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CN112551360B - A variable span cable-mounted crane - Google Patents

A variable span cable-mounted crane Download PDF

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Publication number
CN112551360B
CN112551360B CN202011460475.0A CN202011460475A CN112551360B CN 112551360 B CN112551360 B CN 112551360B CN 202011460475 A CN202011460475 A CN 202011460475A CN 112551360 B CN112551360 B CN 112551360B
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China
Prior art keywords
span
variable
cable
main
mounted crane
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Active
Application number
CN202011460475.0A
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Chinese (zh)
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CN112551360A (en
Inventor
赵梦春
朱东明
梁辉
张延辉
夏朝鹃
杨志明
郑奕
李锋
罗亚容
龙俞伊
王琪文
白孔明
陈洁
常思鸣
钟于靖
高峰
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China Railway Jiujiang Bridge Engineering Co Ltd
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China Railway Jiujiang Bridge Engineering Co Ltd
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Priority to CN202011460475.0A priority Critical patent/CN112551360B/en
Publication of CN112551360A publication Critical patent/CN112551360A/en
Priority to PCT/CN2021/107603 priority patent/WO2022121320A1/en
Priority to ZA2022/07963A priority patent/ZA202207963B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C9/00Travelling gear incorporated in or fitted to trolleys or cranes
    • B66C9/10Undercarriages or bogies, e.g. end carriages, end bogies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C21/00Cable cranes, i.e. comprising hoisting devices running on aerial cable-ways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C9/00Travelling gear incorporated in or fitted to trolleys or cranes
    • B66C9/08Runners; Runner bearings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Leg Units, Guards, And Driving Tracks Of Cranes (AREA)
  • Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)

Abstract

The invention discloses a variable span cable-mounted crane, which can automatically perform a variable span action during construction without external force, has scientific and stable variable span action and no potential safety hazard, is suitable for mounting a suspension bridge with a variable main cable spacing, improves the practicability of the cable-mounted crane, expands the application range and provides an optimal lifting tool for mounting the suspension bridge with the variable main cable spacing.

Description

Variable-span cable carrying crane
Technical Field
The invention belongs to the field of cable-mounted cranes for engineering machinery, and particularly relates to a variable-span cable-mounted crane.
Background
With the vigorous development of world bridges, suspension bridges and inclined rope bridges are widely used. At present, domestic suspension bridges and stay cables are installed by adopting cable-mounted cranes, but the variable-span cable-mounted cranes are unprecedented. Therefore, the existing cable-mounted crane does not have a span-changing function, so that the requirements of a plurality of complex engineering sites cannot be met, the application of the cable-mounted crane is limited, and the production and construction efficiency is affected.
Aiming at the problem that the existing cable-mounted crane cannot realize the span change, the invention develops the span-changing cable-mounted crane, which can automatically perform the span-changing action during construction without external force, and has obvious effects on the practicability and the application range of the cable-mounted crane.
Disclosure of Invention
The invention develops the variable-span cable crane, which can automatically perform the variable-span action during construction without external force, and has scientific and stable variable-span action and no potential safety hazard.
The utility model provides a variable span cable load crane, includes a girder 1, the middle part of girder 1 is cable load hoisting mechanism 2, the both ends of girder 1 are two spar 3; the cable carrying lifting mechanism 2 is connected with a steel strand 21 provided with a lifting appliance; a variable-span pushing mechanism 31 is arranged in the direction of the spar 3 away from the main beam 1, a transverse sliding chute 32 is arranged at the lower end of the spar 3, a transverse sliding seat 33 is matched with the transverse sliding chute 32, and the transverse sliding seat 33 is connected with the variable-span pushing mechanism 31; a walking end beam 4 is connected below the traversing slide seat 33, the walking end beam 4 comprises a supporting beam 41 and a plurality of groups of walking wheels 42, the supporting beam 41 is fixedly connected with the traversing slide seat 33, and the walking wheels 42 are arranged below the supporting beam 41; the running wheels 42 are above the suspension bridge main cable 5 and cooperate with the running.
Further, the walking end beam 4 is hinged with the traversing sliding seat 33 by a pin shaft.
Further, the running wheels 42 are 4 groups.
Further, the span-changing pushing mechanism 31 is a traversing cylinder.
Furthermore, the span-changing pushing mechanism 31 uses a synchronous control platform, so that the safety and stability of the span changing can be improved.
The design should ensure that when the advancing distance of the walking end beam 4 is L, the maximum safe transverse pushing or transverse pulling distance d of the variable-span pushing mechanism 31 should be kept to be d/L less than or equal to 3/100.
Further, a displacement space is provided between the running wheel 42 and the main cable 5, so that during running, the displacement of the running wheel 42 relative to the main cable 5 is ensured to be within the displacement space when the span is changed. This design helps to improve the safety and stability of the variable span, and when the travel end beam 4 advances for a distance L, the maximum safety transverse pushing or transverse pulling distance d of the variable span pushing mechanism 31 should be kept d/L less than or equal to 5/100.
Furthermore, the walking end beam 4 and the main beam 1 adopt an oblique design, and the oblique angle is set to be (the included angle between the tangent line of the main cable 5 and the main beam 1 at the maximum span+the included angle between the tangent line of the main cable 5 and the main beam 1 at the minimum span)/2. This design helps to improve the safety and stability of the variable span, and when the travel end beam 4 advances for a distance L, the maximum safety transverse pushing or transverse pulling distance d of the variable span pushing mechanism 31 should be kept d/L less than or equal to 6/100.
Further, a circle of flange 421 is provided in the middle of the running wheel 42, and the main cable 5 is provided with a groove 51 matching with the flange 421. The design can further improve the safety and stability during the span changing, and when the advancing distance of the walking end beam 4 is L, the maximum safety transverse pushing or transverse pulling distance d of the span changing pushing mechanism 31 is kept to be less than or equal to 10/100.
The invention has the beneficial effects that:
1. The invention provides the variable-span cable-mounted crane, which does not need external force, can automatically perform variable-span actions during construction, has scientific and stable variable-span actions and no potential safety hazard, is suitable for mounting suspension bridges with variable main cable spacing, improves the practicability of the cable-mounted crane, expands the application range and provides an optimal lifting tool for mounting suspension bridges with variable main cable spacing;
2. According to the invention, by arranging the transverse sliding chute, the transverse sliding seat and the span-changing pushing mechanism connected with the transverse sliding seat, the walking end beam connected with the transverse sliding seat can change the span;
3. The span-changing pushing mechanism uses a synchronous control platform, so that the span-changing cable-carrying crane disclosed by the invention is uniform in stress and stable in gravity center during span changing, and the safety and stability of the span changing can be improved;
4. the displacement space is arranged between the traveling wheel and the main cable, so that the displacement of the traveling wheel relative to the main cable is ensured to be within the displacement space when the span is changed, the traveling wheel and the main cable are not separated, and meanwhile, the transverse pushing or transverse pulling distance of the span-changing pushing mechanism can be relatively lifted, so that the safety and stability when the span is changed and the span-changing efficiency are improved;
5. The walking end beam and the main beam adopt an oblique crossing design, and the oblique crossing angle is set to be (an included angle between a tangent line of the main cable 5 and the main beam 1 when the span is maximum and an included angle between the tangent line of the main cable 5 and the main beam 1 when the span is minimum)/2, so that the design is beneficial to improving the transverse pushing or transverse pulling distance of the variable-span pushing mechanism, and the safety and stability when the span is changed and the efficiency of the variable span are improved;
6. The middle part of the traveling wheel is provided with a circle of flange, the main cable is provided with a groove matched with the flange, and when the span is changed, the traveling wheel is tightly connected with the main cable, and the design can further improve the transverse pushing or transverse pulling distance of the span-changing pushing mechanism, so that the safety and stability during the span changing and the span changing efficiency are improved.
Drawings
FIG. 1 is a general view of a variable span cable jack of the present invention;
FIG. 2 is an assembled view of the traverse chute and traverse carriage of the present invention;
FIG. 3 is a cross-sectional view of a traversing chute of the present invention;
FIG. 4 is a cross-sectional view of a traversing carriage of the present invention;
FIG. 5 is a state diagram of the travel end beam of the present invention traveling an L-time varying span;
FIG. 6 is a working diagram of the walking end beam and main cable of embodiment 1 of the present invention;
FIG. 7 is a working diagram of the walking end beam and main cable of embodiment 2 of the present invention;
FIG. 8 is an oblique view of the walking end beam and main beam of embodiment 3 of the present invention;
FIG. 9 is a schematic view of the angle between the tangent line of the main cable and the main beam of the variable-span cable truck of the present invention at maximum span;
FIG. 10 is an enlarged view of the angle between the tangent line of the main cable and the main beam when the cable truck with variable span of the present invention has the maximum span;
FIG. 11 is a schematic view of the angle between the tangent line of the main cable and the main beam when the cable truck with variable span is at the minimum span;
FIG. 12 is an enlarged view of the angle between the tangent line of the main cable and the main beam at the minimum span of the variable span cable truck of the present invention;
FIG. 13 is a working diagram of the traveling wheel and main cable according to embodiment 4 of the present invention;
In the figure, a 1-main beam, a 2-cable carrying lifting mechanism, a 21-steel stranded wire, a 3-spar, a 31-span changing pushing mechanism, a 32-traversing chute, a 33-traversing slide seat, a 4-walking end beam, a 41-supporting beam, a 42-walking wheel, a 421-flange, a 5-main cable and a 51-groove
Detailed Description
Example 1
A variable-span cable-driven crane, as shown in figure 1, comprises a main beam 1, wherein the middle part of the main beam 1 is provided with a cable-driven lifting mechanism 2, and two ends of the main beam 1 are provided with two wing beams 3; the cable carrying lifting mechanism 2 is connected with a steel strand 21 provided with a lifting appliance; a variable-span pushing mechanism 31 is arranged in the direction of the spar 3 away from the main beam 1, a transverse sliding chute 32 is arranged at the lower end of the spar 3, as shown in fig. 3, a transverse sliding seat 33 is matched with the transverse sliding chute 32, as shown in fig. 4, and the transverse sliding seat 33 is connected with the variable-span pushing mechanism 31; a walking end beam 4 is connected below the traversing slide seat 33, the walking end beam 4 comprises a supporting beam 41 and a plurality of groups of walking wheels 42, the supporting beam 41 is fixedly connected with the traversing slide seat 33, and the walking wheels 42 are arranged below the supporting beam 41; the running wheels 42 are above the suspension bridge main cable 5 and cooperate with the running.
The walking end beam 4 is hinged with the traversing slide seat 33 by adopting a pin shaft, the walking wheels 42 are 4 groups, and the span-changing pushing mechanism 31 is a traversing oil cylinder.
The span-changing pushing mechanism 31 uses a synchronous control platform, so that the safety and stability of the span changing can be improved.
When the cross-over pushing mechanism 31 is needed to change the cross-over, the connected cross sliding seat 33 is pushed or pulled transversely, and the cross sliding seat 33 moves in the cross sliding chute 32, as shown in fig. 2; meanwhile, the traveling end beam 4 connected with the transverse sliding seat 33 has the action of pushing out or folding in, and as the main cable 5 is tightly clamped with the traveling wheel 42 of the traveling end beam 4, the main cable 5 has a certain clamping effect, as shown in fig. 6, and the main cable 5 pushes out or folding in along with the action of the traveling end beam 4, thereby achieving the effect of changing the span. After the span change is completed, the cable-carried lifting mechanism performs lifting through the steel stranded wires.
As shown in fig. 5, when the variable-span cable-operated crane described above is operated, the span in the initial state is B1, the transverse pulling distance is d by the transverse pulling operation of the variable-span pushing mechanism 31, and after the variable-span cable-operated crane advances by L distance, the state is B2, in which:
d=(B1-B2)/2
Through a great number of experiments, when the span-changing cable-driven crane works in a span-changing mode, and the advancing distance of the walking end beam 4 is L, the maximum safe transverse pushing or transverse pulling distance d of the span-changing pushing mechanism 31 is kept to be less than or equal to 3/100. In the range, the main cable cannot be separated from the limit of the travelling wheel, and the span-changing action is stable and safe.
Example 2
On the basis of embodiment 1, a displacement space is provided between the traveling wheel 42 and the main cable 5, so that during traveling, the displacement of the traveling wheel 42 relative to the main cable 5 is ensured to be within the displacement space during the span changing, as shown in fig. 7.
The design of the running wheel and the main cable in the embodiment 1, which are tightly matched, is changed, and a deflection space is arranged between the running wheel and the main cable, so that the design is beneficial to improving the safety and stability during the span changing.
Through a great number of experiments, when the span-changing cable-driven crane works in a span-changing mode, and the advancing distance of the walking end beam 4 is L, the maximum safe transverse pushing or transverse pulling distance d of the span-changing pushing mechanism 31 is kept to be less than or equal to 5/100. Compared with the embodiment 1, the main cable of the embodiment is less prone to being separated from the limit of the travelling wheel, so that the maximum safe transverse pushing or transverse pulling distance of the variable-span pushing mechanism is correspondingly improved.
Example 3
On the basis of embodiment 1, the walking end beam 4 and the main beam 1 are in an oblique design, and the oblique angle is set to be (an included angle between a tangent line of the main cable 5 and the main beam 1 at the maximum span+an included angle between the tangent line of the main cable 5 and the main beam 1 at the minimum span)/2.
As shown in fig. 8, the inclined angle θ between the walking end beam 4 and the main beam 1 is the same;
As shown in fig. 9 and 10, the included angle between the tangent line of the main cable 5 and the main beam 1 is alpha when the main cable is at the maximum span;
as shown in fig. 11 and 12, the included angle between the tangent line of the main cable 5 and the main beam 1 is beta when the main cable is at the minimum span;
Setting:
θ=(α+β)/2
the design reduces the transverse displacement of the main cable relative to the walking end beam, reduces the transverse stress of the main cable during the span changing, and is beneficial to improving the safety and stability during the span changing.
Through a great number of experiments, when the span-changing cable-driven crane works in a span-changing mode, and the advancing distance of the walking end beam 4 is L, the maximum safe transverse pushing or transverse pulling distance d of the span-changing pushing mechanism 31 is kept to be less than or equal to 6/100.
Example 4
On the basis of embodiment 1, in the variable span cable crane, a circle of flanges 421 are arranged in the middle of the travelling wheel 42, and the main cable 5 is provided with grooves 51 matched with the flanges 421, as shown in fig. 13.
The design can greatly promote the restraint effect of the traveling wheel on the main cable, so that the main cable is more stable when the span is changed, and the safety and the stability when the span is changed can be greatly improved.
Through a great number of experiments, when the span-changing cable-driven crane works in a span-changing mode, and the advancing distance of the walking end beam 4 is L, the maximum safe transverse pushing or transverse pulling distance d of the span-changing pushing mechanism 31 is kept to be less than or equal to 10/100.
Finally: the foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the invention are intended to be included within the scope of the invention.

Claims (8)

1.一种变跨径缆载起重机,其特征在于:所述变跨径缆载起重机包括一个主梁(1),所述主梁(1)的中部为缆载起重机构(2),所述主梁(1)的两端为两个翼梁(3);所述缆载起重机构(2)与装有吊具的钢绞线(21)相连;所述翼梁(3)远离所述主梁(1)的方向安装有变跨顶推机构(31),所述翼梁(3)的下端设置有横移滑槽(32),与所述横移滑槽(32)匹配有横移滑座(33),所述横移滑座(33)与所述变跨顶推机构(31)相连;所述横移滑座(33)下方连接有行走端梁(4),所述行走端梁(4)包括支撑梁(41)与多组走行轮(42),所述支撑梁(41)与所述横移滑座(33)固定连接,所述走行轮(42)安装在所述支撑梁(41)下方;所述走行轮(42)在悬索桥主缆(5)上方并配合走行;1. A variable-span cable-mounted crane, characterized in that: the variable-span cable-mounted crane comprises a main beam (1), the middle part of the main beam (1) is a cable-mounted crane mechanism (2), and the two ends of the main beam (1) are two wing beams (3); the cable-mounted crane mechanism (2) is connected to a steel strand (21) equipped with a sling; the wing beam (3) is provided with a variable-span jacking mechanism (31) in a direction away from the main beam (1), and a transverse sliding groove (32) is provided at the lower end of the wing beam (3) to be connected to the transverse sliding groove (32) is matched with a transverse sliding seat (33), and the transverse sliding seat (33) is connected to the variable span pushing mechanism (31); a walking end beam (4) is connected below the transverse sliding seat (33), and the walking end beam (4) includes a support beam (41) and a plurality of groups of running wheels (42), the support beam (41) is fixedly connected to the transverse sliding seat (33), and the running wheels (42) are installed below the support beam (41); the running wheels (42) are above the main cable (5) of the suspension bridge and cooperate with the running; 所述行走端梁(4)与所述横移滑座(33)采用销轴铰接,所述走行轮(42)为4组,所述变跨顶推机构(31)为横移油缸;The walking end beam (4) and the transverse sliding seat (33) are hinged by a pin shaft, the walking wheels (42) are four groups, and the variable span pushing mechanism (31) is a transverse oil cylinder; 所述变跨顶推机构(31)使用同步控制平台。The variable span pushing mechanism (31) uses a synchronous control platform. 2.一种如权利要求1所述的变跨径缆载起重机,其特征在于:所述行走端梁(4)前进距离为L时,所述变跨顶推机构(31)最大安全横推或横拉距离d应保持d/L≤3/100。2. A variable-span cable-mounted crane as claimed in claim 1, characterized in that when the travel end beam (4) moves forward a distance L, the maximum safe horizontal pushing or pulling distance d of the variable-span pushing mechanism (31) should be maintained at d/L≤3/100. 3.一种如权利要求1所述的变跨径缆载起重机,其特征在于:所述走行轮(42)与所述主缆(5)之间设置有变位空间,走行过程中,保证在变跨径时,所述走行轮(42)相对所述主缆(5)的位移在变位空间之内。3. A variable-span cable-mounted crane as described in claim 1, characterized in that a displacement space is provided between the running wheel (42) and the main cable (5), and during the running process, it is ensured that when the span is changed, the displacement of the running wheel (42) relative to the main cable (5) is within the displacement space. 4.一种如权利要求3所述的变跨径缆载起重机,其特征在于:所述行走端梁(4)前进距离为L时,所述变跨顶推机构(31)最大安全横推或横拉距离d应保持d/L≤5/100。4. A variable-span cable-mounted crane as claimed in claim 3, characterized in that when the travel end beam (4) moves forward a distance L, the maximum safe horizontal pushing or pulling distance d of the variable-span pushing mechanism (31) should be maintained at d/L≤5/100. 5.一种如权利要求1所述的变跨径缆载起重机,其特征在于:所述行走端梁(4)与所述主梁(1)采用斜交设计,斜交角度设置为(最大跨径时所述主缆(5)切线与所述主梁(1)的夹角+最小跨径时所述主缆(5)切线与所述主梁(1)的夹角)/2。5. A variable-span cable-mounted crane as claimed in claim 1, characterized in that the walking end beam (4) and the main beam (1) are designed to be skewed, and the skew angle is set to (the angle between the tangent of the main cable (5) and the main beam (1) at the maximum span + the angle between the tangent of the main cable (5) and the main beam (1) at the minimum span)/2. 6.一种如权利要求5所述的变跨径缆载起重机,其特征在于:所述行走端梁(4)前进距离为L时,所述变跨顶推机构(31)最大安全横推或横拉距离d应保持d/L≤6/100。6. A variable-span cable-mounted crane as claimed in claim 5, characterized in that when the travel end beam (4) moves forward a distance L, the maximum safe horizontal pushing or pulling distance d of the variable-span pushing mechanism (31) should be maintained at d/L≤6/100. 7.一种如权利要求1所述的变跨径缆载起重机,其特征在于:所述走行轮(42)中部设有一圈凸缘(421),所述主缆(5)设有与所述凸缘(421)匹配的凹槽(51)。7. A variable-span cable-mounted crane according to claim 1, characterized in that: a circle of flange (421) is provided in the middle of the running wheel (42), and the main cable (5) is provided with a groove (51) matching the flange (421). 8.一种如权利要求7所述的变跨径缆载起重机,其特征在于:所述行走端梁(4)前进距离为L时,所述变跨顶推机构(31)最大安全横推或横拉距离d应保持d/L≤10/100。8. A variable-span cable-mounted crane as claimed in claim 7, characterized in that when the travel end beam (4) moves forward a distance L, the maximum safe horizontal pushing or pulling distance d of the variable-span pushing mechanism (31) should be maintained at d/L≤10/100.
CN202011460475.0A 2020-12-11 2020-12-11 A variable span cable-mounted crane Active CN112551360B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN202011460475.0A CN112551360B (en) 2020-12-11 2020-12-11 A variable span cable-mounted crane
PCT/CN2021/107603 WO2022121320A1 (en) 2020-12-11 2021-07-21 Variable-span cable crane
ZA2022/07963A ZA202207963B (en) 2020-12-11 2022-07-18 Span-variable cable-mounted crane

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Application Number Priority Date Filing Date Title
CN202011460475.0A CN112551360B (en) 2020-12-11 2020-12-11 A variable span cable-mounted crane

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CN112551360B true CN112551360B (en) 2024-11-26

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