CN112448652B - A two-stage staggered parallel electric drive controller and its control method - Google Patents
A two-stage staggered parallel electric drive controller and its control method Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters
- H02P27/08—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters with pulse width modulation
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of DC power input into DC power output
- H02M3/02—Conversion of DC power input into DC power output without intermediate conversion into AC
- H02M3/04—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters
- H02M3/10—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M3/145—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M3/155—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/156—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
- H02M3/158—Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/66—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output with possibility of reversal
- H02M7/68—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output with possibility of reversal by static converters
- H02M7/72—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output with possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/79—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output with possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M7/797—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output with possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
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Abstract
Description
技术领域technical field
本发明属于驱动控制技术领域,尤其涉及一种两级式交错并联电驱控制器及其控制方法。The invention belongs to the technical field of drive control, and in particular relates to a two-stage staggered parallel electric drive controller and a control method thereof.
背景技术Background technique
迫于交通、能源和环境等方面的现实压力,发展电动汽车已经成为各国提高汽车行业竞争力、缓解能源危机的重要途径。随着电力电子器件与控制技术的发展,逆变器驱动变频调速交流电机成为交通牵引的主要方式。在传统的电压源逆变器前级加入DC/DC变换器可提高逆变器直流侧的电压,避免了利用蓄电池串联升压的方法,具有更好的经济性和安全性。DC/DC和DC/AC两级式控制器拓扑具有高效、功率密度高、能量双向流动等特点,正被广泛推广应用。Due to the realistic pressure of transportation, energy and environment, the development of electric vehicles has become an important way for countries to improve the competitiveness of the auto industry and alleviate the energy crisis. With the development of power electronic devices and control technology, inverter-driven AC motor with variable frequency speed regulation has become the main way of traffic traction. Adding a DC/DC converter to the front stage of the traditional voltage source inverter can increase the voltage on the DC side of the inverter, avoiding the method of using batteries in series for boosting, and has better economy and safety. The DC/DC and DC/AC two-stage controller topologies are characterized by high efficiency, high power density, and bidirectional energy flow, and are being widely used.
基于并联驱动拓扑的交错并联技术可以通过相应的容错控制策略维持电驱系统的继续运转,进而可以获得一定的时间采取措施对故障进行相应处理。然而,在传统的两级式交错并联电驱控制器中,大多采用独立电感实现,并联桥臂间容易产生很大的环流,很大程度上限制了电驱系统的高效率运行。The staggered parallel technology based on the parallel drive topology can maintain the continuous operation of the electric drive system through the corresponding fault-tolerant control strategy, and then can obtain a certain time to take measures to deal with the fault accordingly. However, in the traditional two-stage interleaved parallel electric drive controllers, most of them are implemented with independent inductors, and a large circulating current is easily generated between the parallel bridge arms, which greatly limits the high-efficiency operation of the electric drive system.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种两级式交错并联电驱控制器,旨在解决传统的两级式交错并联电驱控制器中存在的并联桥臂间的容易产生很大的环流,很大程度上限制了电驱系统的高效率运行的问题。The purpose of the present invention is to provide a two-stage staggered parallel electric drive controller, which aims to solve the problem of easy generation of a large circulating current between the parallel bridge arms existing in the traditional two-stage staggered parallel electric drive controller. The problem that limits the high-efficiency operation of the electric drive system.
一种两级式交错并联电驱控制器,用于连接电机,所述两级式交错并联电驱控制器包括:A two-stage staggered parallel electric drive controller is used for connecting a motor, and the two-stage staggered parallel electric drive controller comprises:
储能单元,用于输出输入电压;Energy storage unit for outputting input voltage;
直流变换单元,与所述储能单元连接,用于根据所述输入电压和第一脉冲宽度调制信号输出母线电压;a DC conversion unit, connected to the energy storage unit, and configured to output the bus voltage according to the input voltage and the first pulse width modulation signal;
逆变单元,与所述直流变换单元和所述电机连接,用于根据所述母线直流电压和第二脉冲宽度调制信号输出三相电流以驱动所述电机;an inverter unit, connected to the DC conversion unit and the motor, and configured to output a three-phase current according to the busbar DC voltage and the second pulse width modulation signal to drive the motor;
反馈单元,与所述直流变换单元、所述逆变单元以及所述电机连接,用于检测所述母线直流电压并输出电压检测信号,用于检测所述逆变单元的相电流并输出电流检测信号,用于检测所述电机的转速并输出角速度信号;a feedback unit, connected to the DC conversion unit, the inverter unit and the motor, for detecting the DC voltage of the bus bar and outputting a voltage detection signal, for detecting the phase current of the inverter unit and outputting the current detection a signal for detecting the rotational speed of the motor and outputting an angular velocity signal;
控制单元,与所述直流变换单元、所述逆变单元以及所述反馈单元连接,用于根据所述电压检测信号、所述电流检测信号以及所述角速度信号输出所述第一脉冲宽度调制信号和所述第二脉冲宽度调制信号。a control unit, connected to the DC conversion unit, the inverter unit and the feedback unit, for outputting the first pulse width modulation signal according to the voltage detection signal, the current detection signal and the angular velocity signal and the second pulse width modulated signal.
进一步的,所述控制单元包括载波调制模块,所述载波调制模块用于根据所述电压检测信号、所述电流检测信号以及所述角速度信号调节所述第一脉冲宽度调制信号的载波频率大小和所述第二脉冲宽度调制信号的载波频率大小。Further, the control unit includes a carrier modulation module, and the carrier modulation module is configured to adjust the carrier frequency and the magnitude of the first pulse width modulation signal according to the voltage detection signal, the current detection signal and the angular velocity signal. The magnitude of the carrier frequency of the second PWM signal.
进一步的,所述控制单元还包括母线电压调制模块,所述母线电压调制模块用于根据所述角速度信号输出所述母线电压。Further, the control unit further includes a bus voltage modulation module, and the bus voltage modulation module is configured to output the bus voltage according to the angular velocity signal.
进一步的,所述直流变换单元包括第一耦合电感、第一双向晶闸管、第一开关器件、第二开关器件、第三开关器件、第四开关器件以及输出电容;Further, the DC conversion unit includes a first coupled inductor, a first triac, a first switching device, a second switching device, a third switching device, a fourth switching device, and an output capacitor;
所述第一耦合电感包括第一电感和第二电感,所述第一电感连接在所述储能单元的正极和所述第一开关器件的输出端之间,所述第二电感连接在所述储能单元的正极和所述第三开关器件的输出端之间,所述第一开关器件的控制端、所述第二开关器件的控制端、所述第三开关器件的控制端以及所述第四开关器件的控制端均连接所述控制单元,所述第一开关器件的输入端和所述第三开关器件的输入端连接所述输出电容的正极,所述第二开关器件的输入端连接所述第一开关器件的输出端,所述第四开关器件的输入端连接所述第三开关器件的输入端,所述第二开关器件的输出端和所述第四开关器件的输出端均连接所述输出电容的负极,所述输出电容的负极连接所述储能单元的负极,所述第一双向晶闸管连接于所述第一开关器件的输出端和所述第三开关器件的输出端之间,所述输出电容的正极作为所述直流变换单元的母线电压输出端。The first coupled inductor includes a first inductor and a second inductor, the first inductor is connected between the positive electrode of the energy storage unit and the output end of the first switching device, and the second inductor is connected between the Between the anode of the energy storage unit and the output end of the third switching device, the control end of the first switching device, the control end of the second switching device, the control end of the third switching device, and the The control terminals of the fourth switching device are all connected to the control unit, the input terminal of the first switching device and the input terminal of the third switching device are connected to the positive pole of the output capacitor, and the input terminal of the second switching device is connected to the positive pole of the output capacitor. The terminal is connected to the output terminal of the first switching device, the input terminal of the fourth switching device is connected to the input terminal of the third switching device, the output terminal of the second switching device and the output terminal of the fourth switching device The terminals are all connected to the negative pole of the output capacitor, the negative pole of the output capacitor is connected to the negative pole of the energy storage unit, and the first triac is connected to the output terminal of the first switching device and the output terminal of the third switching device. Between the output terminals, the positive pole of the output capacitor is used as the bus voltage output terminal of the DC conversion unit.
进一步的,所述逆变单元包括第一逆变模块、第二逆变模块以及第三逆变模块;Further, the inverter unit includes a first inverter module, a second inverter module and a third inverter module;
第一逆变模块、第二逆变模块以及第三逆变模块均包括第二耦合电感、第二双向晶闸管、第五开关器件、第六开关器件、第七开关器件以及第八开关器件;所述第二耦合电感包括第三电感和第四电感,所述第三电感连接在所述第五开关器件的输出端和电机之间,所述第四电感连接在所述第七开关器件的输出端和电机之间,所述第五开关器件的控制端、所述第六开关器件的控制端、所述第七开关器件的控制端以及所述第八开关器件的控制端均连接所述控制单元,所述第五开关器件的输入端和所述第七开关器件的输入端连接所述输出电容的正极,所述第六开关器件的输入端连接所述第五开关器件的输出端,所述第八开关器件的输入端连接所述第七开关器件的输入端,所述第六开关器件的输出端和所述第八开关器件的输出端均连接所述输出电容的负极,所述第二双向晶闸管连接于所述第五开关器件的输出端和所述第七开关器件的输出端之间,所述第三电感和所述第四电感的共接端作为所述逆变单元的三相电流输出端。The first inverter module, the second inverter module and the third inverter module all include a second coupled inductor, a second triac, a fifth switching device, a sixth switching device, a seventh switching device and an eighth switching device; The second coupled inductance includes a third inductance and a fourth inductance, the third inductance is connected between the output end of the fifth switching device and the motor, and the fourth inductance is connected to the output of the seventh switching device Between the terminal and the motor, the control terminal of the fifth switching device, the control terminal of the sixth switching device, the control terminal of the seventh switching device and the control terminal of the eighth switching device are all connected to the control terminal. unit, the input terminal of the fifth switching device and the input terminal of the seventh switching device are connected to the positive pole of the output capacitor, the input terminal of the sixth switching device is connected to the output terminal of the fifth switching device, so The input end of the eighth switching device is connected to the input end of the seventh switching device, the output end of the sixth switching device and the output end of the eighth switching device are both connected to the negative electrode of the output capacitor, and the Two triacs are connected between the output terminal of the fifth switching device and the output terminal of the seventh switching device, and the common terminal of the third inductance and the fourth inductance serves as the third terminal of the inverter unit. Phase current output.
进一步的,还包括放电电路,所述放电电路包括放电开和第一电阻,所述放电开关的第一端连接所述输出电容正极,所述放电开关的第二端通过所述第一电阻连接所述输出电容的负极。Further, it also includes a discharge circuit, the discharge circuit includes a discharge switch and a first resistor, the first end of the discharge switch is connected to the positive pole of the output capacitor, and the second end of the discharge switch is connected through the first resistor The negative pole of the output capacitor.
在另一方面,还提供了一种上述的两级式交错并联电驱控制器的控制方法,所述控制方法包括:In another aspect, a control method of the above-mentioned two-stage staggered parallel electric drive controller is also provided, and the control method includes:
获取母线直流电压并生成电压检测信号、逆变单元的相电流并生成电流检测信号以及电机的转速并生成角速度信号;Obtain the DC voltage of the busbar and generate the voltage detection signal, the phase current of the inverter unit and generate the current detection signal and the rotational speed of the motor and generate the angular velocity signal;
根据所述角速度信号生成母线参考电压,根据所述电压检测信号、所述电流检测信号以及所述角速度信号生成载波频率信号;generating a bus reference voltage according to the angular velocity signal, and generating a carrier frequency signal according to the voltage detection signal, the current detection signal and the angular velocity signal;
根据所述母线参考电压和所述载波频率信号生成第一脉冲宽度调制信号,根据所述载波频率信号、所述电流检测信号以及所述角速度信号生成第二脉冲宽度调制信号。A first pulse width modulation signal is generated according to the bus reference voltage and the carrier frequency signal, and a second pulse width modulation signal is generated according to the carrier frequency signal, the current detection signal and the angular velocity signal.
进一步的,根据所述角速度信号生成母线参考电压的步骤包括:Further, the step of generating the bus reference voltage according to the angular velocity signal includes:
比较所述角速度信号和第一预设角速度,比较所述角速度信号和第二预设角速度;其中,所述第二预设角速度大于所述第一预设角速度;comparing the angular velocity signal with a first preset angular velocity, and comparing the angular velocity signal with a second preset angular velocity; wherein the second preset angular velocity is greater than the first preset angular velocity;
若所述角速度信号小于所述第一预设角速度,将母线参考电压设定为所述输入电压;If the angular velocity signal is less than the first preset angular velocity, set the bus reference voltage as the input voltage;
若所述角速度信号处于所述第一预设角速度和所述第二预设角速度之间的大小范围,根据所述角速度信号生成所述母线参考电压;If the angular velocity signal is in a size range between the first preset angular velocity and the second preset angular velocity, generating the bus reference voltage according to the angular velocity signal;
若所述角速度信号大于所述第二预设角速度,将所述母线参考电压设定为预设母线参考电压。If the angular velocity signal is greater than the second preset angular velocity, the bus reference voltage is set as a preset bus reference voltage.
进一步的,根据所述电压检测信号、所述电流检测信号以及所述角速度信号生成载波频率信号的步骤包括:Further, the step of generating a carrier frequency signal according to the voltage detection signal, the current detection signal and the angular velocity signal includes:
根据所述电压检测信号、所述电流检测信号以及所述角速度信号计算开关损耗变化量和耦合电感损耗变化量;Calculate the switching loss variation and the coupling inductance loss variation according to the voltage detection signal, the current detection signal and the angular velocity signal;
若所述开关损耗变化量与所述耦合电感损耗变化量之和小于0,根据所述角速度信号生成所述载波频率信号;If the sum of the variation of the switching loss and the variation of the coupling inductor loss is less than 0, generating the carrier frequency signal according to the angular velocity signal;
若所述开关损耗变化量与所述耦合电感损耗变化量之和大于或等于0,将所述载波频率信号设置为预设载波频率。If the sum of the variation of the switching loss and the variation of the coupling inductor loss is greater than or equal to 0, the carrier frequency signal is set to a preset carrier frequency.
进一步的,直流变换单元和所述逆变单元至少包括一个逆变模块,所述逆变模块包括并联的第一桥臂、第二桥臂以及连接于所述第一桥臂和所述第二桥臂之间的双向晶闸管;所述控制方法还包括:Further, the DC conversion unit and the inverter unit include at least one inverter module, and the inverter module includes a first bridge arm and a second bridge arm connected in parallel and connected to the first bridge arm and the second bridge arm. A bidirectional thyristor between bridge arms; the control method further includes:
当并联的第一桥臂或第二桥臂发生短路或短路故障时,可进行故障桥臂切除:短路故障时快速熔断丝被熔断,短路或开路故障发生时晶闸管触发导通。When the first bridge arm or the second bridge arm in parallel has a short circuit or a short circuit fault, the fault bridge arm can be removed: the fast fuse is blown when a short circuit fault occurs, and the thyristor is triggered and turned on when a short circuit or open circuit fault occurs.
上述的两级式交错并联电驱控制器,根据反馈的母线电压、电机转速以及相电流实时调整控制直流变换单元输出的第一脉冲宽度调制信号以及控制逆变单元输出的第二脉冲宽度调制信号,从而提升系统的运行效率,并改善电驱系统的电磁噪声以及振动噪声。The above-mentioned two-stage interleaved parallel electric drive controller adjusts and controls the first pulse width modulation signal output by the DC conversion unit and the second pulse width modulation signal output by the control inverter unit in real time according to the feedback bus voltage, motor speed and phase current. , so as to improve the operating efficiency of the system and improve the electromagnetic noise and vibration noise of the electric drive system.
附图说明Description of drawings
图1为本发明实施例提供的两级式交错并联电驱控制器的电路结构示意图;1 is a schematic diagram of a circuit structure of a two-stage interleaved parallel electric drive controller provided by an embodiment of the present invention;
图2为本发明实施例提供的两级式交错并联电驱控制器的电路原理图;2 is a schematic circuit diagram of a two-stage interleaved parallel electric drive controller provided by an embodiment of the present invention;
图3为本发明实施例提供的两级式交错并联电驱控制器的控制方法的流程框图。FIG. 3 is a flowchart of a control method of a two-stage interleaved parallel electric drive controller provided by an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
图1示出了本发明实施例提供的两级式交错并联电驱控制器的电路结构示意图。如图1所示,两级式交错并联电驱控制器包括储能单元10、直流变换单元20、逆变单元30、反馈单元40以及控制单元50。FIG. 1 shows a schematic diagram of a circuit structure of a two-stage staggered parallel electric drive controller provided by an embodiment of the present invention. As shown in FIG. 1 , the two-stage interleaved parallel electric drive controller includes an
储能单元10用于输出输入电压;直流变换单元20与所述储能单元10连接用于根据所述输入电压和第一脉冲宽度调制信号输出母线电压;逆变单元30与所述直流变换单元20和所述电机60连接,用于根据所述母线直流电压和第二脉冲宽度调制信号输出三相电流以驱动所述电机60;反馈单元40与所述直流变换单元20、所述逆变单元30以及所述电机60连接,用于检测所述母线直流电压并输出电压检测信号,用于检测所述逆变单元30的相电流并输出电流检测信号,用于检测所述电机60的转速并输出角速度信号;控制单元50与所述直流变换单元20、所述逆变单元30以及所述反馈单元40连接,用于根据所述电压检测信号、所述电流检测信号以及所述角速度信号输出所述第一脉冲宽度调制信号和所述第二脉冲宽度调制信号。The
上述的两级式交错并联电驱控制器,根据反馈的母线电压、电机60转速以及相电流实时调整控制直流变换单元20输出的第一脉冲宽度调制信号以及控制逆变单元30输出的第二脉冲宽度调制信号,从而提升系统的运行效率,并改善电驱系统的电磁噪声以及振动噪声。The above-mentioned two-stage interleaved parallel electric drive controller adjusts and controls the first pulse width modulation signal output by the
在其中一个实施例中,所述控制单元50还包括母线电压调制模块,所述母线电压调制模块用于根据所述角速度信号输出母线参考电压,所述控制单元50根据所述母线参考电压、电压检测信号、所述电流检测信号以及所述角速度信号输出所述第一脉冲宽度调制信号。具体来说,如式(1)所示,当角速度信号小于第一预设角速度ωs1时,此时母线参考电压设定为储能单元10输出的输入电压Vin;当角速度信号处于第一预设角速度ωs1和第二预设角速度ωs2之间的大小范围时,此时母线参考电压根据电机60实际角速度进行调整,即根据反馈单元40获取的角速度信号进行实时调整,具体调整式详见式(1),当角速度信号大于第二预设角速度ωs2时,此时母线参考电压设定为最大值Vdc_max,此时电机60进入弱磁控制。根据电机60实际角速度来调节母线参考电压,控制单元50再根据母线参考电压调整直流母线电压,可以减小开关管的电压应力,从而减小开关损耗,此外,直流母线电压的实时调整可以改善电路中耦合电感的损耗。In one embodiment, the
在其中一个实施例中,所述控制单元50包括载波调制模块,所述载波调制模块用于根据所述电压检测信号、所述电流检测信号以及所述角速度信号调节所述第一脉冲宽度调制信号的载波频率大小和所述第二脉冲宽度调制信号的载波频率大小。具体来说,载波调制模块根据所述电压检测信号、所述电流检测信号以及所述角速度信号计算载波频率调整后的开关损耗变化量ΔPsw和耦合电感损耗变化量ΔPc,当开关损耗变化量ΔPsw与耦合电感损耗变化量ΔPc的和小于0时,载波频率角速度信号进行调整,如式(2)所示;当开关损耗变化量ΔPsw与耦合电感损耗变化量ΔPc的和大于或等于0时,载波频率维持在设定的预设频率。该载波频率控制方案可以进一步优化系统的总体损耗,并且不会影响耦合电感的设计饱和磁密。In one embodiment, the
其中,fs_min为预设的最小载波频率,fs_max为预设的最大载波频率,ωs1和ωs2为第一预设角速度和第二预设角速度。当角速度信号ωs小于等于第一预设角速度ωs1即ωs≤ωs1时,此时载波频率等于设定的最小开关频率即fs=fs_min;当实际电机60角速度满足ωs1<ωs<ωs2时,此时载波频率根据电机60角速度进行正比例调节,具体调节式详见上述式(2);当实际电机60角速度满足ωs≥ωs2时,此时载波频率等于设定的最大开关频率即fs=fs_max。Wherein, f s_min is the preset minimum carrier frequency, f s_max is the preset maximum carrier frequency, and ω s1 and ω s2 are the first preset angular velocity and the second preset angular velocity. When the angular velocity signal ω s is less than or equal to the first preset angular velocity ω s1 , that is, ω s ≤ω s1 , the carrier frequency is equal to the set minimum switching frequency, that is, f s =f s_min ; when the
所述直流变换单元20包括第一耦合电感L1、第一双向晶闸管TR1、第一开关器件S1、第二开关器件S2、第三开关器件S3、第四开关器件S4以及输出电容C;所述第一耦合电感L1包括第一电感和第二电感,所述第一电感连接在所述储能单元10的正极和所述第一开关器件S1的输出端之间,所述第二电感连接在所述储能单元10的正极和所述第三开关器件S3的输出端之间,所述第一开关器件S1的控制端、所述第二开关器件S2的控制端、所述第三开关器件S3的控制端以及所述第四开关器件S4的控制端均连接所述控制单元50,所述第一开关器件S1的输入端和所述第三开关器件S3的输入端连接所述输出电容C的正极,所述第二开关器件S2的输入端连接所述第一开关器件S1的输出端,所述第四开关器件S4的输入端连接所述第三开关器件S3的输出端,所述第二开关器件S2的输出端和所述第四开关器件S4的输出端均连接所述输出电容C的负极,所述输出电容C的负极连接所述储能单元10的负极,所述第一双向晶闸管TR1连接于所述第一开关器件S1的输出端和第三开关器件S3的输出端之间,所述输出电容C的正极作为所述直流变换单元20的母线电压输出端。The DC conversion unit 20 includes a first coupled inductor L1, a first triac TR1, a first switching device S1, a second switching device S2, a third switching device S3, a fourth switching device S4, and an output capacitor C; A coupled inductor L1 includes a first inductor and a second inductor, the first inductor is connected between the positive electrode of the energy storage unit 10 and the output end of the first switching device S1, and the second inductor is connected between the Between the positive electrode of the energy storage unit 10 and the output end of the third switching device S3, the control end of the first switching device S1, the control end of the second switching device S2, the third switching device S3 The control terminal of the first switching device S1 and the control terminal of the fourth switching device S4 are connected to the control unit 50, and the input terminal of the first switching device S1 and the input terminal of the third switching device S3 are connected to the output capacitor C. Positive pole, the input end of the second switching device S2 is connected to the output end of the first switching device S1, the input end of the fourth switching device S4 is connected to the output end of the third switching device S3, and the second switching device S4 is connected to the output end of the third switching device S3. The output end of the switching device S2 and the output end of the fourth switching device S4 are both connected to the negative electrode of the output capacitor C, the negative electrode of the output capacitor C is connected to the negative electrode of the
进一步,第一开关器件S1、第二开关器件S2、第三开关器件S3以及第四开关器件S4均串接有一熔断丝,第一开关器件S1和第二开关器件S2连接形成第一桥臂,第三开关器件S3和第四开关器件S4连接形成第二桥臂,且第一桥臂和第二桥臂形成为并联结构,当其中桥臂出现短路故障时,故障桥臂对应连接的熔断丝会被快速熔断,从而隔离故障桥臂,同时控制单元50触发相应的第一双向晶闸管TR1导通,实现耦合电感绕组的切换,从而实现系统容错运行。Further, the first switching device S1, the second switching device S2, the third switching device S3 and the fourth switching device S4 are all connected in series with a fuse, and the first switching device S1 and the second switching device S2 are connected to form a first bridge arm, The third switching device S3 and the fourth switching device S4 are connected to form a second bridge arm, and the first bridge arm and the second bridge arm form a parallel structure. When a short-circuit fault occurs in the bridge arm, the fuse connected to the faulty bridge arm corresponds to It will be quickly blown, thereby isolating the faulty bridge arm, and at the same time, the
所述逆变单元30包括第一逆变模块、第二逆变模块以及第三逆变模块,该第一逆变模块、第二逆变模块以及第三逆变模块均与直流变换单元20连接,接收直流变换单元20输出的母线电压,对直流电压进行逆变后输出三相电流至电机60。第一逆变模块、第二逆变模块以及第三逆变模块为相同的整流电路结构,该逆变电路包括第二耦合电感L2、第二双向晶闸管TR2、第五开关器件S5、第六开关器件S6、第七开关器件S7以及第八开关器件S8;所述第二耦合电感L2包括第三电感和第四电感,所述第三电感连接在所述第五开关器件S5的输出端和电机60之间,所述第四电感连接在所述第七开关器件S7的输出端和电机60之间,所述第五开关器件S5的控制端、所述第六开关器件S6的控制端、所述第七开关器件S7的控制端以及所述第八开关器件S8的控制端均连接所述控制单元50,所述第五开关器件S5的输入端和所述第七开关器件S7的输入端连接所述输出电容C的正极,所述第六开关器件S6的输入端连接所述第五开关器件S5的输出端,所述第八开关器件S8的输入端连接所述第七开关器件S7的输出端,所述第六开关器件S6的输出端和所述第八开关器件S8的输出端均连接所述输出电容C的负极,所述第二双向晶闸管TR2连接于所述第五开关器件S5的输出端和第七开关器件S7的输出端之间,所述第三电感和第四电感的共接端作为所述逆变单元30的三相电流输出端。The
同样,第五开关器件S5、第六开关器件S6、第七开关器件S7以及第八开关器件S8均串接有一熔断丝,第五开关器件S5和第六开关器件S6连接形成第三桥臂,第七开关器件S7和第八开关器件S8连接形成第四桥臂,且第三桥臂和第四桥臂形成为并联结构。以逆变单元30的第一整流模块为例:当第五开关器件S5或第六开关器件S6出现短路故障时,熔断丝F5和F6被迅速熔断,第三桥臂被切除,此时第二双向晶闸管TR2被控制单元50触发,第二耦合电感L2绕组被切换至第四桥臂,第二耦合电感L2的环流将会消失,漏感充当线电感,仍然和剩余的第二整流模块和第三整流模块两相保持对称;当第五开关器件S5或第六开关器件S6出现断路故障时,第二双向晶闸管TR2被控制单元50触发,第二耦合电感L2绕组被切换至第四桥臂,仍然和剩余的第二整流模块和第三整流模块两相保持对称。容错运行能够保证负载电机60能有50%的功率输出,能够维持电路系统的正常运转。Similarly, the fifth switching device S5, the sixth switching device S6, the seventh switching device S7 and the eighth switching device S8 are all connected in series with a fuse, and the fifth switching device S5 and the sixth switching device S6 are connected to form a third bridge arm, The seventh switching device S7 and the eighth switching device S8 are connected to form a fourth bridge arm, and the third bridge arm and the fourth bridge arm are formed in a parallel structure. Taking the first rectifier module of the
两级式交错并联电驱控制器还包括放电电路,所述放电电路包括放电开关和第一电阻R,所述放电开关S0的第一端连接所述输出电容C正极,所述放电开关S0的第二端通过所述第一电阻R连接所述输出电容C的负极。放电开关S0为主动式开关,电路正常运行时,放电开关S0处于断开状态,当放电开关S0闭合时,输出电容C、放电开关S0以及第一电阻R形成放电回路,实现输出电容C的主动泄放,保证电路系统的稳定运行。The two-stage interleaved parallel electric drive controller also includes a discharge circuit, the discharge circuit includes a discharge switch and a first resistor R, the first end of the discharge switch S0 is connected to the positive pole of the output capacitor C, and the discharge switch S0 is connected to the positive pole of the output capacitor C. The second terminal is connected to the negative electrode of the output capacitor C through the first resistor R. The discharge switch S0 is an active switch. When the circuit is running normally, the discharge switch S0 is in an open state. When the discharge switch S0 is closed, the output capacitor C, the discharge switch S0 and the first resistor R form a discharge loop to realize the active discharge of the output capacitor C. Discharge to ensure the stable operation of the circuit system.
进一步,所述控制单元50还包括载波移相模块,所述移相模块用于调节所述第一脉冲宽度调制信号的相位,以及调节所述第二脉冲宽度调制信号的相位。具体来说,为获得最小的升压电感电流纹波,直流变换单元20中的第一桥臂和第二桥臂之间的载波移相角设置为180°;为了抑制电机60的高频振动,逆变器单元中的第三桥臂和第四桥臂之间的载波移相角设置为90°,同时可以抑制电驱系统的电磁干扰以及电机60的共模电流,进一步改善电驱系统的综合性能。Further, the
相比于传统的三相逆变器直接驱动电机的形式,本发明提出的一种适用于电动汽车的两级式交错并联电驱控制器,具有直流母线电压实时调节以及能量双向流动的能力,功率密度能够得到显著提升,可以容错运行,增强了电驱系统的可靠性。此外,通过对母线电压、载波相位以及载波频率的实时调控,可以进一步提升系统的运行效率,并改善电驱系统的电磁噪声以及振动噪声。Compared with the traditional three-phase inverter direct drive motor form, a two-stage interleaved parallel electric drive controller suitable for electric vehicles proposed by the present invention has the ability of real-time adjustment of the DC bus voltage and bidirectional flow of energy, Power density can be significantly improved, fault-tolerant operation can be achieved, and the reliability of the electric drive system can be enhanced. In addition, through the real-time regulation of bus voltage, carrier phase and carrier frequency, the operating efficiency of the system can be further improved, and the electromagnetic noise and vibration noise of the electric drive system can be improved.
如图3所示,在上述两级式交错并联电驱控制器的基础上,本实施例还提出了一种两级式交错并联电驱控制器的控制方法,其包括:As shown in FIG. 3 , on the basis of the above-mentioned two-stage staggered parallel electric drive controller, this embodiment also proposes a control method of a two-stage staggered parallel electric drive controller, which includes:
在步骤S100中,获取母线直流电压并生成电压检测信号、逆变单元的相电流并生成电流检测信号以及电机的转速并生成角速度信号;In step S100, obtain the DC voltage of the bus and generate the voltage detection signal, the phase current of the inverter unit and generate the current detection signal and the rotational speed of the motor and generate the angular velocity signal;
在步骤S200中,根据所述角速度信号生成母线参考电压,根据所述电压检测信号、所述电流检测信号以及所述角速度信号生成载波频率信号;In step S200, a bus reference voltage is generated according to the angular velocity signal, and a carrier frequency signal is generated according to the voltage detection signal, the current detection signal and the angular velocity signal;
在步骤S300中,根据所述母线参考电压和所述载波频率信号生成第一脉冲宽度调制信号,根据所述载波频率信号、所述电流检测信号以及所述角速度信号生成第二脉冲宽度调制信号。In step S300, a first pulse width modulation signal is generated according to the bus reference voltage and the carrier frequency signal, and a second pulse width modulation signal is generated according to the carrier frequency signal, the current detection signal and the angular velocity signal.
其中,步骤S200包括:Wherein, step S200 includes:
比较所述角速度信号和第一预设角速度,比较所述角速度信号和第二预设角速度;其中,所述第二预设角速度大于所述第一预设角速度;comparing the angular velocity signal with a first preset angular velocity, and comparing the angular velocity signal with a second preset angular velocity; wherein the second preset angular velocity is greater than the first preset angular velocity;
若所述角速度信号小于所述第一预设角速度,将母线参考电压设定为所述输入电压;If the angular velocity signal is less than the first preset angular velocity, set the bus reference voltage as the input voltage;
若所述角速度信号处于所述第一预设角速度和所述第二预设角速度之间的大小范围,根据所述角速度信号生成所述母线参考电压;If the angular velocity signal is in a size range between the first preset angular velocity and the second preset angular velocity, generating the bus reference voltage according to the angular velocity signal;
若所述角速度信号大于所述第二预设角速度,将所述母线参考电压设定为预设母线参考电压。If the angular velocity signal is greater than the second preset angular velocity, the bus reference voltage is set as a preset bus reference voltage.
其中,步骤S200还包括:Wherein, step S200 further includes:
根据所述电压检测信号、所述电流检测信号以及所述角速度信号计算开关损耗变化量和耦合电感损耗变化量;Calculate the switching loss variation and the coupling inductance loss variation according to the voltage detection signal, the current detection signal and the angular velocity signal;
若所述开关损耗变化量与所述耦合电感损耗变化量之和小于0,根据所述角速度信号生成所述载波频率信号;If the sum of the variation of the switching loss and the variation of the coupling inductor loss is less than 0, generating the carrier frequency signal according to the angular velocity signal;
若所述开关损耗变化量与所述耦合电感损耗变化量之和大于或等于0,将所述载波频率信号设置为预设载波频率。If the sum of the variation of the switching loss and the variation of the coupling inductor loss is greater than or equal to 0, the carrier frequency signal is set to a preset carrier frequency.
上述两级式交错并联电驱控制器中的直流变换单元和所述逆变单元至少包括一个逆变模块,所述逆变模块包括并联的第一桥臂、第二桥臂以及连接于所述第一桥臂和所述第二桥臂之间的双向晶闸管;所述控制方法还包括:The DC conversion unit and the inverter unit in the above-mentioned two-stage interleaved parallel electric drive controller include at least one inverter module, and the inverter module includes a first bridge arm and a second bridge arm connected in parallel and connected to the A triac between the first bridge arm and the second bridge arm; the control method further includes:
当并联的第一桥臂或第二桥臂发生短路或短路故障时,可进行故障桥臂切除:短路故障时快速熔断丝被熔断,短路或开路故障发生时晶闸管触发导通。When the first bridge arm or the second bridge arm in parallel has a short circuit or a short circuit fault, the fault bridge arm can be removed: the fast fuse is blown when a short circuit fault occurs, and the thyristor is triggered and turned on when a short circuit or open circuit fault occurs.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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