CN112623871B

CN112623871B - Wire harness winding machine for ABS sensor

Info

Publication number: CN112623871B
Application number: CN202011542992.2A
Authority: CN
Inventors: 汪结洋
Original assignee: Anhui Qiying Auto Parts Co ltd
Current assignee: Anhui Qiying Auto Parts Co ltd
Priority date: 2020-12-22
Filing date: 2020-12-22
Publication date: 2023-11-03
Anticipated expiration: 2040-12-22
Also published as: CN112623871A

Abstract

The invention relates to the technical field of wire harness production, in particular to a wire harness winding machine for an ABS sensor. The invention has novel design and simple structure, can adjust the intervals among the three winding rollers according to the ring diameters of the winding of the required wire harness, meets the winding work of different ring diameters, increases the practicability, can play a role of locking, avoids the problem of potential safety hazard caused by loosening of the winding rollers in the winding process, can conveniently disassemble and assemble the side cover by a quick-assembly mechanism, does not need tools, reduces the disassembly difficulty, is beneficial to the internal cleaning and maintenance of a winding machine, and effectively prolongs the service life of equipment.

Description

Wire harness winding machine for ABS sensor

Technical Field

The invention relates to the technical field of wire harness production, in particular to a wire harness winding machine for an ABS sensor.

Background

The ABS sensor is an anti-lock brake system applied to a motor vehicle, the speed of the vehicle is monitored by an inductance sensor in the ABS system, the ABS sensor outputs a group of quasi-sinusoidal alternating current signals through the action of a gear ring which rotates synchronously with wheels, the frequency and the amplitude of the quasi-sinusoidal alternating current signals are related to the wheel speed, the output signals are transmitted to an ABS Electronic Control Unit (ECU), the real-time monitoring of the wheel speed is realized, the carrier for transmitting the signals is a wire harness, the wire harness is generally not too long, but the wire harness is easy to scatter and tie knots during assembly, so that the wire harness needs to be coiled, the space occupation is reduced on one hand, and the problem of winding knots can be prevented on the other hand.

But all fixed between the preceding wire winding roller of current coiling machine, can not adjust the size of wire winding, and then can not satisfy the pencil of different length and wind, in addition, current coiling machine dismantles the difficulty, is inconvenient for maintaining inside. Accordingly, one skilled in the art would provide a wire harness winding machine for ABS sensors that addresses the problems set forth in the background above.

Disclosure of Invention

The invention aims to provide a wire harness winding machine for an ABS sensor, which is used for solving the problems in the background technology.

In order to achieve the above purpose, the present invention provides the following technical solutions: the wire harness winding machine for the ABS sensor comprises a box body, wherein a winding part is rotationally connected to the front side of the box body, a side cover is arranged on one side of the box body, and the box body is connected with the side cover through four quick-mounting mechanisms which are distributed in a rectangular mode;

the winding part comprises a rotary table which is rotationally connected with the front side of the box body, winding rollers which are in sliding connection are inserted at equal intervals in the front side of the rotary table, and the rotary table is connected with the winding rollers through an adjusting mechanism.

As a further aspect of the present invention: the inside of box is provided with the baffle, and the inside of box cuts off two independent spaces between electric power and motor through the baffle, internally mounted between the motor has driving motor, driving motor's driving end runs through the center pin fixed connection of box and carousel, the inside between electric power is equipped with the battery, the charging socket that links to each other with the battery electrical property is installed to the top of box, the control panel that links to each other with the battery electrical property is installed in the outside embedding of side cap, control panel links to each other with the driving motor electrical property.

As a further aspect of the present invention: the upper part of the charging jack is rotationally connected with a sealing cover, and the charging jack is rotationally connected with the sealing cover through a reset hinge.

As a further aspect of the present invention: the top fixed mounting of box has the handle, and the bottom of box is located four corners and all is fixed with the landing leg of rubber material.

As a further aspect of the present invention: an exhaust grating is arranged at the position of one side of the side cover corresponding to the electric power room, and the exhaust grating adopts a shutter structure.

As a further aspect of the present invention: the rotary table is characterized in that the adjusting mechanism comprises a rotary table, three sliding ways and a first knob, wherein the rotary table is connected to the inside of the rotary table, the sliding ways are symmetrically fixed to the bottom end of the rotary table, the first knob is connected with the front side surface of the rotary table in a rotating mode, the sliding blocks are connected to the surfaces of the sliding ways in a sliding mode, three adjusting grooves which are arc-shaped structures are symmetrically formed in the surfaces of the rotary table, teeth are arranged on the outer ring of the rotary table, a rotary shaft of the first knob penetrates through the rotary table to be fixed with a driving gear which is meshed with the teeth, a connecting rod is connected to the upper portion of the sliding blocks in a rotating mode through threads, one end of the connecting rod penetrates through the adjusting grooves, the rotary table is fixedly connected with a winding roller, and a locking assembly which is connected to the inside of the rotary table is arranged at the bottom end of the driving gear.

As a further aspect of the present invention: the surface of the turntable is provided with movable grooves corresponding to the positions of the three winding rollers, and the directions of the three movable grooves are respectively in one-to-one correspondence with the sliding directions of the three sliding ways.

As a further aspect of the present invention: the locking assembly comprises a locking body fixed at the bottom of the driving gear and a cylinder fixed at the bottom end inside the rotary table, wherein a locking cavity with a hexagonal section is formed in the upper surface of the cylinder, an extension spring is fixed inside the locking cavity, the upper end of the extension spring is rotationally connected with a rotary connecting sheet connected with the bottom end of the locking body, the locking body is matched with the locking cavity, and the thickness of the driving gear is twice that of the rotary table.

As a further aspect of the present invention: the quick-mounting mechanism comprises a shell which penetrates through the side cover and is inserted into the box body, a limiting disc is fixed at one end of the shell, through holes are symmetrically formed in the upper surface and the lower surface of the shell, movable cavities which are communicated with the two through holes one by one are formed in the position of the shell, two movable cavities are movably connected with lock bolts, two movable connecting rods are rotatably connected to the opposite surfaces of the lock bolts, a connecting disc is arranged between the opposite ends of the movable connecting rods, the movable connecting rods are rotatably connected with the connecting disc, a screw rod is rotatably connected to one side of the connecting disc, one end of the screw rod sequentially penetrates through the shell, the limiting disc and the second knob, a threaded hole is formed in the joint of the limiting disc and the screw rod, and the threaded hole is connected with screw threads of the screw rod.

As a further aspect of the present invention: the inside of box corresponds the position department of casing and has seted up inserts the chamber, insert chamber and casing all be rectangular structure, and looks adaptation between the two, insert the inside of chamber correspond two the position department of through-hole all has seted up the locked groove with the spring bolt adaptation.

Compared with the prior art, the invention has the beneficial effects that: the invention has novel design and simple structure, can adjust the intervals among the three winding rollers according to the ring diameters of the winding of the required wire harness, meets the winding work of different ring diameters, increases the practicability, can play a role of locking, avoids the problem of potential safety hazard caused by loosening of the winding rollers in the winding process, can conveniently disassemble and assemble the side cover by a quick-assembly mechanism, does not need tools, reduces the disassembly difficulty, is beneficial to the internal cleaning and maintenance of a winding machine, and effectively prolongs the service life of equipment.

Drawings

FIG. 1 is a schematic diagram of a construction for an ABS sensor harness winding machine;

FIG. 2 is a schematic view of the internal structure of a case for an ABS sensor harness winding machine;

FIG. 3 is a schematic view showing an exploded structure of a winding portion for an ABS sensor harness winding machine;

FIG. 4 is an enlarged schematic view of the structure of the wire harness winding machine for the ABS sensor shown at A in FIG. 3;

FIG. 5 is a schematic structural view of a quick-assembly mechanism for an ABS sensor harness winding machine.

In the figure: 1. a case; 2. a movable groove; 3. a wire winding roller; 4. a turntable; 5. a first knob; 6. a support leg; 7. a control panel; 8. a side cover; 9. an exhaust grill; 10. a second knob; 11. a charging jack; 12. a handle; 13. a partition plate; 14. the motors are connected; 15. an electric room; 16. a connecting rod; 17. a rotating disc; 18. a slide block; 19. a slideway; 20. an adjustment tank; 21. teeth; 22. a locking body; 23. a drive gear; 24. rotating the connecting piece; 25. a locking cavity; 26. a tension spring; 27. a column; 28. a limiting disc; 29. a screw; 30. a housing; 31. a bolt; 32. a through hole; 33. a movable cavity; 34. a connecting disc; 35. a movable connecting rod.

Detailed Description

Referring to fig. 1 to 5, in an embodiment of the invention, a wire harness winding machine for an ABS sensor includes a box 1, a handle 12 is fixedly installed above the box 1, and rubber supporting legs 6 are fixed at four corners of the bottom of the box 1, wherein the handle 12 is convenient to carry and move, and the supporting legs 6 can play a role in stable support.

The front side of the box body 1 is rotationally connected with a winding part, the winding part comprises a rotary table 4 rotationally connected with the front side of the box body 1, the front side of the rotary table 4 is equidistantly inserted with a winding roller 3 in sliding connection, the rotary table 4 is connected with the winding roller 3 through an adjusting mechanism, the adjusting mechanism comprises a rotary table 17 rotationally connected with the inside of the rotary table 4, three slide ways 19 symmetrically fixed at the bottom end inside the rotary table 4 and a first knob 5 rotationally connected with the front side surface of the rotary table 4, the surfaces of the three slide ways 19 are all in sliding connection with a sliding block 18, three adjusting grooves 20 in arc structures are symmetrically arranged on the surface of the rotary table 17, teeth 21 are arranged on the outer ring of the rotary table 17, a driving gear 23 meshed and connected with the teeth 21 is fixed on a rotary shaft of the first knob 5, a connecting rod 16 is rotationally connected above the sliding block 18 through threads, one end of the connecting rod 16 is sequentially penetrated through an adjusting groove 20 and the rotary table 4 is fixedly connected with the winding roller 3, the bottom end of the driving gear 23 is provided with a locking component connected with the inside of the rotary table 4, the positions of the surface of the rotary table 4 corresponding to the three winding rollers 3 are provided with movable grooves 2, the directions of the three movable grooves 2 are respectively corresponding to the sliding directions of the three sliding ways 19 one by one, when in adjustment, the first knob 5 is pulled out and rotated, the first knob 5 rotates and then drives the teeth 21 to rotate through the driving gear 23, the rotary table 17 further rotates, the three adjusting grooves 20 on the surface of the rotary table 17 rotate, the adjusting grooves 20 also rotate and drive the connecting rods 16 to move along the directions of the sliding ways 19 while rotating, thereby enabling the distance between the winding rollers 3 to be adjusted, meeting the winding work of different circle diameters, increasing the practicability, loosening the first knob 5 after the adjustment is finished, automatically locking under the action of the locking component, the problem of potential safety hazard caused by loosening of a winding roller in the winding process is avoided.

The locking assembly comprises a locking body 22 fixed at the bottom of a driving gear 23 and a column body 27 fixed at the bottom end inside the rotary disc 4, a locking cavity 25 with a hexagonal cross section is formed in the upper surface of the column body 27, an extension spring 26 is fixed in the locking cavity 25, a rotary connecting piece 24 connected with the bottom end of the locking body 22 is rotatably connected to the upper end of the extension spring 26, the locking body 22 is matched with the locking cavity 25, the thickness of the driving gear 23 is twice that of the rotary disc 17, when the first knob 5 is pulled out, the locking body 22 moves out of the locking cavity 25 to release the locking state, at the moment, the first knob 5 can rotate, and after the first knob 5 is released, the locking body 22 is driven into the locking cavity 25 under the reaction force of the extension spring 26, so that the locking work is completed.

The inside of box 1 is provided with baffle 13, and the inside of box 1 cuts off two independent spaces between electric power room 15 and motor room 14 through baffle 13, the internally mounted of motor room 14 has driving motor, driving motor's driving end runs through the center pin fixed connection of box 1 and carousel 4, the inside of electric power room 15 is equipped with the battery, charging socket 11 continuous with the battery electrical property is installed to the top of box 1, control panel 7 continuous with the driving motor electrical property is installed in the outside embedding of side cap 8, when winding, wind one end of pencil on one of them wire winding roller 3, control driving motor low-speed rotation through control panel 7, driving motor drives carousel 4 rotation after rotating, and then make the whole winding of remaining pencil on wire winding roller 3.

The upper side of the charging jack 11 is rotationally connected with a sealing cover, and the charging jack 11 is rotationally connected with the sealing cover through a reset hinge, so that a dustproof effect can be achieved.

One side of the box body 1 is provided with a side cover 8, the position of one side of the side cover 8 corresponding to the electric room 15 is provided with an exhaust grating 9, the exhaust grating 9 adopts a shutter structure, ventilation and heat dissipation are facilitated, the box body 1 and the side cover 8 are connected through four fast-assembling mechanisms which are rectangular in distribution, the fast-assembling mechanism comprises a shell 30 which penetrates through the side cover 8 and is inserted into the box body 1, one end of the shell 30 is fixedly provided with a limiting disc 28, through holes 32 are symmetrically arranged on the upper surface and the lower surface of the shell 30, the positions of the inner part of the shell 30 corresponding to the two through holes 32 are respectively provided with a movable cavity 33 which are communicated with the two movable cavities 33 one by one, the inner parts of the two movable cavities 33 are respectively movably connected with a lock tongue 31, opposite surfaces of the two lock tongues 31 are respectively and rotatably connected with a movable connecting rod 35, a connecting disc 34 is arranged between opposite ends of the two movable connecting rods 35, the movable connecting rod 35 is rotatably connected with the connecting disc 34, one side of the connecting disc is rotatably connected with a screw 29, one end of the screw 29 sequentially penetrates through the shell 30 and the limiting disc 28 and is fixedly connected with the second knob 10, a threaded hole is formed in the joint of the limiting disc 28 and the screw 29, the threaded hole is connected with the screw 29 in a threaded manner, an inserting cavity is formed in the position, corresponding to the shell 30, of the inside of the box 1, the inserting cavity and the shell 30 are both in rectangular structures and are matched with each other, locking grooves matched with the lock tongue 31 are formed in the position, corresponding to the two through holes 32, of the inside of the inserting cavity, when the second knob 10 is disassembled, the second knob 10 is rotated, the screw 29 is driven to rotate after the second knob 10 is rotated, the screw 29 is connected with the limiting disc 28 in a threaded manner, therefore, the screw 29 can displace along the threaded hole internal thread direction during rotation, the screw 29 can drive the connecting disc 34 to synchronously displace after displacement, the lock tongue 31 is driven to retract into the movable cavity 33 by the movable connecting rod 35 which is connected in a rotating manner, at this moment, the lock tongue 31 and the lock groove are unlocked, and then the quick-assembling mechanism can be integrally pulled out, during installation, the shell 30 penetrates through the side cover 8 and is inserted into the insertion cavity, the second knob 10 is rotated after insertion, the second knob 10 rotates and then drives the screw rod 29 to move through the thread characteristics, the screw rod 29 moves and then drives the lock tongue 31 to eject until the lock groove is inserted through the movable connecting rod 35, locking is completed, tools are not needed, the disassembly and assembly difficulty is reduced, the internal cleaning and maintenance of the winding machine are facilitated, and the service life of equipment is effectively prolonged.

The working principle of the invention is as follows: when the winding machine is adjusted, the first knob 5 is pulled out and rotated, the teeth 21 are driven to rotate through the driving gear 23 after the first knob 5 rotates, the rotating disc 17 further rotates, three adjusting grooves 20 on the surface of the rotating disc 17 rotate, the adjusting grooves 20 can drive the connecting rods 16 to move along the direction of the slide ways 19 while rotating, the distance between the winding rollers 3 can be adjusted, the winding work of different circle diameters is met, the practicability is improved, the first knob 5 is loosened after the adjustment is finished, automatic locking is performed under the action of the locking assembly, and the problem of potential safety hazards caused by loosening of the winding rollers in the winding process is avoided;

secondly, when winding, one end of the wire harness is wound on one of the winding rollers 3, the driving motor is controlled to rotate at a low speed through the control panel 7, and the turntable 4 is driven to rotate after the driving motor rotates, so that the rest wire harness is completely wound on the winding rollers 3;

finally, when the side cover 8 is disassembled, the second knob 10 is rotated, the second knob 10 rotates and then drives the screw 29 to rotate, the screw 29 is in threaded connection with the limiting plate 28, therefore, the screw 29 can displace along the threaded hole in the threaded direction during rotation, the screw 29 can drive the connecting disc 34 to displace synchronously after displacement, the displacement of the connecting disc 34 can drive the lock tongue 31 to retract into the movable cavity 33 through the two movable connecting rods 35 connected in a rotating manner, at the moment, the lock tongue 31 and the locking groove are unlocked, and then the quick-assembling mechanism can be pulled out integrally.

The foregoing description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical solution of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims

1. The wire harness winding machine for the ABS sensor comprises a box body (1) and is characterized in that a winding part is rotatably connected to the front side of the box body (1), a side cover (8) is arranged on one side of the box body (1), and the box body (1) is connected with the side cover (8) through four quick-mounting mechanisms which are distributed in a rectangular mode; the winding part comprises a rotary table (4) rotationally connected to the front side of the box body (1), winding rollers (3) in sliding connection are inserted at equal intervals in the front side of the rotary table (4), the rotary table (4) is connected with the winding rollers (3) through an adjusting mechanism, the adjusting mechanism comprises a rotary table (17) rotationally connected to the inside of the rotary table (4), three symmetrically fixed slide ways (19) at the bottom end inside the rotary table (4) and a first knob (5) rotationally connected to the front side surface of the rotary table (4), sliding blocks (18) are slidingly connected to the surfaces of the three slide ways (19), three adjusting grooves (20) in an arc structure are symmetrically formed in the surface of the rotary table (17), teeth (21) are arranged on the outer ring of the rotary table (17), a driving gear (23) meshed and connected with the teeth (21) is fixedly arranged on the rotary shaft of the first knob (5) through the rotary table (4), a connecting rod (16) is rotationally connected to the upper side of the slide block (16) through threads, one end of the connecting rod (16) sequentially penetrates through the adjusting grooves (20), the rotary table (4) and the driving gear (23) and is fixedly connected with the inside of the rotary table (4), the utility model discloses a wire winding roller, including carousel (4), movable groove (2) have all been seted up to the position department of carousel (4) surface corresponds three movable groove (2), three the direction in movable groove (2) respectively with the slip direction one-to-one of three slide (19), locking subassembly is including being fixed in locking body (22) of drive gear (23) bottom and being fixed in cylinder (27) of carousel (4) inside bottom, locking chamber (25) that the cross-section is hexagon structure are seted up to the upper surface of cylinder (27), the inside in locking chamber (25) is fixed with extension spring (26), the upper end rotation of extension spring (26) is connected with rotatory connection piece (24) that link to each other with locking body (22) bottom, locking body (22) and locking chamber (25) looks adaptation, the thickness of drive gear (23) is the twice of rotary disk (17) thickness.

2. The wire harness winding machine for the ABS sensor according to claim 1, wherein a partition plate (13) is arranged in the box body (1), two independent spaces between an electric power room (15) and a motor room (14) are partitioned through the partition plate (13) in the box body (1), a driving motor is arranged in the motor room (14), a driving end of the driving motor penetrates through the box body (1) and is fixedly connected with a central shaft of the rotary table (4), a storage battery is arranged in the electric power room (15), a charging jack (11) electrically connected with the storage battery is arranged above the box body (1), a control panel (7) electrically connected with the storage battery is embedded in the outer side of the side cover (8), and the control panel (7) is electrically connected with the driving motor.

3. The wire harness winding machine for the ABS sensor according to claim 2, wherein a sealing cover is rotatably connected above the charging jack (11), and the charging jack (11) is rotatably connected with the sealing cover through a reset hinge.

4. The wire harness winding machine for the ABS sensor according to claim 1, wherein a handle (12) is fixedly arranged above the box body (1), and rubber supporting legs (6) are fixedly arranged at four corners of the bottom of the box body (1).

5. The wire harness winding machine for the ABS sensor according to claim 1, wherein an exhaust grating (9) is arranged at a position of one side of the side cover (8) corresponding to the power room (15), and the exhaust grating (9) adopts a shutter structure.

6. The wire harness winding machine for the ABS sensor according to claim 1, wherein the quick-mounting mechanism comprises a shell (30) inserted into a box body (1) through a side cover (8), one end of the shell (30) is fixedly provided with a limiting disc (28), through holes (32) are symmetrically formed in the upper surface and the lower surface of the shell (30), movable cavities (33) which are communicated with the inside of the shell (30) are formed in positions corresponding to the two through holes (32), lock tongues (31) are movably connected to the inside of each movable cavity (33), movable connecting rods (35) are rotatably connected to the opposite surfaces of the lock tongues (31), connecting discs (34) are arranged between the opposite ends of the movable connecting rods (35), one side of each connecting disc (34) is rotatably connected with a screw (29), one end of each screw (29) sequentially penetrates through the shell (30), the limiting disc (28) and is fixedly connected with a second (10), and the positions, where the limiting disc (28) are connected with the screw (29), are rotatably connected with the screw holes (29).

7. The wire harness winding machine for the ABS sensor according to claim 6, wherein an insertion cavity is formed in the box body (1) at a position corresponding to the shell (30), the insertion cavity and the shell (30) are both in rectangular structures and are matched with each other, and locking grooves matched with the lock tongue (31) are formed in the insertion cavity at positions corresponding to the two through holes (32).