winding; 所述三自由度磁轴承的环状转子铁芯也作为旋转驱动组件的转子磁轭,旋转驱动组件还包括转子永磁体和中心定子;转子永磁体位于泵头内部;中心定子位于环状转子铁芯的径向内侧,且位于泵头外部;中心定子呈齿轮状结构,多个轮齿上分别缠绕定子绕组;多个转子永磁体以环状均布的形式设置于中心定子的径向外侧;The annular rotor core of the three-degree-of-freedom magnetic bearing also serves as the rotor yoke of the rotary drive assembly, which also includes a rotor permanent magnet and a central stator; the rotor permanent magnet is located inside the pump head; the central stator is located in the annular rotor iron The radial inner side of the core is located outside the pump head; the central stator is in a gear-like structure, and stator windings are wound on a plurality of gear teeth respectively; a plurality of rotor permanent magnets are arranged on the radial outer side of the central stator in the form of annular uniform distribution; 所述叶轮、环状转子铁芯和转子永磁体连接成一个整体。The impeller, the annular rotor iron core and the rotor permanent magnet are connected as a whole. 2.如权利要求1所述的一种具有三自由度磁轴承的磁悬浮泵,其特征在于:所述中心定子的每个轮齿上用导线缠绕成定子绕组,相互串联的定子绕组组合成一相定子绕组,中心定子上的各定子绕组共组合成三相定子绕组;各相相轴在空间互差120°电角度,并且有相同的线圈有效匝数。2. A magnetic levitation pump with a three-degree-of-freedom magnetic bearing as claimed in claim 1, characterized in that: each tooth of the central stator is wound with a wire to form a stator winding, and the stator windings connected in series are combined into a phase Stator windings, the stator windings on the central stator are combined into three-phase stator windings; the phase axes of each phase differ from each other by 120° electrical angle in space, and have the same effective number of coil turns. 3.如权利要求1所述的一种具有三自由度磁轴承的磁悬浮泵,其特征在于:所述环状定子铁芯和环状转子铁芯采用环状硅钢片叠压而成。3 . The magnetic levitation pump with a three-degree-of-freedom magnetic bearing according to claim 1 , wherein the annular stator iron core and the annular rotor iron core are formed by laminating annular silicon steel sheets. 4 . 4.如权利要求1所述的一种具有三自由度磁轴承的磁悬浮泵,其特征在于:所述转子永磁体贴于所述环状转子铁芯内侧表面。4 . The magnetic levitation pump with a three-degree-of-freedom magnetic bearing according to claim 1 , wherein the rotor permanent magnet is attached to the inner surface of the annular rotor core. 5 . 5.如权利要求1所述的一种具有三自由度磁轴承的磁悬浮泵,其特征在于:所述中心定子的槽数与所述转子永磁体的极对数不相等。5 . The magnetic levitation pump with a three-degree-of-freedom magnetic bearing according to claim 1 , wherein the number of slots of the central stator is not equal to the number of pole pairs of the permanent magnets of the rotor. 6 . 6.如权利要求1所述的一种具有三自由度磁轴承的磁悬浮泵,其特征在于:至少包含4个所述径向悬浮绕组。6 . The magnetic levitation pump with a three-degree-of-freedom magnetic bearing according to claim 1 , wherein at least four radial suspension windings are included. 7 . 7.如权利要求1所述的一种具有三自由度磁轴承的磁悬浮泵,其特征在于:所述泵头的内表面具有高洁净度不锈钢或者聚四氟乙烯材料。7 . The magnetic levitation pump with a three-degree-of-freedom magnetic bearing according to claim 1 , wherein the inner surface of the pump head is made of high-purity stainless steel or polytetrafluoroethylene. 8 . 8.如权利要求1所述的一种具有三自由度磁轴承的磁悬浮泵,其特征在于:所述叶轮、环状转子铁芯和转子永磁体内嵌于高洁净度不锈钢或者聚四氟乙烯材料。8. The magnetic levitation pump with a three-degree-of-freedom magnetic bearing as claimed in claim 1, wherein the impeller, the annular rotor iron core and the rotor permanent magnet are embedded in high cleanliness stainless steel or polytetrafluoroethylene Material. 9.如权利要求8所述的一种具有三自由度磁轴承的磁悬浮泵,其特征在于:所述叶轮采用高洁净度不锈钢或者聚四氟乙烯材料,并使用注塑工艺制造,并且包裹环状转子铁芯和转子永磁体。9. The magnetic levitation pump with a three-degree-of-freedom magnetic bearing as claimed in claim 8, wherein the impeller is made of high-purity stainless steel or polytetrafluoroethylene, and is manufactured by an injection molding process, and is wrapped in a ring Rotor core and rotor permanent magnets.
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