CN112359205B - Treatment method of platinum group metal beneficiation concentrate strengthened leaching solution - Google Patents
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Abstract
本发明公开了一种铂族金属选矿精矿强化浸出液的处理方法,是采用强化浸出液‑残酸中和‑活性铜粉置换贵金属‑铁粉置换铜‑压缩空气氧化中和除铁铝铬工艺路线,富集贵金属及综合回收有价金属的方法。与现有技术相比,本发明得到的有价金属中间产品,贵金属为贵金属置换渣,其中含贵金属300g/t;铜为海绵铜渣,其中含铜88%;镍钴为氢氧化镍钴渣,其中含镍钴32%,有价金属元素回收率98%以上。
The invention discloses a treatment method for strengthening leaching solution of platinum group metal ore concentrate, which adopts the process route of strengthening leaching solution-residual acid neutralization-active copper powder to replace precious metal-iron powder to replace copper-compressed air oxidation neutralization to remove iron, aluminum and chromium , a method for enriching precious metals and comprehensively recovering valuable metals. Compared with the prior art, in the valuable metal intermediate product obtained by the present invention, the precious metal is precious metal replacement slag, which contains 300 g/t of precious metal; the copper is sponge copper slag, which contains 88% copper; the nickel-cobalt is nickel-cobalt hydroxide slag , which contains 32% nickel and cobalt, and the recovery rate of valuable metal elements is more than 98%.
Description
技术领域technical field
本发明涉及稀贵金属冶炼技术领域,具体涉及一种铂族金属选矿精矿强化浸出液的处理方法。The invention relates to the technical field of rare and precious metal smelting, in particular to a processing method for strengthening leaching solution of platinum group metal ore concentrate.
背景技术Background technique
铂矿具有铂族金属贮量较大、品位高、矿体厚度稳定的特点,铂族金属贮量为412吨,基本品位为5.22g/t。铂矿采用常规的半自磨+球磨+分级碎磨流程,粗选+精选、粗选尾矿再磨再选精选的阶段浮选阶段磨矿浮选工艺流程,每年可产出约82000吨的贵金属精矿,其中含Cr2O3 0.7~3.5%、MgO 12~21%。该精矿除了每年可带入铂族金属约9.5吨的同时,还可带入镍、铜、钴量分别为2492吨、1533吨、246吨。The platinum ore has the characteristics of large reserves of platinum group metals, high grade and stable thickness of the ore body. The reserves of platinum group metals are 412 tons and the basic grade is 5.22g/t. Platinum ore adopts the conventional semi-autogenous grinding + ball milling + grading grinding process, roughing + selection, roughing tailings regrinding and selection stage flotation stage grinding and flotation process, the annual output is about 82000 ton of precious metal concentrate, which contains 0.7-3.5% of Cr 2 O 3 and 12-21% of MgO. In addition to bringing about 9.5 tons of platinum group metals into the concentrate every year, the amount of nickel, copper and cobalt that can be brought in are 2492 tons, 1533 tons and 246 tons respectively.
铂精矿采用湿法强化浸出工艺时,大部分铜、镍、钴,铁、铬、镁、铝等元素被浸出,进入浸出液中,同时,少量贵金属也进入浸出液中。因此,高效回收镍、铜、钴具有重要意义。When the platinum concentrate adopts the wet-strengthened leaching process, most of the elements such as copper, nickel, cobalt, iron, chromium, magnesium, and aluminum are leached into the leaching solution, and at the same time, a small amount of precious metals also enter the leaching solution. Therefore, the efficient recovery of nickel, copper and cobalt is of great significance.
上述复杂共伴生铂族贵金属选矿精矿酸浸溶液中含有Ni、Cu、Co有价金属元素离子,同时还有少量的Pt、Pd、Rh、Ir、Os、Ru、Au、Ag贵金属元素离子,此外,还有大量的Fe、Cr、Mg、Si、Al等杂质元素离子以及H2SO4。其中的Fe、Cr大部分分别以Fe3+、Cr6+形式存在。The acid leaching solution of the above-mentioned complex co-associated platinum group noble metal beneficiation concentrate contains Ni, Cu, Co valuable metal element ions, as well as a small amount of Pt, Pd, Rh, Ir, Os, Ru, Au, Ag precious metal element ions, In addition, there are a large amount of impurity element ions such as Fe, Cr, Mg, Si, and Al, and H 2 SO 4 . Among them, most of Fe and Cr exist in the form of Fe 3+ and Cr 6+ respectively.
由于溶液中有价金属离子浓度较低,杂质元素离子种类多、浓度较高,选择经济合理的工艺是十分必要的,以铂钯浮选精矿强化浸出液为原料,分离回收贵金属和镍、钴、铜以及贵金属等有价金属元素的分离回收工艺非常有意义。Due to the low concentration of valuable metal ions in the solution, many types and high concentrations of impurity element ions, it is necessary to choose an economical and reasonable process. Using the enhanced leaching solution of platinum and palladium flotation concentrates as raw materials, the precious metals, nickel and cobalt are separated and recovered. The separation and recovery process of valuable metal elements such as copper and precious metals is very meaningful.
发明内容SUMMARY OF THE INVENTION
针对上述已有技术存在的不足,本发明提供一种铂族金属选矿精矿强化浸出液的处理方法。In view of the deficiencies of the above-mentioned prior art, the present invention provides a processing method for strengthening the leaching solution of platinum group metal ore concentrate.
本发明是通过以下技术方案实现的。The present invention is achieved through the following technical solutions.
一种铂族金属选矿精矿强化浸出液的处理方法,其特征在于,所述处理方法包括:A processing method for strengthening leaching solution of platinum group metal ore concentrate, characterized in that the processing method comprises:
(1)铂族金属选矿精矿强化浸出液中加入还原剂亚硫酸钠,进行预还原反应,将溶液中的Fe3+、Cr6+分别还原为Fe2+、Cr3+,然后采用碳酸钠或者石灰石进行残酸中和,调整预还原溶液pH1.5~2.0,经固液分离得到第一滤液和第一滤渣;(1) The reducing agent sodium sulfite is added to the enhanced leaching solution of the platinum group metal ore concentrate to carry out a pre-reduction reaction to reduce Fe 3+ and Cr 6+ in the solution to Fe 2+ and Cr 3+ respectively, and then use sodium carbonate or limestone Neutralize the residual acid, adjust the pH of the pre-reduction solution to 1.5-2.0, and obtain the first filtrate and the first filter residue through solid-liquid separation;
(2)活性铜粉置换贵金属:将经步骤(1)得到的第一滤液中加入活性铜粉置换贵金属,得到置换后液和置换渣;(2) Replacing precious metals with active copper powder: adding active copper powder to the first filtrate obtained in step (1) to replace precious metals, to obtain a replacement liquid and a replacement slag;
(3)将经步骤(2)得到置换后液中加入铁粉进行置换铜的反应,经固液分离得到第二滤液和第二滤渣;(3) adding iron powder to the post-replacement solution obtained in step (2) to carry out the reaction of replacing copper, and obtaining the second filtrate and the second filter residue through solid-liquid separation;
(4)将经步骤(3)得到的第二滤液进行一段氧化沉淀铁铝铬砷反应,经固液分离后,再经二段氧化沉淀铁铝铬砷反应后,经两段中和沉淀镍钴反应后,得到尾液和尾渣;(4) the second filtrate obtained in step (3) is subjected to a one-stage oxidation precipitation iron-aluminum-chromium-arsenic reaction, after solid-liquid separation, and then a two-stage oxidation precipitation iron-aluminum-chromium-arsenic reaction, neutralizing the precipitated nickel in two stages After the cobalt reaction, tailings and tailings are obtained;
(5)将经步骤(4)得到的尾液经中和沉淀锰反应,最后经固液分离得到中和尾液和中和尾渣。(5) neutralizing and precipitation manganese reaction of the tail liquid obtained in step (4), and finally obtaining neutralized tail liquid and neutralized tail slag through solid-liquid separation.
进一步地,所述浸出液成分包括:Au 0.003~0.004g/L、Pd 0.0045~0.0050g/L、Pt 0.00092~0.00098g/L、Rh 0.0012~0.0015g/L、Ir 0.0015~0.0017g/L、Ni 2.02~2.03g/L、 Cu 6.36~6.39g/L、Fe 9.62~9.63g/L、Co 0.057~0.059g/L、As 0.0021~0.0026g/L、 Cr 1.13~1.20g/L、Mg 6.22~6.32g/L、Al 2.60~2.63g/L。Further, the components of the leachate include: Au 0.003~0.004g/L, Pd 0.0045~0.0050g/L, Pt 0.00092~0.00098g/L, Rh 0.0012~0.0015g/L, Ir 0.0015~0.0017g/L, Ni 2.02~2.03g/L, Cu 6.36~6.39g/L, Fe 9.62~9.63g/L, Co 0.057~0.059g/L, As 0.0021~0.0026g/L, Cr 1.13~1.20g/L, Mg 6.22~ 6.32g/L, Al 2.60~2.63g/L.
进一步地,所述步骤(1)亚硫酸钠的加入量为用于将浸出液中Fe3+还原为Fe2+、Cr6+还原为Cr3+的所需的量,亚硫酸钠加入量为78.7~78.9g/L溶液(即78.7~78.9kg/m3溶液),预还原反应温度为60℃~75℃,预还原反应时间为60min~65min;采用碳酸钠或石灰石进行残酸中和:反应温度为60℃~65℃,反应时间为60min~65min。Further, the amount of sodium sulfite added in the step (1) is the required amount for reducing Fe 3+ to Fe 2+ and Cr 6+ in the leaching solution to Cr 3+ , and the amount of sodium sulfite added is 78.7-78.9g /L solution (that is, 78.7~78.9kg/ m3 solution), the pre-reduction reaction temperature is 60℃~75℃, and the prereduction reaction time is 60min~65min; use sodium carbonate or limestone for residual acid neutralization: the reaction temperature is 60 ℃~65℃, the reaction time is 60min~65min.
进一步地,所述步骤(2)铜粉置换贵金属反应过程是:将经步骤(1)得到的第一滤液升温至75℃~85℃后,加入活性铜粉进行搅拌,所述活性铜粉的加入量(湿重)12~16g/L溶液(即12~16kg/m3溶液),控制电位值为350mv~400mv,控制终点pH 2.5~2.8,反应时间60min~65min后,停止搅拌,待温度降至60℃~65℃时进行固液分离。Further, the reaction process of replacing precious metals with copper powder in step (2) is as follows: after the first filtrate obtained in step (1) is heated to 75°C to 85°C, active copper powder is added for stirring, and the active copper powder is Addition amount (wet weight) 12~16g/L solution (i.e. 12~16kg/ m3 solution), control potential value is 350mv~400mv, control end point pH 2.5~2.8, after reaction time 60min~65min, stop stirring, wait for temperature When the temperature drops to 60℃~65℃, solid-liquid separation is carried out.
进一步地,所述活性铜粉是将锌粉加入硫酸铜溶液置换而得。Further, the active copper powder is obtained by adding zinc powder to a copper sulfate solution for replacement.
进一步地,所述步骤(3)铁粉置换铜粉过程是:将经步骤(2)得到的置换后液升温至 75℃~85℃后,加入铁粉,所述铁粉的加入量为10.4~16克/升溶液,控制电位值0~100mv,反应时间60min~120min后,停止搅拌,待温度降至60℃~65℃时进行固液分离。Further, the process of replacing the copper powder with the iron powder in the step (3) is as follows: the post-replacement solution obtained in the step (2) is heated to 75°C to 85°C, and then the iron powder is added, and the added amount of the iron powder is 10.4°C. ~16 g/L solution, control the potential value of 0~100mv, stop stirring after the reaction time is 60min~120min, and carry out solid-liquid separation when the temperature drops to 60℃~65℃.
进一步地,所述步骤(4)一段氧化沉淀反应过程是:先将经步骤(3)得到的第二滤液升温至70℃~75℃后,通入压缩空气,所述压缩空气的流量为100-130升/小时,加入浓度为20%-21%碳酸钙浆料,控制pH 3.5~3.8,反应时间100~180分钟后,停止搅拌,待温度降至60℃~65℃时进行固液分离,得到第三滤液和第三滤渣(第三滤渣为弃渣);二段氧化沉淀是将第三滤液升温至70℃~90℃,加入浓度为10%碳酸钠溶液,控制反应时间2h~2.5h,控制终点pH 4.6~4.8,经固液分离得到第四滤液和第四滤渣,第四滤渣返回到步骤(1)中进行中和反应。Further, the step (4) one-stage oxidation precipitation reaction process is as follows: first, the second filtrate obtained in step (3) is heated to 70 ° C ~ 75 ° C, and compressed air is introduced, and the flow rate of the compressed air is 100 °C. -130 liters/hour, add calcium carbonate slurry with a concentration of 20%-21%, control pH 3.5 to 3.8, stop stirring after 100 to 180 minutes of reaction time, and perform solid-liquid separation when the temperature drops to 60 °C to 65 °C , obtain the third filtrate and the third filter residue (the third filter residue is waste residue); the second stage of oxidation precipitation is to heat the third filtrate to 70 ℃ ~ 90 ℃, add the concentration of 10% sodium carbonate solution, control the reaction time 2h ~ 2.5 h, controlling the pH of the end point to be 4.6-4.8, obtaining a fourth filtrate and a fourth filter residue through solid-liquid separation, and the fourth filter residue is returned to step (1) for neutralization reaction.
进一步地,所述步骤(4)两段中和沉淀镍钴反应过程是:一段沉淀镍钴是将第四滤液升温至60℃~65℃,滴加氢氧化钠溶液,调整溶液的终点pH7.0~7.5,总反应时间为120min~ 180min;二段沉淀镍钴是将一段沉淀镍钴后液升温至70℃~90℃,滴加氢氧化钠溶液,控制溶液终点pH 8.0~8.2,总反应时间为120min~180min,经固液分离得到尾液和尾渣(尾渣为弃渣)。Further, the step (4) two-stage neutralization and precipitated nickel-cobalt reaction process is: one-stage precipitation of nickel-cobalt is to heat the fourth filtrate to 60 ℃~65 ℃, add sodium hydroxide solution dropwise, adjust the endpoint pH of the solution to 7.5. 0~7.5, the total reaction time is 120min~180min; the second stage of precipitation of nickel and cobalt is to heat up the liquid after the first stage of precipitation of nickel and cobalt to 70 ℃~90 ℃, add sodium hydroxide solution dropwise, control the pH of the end point of the solution to 8.0~8.2, the total reaction The time is 120min-180min, and the tailings and tailings are obtained through solid-liquid separation (the tailings are waste).
进一步地,所述氢氧化钠溶液浓度为5%。Further, the concentration of the sodium hydroxide solution is 5%.
进一步地,所述(5)是将经步骤(4)得到的尾液升温至45℃~50℃,通入压缩空气,所述压缩空气的流量为100~130L/h,加入浓度为20%的石灰乳,调整尾液pH至8.5~9,反应时间2h~2.5h,最后经固液分离得到中和尾液和中和尾渣。Further, the step (5) is to raise the temperature of the tail liquid obtained in the step (4) to 45°C to 50°C, and feed compressed air, the flow rate of the compressed air is 100 to 130L/h, and the concentration added is 20%. The pH of the tail liquid is adjusted to 8.5~9, the reaction time is 2h~2.5h, and finally the neutralized tail liquid and the neutralized tail slag are obtained by solid-liquid separation.
本发明的有益技术效果:本发明提供了一种强化浸出液-残酸中和-活性铜粉置换贵金属- 铁粉置换铜-压缩空气氧化中和除铁铝铬工艺路线,富集贵金属及综合回收有价金属的方法。与现有技术相比,具有以下优点:Beneficial technical effects of the present invention: The present invention provides a process route for strengthening leaching solution-residual acid neutralization-replacement of precious metals by active copper powder-replacement of copper by iron powder-compressed air oxidation neutralization to remove iron, aluminum and chromium, enriching precious metals and comprehensive recovery Valuable metal method. Compared with the existing technology, it has the following advantages:
(1)本发明得到的有价金属中间产品,贵金属为贵金属置换渣,其中含贵金属300g/t;铜为海绵铜渣,其中含铜88%;镍钴为氢氧化镍钴渣,其中含镍钴32%,该中间产品较容易进行下一步处理。(1) the valuable metal intermediate product that the present invention obtains, the precious metal is precious metal replacement slag, wherein contains precious metal 300g/t; Copper is sponge copper slag, wherein copper-containing 88%; Nickel cobalt is nickel hydroxide cobalt slag, wherein nickel-containing Cobalt 32%, the intermediate product is easier to be processed in the next step.
(2)中和尾液中有价金属元素含量均低于仪器分析检测下限,即≤0.0002g/L,一段氧化沉淀反应得到铁铝铬渣以及中和镁渣中有价金属元素含量低(均≤0.1%),有价金属元素回收率98%以上。(2) The content of valuable metal elements in the neutralized tail liquid is lower than the lower limit of instrument analysis, namely ≤ 0.0002g/L, and the content of valuable metal elements in Fe-Al-Cr slag and neutralized magnesium slag obtained by one-stage oxidation precipitation reaction is low ( All ≤0.1%), the recovery rate of valuable metal elements is more than 98%.
附图说明Description of drawings
图1为本发明的工艺流程图。Fig. 1 is a process flow diagram of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
实施例1Example 1
一种高铬高镁铂族金属选矿精矿强化浸出液的处理方法,它包括以下步骤:A method for treating high-chromium and high-magnesium platinum group metal ore concentrate strengthening leaching solution, which comprises the following steps:
浸出液成分包括:Au 0.003g/L、Pd 0.0045g/L、Pt 0.00092g/L、Rh 0.0012g/L、Ir 0.0015g/L、Ni 2.02g/L、Cu 6.36g/L、Fe 9.62g/L、Co 0.057g/L、As 0.0021g/L、 Cr1.13g/L、Mg 6.22g/L、Al 2.60g/L。The leachate composition includes: Au 0.003g/L, Pd 0.0045g/L, Pt 0.00092g/L, Rh 0.0012g/L, Ir 0.0015g/L, Ni 2.02g/L, Cu 6.36g/L, Fe 9.62g/ L, Co 0.057g/L, As 0.0021g/L, Cr 1.13g/L, Mg 6.22g/L, Al 2.60g/L.
步骤1、溶液预还原和溶液残酸中和Step 1. Solution pre-reduction and solution residual acid neutralization
铂族金属选矿精矿强化浸出液中加入还原剂亚硫酸钠,进行预还原反应,亚硫酸钠加入量78.7g/L溶液(即78.7kg/m3溶液),将溶液中的Fe3+、Cr6+分别还原为Fe2+、Cr3+,然后采用碳酸钠或者石灰石进行中和,浸出液中残酸含量一般为30~40g/L左右,调整预还原溶液pH1.5,经固液分离得到预还原后液(第一滤液)和预还原后渣(第一滤渣);还原和中和温度均为60℃、还原和中和时间均为60min。The reducing agent sodium sulfite is added to the enhanced leaching solution of platinum group metal ore concentrate, and the pre-reduction reaction is carried out. It is Fe 2+ and Cr 3+ , and then neutralized with sodium carbonate or limestone. The residual acid content in the leaching solution is generally about 30-40g/L. (first filtrate) and pre-reduction residue (first filter residue); the reduction and neutralization temperatures are both 60° C., and the reduction and neutralization times are both 60 min.
步骤2、贵金属置换Step 2. Precious metal replacement
取一定量的铂钯浮选精矿强化浸出预还原后溶液即第一滤液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度75℃后开始将还原剂活性铜粉加入烧杯或反应器内,活性铜粉的加入量(湿重)按12g/L溶液加入,并开始计时,至预定电位值350mv反应预定时间60min后,控制终点PH值2.5,停止搅拌,停止反应,待温度降至约60℃时,取出矿浆过滤洗涤,固体样品干燥后缩分取样分析,溶液量取体积后取样分析贱金属、贵金属的含量。Take a certain amount of platinum and palladium flotation concentrate for enhanced leaching and pre-reduced solution, namely the first filtrate, add it into a beaker or reactor, start stirring, adjust the rotational speed, and start adding the reducing agent active copper powder after the temperature is raised to a set temperature of 75°C. In the beaker or reactor, the added amount of active copper powder (wet weight) is added according to 12g/L solution, and the timing is started. After the predetermined potential value of 350mv is reacted for a predetermined time for 60min, the end point pH value is controlled to 2.5, and the stirring is stopped to stop the reaction. When the temperature drops to about 60°C, the pulp is taken out for filtration and washing, the solid sample is dried and then subdivided for sampling and analysis.
表1活性铜粉置换贵金属结果Table 1 Result of replacing precious metal with active copper powder
步骤3、铁粉置换铜Step 3. Iron powder replaces copper
采用铁粉置换溶液中的铜离子,取一定量的贵金属置换后溶液,铁粉的加入量按10.4克 /升溶液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度75℃后开始将铁粉加入烧杯或反应器内,并开始计时,至预定电位值56mv,反应预定时间60min后,停止搅拌,停止反应,待温度降至约60℃时,取出矿浆过滤洗涤,得铁置换后液(第二滤液)和铁置换后渣(第二滤渣)。固体样品干燥后缩分取样分析,溶液量取体积后取样分析贱金属的含量。终点pH2.5,结果如表2。Use iron powder to replace copper ions in the solution, take a certain amount of precious metal to replace the solution, add iron powder according to 10.4 g/L solution, add it into a beaker or reactor, turn on stirring, adjust the speed, and heat up to the set temperature of 75 After ℃, start adding iron powder into the beaker or reactor, and start timing until the predetermined potential value is 56mv. After the predetermined reaction time of 60min, stop stirring and stop the reaction. When the temperature drops to about 60℃, take out the pulp, filter and wash, and get Iron replacement liquid (second filtrate) and iron replacement slag (second filter residue). After the solid sample is dried, the sample is divided and analyzed, and the volume of the solution is measured and analyzed for the content of base metals. The endpoint pH is 2.5, and the results are shown in Table 2.
表2还原铁粉置换铜结果Table 2 Results of copper replacement by reduced iron powder
步骤4、分段氧化水解沉淀铁铝铬砷Step 4. Staged oxidative hydrolysis precipitation of iron, aluminum, chromium, arsenic
浸出溶液中含有大量的Fe2+、Al3+、Cr3+、H3AsO3,必须预先除去。由于沉淀铁铝铬时,铁铝铬渣容易吸附沉淀镍钴离子,为了保证镍钴回收率,采用二段氧化沉淀铁铝铬工艺。The leaching solution contains a large amount of Fe2+, Al3+, Cr3+, H3AsO3, which must be removed in advance. Since the iron-aluminum-chromium slag is easy to adsorb and precipitate nickel-cobalt ions during the precipitation of iron-aluminum-chromium, in order to ensure the recovery rate of nickel-cobalt, a two-stage oxidation precipitation process of iron-aluminum-chromium is adopted.
取一定量的铁置换后溶液,即第二滤液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度70℃后开始通入压缩空气,将20%碳酸钙浆料加入烧杯或反应器内,并开始计时,一段氧化除铁铝铬砷至预定pH值3.5,反应预定时间100min后,停止搅拌,停止反应,待温度降至约60℃时,取出矿浆过滤洗涤,得一段除铁后液(第三滤液)和一段铁铝渣(第三滤渣)。固体样品干燥后缩分取样分析,溶液量取体积后取样分析贱金属、贵金属的含量。Take a certain amount of iron-replaced solution, namely the second filtrate, put it into a beaker or reactor, turn on stirring, adjust the rotational speed, heat up to a set temperature of 70°C, and start to introduce compressed air, and add 20% calcium carbonate slurry into the beaker Or in the reactor, and start timing, a stage of oxidation and removal of iron, aluminum, chromium, arsenic to a predetermined pH value of 3.5, after the predetermined reaction time of 100min, stop stirring, stop the reaction, and when the temperature drops to about 60 ℃, take out the pulp, filter and wash to obtain a stage The iron-removed liquid (third filtrate) and a section of iron-aluminum slag (third filtrate). After the solid sample is dried, the sample is divided and analyzed, and the volume of the solution is measured and analyzed for the content of base metals and precious metals.
工艺参数:温度70℃,时间100min,压缩空气流量100L/h,结果如表3。Process parameters: temperature 70°C, time 100min, compressed air flow 100L/h, the results are shown in Table 3.
表3一段氧化沉铁铝铬结果Table 3 results of precipitation of iron, aluminum and chromium in the first section of table 3
一段除铁后液即第三滤液进行二段深度除铁铝铬砷,中和沉淀剂采用10%碳酸钠钠溶液,终点pH4.6~4.8.一段除铁铝铬砷渣为弃渣,二段除铁铝砷渣(第四滤渣)返回矿浆中和。The liquid after the first-stage iron removal, that is, the third filtrate, is used for the second-stage deep removal of iron, aluminum, chromium, and arsenic. The neutralizing precipitant uses 10% sodium carbonate solution, and the end point pH is 4.6 to 4.8. The iron, aluminum and arsenic slag (fourth filter residue) is returned to the pulp for neutralization.
工艺参数:二段空气氧化沉铁铝铬采用较高的pH4.6~4.8,固定温度70℃,时间120min,压缩空气流量100L/h,结果如表4。Process parameters: The second-stage air oxidation precipitation of iron, aluminum and chromium adopts a relatively high pH of 4.6 to 4.8, a fixed temperature of 70 ° C, a time of 120 minutes, and a compressed air flow of 100 L/h. The results are shown in Table 4.
表4二段深度除铁铝铬结果Table 4 Results of deep iron, aluminum and chromium removal in the second stage
步骤5、分段中和沉淀镍钴Step 5. Neutralize and precipitate nickel-cobalt in stages
一段氢氧化钠沉淀镍钴A stage of sodium hydroxide precipitation of nickel cobalt
工艺参数:氢氧化钠溶液浓度为5%,温度为60℃,二段除铁铝铬溶液即第四滤液1.5L,滴加氢氧化钠溶液,调整溶液的pH,总反应时间为120min,控制溶液的终点pH为7.0,结果如表5。Process parameters: the concentration of sodium hydroxide solution is 5%, the temperature is 60 ° C, the second-stage iron, aluminum and chromium solution is 1.5L of the fourth filtrate, the sodium hydroxide solution is added dropwise, the pH of the solution is adjusted, the total reaction time is 120min, control The endpoint pH of the solution was 7.0, and the results are shown in Table 5.
表5一段氢氧化钠沉淀镍钴结果Table 5 results of sodium hydroxide precipitation nickel cobalt
二段沉淀镍钴Second stage nickel cobalt precipitation
工艺参数;氢氧化钠溶液浓度为5%,温度70℃,一段沉镍钴后液1.5L,滴加氢氧化钠溶液,调整溶液的pH,每30min取溶液样品分析镍钴浓度及沉淀率,总反应时间为120min,控制溶液的终点pH为8.0,结果如表6。Process parameters; the concentration of sodium hydroxide solution is 5%, the temperature is 70 ° C, the post-precipitation solution of nickel and cobalt is 1.5L, the sodium hydroxide solution is added dropwise, the pH of the solution is adjusted, and the solution sample is taken every 30min to analyze the concentration of nickel and cobalt and the precipitation rate, The total reaction time was 120 min, and the endpoint pH of the control solution was 8.0. The results are shown in Table 6.
表6二段沉淀镍钴结果Table 6 results of nickel and cobalt precipitation in the second stage
步骤6、尾液中和沉淀Step 6. Neutralization of tail liquid and precipitation
镍钴置换后的溶液中含有大量的镁等金属离子,可以加入石灰乳中和沉淀镁、锰,使溶液的pH调节至8.5~9,并通入压缩空气氧化,将溶液中的有害元素离子除去,使溶液达标排放。The solution after nickel-cobalt replacement contains a large amount of magnesium and other metal ions. Lime milk can be added to neutralize the precipitated magnesium and manganese, so that the pH of the solution is adjusted to 8.5-9, and compressed air is introduced to oxidize the harmful element ions in the solution. Remove to make the solution discharge standard.
取二段沉镍钴后溶液2.0L,升温至45℃,通入压缩空气,流量为100L/h,用20%的石灰乳调整溶液pH至8.5(排放废水pH6~9),反应时间2h,考察尾液中和终点pH、尾渣成分。结果如表7。Take 2.0L of the second-stage nickel-cobalt precipitation solution, heat it up to 45°C, introduce compressed air with a flow rate of 100L/h, adjust the pH of the solution to 8.5 with 20% lime milk (discharge wastewater pH 6-9), the reaction time is 2h, The pH at the end point of tail liquid neutralization and the composition of tailings were investigated. The results are shown in Table 7.
表7尾液中和结果Table 7 tail liquid neutralization results
实施例2Example 2
一种高铬高镁铂族金属选矿精矿强化浸出液的处理方法,它包括以下步骤:A method for treating high-chromium and high-magnesium platinum group metal ore concentrate strengthening leaching solution, which comprises the following steps:
浸出液成分包括:Au 0.004g/L、Pd 0.0050g/L、Pt 0.00098g/L、Rh 0.0015g/L、Ir0.0017g/L、Ni 2.03g/L、Cu 6.39g/L、Fe9.63 g/L、Co 0.059g/L、As 0.0026g/L、 Cr1.20g/L、Mg 6.32g/L、Al 2.63g/L。The leachate composition includes: Au 0.004g/L, Pd 0.0050g/L, Pt 0.00098g/L, Rh 0.0015g/L, Ir0.0017g/L, Ni 2.03g/L, Cu 6.39g/L, Fe9.63 g /L, Co 0.059g/L, As 0.0026g/L, Cr 1.20g/L, Mg 6.32g/L, Al 2.63g/L.
步骤1、溶液预还原和溶液残酸中和Step 1. Solution pre-reduction and solution residual acid neutralization
铂族金属选矿精矿强化浸出液中加入还原剂亚硫酸钠,进行预还原反应,亚硫酸钠加入量 78.9g/L溶液,即78.9kg/m3溶液,将溶液中的Fe3+、Cr6+分别还原为Fe2+、Cr3+,然后采用碳酸钠或者石灰石进行中和,浸出液中残酸含量一般为30~40g/L左右,调整预还原溶液pH2.0,经固液分离得到预还原后液(第一滤液)和预还原后渣(第一滤渣);还原和中和反应温度均为65℃、时间均为65min。The reducing agent sodium sulfite is added to the enhanced leaching solution of platinum group metal ore concentrate to carry out a pre-reduction reaction. The amount of sodium sulfite added is 78.9g/L solution, that is, 78.9kg/ m3 solution, and Fe 3+ and Cr 6+ in the solution are respectively reduced to Fe 2+ , Cr 3+ , and then use sodium carbonate or limestone for neutralization, the residual acid content in the leaching solution is generally about 30-40g/L, adjust the pH of the pre-reduction solution to 2.0, and obtain the pre-reduced liquid ( The first filtrate) and the pre-reduced residue (the first filter residue); the reduction and neutralization reaction temperatures are both 65°C and time 65min.
步骤2、贵金属置换Step 2. Precious metal replacement
取一定量的铂钯浮选精矿强化浸出预还原后溶液即第一滤液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度85℃后开始将还原剂活性铜粉加入烧杯或反应器内,活性铜粉的加入量(湿重)按16g/L溶液加入,并开始计时,至预定电位值400mv反应预定时间65min后,停止搅拌,停止反应,待温度降至约65℃时,取出矿浆过滤洗涤,固体样品干燥后缩分取样分析,溶液量取体积后取样分析贱金属、贵金属的含量。Take a certain amount of platinum and palladium flotation concentrate for enhanced leaching and pre-reduced solution, namely the first filtrate, add it into a beaker or reactor, start stirring, adjust the rotation speed, and start adding the reducing agent active copper powder after the temperature is raised to a set temperature of 85 °C. In the beaker or reactor, the addition amount of active copper powder (wet weight) is added according to 16g/L solution, and the timing is started. After the predetermined potential value of 400mv is reacted for a predetermined time of 65min, the stirring is stopped, and the reaction is stopped, and the temperature is lowered to about 65 When the temperature is ℃, take out the pulp for filtration and washing, the solid sample is dried and then subdivided for sampling analysis, and the volume of the solution is measured and sampled to analyze the content of base metals and precious metals.
工艺参数:加入活性铜粉40g(湿重),置换时间65min、终点pH2.8。Process parameters: 40g of active copper powder (wet weight) was added, the replacement time was 65min, and the endpoint pH was 2.8.
表8活性铜粉置换贵金属结果Table 8 Result of replacing precious metal with active copper powder
步骤3、铁粉置换铜Step 3. Iron powder replaces copper
采用铁粉置换溶液中的铜离子,取一定量的贵金属置换后溶液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度85℃后开始将铁粉按16g/L溶液加入烧杯或反应器内,并开始计时,至预定电位值100mv反应预定时间120min后,停止搅拌,停止反应,待温度降至约65℃时,取出矿浆过滤洗涤,得铁置换后液(第二滤液)和铁置换后渣(第二滤渣)。固体样品干燥后缩分取样分析,溶液量取体积后取样分析贱金属的含量。Use iron powder to replace copper ions in the solution, take a certain amount of precious metal to replace the solution, add it into a beaker or reactor, start stirring, adjust the speed, and start adding iron powder at a rate of 16 g/L after the temperature is raised to a set temperature of 85 °C. Inside the beaker or reactor, and start timing, and after the predetermined potential value of 100mv is reached for the predetermined time of 120min, the stirring is stopped, and the reaction is stopped. When the temperature drops to about 65 °C, the slurry is taken out for filtration and washing to obtain the iron-replaced liquid (the second filtrate). ) and the slag after iron replacement (the second filter slag). After the solid sample is dried, the sample is divided and analyzed, and the volume of the solution is measured and analyzed for the content of base metals.
工艺参数:加入还原铁粉32g(干重),置换时间120min、终点pH2.5,结果如表9。Process parameters: 32 g of reduced iron powder (dry weight) was added, the replacement time was 120 min, and the endpoint pH was 2.5. The results are shown in Table 9.
表9还原铁粉置换铜结果Table 9 Results of copper replacement by reduced iron powder
步骤4、分段氧化水解沉淀铁铝铬砷Step 4. Staged oxidative hydrolysis precipitation of iron, aluminum, chromium, arsenic
浸出溶液中含有大量的Fe2+、Al3+、Cr3+、H3AsO3,必须预先除去。由于沉淀铁铝铬时,铁铝铬渣容易吸附沉淀镍钴离子,为了保证镍钴回收率,采用二段氧化沉淀铁铝铬工艺。The leaching solution contains a large amount of Fe 2+ , Al 3+ , Cr 3+ , H 3 AsO 3 and must be removed in advance. Since the iron-aluminum-chromium slag is easy to adsorb and precipitate nickel-cobalt ions during the precipitation of iron-aluminum-chromium, in order to ensure the recovery rate of nickel-cobalt, a two-stage oxidation precipitation process of iron-aluminum-chromium is adopted.
取一定量的铜置换后溶液,即第二滤液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度75℃后开始通入压缩空气,将21%碳酸钙浆料加入烧杯或反应器内,并开始计时,一段氧化除铁铝铬砷至预定pH值3.8,反应预定时间180min后,停止搅拌,停止反应,待温度降至约65℃时,取出矿浆过滤洗涤,得一段除铁后液(第三滤液)和一段铁铝渣(第三滤渣)。固体样品干燥后缩分取样分析,溶液量取体积后取样分析贱金属、贵金属的含量。Take a certain amount of the copper-replaced solution, that is, the second filtrate, put it into a beaker or reactor, start stirring, adjust the rotational speed, heat up to a set temperature of 75 °C, and start to introduce compressed air, and add 21% calcium carbonate slurry into the beaker. Or in the reactor, and start timing, a stage of oxidation to remove iron, aluminum, chromium, and arsenic to a predetermined pH value of 3.8. After the predetermined reaction time of 180 minutes, stop stirring and stop the reaction. When the temperature drops to about 65 °C, take out the slurry for filtration and washing to obtain a stage. The iron-removed liquid (third filtrate) and a section of iron-aluminum slag (third filtrate). After the solid sample is dried, the sample is divided and analyzed, and the volume of the solution is measured and analyzed for the content of base metals and precious metals.
工艺参数:温度75℃,时间180min,压缩空气流量130L/h,结果如表10。Process parameters: temperature 75°C, time 180min, compressed air flow 130L/h, the results are shown in Table 10.
表10一段氧化沉铁铝铬结果Table 10 Results of precipitation of iron, aluminum and chromium in the first stage of oxidation
一段除铁后液进行二段深度除铁铝铬砷,温度90℃,时间2h,中和沉淀剂采用10%碳酸钠溶液,终点pH4.8.一段除铁铝铬砷渣为弃渣,二段除铁铝砷渣(第四滤渣)返回矿浆中和。After the first-stage iron removal, the liquid is carried out for the second-stage deep removal of iron, aluminum, chromium, and arsenic. The temperature is 90 ° C and the time is 2 hours. The neutralization precipitant is 10% sodium carbonate solution, and the end point is pH 4.8. The iron, aluminum and arsenic slag (fourth filter residue) is returned to the pulp for neutralization.
工艺参数:二段空气氧化沉铁铝铬采用较高的pH4.8,固定温度90℃,时间180min,压缩空气流量130L/h,结果如表11。Process parameters: The second-stage air oxidation precipitation of iron, aluminum and chromium adopts a higher pH of 4.8, a fixed temperature of 90 ° C, a time of 180 minutes, and a compressed air flow of 130 L/h. The results are shown in Table 11.
表11二段深度除铁铝铬结果Table 11 Results of the second-stage deep removal of iron, aluminum and chromium
步骤5、分段中和沉淀镍钴Step 5. Neutralize and precipitate nickel-cobalt in stages
采用中和水解沉淀法分离溶液中的镍钴,以氢氧化钠溶液沉淀溶液中的镍钴,镍钴转型为氢氧化镍钴渣,同时与溶液中的杂质离子分离。镍钴沉淀应用两段沉淀工艺,即一段控制较低的pH,得到杂质较低的氢氧化镍钴产品,二段沉淀镍钴控制较高的pH,以保证溶液中镍钴沉淀完全,二段氢氧化镍钴渣返回残酸中和或一段沉淀镍钴。The nickel-cobalt in the solution is separated by the neutralization hydrolysis precipitation method, the nickel-cobalt in the solution is precipitated with sodium hydroxide solution, and the nickel-cobalt is transformed into the nickel-cobalt hydroxide slag, and at the same time, it is separated from the impurity ions in the solution. The nickel-cobalt precipitation uses a two-stage precipitation process, that is, the first stage controls a lower pH to obtain a nickel-cobalt hydroxide product with lower impurities, and the second-stage nickel-cobalt precipitation controls a higher pH to ensure complete nickel-cobalt precipitation in the solution. The nickel-cobalt hydroxide slag is returned to the residual acid for neutralization or one-stage precipitation of nickel-cobalt.
取一定量的二段除铁铝铬砷后溶液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度后开始将5%的氢氧化钠溶液,加入烧杯或反应器内,并开始计时,至预定pH及反应预定时间后,停止搅拌,停止反应,取出矿浆过滤洗涤,固体样品干燥后缩分取样分析,溶液量取体积后取样分析金属的含量。Take a certain amount of the second-stage iron, aluminum, chromium, and arsenic removal solution, add it into a beaker or reactor, start stirring, adjust the speed, and start to add 5% sodium hydroxide solution to the beaker or reactor after warming up to the set temperature. And start timing, after the predetermined pH and the predetermined reaction time, stop stirring, stop the reaction, take out the pulp for filtration and washing, the solid sample is dried and then subdivided for sampling and analysis, and the solution is measured and the volume is taken to analyze the metal content.
一段氢氧化钠沉淀镍钴A stage of sodium hydroxide precipitation of nickel cobalt
工艺参数:氢氧化钠溶液浓度分别为5%,温度为65℃时,二段除铁铝铬溶液(第四滤液)1.5L,滴加氢氧化钠溶液,调整溶液的pH,总反应时间为180min,控制溶液的终点pH为7.5,结果如表12。Process parameters: when the concentration of sodium hydroxide solution is 5%, and the temperature is 65 ° C, 1.5L of the second-stage iron-removing aluminum-chromium solution (fourth filtrate) is added dropwise to the sodium hydroxide solution to adjust the pH of the solution, and the total reaction time is After 180 min, the endpoint pH of the control solution was 7.5. The results are shown in Table 12.
表12一段氢氧化钠沉淀镍钴结果Table 12 Result of nickel-cobalt precipitation in one stage of sodium hydroxide
二段沉淀镍钴Second stage nickel cobalt precipitation
工艺参数;氢氧化钠溶液浓度为5%,温度70℃,一段沉镍钴后液1.5L,滴加氢氧化钠溶液,调整溶液的pH,每30min取溶液样品分析镍钴浓度及沉淀率,总反应时间为180min,控制溶液的终点pH为8.2,结果如表13。Process parameters; the concentration of sodium hydroxide solution is 5%, the temperature is 70 ° C, the post-precipitation solution of nickel and cobalt is 1.5L, the sodium hydroxide solution is added dropwise, the pH of the solution is adjusted, and the solution sample is taken every 30min to analyze the concentration of nickel and cobalt and the precipitation rate, The total reaction time was 180 min, and the endpoint pH of the control solution was 8.2. The results are shown in Table 13.
表13二段沉淀镍钴结果Table 13 Results of the second stage precipitation of nickel and cobalt
步骤6、尾液中和沉淀Step 6. Neutralization of tail liquid and precipitation
镍钴置换后的溶液中含有大量的镁等金属离子,可以加入石灰乳中和沉淀镁、锰,使溶液的pH调节至9.0,并通入压缩空气氧化,将溶液中的有害元素离子除去,使溶液达标排放。The solution after nickel-cobalt replacement contains a large amount of magnesium and other metal ions, and lime milk can be added to neutralize the precipitated magnesium and manganese, so that the pH of the solution is adjusted to 9.0, and compressed air is introduced for oxidation to remove the harmful element ions in the solution. Make the solution discharge standard.
取二段沉镍钴后溶液(即尾液)2.0L,升温至50℃,通入压缩空气,流量为130L/h,用20%的石灰乳调整溶液pH至9.0(排放废水pH6~9),反应时间2.5h,考察尾液中和终点pH、尾渣成分。结果如表14。Take 2.0L of the second-stage nickel-cobalt precipitation solution (i.e. tail liquid), heat it up to 50°C, introduce compressed air with a flow rate of 130L/h, and adjust the pH of the solution to 9.0 with 20% lime milk (discharge wastewater pH6~9) , the reaction time was 2.5h, and the pH of the tail liquid and the end point of the neutralization and the composition of the tail residue were investigated. The results are shown in Table 14.
表14尾液中和结果Table 14 tail liquid neutralization results
实施例3Example 3
一种高铬高镁铂族金属选矿精矿强化浸出液的处理方法,它包括以下步骤:A method for treating high-chromium and high-magnesium platinum group metal ore concentrate strengthening leaching solution, which comprises the following steps:
浸出液成分包括:Au 0.003g/L、Pd 0.0047g/L、Pt 0.00095g/L、Rh 0.0014g/L、Ir0.0016g/L、Ni 2.02g/L、Cu 6.37g/L、Fe 9.62g/L、Co 0.058g/L、As 0.0024g/L、Cr 1.16g/L、Mg 6.26g/L、Al 2.61g/L。The leachate composition includes: Au 0.003g/L, Pd 0.0047g/L, Pt 0.00095g/L, Rh 0.0014g/L, Ir0.0016g/L, Ni 2.02g/L, Cu 6.37g/L, Fe 9.62g/ L, Co 0.058g/L, As 0.0024g/L, Cr 1.16g/L, Mg 6.26g/L, Al 2.61g/L.
步骤1、溶液预还原和溶液残酸中和Step 1. Solution pre-reduction and solution residual acid neutralization
铂族金属选矿精矿强化浸出液中加入还原剂亚硫酸钠,进行预还原反应,亚硫酸钠加入量 78.8g/L溶液,即78.8kg/m3溶液,将溶液中的Fe3+、Cr6+分别还原为Fe2+、Cr3+,然后采用碳酸钠或者石灰石进行中和,浸出液中残酸含量一般为30~40g/L左右,调整预还原溶液pH1.7,经固液分离得到预还原后液(第一滤液)和预还原后渣(第一滤渣);还原和中和反应温度均为63℃、时间均为63min。The reducing agent sodium sulfite is added to the enhanced leaching solution of platinum group metal ore concentrate to carry out pre-reduction reaction. Fe 2+ , Cr 3+ , and then neutralize with sodium carbonate or limestone, the residual acid content in the leaching solution is generally about 30-40g/L, adjust the pH of the pre-reduction solution to 1.7, and obtain the pre-reduced liquid ( The first filtrate) and the pre-reduced residue (the first filter residue); the reduction and neutralization reaction temperatures were both 63° C. and 63 minutes.
步骤2、贵金属置换Step 2. Precious metal replacement
取一定量的铂钯浮选精矿强化浸出预还原后溶液即第一滤液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度80℃后开始将还原剂活性铜粉加入烧杯或反应器内,活性铜粉的加入量(湿重)按12g/L溶液加入,并开始计时,至预定电位值370mv反应预定时间63min后,停止搅拌,停止反应,待温度降至约63℃时,取出矿浆过滤洗涤,固体样品干燥后缩分取样分析,溶液量取体积后取样分析贱金属、贵金属的含量。Take a certain amount of platinum and palladium flotation concentrate for enhanced leaching and pre-reduced solution, i.e. the first filtrate, add it to a beaker or reactor, start stirring, adjust the rotational speed, and start adding the reducing agent active copper powder after the temperature is raised to a set temperature of 80 °C. In the beaker or reactor, the added amount of active copper powder (wet weight) is added according to 12g/L solution, and the timing is started. After reaching the predetermined potential value of 370mv and reacting for a predetermined time of 63min, stop stirring and stop the reaction, and wait until the temperature drops to about 63 When the temperature is ℃, take out the pulp for filtration and washing, the solid sample is dried and then subdivided for sampling analysis, and the volume of the solution is measured and sampled to analyze the content of base metals and precious metals.
工艺参数:加入活性铜粉35g(湿重),置换时间63min、终点pH2.5。Process parameters: 35g of active copper powder (wet weight) was added, the replacement time was 63min, and the end point pH was 2.5.
表15活性铜粉置换贵金属结果Table 15 Result of replacing precious metal with active copper powder
步骤3、铁粉置换铜Step 3. Iron powder replaces copper
采用铁粉置换溶液中的铜离子,取一定量的贵金属置换后溶液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度85℃后开始将铁粉加入烧杯或反应器内,并开始计时,至预定电位值100mv反应预定时间100min后,停止搅拌,停止反应,待温度降至约65℃时,取出矿浆过滤洗涤,得铁置换后液(第二滤液)和铁置换后渣(第二滤渣)。固体样品干燥后缩分取样分析,溶液量取体积后取样分析贱金属的含量。Use iron powder to replace the copper ions in the solution, take a certain amount of precious metal to replace the solution, add it into a beaker or reactor, start stirring, adjust the speed, heat up to a set temperature of 85 °C, and start adding iron powder into the beaker or reactor. , and start timing. After the predetermined potential value of 100mv and the predetermined time of 100min, stop stirring and stop the reaction. When the temperature drops to about 65°C, take out the slurry for filtration and washing to obtain the iron replacement liquid (second filtrate) and the iron replacement Residue (second filter residue). After the solid sample is dried, the sample is divided and analyzed, and the volume of the solution is measured and analyzed for the content of base metals.
工艺参数:加入还原铁粉30g(干重),置换时间100min、终点pH2.5,结果如表16。Process parameters: 30 g of reduced iron powder (dry weight) was added, the replacement time was 100 min, and the end point pH was 2.5. The results are shown in Table 16.
表16还原铁粉置换铜结果Table 16 Results of copper replacement by reduced iron powder
步骤4、分段氧化水解沉淀铁铝铬砷Step 4. Staged oxidative hydrolysis precipitation of iron, aluminum, chromium, arsenic
浸出溶液中含有大量的Fe2+、Al3+、Cr3+、H3AsO3,必须预先除去。由于沉淀铁铝铬时,铁铝铬渣容易吸附沉淀镍钴离子,为了保证镍钴回收率,采用二段氧化沉淀铁铝铬工艺。The leaching solution contains a large amount of Fe2+, Al3+, Cr3+, H3AsO3, which must be removed in advance. Since the iron-aluminum-chromium slag is easy to adsorb and precipitate nickel-cobalt ions during the precipitation of iron-aluminum-chromium, in order to ensure the recovery rate of nickel-cobalt, a two-stage oxidation precipitation process of iron-aluminum-chromium is adopted.
取一定量的铜置换后溶液,即第二滤液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度73℃后开始通入压缩空气,将20%碳酸钙浆料加入烧杯或反应器内,并开始计时,一段氧化除铁铝铬砷至预定pH值3.6,反应预定时间150min后,停止搅拌,停止反应,待温度降至约63℃时,取出矿浆过滤洗涤,得一段除铁后液(第三滤液)和一段铁铝渣(第三滤渣)。固体样品干燥后缩分取样分析,溶液量取体积后取样分析贱金属、贵金属的含量。Take a certain amount of the copper-replaced solution, that is, the second filtrate, put it into a beaker or a reactor, start stirring, adjust the speed, heat up to a set temperature of 73 °C, and start to introduce compressed air, and add 20% calcium carbonate slurry into the beaker. Or in the reactor, and start timing, a stage of oxidation to remove iron, aluminum, chromium and arsenic to a predetermined pH value of 3.6, after the predetermined reaction time of 150min, stop stirring, stop the reaction, and when the temperature drops to about 63 ℃, take out the slurry, filter and wash to obtain a stage The iron-removed liquid (third filtrate) and a section of iron-aluminum slag (third filtrate). After the solid sample is dried, the sample is divided and analyzed, and the volume of the solution is measured and analyzed for the content of base metals and precious metals.
工艺参数:温度73℃,时间150min,压缩空气流量120L/h,结果如表17。Process parameters: temperature 73°C, time 150min, compressed air flow 120L/h, the results are shown in Table 17.
表17一段氧化沉铁铝铬结果Table 17 Results of precipitation of iron, aluminum and chromium in the first stage
一段除铁后液进行二段深度除铁铝铬砷,温度80℃,时间2.5h,中和沉淀剂采用10%碳酸钠溶液,终点pH4.6~4.8.一段除铁铝铬砷渣为弃渣,二段除铁铝砷渣(第四滤渣)返回矿浆中和。After the first-stage iron removal, the liquid is carried out for the second-stage deep removal of iron, aluminum, chromium, and arsenic. The temperature is 80 °C, and the time is 2.5 hours. The neutralizing precipitant is 10% sodium carbonate solution, and the end point pH is 4.6-4.8. The slag, the second-stage iron, aluminum and arsenic slag (fourth filter residue) is returned to the slurry for neutralization.
工艺参数:二段空气氧化沉铁铝铬采用较高的pH4.6,固定温度80℃,时间150min,压缩空气流量130L/h,结果如表18。Process parameters: The two-stage air oxidation precipitation of iron, aluminum and chromium adopts a relatively high pH of 4.6, a fixed temperature of 80 ° C, a time of 150 minutes, and a compressed air flow of 130 L/h. The results are shown in Table 18.
表18二段深度除铁铝铬结果Table 18 Results of deep iron, aluminum and chromium removal in the second stage
步骤5、分段中和沉淀镍钴试验Step 5. Staged neutralization of precipitated nickel-cobalt test
采用中和水解沉淀法分离溶液中的镍钴,以氢氧化钠溶液沉淀溶液中的镍钴,镍钴转型为氢氧化镍钴渣,同时与溶液中的杂质离子分离。镍钴沉淀应用两段沉淀工艺,即一段控制较低的pH,得到杂质较低的氢氧化镍钴产品,二段沉淀镍钴控制较高的pH,以保证溶液中镍钴沉淀完全,二段氢氧化镍钴渣返回残酸中和或一段沉淀镍钴。The nickel-cobalt in the solution is separated by the neutralization hydrolysis precipitation method, the nickel-cobalt in the solution is precipitated with sodium hydroxide solution, and the nickel-cobalt is transformed into the nickel-cobalt hydroxide slag, and at the same time, it is separated from the impurity ions in the solution. The nickel-cobalt precipitation uses a two-stage precipitation process, that is, the first stage controls a lower pH to obtain a nickel-cobalt hydroxide product with lower impurities, and the second-stage nickel-cobalt precipitation controls a higher pH to ensure complete nickel-cobalt precipitation in the solution. The nickel-cobalt hydroxide slag is returned to the residual acid for neutralization or one-stage precipitation of nickel-cobalt.
取一定量的二段除铁铝铬砷后溶液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度后开始将5%的氢氧化钠溶液,加入烧杯或反应器内,并开始计时,至预定pH及反应预定时间后,停止搅拌,停止反应,取出矿浆过滤洗涤,固体样品干燥后缩分取样分析,溶液量取体积后取样分析金属的含量。Take a certain amount of the second-stage iron, aluminum, chromium, and arsenic removal solution, add it into a beaker or reactor, start stirring, adjust the speed, and start to add 5% sodium hydroxide solution to the beaker or reactor after warming up to the set temperature. And start timing, after the predetermined pH and the predetermined reaction time, stop stirring, stop the reaction, take out the pulp for filtration and washing, the solid sample is dried and then subdivided for sampling and analysis, and the solution is measured and the volume is taken to analyze the metal content.
一段氢氧化钠沉淀镍钴A stage of sodium hydroxide precipitation of nickel cobalt
工艺参数:氢氧化钠溶液浓度分别为5%,温度为62℃时,二段除铁铝铬溶液(第四滤液)1.5L,滴加氢氧化钠溶液,调整溶液的pH,总反应时间为120min,控制溶液的终点pH为7.3,结果如表19。Process parameters: when the concentration of sodium hydroxide solution is 5%, and the temperature is 62 ° C, 1.5L of the second-stage iron-removing aluminum-chromium solution (fourth filtrate) is added dropwise to the sodium hydroxide solution to adjust the pH of the solution, and the total reaction time is After 120 min, the endpoint pH of the control solution was 7.3. The results are shown in Table 19.
表19一段氢氧化钠沉淀镍钴结果Table 19 results of a sodium hydroxide precipitation nickel cobalt
二段氢氧化钠沉淀镍钴Two-stage sodium hydroxide precipitation of nickel and cobalt
工艺参数;氢氧化钠溶液浓度为5%,温度90℃,一段沉镍钴溶液1.5L,滴加氢氧化钠溶液,调整溶液的pH,每30min取溶液样品分析镍钴浓度及沉淀率,总反应时间为140min,控制溶液的终点pH为8.1,结果如表20。Process parameters; the concentration of sodium hydroxide solution is 5%, the temperature is 90 ℃, the first stage of nickel and cobalt solution is 1.5L, the sodium hydroxide solution is added dropwise to adjust the pH of the solution, and the solution samples are taken every 30min to analyze the concentration of nickel and cobalt and the precipitation rate. The reaction time was 140 min, and the endpoint pH of the control solution was 8.1. The results are shown in Table 20.
表20二段沉淀镍钴结果Table 20 Results of the second stage precipitation of nickel and cobalt
步骤6、尾液中和沉淀Step 6. Neutralization of tail liquid and precipitation
镍钴置换后的溶液中含有大量的镁等金属离子,可以加入石灰乳中和沉淀镁、锰,使溶液的pH调节至8.5~9,并通入压缩空气氧化,将溶液中的有害元素离子除去,使溶液达标排放。The solution after nickel-cobalt replacement contains a large amount of magnesium and other metal ions. Lime milk can be added to neutralize the precipitated magnesium and manganese, so that the pH of the solution is adjusted to 8.5-9, and compressed air is introduced to oxidize the harmful element ions in the solution. Remove to make the solution discharge standard.
取二段沉镍钴后溶液(即尾液)2.0L,升温至48℃,通入压缩空气,流量为120L/h,用20%的石灰乳调整溶液pH至8.6(排放废水pH6~9),反应时间2.3h,考察尾液中和终点pH、尾渣成分。结果如表21。Take 2.0L of the second-stage nickel-cobalt precipitation solution (i.e. tail liquid), heat it up to 48°C, introduce compressed air with a flow rate of 120L/h, and adjust the pH of the solution to 8.6 with 20% lime milk (discharge wastewater pH6~9) , the reaction time was 2.3h, and the pH of the tail liquid and the end point of neutralization and the composition of tailings were investigated. The results are shown in Table 21.
表21尾液中和结果Table 21 Tail liquor neutralization results
实施例4Example 4
一种高铬高镁铂族金属选矿精矿强化浸出液的处理方法,它包括以下步骤:A method for treating high-chromium and high-magnesium platinum group metal ore concentrate strengthening leaching solution, which comprises the following steps:
浸出液成分包括:Au 0.004g/L、Pd 0.0048g/L、Pt 0.00094g/L、Rh 0.0013g/L、Ir0.0016g/L、Ni 2.02g/L、Cu 6.38g/L、Fe 9.63g/L、Co 0.058g/L、As 0.0025g/L、Cr 1.18g/L、Mg 6.30g/L、Al 2.61g/L。The leachate composition includes: Au 0.004g/L, Pd 0.0048g/L, Pt 0.00094g/L, Rh 0.0013g/L, Ir0.0016g/L, Ni 2.02g/L, Cu 6.38g/L, Fe 9.63g/ L, Co 0.058g/L, As 0.0025g/L, Cr 1.18g/L, Mg 6.30g/L, Al 2.61g/L.
步骤1、溶液预还原和溶液残酸中和Step 1. Solution pre-reduction and solution residual acid neutralization
铂族金属选矿精矿强化浸出液中加入还原剂亚硫酸钠,进行预还原反应,亚硫酸钠加入量 78.78g/L溶液,即78.78kg/m3溶液,将溶液中的Fe3+、Cr6+分别还原为Fe2+、Cr3+,然后采用碳酸钠或者石灰石进行中和,浸出液中残酸含量一般为30~40g/L左右,调整预还原溶液 pH1.8,经固液分离得到预还原后液(第一滤液)和预还原后渣(第一滤渣);还原反应温度为75℃、中和反应温度为62℃、时间均为62min。The reducing agent sodium sulfite is added to the enhanced leaching solution of platinum group metal ore concentrate to carry out a pre-reduction reaction. The amount of sodium sulfite added is 78.78g/L solution, that is, 78.78kg/ m3 solution. Then use sodium carbonate or limestone for neutralization, the residual acid content in the leaching solution is generally about 30-40g/L, adjust the pH of the pre-reduction solution to 1.8, and obtain the pre-reduced liquid (first filtrate) and the pre-reduced liquid through solid-liquid separation. Residue (the first filter residue); the reduction reaction temperature was 75°C, the neutralization reaction temperature was 62°C, and the time was 62 minutes.
步骤2、贵金属置换Step 2. Precious metal replacement
取一定量的铂钯浮选精矿强化浸出预还原后溶液即第一滤液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度78℃后开始将还原剂活性铜粉加入烧杯或反应器内,活性铜粉的加入量(湿重)按13g/L溶液加入,并开始计时,至预定电位值380mv反应预定时间62min后,停止搅拌,停止反应,待温度降至约62℃时,取出矿浆过滤洗涤,固体样品干燥后缩分取样分析,溶液量取体积后取样分析贱金属、贵金属的含量。Take a certain amount of platinum and palladium flotation concentrate to strengthen the leaching and pre-reduced solution, namely the first filtrate, add it into a beaker or reactor, start stirring, adjust the speed, and start adding the reducing agent active copper powder after the temperature is raised to a set temperature of 78 °C. In the beaker or reactor, the added amount of active copper powder (wet weight) is added according to 13g/L solution, and the timing is started. After reaching the predetermined potential value of 380mv and reacting for a predetermined time for 62min, stop stirring and stop the reaction, and wait until the temperature drops to about 62 When the temperature is ℃, take out the pulp for filtration and washing, the solid sample is dried and then subdivided for sampling analysis, and the volume of the solution is measured and sampled to analyze the content of base metals and precious metals.
工艺参数:加入活性铜粉33g(湿重),置换时间62min、终点pH2.5。Process parameters: 33g of active copper powder (wet weight) was added, the replacement time was 62min, and the end point pH was 2.5.
表22活性铜粉置换贵金属结果Table 22 Result of replacing precious metal with active copper powder
步骤3、铁粉置换铜Step 3. Iron powder replaces copper
采用铁粉置换溶液中的铜离子,取一定量的贵金属置换后溶液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度83℃后开始将铁粉加入烧杯或反应器内,并开始计时,至预定电位值10mv反应预定时间115min后,停止搅拌,停止反应,待温度降至约63℃时,取出矿浆过滤洗涤,得铁置换后液(第二滤液)和铁置换后渣(第二滤渣)。固体样品干燥后缩分取样分析,溶液量取体积后取样分析贱金属的含量。Use iron powder to replace copper ions in the solution, take a certain amount of precious metal to replace the solution, add it into a beaker or reactor, start stirring, adjust the speed, and start adding iron powder to the beaker or reactor after the temperature is raised to a set temperature of 83 °C , and start timing. After the predetermined potential value is 10mv and the reaction time is 115min, stop stirring and stop the reaction. When the temperature drops to about 63°C, take out the pulp for filtration and washing to obtain the iron replacement liquid (second filtrate) and the iron replacement Residue (second filter residue). After the solid sample is dried, the sample is divided and analyzed, and the volume of the solution is measured and analyzed for the content of base metals.
工艺参数:加入还原铁粉32g(干重),置换时间110min、终点pH2.5,结果如表23。Process parameters: 32 g of reduced iron powder (dry weight) was added, the replacement time was 110 min, and the endpoint pH was 2.5. The results are shown in Table 23.
表23还原铁粉置换铜结果Table 23 Results of copper replacement by reduced iron powder
步骤4、分段氧化水解沉淀铁铝铬砷Step 4. Staged oxidative hydrolysis precipitation of iron, aluminum, chromium, arsenic
浸出溶液中含有大量的Fe2+、Al3+、Cr3+、H3AsO3,必须预先除去。由于沉淀铁铝铬时,铁铝铬渣容易吸附沉淀镍钴离子,为了保证镍钴回收率,采用二段氧化沉淀铁铝铬工艺。The leaching solution contains a large amount of Fe2+, Al3+, Cr3+, H3AsO3, which must be removed in advance. Since the iron-aluminum-chromium slag is easy to adsorb and precipitate nickel-cobalt ions during the precipitation of iron-aluminum-chromium, in order to ensure the recovery rate of nickel-cobalt, a two-stage oxidation precipitation process of iron-aluminum-chromium is adopted.
取一定量的铜置换后溶液,即第二滤液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度74℃后开始通入压缩空气,将20%碳酸钙浆料加入烧杯或反应器内,并开始计时,一段氧化除铁铝铬砷至预定pH值3.7,反应预定时间145min后,停止搅拌,停止反应,待温度降至约62℃时,取出矿浆过滤洗涤,得一段除铁后液(第三滤液)和一段铁铝渣(第三滤渣)。固体样品干燥后缩分取样分析,溶液量取体积后取样分析贱金属、贵金属的含量。Take a certain amount of the copper-replaced solution, that is, the second filtrate, put it into a beaker or reactor, start stirring, adjust the speed, heat up to a set temperature of 74°C, and start to introduce compressed air, and add 20% calcium carbonate slurry to the beaker. Or in the reactor, and start timing, a stage of oxidation to remove iron, aluminum, chromium, arsenic to a predetermined pH value of 3.7, after the predetermined reaction time of 145min, stop stirring, stop the reaction, and when the temperature drops to about 62 ℃, take out the slurry, filter and wash, get a stage The iron-removed liquid (third filtrate) and a section of iron-aluminum slag (third filtrate). After the solid sample is dried, the sample is divided and analyzed, and the volume of the solution is measured and analyzed for the content of base metals and precious metals.
工艺参数:温度74℃,时间2.4h,压缩空气流量118L/h,结果如表24。Process parameters: temperature 74°C, time 2.4h, compressed air flow 118L/h, the results are shown in Table 24.
表24一段氧化沉铁铝铬结果Table 24 Results of precipitation of iron, aluminum and chromium in the first stage of oxidation
一段除铁后液进行二段深度除铁铝铬砷,温度78℃,时间2.3h,中和沉淀剂采用10%碳酸钠溶液,终点pH4.7.一段除铁铝铬砷渣为弃渣,二段除铁铝砷渣(第四滤渣)返回矿浆中和。After the first-stage iron removal, the liquid is carried out for the second-stage deep removal of iron, aluminum, chromium, and arsenic. The temperature is 78 ° C and the time is 2.3 hours. The neutralization precipitant adopts 10% sodium carbonate solution, and the end point pH is 4.7. The second-stage iron, aluminum and arsenic removal residue (the fourth filter residue) is returned to the pulp for neutralization.
工艺参数:二段空气氧化沉铁铝铬采用较高的pH4.7,固定温度78℃,时间2.3h,压缩空气流量128L/h,结果如表25。Process parameters: The second-stage air oxidation precipitation of iron, aluminum and chromium adopts a relatively high pH of 4.7, a fixed temperature of 78°C, a time of 2.3h, and a compressed air flow of 128L/h. The results are shown in Table 25.
表25二段深度除铁铝铬结果Table 25 Results of the second-stage deep removal of iron, aluminum and chromium
步骤5、分段中和沉淀镍钴试验Step 5. Staged neutralization of precipitated nickel-cobalt test
采用中和水解沉淀法分离溶液中的镍钴,以氢氧化钠溶液沉淀溶液中的镍钴,镍钴转型为氢氧化镍钴渣,同时与溶液中的杂质离子分离。镍钴沉淀应用两段沉淀工艺,即一段控制较低的pH,得到杂质较低的氢氧化镍钴产品,二段沉淀镍钴控制较高的pH,以保证溶液中镍钴沉淀完全,二段氢氧化镍钴渣返回残酸中和或一段沉淀镍钴。The nickel-cobalt in the solution is separated by the neutralization hydrolysis precipitation method, the nickel-cobalt in the solution is precipitated with sodium hydroxide solution, and the nickel-cobalt is transformed into the nickel-cobalt hydroxide slag, and at the same time, it is separated from the impurity ions in the solution. The nickel-cobalt precipitation uses a two-stage precipitation process, that is, the first stage controls a lower pH to obtain a nickel-cobalt hydroxide product with lower impurities, and the second-stage nickel-cobalt precipitation controls a higher pH to ensure complete nickel-cobalt precipitation in the solution. The nickel-cobalt hydroxide slag is returned to the residual acid for neutralization or one-stage precipitation of nickel-cobalt.
取一定量的二段除铁铝铬砷后溶液,加入烧杯或反应器中,开启搅拌,调节转速,升温至设定温度62℃后开始将5%的氢氧化钠溶液,加入烧杯或反应器内,并开始计时,至预定 pH及反应预定时间后,停止搅拌,停止反应,取出矿浆过滤洗涤,固体样品干燥后缩分取样分析,溶液量取体积后取样分析金属的含量。Take a certain amount of the second-stage iron, aluminum, chromium, and arsenic removal solution, add it to a beaker or reactor, turn on stirring, adjust the speed, and heat up to a set temperature of 62 °C, start adding 5% sodium hydroxide solution to the beaker or reactor. After reaching the predetermined pH and the predetermined reaction time, stop stirring, stop the reaction, take out the pulp for filtration and washing, dry the solid sample and then subdivide the sample for analysis, and measure the volume of the solution to analyze the metal content.
一段氢氧化钠沉淀镍钴A stage of sodium hydroxide precipitation of nickel cobalt
工艺参数:氢氧化钠溶液浓度分别为5%,温度为62℃时,二段除铁铝铬溶液(第四滤液)1.5L,滴加氢氧化钠溶液,调整溶液的pH,总反应时间为128min,控制溶液的终点pH为7.2,结果如表26。Process parameters: when the concentration of sodium hydroxide solution is 5%, and the temperature is 62 ° C, 1.5L of the second-stage iron-removing aluminum-chromium solution (fourth filtrate) is added dropwise to the sodium hydroxide solution to adjust the pH of the solution, and the total reaction time is After 128 min, the endpoint pH of the control solution was 7.2. The results are shown in Table 26.
表26一段氢氧化钠沉淀镍钴结果Table 26 Result of a sodium hydroxide precipitation nickel cobalt
二段沉淀镍钴Second stage nickel cobalt precipitation
工艺参数;氢氧化钠溶液浓度为5%,温度72℃,一段沉镍钴溶液1.5L,滴加氢氧化钠溶液,调整溶液的pH,每30min取溶液样品分析镍钴浓度及沉淀率,总反应时间为145min,控制溶液的终点pH分别为8.0,结果如表27。Process parameters; the concentration of sodium hydroxide solution is 5%, the temperature is 72 °C, the first stage of nickel and cobalt solution is 1.5L, the sodium hydroxide solution is added dropwise to adjust the pH of the solution, and the solution samples are taken every 30min to analyze the concentration of nickel and cobalt and the precipitation rate. The reaction time was 145 min, and the endpoint pH of the control solution was 8.0, respectively. The results are shown in Table 27.
表27二段沉淀镍钴结果Table 27 Results of the second stage precipitation of nickel and cobalt
步骤6、尾液中和沉淀Step 6. Neutralization of tail liquid and precipitation
镍钴置换后的溶液中含有大量的镁等金属离子,可以加入石灰乳中和沉淀镁、锰,使溶液的pH调节至8.5~9,并通入压缩空气氧化,将溶液中的有害元素离子除去,使溶液达标排放。The solution after nickel-cobalt replacement contains a large amount of magnesium and other metal ions. Lime milk can be added to neutralize the precipitated magnesium and manganese, so that the pH of the solution is adjusted to 8.5-9, and compressed air is introduced to oxidize the harmful element ions in the solution. Remove to make the solution discharge standard.
取二段沉镍钴后溶液2.0L,升温至47℃,通入压缩空气,流量为100L/h,用20%的石灰乳调整溶液pH至8.7(排放废水pH6~9),反应时间2.2h,考察尾液中和终点pH、尾渣成分。结果如表28。Take 2.0L of the second-stage nickel-cobalt precipitation solution, heat it up to 47°C, introduce compressed air at a flow rate of 100L/h, adjust the pH of the solution to 8.7 with 20% lime milk (discharge wastewater pH 6~9), the reaction time is 2.2h , to investigate the pH of the tailings neutralization endpoint and the composition of the tailings. The results are shown in Table 28.
表28尾液中和结果Table 28 tail liquid neutralization results
以上所述的仅是本发明的较佳实施例,并不局限发明。应当指出对于本领域的普通技术人员来说,在本发明所提供的技术启示下,还可以做出其它等同改进,均可以实现本发明的目的,都应视为本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and do not limit the invention. It should be pointed out that for those of ordinary skill in the art, under the technical inspiration provided by the present invention, other equivalent improvements can also be made, all of which can achieve the purpose of the present invention and should be regarded as the protection scope of the present invention.
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