CN112605489B - LED lamp base welding machine capable of distinguishing positive and negative - Google Patents
LED lamp base welding machine capable of distinguishing positive and negative Download PDFInfo
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- CN112605489B CN112605489B CN202011505438.7A CN202011505438A CN112605489B CN 112605489 B CN112605489 B CN 112605489B CN 202011505438 A CN202011505438 A CN 202011505438A CN 112605489 B CN112605489 B CN 112605489B
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- 230000005540 biological transmission Effects 0.000 claims abstract description 74
- 238000009434 installation Methods 0.000 claims abstract description 35
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 32
- 229910052742 iron Inorganic materials 0.000 claims description 15
- 238000005476 soldering Methods 0.000 claims description 15
- 238000010586 diagram Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
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- 229910052709 silver Inorganic materials 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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Abstract
本发明涉及焊接机,尤其涉及一种可区分正负的LED灯脚焊接机,包括有安装支撑架、传动组件、焊接切换组件、焊接组件、焊接切换组件和区分推动组件等;安装支撑架上设有传动组件,传动组件上设有焊接切换组件,焊接切换组件的一侧设有焊接组件,安装支撑架上设有区分推动组件。本发明通过焊接组件的圆形滑轨、带滑轨滑动杆和带转动套滑动杆及其上装置配合,用于对LED灯脚进行精确的焊接导线,达到提高焊接效率的目的,通过正极摆动架、负极导条、通磁铁块、电磁铁及其上装置配合,用于对LED灯脚快速进行区分正、负极,便于后续精准焊接导线。
The invention relates to a welding machine, in particular to an LED lamp pin welding machine capable of distinguishing positive and negative, comprising an installation support frame, a transmission assembly, a welding switching assembly, a welding assembly, a welding switching assembly, a distinguishing push assembly, and the like; A transmission component is provided, a welding switching component is arranged on the transmission component, a welding component is arranged on one side of the welding switching component, and a distinguishing pushing component is arranged on the installation support frame. The present invention is used for the precise welding of the LED lamp pins through the cooperation of the circular slide rail, the slide rod with slide rail, the slide rod with a rotating sleeve and the upper device of the welding assembly, so as to achieve the purpose of improving welding efficiency. The frame, the negative bar, the through magnet block, the electromagnet and the device on it are used to quickly distinguish the positive and negative poles of the LED lamp feet, which is convenient for subsequent accurate welding of wires.
Description
技术领域technical field
本发明涉及焊接机,尤其涉及一种可区分正负的LED灯脚焊接机。The invention relates to a welding machine, in particular to a welding machine for LED lamp pins which can distinguish positive and negative.
背景技术Background technique
在目前的照明灯饰领域,LED以其优越的发光效率和省电性能,得到越来越广泛的应用。LED灯是一块电致发光的半导体材料芯片,用银胶或白胶固化到支架上,然后用银线或金线连接芯片和电路板,四周用环氧树脂密封,起到保护内部芯线的作用,最后安装外壳,所以LED灯的抗震性能好,人们对LED的需求量会不断上升,为了满足需求,改进LED的生产工艺以提高LED的生产效率是必要的。现有工艺都是采用人工焊接,将导线焊接于LED灯脚上,为了缩短此环节所需时间以提高生产效率,将许多个LED用导线连接成灯串,这个过程在整个灯串的生产中是一个比较耗时的环节,焊接精确度没办法保证,且焊接时需要人工对LED用导线进行识别LED灯脚正、负极再焊接。In the current lighting field, LEDs are more and more widely used due to their superior luminous efficiency and power saving performance. The LED light is an electroluminescent semiconductor material chip, which is cured on the bracket with silver glue or white glue, and then connects the chip and the circuit board with silver or gold wires, and is sealed with epoxy resin around it to protect the inner core wire. Therefore, the anti-seismic performance of LED lamps is good, and people's demand for LEDs will continue to rise. In order to meet the needs, it is necessary to improve the production process of LEDs to improve the production efficiency of LEDs. In the existing process, manual welding is used to weld the wires to the LED lamp pins. In order to shorten the time required for this link and improve production efficiency, many LEDs are connected into light strings with wires. This process is used in the production of the entire light string. It is a time-consuming link, and the welding accuracy cannot be guaranteed, and the LED wire needs to be manually identified during welding.
因此亟需设计一种能快速识别LED灯脚正、负极以便于对其进行精准焊接导线的可区分正负的LED灯脚焊接机。Therefore, there is an urgent need to design a positive and negative LED lamp pin welding machine that can quickly identify the positive and negative poles of the LED lamp pins so as to accurately weld the wires.
发明内容SUMMARY OF THE INVENTION
以解决现有工艺都是采用人工焊接,将许多个LED用导线连接成灯串,焊接精确度不够准确,且焊接时需要人工对LED用导线进行识别LED灯脚正、负极的问题,提供一种能快速识别LED灯脚正、负极以便于对其进行精准焊接导线的可区分正负的LED灯脚焊接机。In order to solve the problem that the existing technology uses manual welding, many LEDs are connected into a light string with wires, the welding accuracy is not accurate enough, and the LED wires need to be manually identified during welding. A positive and negative LED lamp pin welding machine that can quickly identify the positive and negative poles of LED lamp pins so as to facilitate accurate welding of wires.
技术方案是:一种可区分正负的LED灯脚焊接机,包括有安装支撑架、传动组件、焊接切换组件、焊接组件、区分推动组件和导线滑轨,安装支撑架上设有传动组件,传动组件上设有焊接切换组件,焊接切换组件的一侧设有焊接组件,安装支撑架上设有区分推动组件,区分推动组件的一侧安装有若干导线滑轨。The technical solution is: a positive and negative LED lamp foot welding machine, including an installation support frame, a transmission assembly, a welding switching assembly, a welding assembly, a distinguishing push assembly and a wire slide rail, and a transmission assembly is arranged on the installation support frame. The transmission assembly is provided with a welding switching assembly, one side of the welding switching assembly is provided with a welding assembly, the installation support frame is provided with a distinguishing push assembly, and one side of the distinguishing push assembly is installed with a number of wire slide rails.
进一步地,传动组件包括有电机、缺齿轮、第一传动轴、第一直齿轮、第一支撑架、第二传动轴、第二直齿轮、第一锥齿轮、第三传动轴、第二锥齿轮、第三直齿轮、第二支撑架、第四传动轴和第四直齿轮,安装支撑架上固定安装有电机,电机输出轴的一端固定连接有缺齿轮,安装支撑架上通过轴承连接有第一传动轴,第一传动轴的一端固定连接有第一直齿轮,第一直齿轮与缺齿轮啮合,安装支撑架的一侧固定连接有第一支撑架,第一支撑架上通过轴承连接有第二传动轴,第二传动轴的一端固定连接有第二直齿轮,第二直齿轮与缺齿轮啮合,第二传动轴的另一端固定连接有第一锥齿轮,安装支撑架上通过轴承连接有第三传动轴,第三传动轴上固定连接有第二锥齿轮和第三直齿轮,第二锥齿轮与第一锥齿轮啮合,安装支撑架上的一侧固定连接有第二支撑架,第二支撑架上通过轴承连接有第四传动轴,第四传动轴上固定连接有第四直齿轮,第四直齿轮与第三直齿轮啮合。Further, the transmission assembly includes a motor, a missing gear, a first transmission shaft, a first spur gear, a first support frame, a second transmission shaft, a second spur gear, a first bevel gear, a third transmission shaft, and a second bevel gear. The gear, the third spur gear, the second support frame, the fourth drive shaft and the fourth spur gear, a motor is fixedly installed on the installation support frame, a missing gear is fixedly connected to one end of the output shaft of the motor, and the installation support frame is connected with a bearing through a bearing. A first drive shaft, one end of the first drive shaft is fixedly connected with a first spur gear, the first spur gear is meshed with the missing gear, and one side of the mounting support frame is fixedly connected with a first support frame, and the first support frame is connected by a bearing There is a second transmission shaft, one end of the second transmission shaft is fixedly connected with a second spur gear, the second spur gear is meshed with the missing gear, the other end of the second transmission shaft is fixedly connected with a first bevel gear, and the mounting support frame passes through the bearing A third drive shaft is connected, a second bevel gear and a third spur gear are fixedly connected to the third drive shaft, the second bevel gear meshes with the first bevel gear, and a second support frame is fixedly connected to one side of the mounting support frame The second support frame is connected with a fourth drive shaft through a bearing, and the fourth drive shaft is fixedly connected with a fourth spur gear, and the fourth spur gear meshes with the third spur gear.
进一步地,焊接切换组件包括有第五直齿轮、第一楔形滑动调节架、第二楔形滑动调节架、第六传动轴、长轴直齿轮、第七传动轴、第六直齿轮和复位弹簧,第四传动轴的两端都固定连接有第五直齿轮,安装支撑架上滑动式连接有第一楔形滑动调节架和第二楔形滑动调节架,第一楔形滑动调节架和第二楔形滑动调节架与支撑架之间均连接有复位弹簧,第一楔形滑动调节架和第二楔形滑动调节架上通过轴承连接有第六传动轴,第六传动轴上固定连接有长轴直齿轮,第二支撑架上呈对称通过轴承连接有第七传动轴,第七传动轴上固定连接有第六直齿轮。Further, the welding switching assembly includes a fifth spur gear, a first wedge-shaped sliding adjustment frame, a second wedge-shaped sliding adjustment frame, a sixth transmission shaft, a long-axis spur gear, a seventh transmission shaft, a sixth spur gear and a return spring, Both ends of the fourth transmission shaft are fixedly connected with a fifth spur gear, and a first wedge-shaped sliding adjustment frame and a second wedge-shaped sliding adjustment frame are slidably connected to the installation support frame, and the first wedge-shaped sliding adjustment frame and the second wedge-shaped sliding adjustment frame A return spring is connected between the frame and the support frame, the first wedge-shaped sliding adjustment frame and the second wedge-shaped sliding adjustment frame are connected with a sixth transmission shaft through a bearing, the sixth transmission shaft is fixedly connected with a long-axis spur gear, and the second The support frame is symmetrically connected with a seventh transmission shaft through a bearing, and a sixth spur gear is fixedly connected to the seventh transmission shaft.
进一步地,焊接组件包括有带卡柱摇臂、滑动直齿条、开槽限位架、第一弹簧、开槽支撑架、第八传动轴、第七直齿轮、圆形滑轨、带滑轨滑动杆、第二弹簧、带转动套滑动杆、带滑轨滑块和电烙铁,第七传动轴的一端固定连接有带卡柱摇臂,安装支撑架上对称滑动式连接有两组滑动直齿条,滑动直齿条的一侧固定连接有开槽限位架,开槽限位架与带卡柱摇臂滑动式连接,开槽限位架上固定连接有第一弹簧,第一弹簧的一端与安装支撑架固接,安装支撑架的一侧呈对称固定连接有若干开槽支撑架,开槽支撑架与滑动直齿条滑动式配合,开槽支撑架上通过轴承连接有第八传动轴,第八传动轴上固定连接有第七直齿轮,第七直齿轮与滑动直齿条啮合,开槽支撑架一侧转动式连接有圆形滑轨,圆形滑轨上滑动式连接有带滑轨滑动杆,带滑轨滑动杆上套有第二弹簧,第二弹簧的两端分别与圆形滑轨和带滑轨滑动杆固定连接,带滑轨滑动杆的一端转动式连接有带转动套滑动杆,开槽支撑架的一侧滑动式连接有带滑轨滑块,电烙铁转动式连接在带转动套滑动杆上,电烙铁与带滑轨滑块滑动式连接。Further, the welding assembly includes a rocker arm with a clamping column, a sliding spur gear rack, a slotted limit frame, a first spring, a slotted support frame, an eighth transmission shaft, a seventh spur gear, a circular slide rail, and a belt slide rail. A rail sliding rod, a second spring, a sliding rod with a rotating sleeve, a sliding block with a sliding rail and an electric soldering iron, one end of the seventh drive shaft is fixedly connected with a rocker arm with a clamping column, and two sets of sliding connections are symmetrically slidingly connected on the installation support frame A straight rack, one side of the sliding straight rack is fixedly connected with a slotted limiter, the slotted limiter is slidably connected with the rocker arm with a clamping column, and the slotted limiter is fixedly connected with a first spring, the first One end of the spring is fixedly connected with the installation support frame, and one side of the installation support frame is symmetrically connected with a number of slotted support frames. The slotted support frame is slidingly matched with the sliding straight rack. Eight drive shafts, the seventh spur gear is fixedly connected to the eighth drive shaft, and the seventh spur gear meshes with the sliding spur gear rack. One side of the slotted support frame is rotatably connected with a circular slide rail, and the circular slide rail is slidable. A sliding rod with a sliding rail is connected, and a second spring is sleeved on the sliding rod with a sliding rail. Both ends of the second spring are fixedly connected with the circular sliding rail and the sliding rod with a sliding rail. A sliding rod with a rotating sleeve is connected, one side of the slotted support frame is slidably connected with a slider with a sliding rail, an electric soldering iron is rotatably connected to the sliding rod with a rotating sleeve, and the electric iron is slidably connected with the slider with a sliding rail.
进一步地,区分推动组件包括有第九传动轴、传动辊、输送带、L形推板、L形导轨支撑杆、第三弹簧、卡块、L形导轨本体、第三支撑架、正极摆动架、负极导条、普通磁铁块和电磁铁,安装支撑架上通过轴承连接有第九传动轴,第九传动轴和第一传动轴上固定连接有传动辊,传动辊上绕有输送带,输送带上固定连接有L形推板,安装支撑架上固定连接有L形导轨支撑杆,L形推板上固定连接有第三弹簧,第三弹簧的一端固定连接有卡块,卡块与L形推板滑动式连接,L形导轨支撑杆的一侧固定连接有L形导轨本体,L形导轨支撑杆上固定连接有第三支撑架,第三支撑架上转动式连接有正极摆动架,安装支撑架上的一侧固定连接有开槽导轨,开槽导轨的一侧还固定连接有负极导条,开槽导轨的一侧上固定连接有普通磁铁块,负极导条上固定连接有导条电磁铁。Further, the distinguishing push assembly includes a ninth drive shaft, a drive roller, a conveyor belt, an L-shaped push plate, an L-shaped guide rail support rod, a third spring, a clamping block, an L-shaped guide rail body, a third support frame, and a positive swing frame. , Negative guide bar, common magnet block and electromagnet, the installation support frame is connected with a ninth drive shaft through a bearing, a drive roller is fixedly connected to the ninth drive shaft and the first drive shaft, and a conveyor belt is wound around the drive roller. An L-shaped push plate is fixedly connected to the belt, an L-shaped guide rail support rod is fixedly connected to the installation support frame, a third spring is fixedly connected to the L-shaped push plate, and one end of the third spring is fixedly connected to a clamping block, and the clamping block is connected to the L-shaped push plate. One side of the L-shaped guide rail support rod is fixedly connected with the L-shaped guide rail body, the L-shaped guide rail support rod is fixedly connected with a third support frame, and the third support frame is rotatably connected with a positive swing frame. One side of the installation support frame is fixedly connected with a slotted guide rail, one side of the slotted guide rail is also fixedly connected with a negative pole guide, one side of the slotted guide rail is fixedly connected with a common magnet block, and one side of the slotted guide rail is fixedly connected with a guide rail. bar electromagnet.
进一步地,还包括有橡胶斜板,安装支撑架的一侧固定连接有橡胶斜板。Further, a rubber inclined plate is also included, and the rubber inclined plate is fixedly connected to one side of the installation support frame.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明通过焊接组件的圆形滑轨、带滑轨滑动杆和带转动套滑动杆及其上装置配合,用于对LED灯脚进行精确的焊接导线,达到提高焊接效率的目的。1. The present invention uses the cooperation of the circular slide rail of the welding assembly, the slide rod with slide rail, the slide rod with rotating sleeve and the device on it, and is used to accurately weld the lead wire for the LED lamp pin, so as to achieve the purpose of improving the welding efficiency.
2、本发明通过区分推动组件的第一传动轴、输送带和L形推板及其上装置配合,用于对LED灯进行推动传送,通过正极摆动架、负极导条、通磁铁块、电磁铁及其上装置配合,用于对LED灯脚快速进行区分正、负极,便于后续精准焊接导线。2. In the present invention, the first drive shaft, the conveyor belt and the L-shaped push plate of the push assembly and the cooperation of the upper device are used to push and transmit the LED lamp. The iron and the upper device cooperate to quickly distinguish the positive and negative poles of the LED lamp pins, which is convenient for subsequent accurate welding of wires.
附图说明Description of drawings
图1为本发明的第一种立体结构示意图。FIG. 1 is a schematic diagram of a first three-dimensional structure of the present invention.
图2为本发明的第二种立体结构示意图。FIG. 2 is a schematic diagram of a second three-dimensional structure of the present invention.
图3为本发明的第一种部分立体结构示意图。FIG. 3 is a schematic diagram of a first partial three-dimensional structure of the present invention.
图4为本发明的第二种部分立体结构示意图。FIG. 4 is a schematic diagram of a second partial three-dimensional structure of the present invention.
图5为本发明焊接组件的部分立体结构示意图。FIG. 5 is a partial three-dimensional structural schematic diagram of the welding assembly of the present invention.
图6为本发明的第三种部分立体结构示意图。FIG. 6 is a schematic diagram of a third partial three-dimensional structure of the present invention.
图7为本发明区分推动组件的第一种部分立体结构示意图。FIG. 7 is a schematic diagram of the first partial perspective structure of the distinguishing push components of the present invention.
图8为本发明区分推动组件的第二种部分立体结构示意图。FIG. 8 is a schematic diagram of a second partial perspective structure of a different push assembly according to the present invention.
附图标号:1_安装支撑架,2_传动组件,2-1_电机,2-2_缺齿轮,2-3_第一传动轴,2-4_第一直齿轮,2-5_第一支撑架,2-6_第二传动轴,2-7_第二直齿轮,2-8_第一锥齿轮,2-9_第三传动轴,2-11_第二锥齿轮,2-12_第三直齿轮,2-13_第二支撑架,2-14_第四传动轴,2-15_第四直齿轮,3_焊接切换组件,3-1_第五直齿轮,3-2_第一楔形滑动调节架,3-3_第二楔形滑动调节架,3-4_第六传动轴,3-5_长轴直齿轮,3-6_第七传动轴,3-7_第六直齿轮,3-8_复位弹簧,4_焊接组件,4-1_带卡柱摇臂,4-2_滑动直齿条,4-3_开槽限位架,4-4_第一弹簧,4-5_开槽支撑架,4-6_第八传动轴,4-7_第七直齿轮,4-8_圆形滑轨,4-9_带滑轨滑动杆,4-11_第二弹簧,4-12_带转动套滑动杆,4-13_带滑轨滑块,4-14_电烙铁,5_区分推动组件,5-1_第九传动轴,5-2_传动辊,5-3_输送带,5-4_L形推板,5-5_L形导轨支撑杆,5-6_第三弹簧,5-7_卡块,5-8_L形导轨本体,5-9_第三支撑架,5-11_正极摆动架,5-12_开槽导轨,5-13_负极导条,5-14_普通磁铁块,5-15_导条电磁铁,6_导线滑轨,7_橡胶斜板。Reference number: 1_installation support bracket, 2_transmission assembly, 2-1_motor, 2-2_missing gear, 2-3_first drive shaft, 2-4_first spur gear, 2-5_ 1st support frame, 2-6_2nd transmission shaft, 2-7_2nd spur gear, 2-8_1st bevel gear, 2-9_3rd transmission shaft, 2-11_2nd bevel gear, 2-12_3rd spur gear, 2-13_2nd support frame, 2-14_4th drive shaft, 2-15_4th spur gear, 3_welded switch assembly, 3-1_5th spur gear , 3-2_ the first wedge-shaped sliding adjustment frame, 3-3_ the second wedge-shaped sliding adjustment frame, 3-4_ the sixth transmission shaft, 3-5_ long shaft spur gear, 3-6_ the seventh transmission shaft, 3-7_Sixth spur gear, 3-8_Return spring, 4_Welded assembly, 4-1_Rocker arm with clamping column, 4-2_Sliding spur gear rack, 4-3_Slotted limiter, 4-4_1st spring, 4-5_slotted support frame, 4-6_8th drive shaft, 4-7_7th spur gear, 4-8_round slide rail, 4-9_belt slide Rail Slide Bar, 4-11_Second Spring, 4-12_Slide Bar with Turning Sleeve, 4-13_ Slider with Slide Rail, 4-14_Soldering Iron, 5_Differentiate Push Assembly, 5-1_Section Nine drive shafts, 5-2_drive roller, 5-3_conveyor belt, 5-4_L-shaped push plate, 5-5_L-shaped guide rail support rod, 5-6_third spring, 5-7_block, 5- 8_L-shaped guide rail body, 5-9_Third support frame, 5-11_Positive swing frame, 5-12_Slotted guide rail, 5-13_Negative guide bar, 5-14_Ordinary magnet block, 5-15_ Conductor electromagnet, 6_wire slide rail, 7_rubber inclined plate.
具体实施方式Detailed ways
本发明中使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接、粘贴等常规手段,在此不再详述。The standard parts used in the present invention can be purchased from the market, the special-shaped parts can be customized according to the description in the description and the drawings, and the specific connection methods of each part are all mature bolts, rivets, welding in the prior art. , pasting and other conventional means will not be described in detail here.
实施例1Example 1
一种可区分正负的LED灯脚焊接机,如图1-2所示,包括有安装支撑架1、传动组件2、焊接切换组件3、焊接组件4、区分推动组件5和导线滑轨6,安装支撑架1上设有传动组件2,传动组件2用于将传动LED灯,传动组件2上设有焊接切换组件3,焊接切换组件3的一侧设有焊接组件4,焊接组件4用于对LED灯脚进行精确焊接,安装支撑架1上设有区分推动组件5,区分推动组件5用于区分LED灯脚的正、负极,使对LED灯脚进行精准焊接导线,区分推动组件5的一侧安装有若干导线滑轨6,导线滑轨6用于放置需要焊接的导线。A positive and negative LED lamp foot welding machine, as shown in Figure 1-2, includes a
实施例2Example 2
在实施例1的基础之上,如图3-8所示,传动组件2包括有电机2-1、缺齿轮2-2、第一传动轴2-3、第一直齿轮2-4、第一支撑架2-5、第二传动轴2-6、第二直齿轮2-7、第一锥齿轮2-8、第三传动轴2-9、第二锥齿轮2-11、第三直齿轮2-12、第二支撑架2-13、第四传动轴2-14和第四直齿轮2-15,安装支撑架1上固定安装有电机2-1,电机2-1输出轴的一端固定连接有缺齿轮2-2,安装支撑架1上通过轴承连接有第一传动轴2-3,第一传动轴2-3的一端固定连接有第一直齿轮2-4,第一直齿轮2-4与缺齿轮2-2啮合,安装支撑架1的一侧固定连接有第一支撑架2-5,第一支撑架2-5顶部连接有第二传动轴2-6,第二传动轴2-6的一端固定连接有第二直齿轮2-7,第二直齿轮2-7与缺齿轮2-2啮合,缺齿轮2-2、第一直齿轮2-4和第二直齿轮2-7同侧,第二传动轴2-6的另一端固定连接有第一锥齿轮2-8,安装支撑架1上通过轴承连接有第三传动轴2-9,第三传动轴2-9上固定连接有第二锥齿轮2-11和第三直齿轮2-12,第二锥齿轮2-11与第一锥齿轮2-8啮合,安装支撑架1上的一侧固定连接有第二支撑架2-13,第二支撑架2-13上通过轴承连接有第四传动轴2-14,第四传动轴2-14上固定连接有第四直齿轮2-15,第四直齿轮2-15与第三直齿轮2-12啮合,第四直齿轮2-15位于第三直齿轮2-12的上方。On the basis of
焊接切换组件3包括有第五直齿轮3-1、第一楔形滑动调节架3-2、第二楔形滑动调节架3-3、第六传动轴3-4、长轴直齿轮3-5、第七传动轴3-6、第六直齿轮3-7和复位弹簧3-8,第四传动轴2-14的两端都固定连接有第五直齿轮3-1,安装支撑架1上滑动式连接有第一楔形滑动调节架3-2和第二楔形滑动调节架3-3,第一楔形滑动调节架3-2和第二楔形滑动调节架3-3与支撑架之间均连接有复位弹簧3-8,复位弹簧3-8用于使第一楔形滑动调节架3-2、第二楔形滑动调节架3-3、及其上装置进行复位,第一楔形滑动调节架3-2和第二楔形滑动调节架3-3上通过轴承连接有第六传动轴3-4,第六传动轴3-4上固定连接有长轴直齿轮3-5,第二支撑架2-13上呈对称通过轴承连接有第七传动轴3-6,第七传动轴3-6上固定连接有第六直齿轮3-7。The
焊接组件4包括有带卡柱摇臂4-1、滑动直齿条4-2、开槽限位架4-3、第一弹簧4-4、开槽支撑架4-5、第八传动轴4-6、第七直齿轮4-7、圆形滑轨4-8、带滑轨滑动杆4-9、第二弹簧4-11、带转动套滑动杆4-12、带滑轨滑块4-13和电烙铁4-14,第七传动轴3-6的一端固定连接有带卡柱摇臂4-1,安装支撑架1上对称滑动式连接有两组滑动直齿条4-2,滑动直齿条4-2的一侧固定连接有开槽限位架4-3,开槽限位架4-3与带卡柱摇臂4-1滑动式连接,开槽限位架4-3上固定连接有第一弹簧4-4,第一弹簧4-4的一端与安装支撑架1固接,第一弹簧4-4用于将槽限位架4-3及其上装置进行复位,安装支撑架1的一侧呈对称固定连接有若干开槽支撑架4-5,开槽支撑架4-5与滑动直齿条4-2滑动式配合,开槽支撑架4-5上通过轴承连接有第八传动轴4-6,第八传动轴4-6上固定连接有第七直齿轮4-7,第七直齿轮4-7与滑动直齿条4-2啮合,开槽支撑架4-5一侧转动式连接有圆形滑轨4-8,圆形滑轨4-8起导向作用,圆形滑轨4-8上滑动式连接有带滑轨滑动杆4-9,带滑轨滑动杆4-9上套有第二弹簧4-11,第二弹簧4-11的两端分别与圆形滑轨4-8和带滑轨滑动杆4-9固定连接,带滑轨滑动杆4-9的一端转动式连接有带转动套滑动杆4-12,开槽支撑架4-5的一侧滑动式连接有带滑轨滑块4-13,带滑轨滑块4-13位于带转动套滑动杆4-12的上方,电烙铁4-14转动式连接在带转动套滑动杆4-12上,电烙铁4-14与带滑轨滑块4-13滑动式连接,带转动套滑动杆4-12和电烙铁4-14及其上装置配合,用于对LED灯脚进行焊接。The
区分推动组件5包括有第九传动轴5-1、传动辊5-2、输送带5-3、L形推板5-4、L形导轨支撑杆5-5、第三弹簧5-6、卡块5-7、L形导轨本体5-8、第三支撑架5-9、正极摆动架5-11、负极导条5-13、普通磁铁块5-14和导条电磁铁5-15,安装支撑架1上部通过轴承连接有第九传动轴5-1,第九传动轴5-1和第一传动轴2-3上固定连接有传动辊5-2,传动辊5-2上绕有输送带5-3,输送带5-3顶部固定连接有L形推板5-4,安装支撑架1上固定连接有L形导轨支撑杆5-5,L形推板5-4顶部固定连接有第三弹簧5-6,第三弹簧5-6的一端固定连接有卡块5-7,第三弹簧5-6用于使卡块5-7进行复位,卡块5-7与L形推板5-4滑动式连接,L形导轨支撑杆5-5的一侧固定连接有L形导轨本体5-8,L形导轨支撑杆5-5顶部固定连接有第三支撑架5-9,第三支撑架5-9上转动式连接有正极摆动架5-11,安装支撑架1上的一侧固定连接有开槽导轨5-12,开槽导轨5-12的一侧还固定连接有负极导条5-13,开槽导轨5-12的一侧上固定连接有普通磁铁块5-14,负极导条5-13上固定连接有导条电磁铁5-15,通磁铁块5-14位于导条电磁铁5-15的上方。The distinguishing push assembly 5 includes a ninth drive shaft 5-1, a drive roller 5-2, a conveyor belt 5-3, an L-shaped push plate 5-4, an L-shaped guide rail support rod 5-5, a third spring 5-6, Block 5-7, L-shaped guide rail body 5-8, third support frame 5-9, positive swing frame 5-11, negative bar 5-13, common magnet block 5-14 and bar electromagnet 5-15 , the upper part of the installation support frame 1 is connected with a ninth drive shaft 5-1 through a bearing, and a drive roller 5-2 is fixedly connected to the ninth drive shaft 5-1 and the first drive shaft 2-3, and the drive roller 5-2 is wound on There is a conveyor belt 5-3, the top of the conveyor belt 5-3 is fixedly connected with an L-shaped push plate 5-4, the installation support frame 1 is fixedly connected with an L-shaped guide rail support rod 5-5, and the top of the L-shaped push plate 5-4 is fixed A third spring 5-6 is connected, one end of the third spring 5-6 is fixedly connected with a clamping block 5-7, the third spring 5-6 is used to reset the clamping block 5-7, and the clamping block 5-7 is connected to the L The push plate 5-4 is connected in a sliding manner, the L-shaped guide rail body 5-8 is fixedly connected to one side of the L-shaped guide rail support rod 5-5, and the third support frame 5-5 is fixedly connected to the top of the L-shaped guide rail support rod 5-5. 9. A positive swinging frame 5-11 is rotatably connected to the third support frame 5-9, a slotted guide rail 5-12 is fixedly connected to one side of the
还包括有橡胶斜板7,安装支撑架1的一侧固定连接有橡胶斜板7,胶斜板7便于对焊接好的LED灯进行收集的目的。It also includes a rubber
当需要对LED灯进行焊接时,手动启动电机2-1输出轴正转,电机2-1的输出轴通过缺齿轮2-2正转带动第一直齿轮2-4进行及其上装置反转,使得输送带5-3通过L形推板5-4推动LED灯脚朝靠近电烙铁4-14的方向移动,随后操作者将需进行焊接灯脚的LED灯放置到输送带5-3上的L形推板5-4的一侧,L形推板5-4推动LED灯朝靠近电烙铁4-14的方向移动,当LED灯与正极摆动架5-11接触时,如果LED灯正极针脚与正极摆动架5-11接触时,此时导条电磁铁5-15通电,导条电磁铁5-15与普通磁铁块5-14之间的磁性相反,普通磁铁块5-14随即向上运动,进而LED灯正极针脚在L形推板5-4的作用下滑动至开槽导轨5-12顶部,反之如果LED灯负极针脚与正极摆动架5-11接触时,此时导条电磁铁5-15不通电,LED灯正极针脚在L形推板5-4的作用下滑入开槽导轨5-12内,通过上述装置的配合,靠近橡胶斜板7的电烙铁4-14对LED灯正极针脚位于开槽导轨5-12顶部的LED灯进行灯线焊接,远离橡胶斜板7的电烙铁4-14LED灯正极针脚位于开槽导轨5-12内的灯进行灯线焊接。When the LED lamp needs to be welded, manually start the output shaft of the motor 2-1 to rotate forward, and the output shaft of the motor 2-1 drives the first spur gear 2-4 to rotate through the missing gear 2-2 and the upper device rotates reversely. , so that the conveyor belt 5-3 pushes the LED lamp feet to move toward the direction close to the electric soldering iron 4-14 through the L-shaped push plate 5-4, and then the operator places the LED lamp whose lamp feet need to be soldered on the conveyor belt 5-3. One side of the L-shaped push plate 5-4, the L-shaped push plate 5-4 pushes the LED light to move towards the direction close to the electric soldering iron 4-14, when the LED light is in contact with the positive swing frame 5-11, if the positive When the pins are in contact with the positive swing frame 5-11, the bar electromagnet 5-15 is energized at this time, and the magnetism between the bar electromagnet 5-15 and the common magnet block 5-14 is opposite, and the common magnet block 5-14 then goes up. Then, the positive pin of the LED light slides to the top of the slotted guide rail 5-12 under the action of the L-shaped push plate 5-4. On the contrary, if the negative pin of the LED light is in contact with the positive swing frame 5-11, the guide bar electromagnet 5-15 is not powered on, the positive pin of the LED lamp slides into the slotted guide rail 5-12 under the action of the L-shaped push plate 5-4. The LED lights whose positive pins are located at the top of the slotted guide rails 5-12 are soldered to the lamp wires, and the electric soldering irons 4-14, which are far away from the
当缺齿轮2-2与第一直齿轮2-4分离后会与第二直齿轮2-7啮合,此时输送带5-3及其上装置停止转动,此时LED灯恰好移动至与导线滑轨6平齐的地方,L形导轨支撑杆5-5恰好推动LED灯对应的第一楔形滑动调节架3-2或第二楔形滑动调节架3-3朝靠近第四直齿轮2-15的方向移动,复位弹簧3-8随之被拉伸,使得第一楔形滑动调节架3-2或第二楔形滑动调节架3-3上的长轴直齿轮3-5与对应的第五直齿轮3-1相互啮合,根据缺齿轮2-2与第二直齿轮2-7的齿数比可得,第二直齿轮2-7随之旋转一圈,第二直齿轮2-7带动第二传动轴2-6、第一锥齿轮2-8进行转动,由于第一锥齿轮2-8与第二锥齿轮2-11啮合,使其带动第二锥齿轮2-11、第三传动轴2-9和第三直齿轮2-12转动,第三直齿轮2-12与第四直齿轮2-15啮合,第三直齿轮2-12反转带动第四传动轴2-14、第四直齿轮2-15和第五直齿轮3-1转动,第五直齿轮3-1正转带动长轴直齿轮3-5反转,长轴直齿轮3-5反转带动第六直齿轮3-7、第七传动轴3-6和带卡柱摇臂4-1正转,带卡柱摇臂4-1转动使得开槽限位架4-3和滑动直齿条4-2及其上装置向里移动到与LED灯脚的一侧,由于滑动直齿条4-2与第七直齿轮4-7啮合,使得第七直齿轮4-7、带滑轨滑动杆4-9及其上装置转动,带滑轨滑动杆4-9转动使得带转动套滑动杆4-12转动和带滑轨滑块4-13滑动,从而使得电烙铁4-14进行转动时且进行左右滑动对LED灯脚进行精确多方面的焊接导线。When the missing gear 2-2 is separated from the first spur gear 2-4, it will mesh with the second spur gear 2-7. At this time, the conveyor belt 5-3 and its upper device stop rotating. At this time, the LED light just moves to the wire. Where the
焊接好的LED灯后,第一弹簧4-4进行复位使其第一楔形滑动调节架3-2和第二楔形滑动调节架3-3及其装置复位,复位弹簧3-8复位带动第一楔形滑动调节架3-2和第二楔形滑动调节架3-3复位,从而长轴直齿不能够与第五直齿轮3-1和第六直齿轮3-7啮合,LED灯会通过输送带5-3上的L形推板5-4推动到橡胶斜板7,以达到便于操作者收集的目的,全部焊接完成后,关闭电机2-1运作即可。After the LED lamp is welded, the first spring 4-4 is reset to make the first wedge-shaped sliding adjustment frame 3-2, the second wedge-shaped sliding adjustment frame 3-3 and their devices reset, and the reset spring 3-8 resets and drives the first wedge sliding adjustment frame 3-2 and the second wedge sliding adjustment frame 3-3 and their devices. The wedge-shaped sliding adjustment frame 3-2 and the second wedge-shaped sliding adjustment frame 3-3 are reset, so that the long-axis spur gear cannot mesh with the fifth spur gear 3-1 and the sixth spur gear 3-7, and the LED light will pass through the conveyor belt 5 The L-shaped push plate 5-4 on the -3 is pushed to the
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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