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CN112692364A - Automatic adjusting device for machining tooth hub T-shaped groove broaching groove - Google Patents

Automatic adjusting device for machining tooth hub T-shaped groove broaching groove Download PDF

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Publication number
CN112692364A
CN112692364A CN202011578955.7A CN202011578955A CN112692364A CN 112692364 A CN112692364 A CN 112692364A CN 202011578955 A CN202011578955 A CN 202011578955A CN 112692364 A CN112692364 A CN 112692364A
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CN
China
Prior art keywords
bottom plate
cylinder
positioning
gear hub
workpiece
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011578955.7A
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Chinese (zh)
Inventor
杜永有
李艳辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tangshan Baisheng Machinery Equipment Co ltd
Original Assignee
Tangshan Baisheng Machinery Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tangshan Baisheng Machinery Equipment Co ltd filed Critical Tangshan Baisheng Machinery Equipment Co ltd
Priority to CN202011578955.7A priority Critical patent/CN112692364A/en
Publication of CN112692364A publication Critical patent/CN112692364A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D37/00Broaching machines or broaching devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D41/00Broaching machines or broaching devices characterised only by constructional features of particular parts
    • B23D41/06Broaching machines or broaching devices characterised only by constructional features of particular parts of devices for feeding, clamping, or ejecting workpieces

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling, Broaching, Filing, Reaming, And Others (AREA)

Abstract

The invention discloses an automatic adjusting device for broaching a T-shaped groove of a gear hub, which comprises an installation bottom plate fixedly installed on a frame of a broaching machine, wherein a cutter positioning seat is arranged on the installation bottom plate at a position corresponding to a broaching tool of the broaching machine; the other end of the mounting bottom plate is slidably provided with a movable bottom plate, the bottom of the mounting bottom plate is provided with a transposition cylinder along the sliding direction of the movable bottom plate, and a telescopic rod of the transposition cylinder is connected with one end of the movable bottom plate, which is far away from the cutter positioning seat; the tool positioning device is arranged at one end, close to the tool positioning seat, of the movable bottom plate, a triangular plate is fixedly arranged at the side end of the movable bottom plate, a transposition air cylinder is arranged on the triangular plate, and the telescopic end of the transposition air cylinder is hinged to one end of the swinging bottom plate. The rotary switching mechanism can automatically complete rotary switching of each groove position of a workpiece in the groove broaching process of three T-shaped grooves of a gear hub workpiece, and ensures positioning and fastening of the workpiece during groove broaching, thereby reducing labor input and improving processing efficiency.

Description

Automatic adjusting device for machining tooth hub T-shaped groove broaching groove
Technical Field
The invention relates to the technical field of gear hub machining, in particular to an automatic adjusting device for machining a T-shaped groove broaching groove of a gear hub.
Background
In the machining of the gear hub, three uniformly arranged T-shaped grooves on the outer peripheral wall thereof are generally formed by broaching with a broaching machine. At the present stage, a workpiece is arranged on a broaching machine, after positioning and fastening are completed, the broaching tool is used for carrying out grooving processing on a single T-shaped groove on the workpiece, then an operator is required to manually rotate the workpiece, position and fasten the workpiece, and then processing of the next groove is carried out. Therefore, when one gear hub workpiece is subjected to groove drawing processing, a worker needs to successively perform positioning and fastening operation on the workpiece three times, so that the labor investment is large, and the working efficiency is low.
Disclosure of Invention
The invention aims to provide an automatic adjusting device for tooth hub T-shaped groove broaching, which solves the technical problems of high labor input and low working efficiency in tooth hub T-shaped groove broaching at the present stage.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention relates to an automatic adjusting device for broaching a T-shaped groove of a gear hub, which comprises an installation bottom plate fixedly installed on a frame of a broaching machine, wherein a cutter positioning seat is arranged on the installation bottom plate at a position corresponding to a broaching tool of the broaching machine; a movable bottom plate is arranged at the other end of the mounting bottom plate in a sliding mode, a transposition cylinder is arranged at the bottom of the mounting bottom plate along the sliding direction of the movable bottom plate, and a telescopic rod of the transposition cylinder is connected with one end, far away from the cutter positioning seat, of the movable bottom plate; the movable bottom plate is provided with a workpiece positioning device at one end close to the cutter positioning seat, a gear hub workpiece to be machined is mounted on the workpiece positioning device, a triangular plate is fixedly arranged at the side end of the movable bottom plate, a transposition air cylinder is arranged on the triangular plate, the telescopic end of the transposition air cylinder is hinged to one end of the swinging bottom plate, the other end of the swinging bottom plate is movably connected with the workpiece positioning device, a bolt air cylinder is arranged in the middle of the swinging bottom plate, and a positioning bolt matched with a gear groove of the gear hub workpiece is fixedly arranged at the free end of a telescopic rod of the bolt air cylinder.
Furthermore, the front end of the mounting bottom plate at the cutter positioning seat is provided with a cutter guide groove key.
Furthermore, the workpiece positioning device comprises a positioning seat fixedly arranged on the movable bottom plate, a positioning mandrel is fixedly arranged on the upper portion of the positioning seat, the other end of the swinging bottom plate is movably connected with the lower half portion of the positioning mandrel, a centering sleeve with a peripheral wall matched with the middle hole of the gear hub workpiece is sleeved on the upper half portion of the positioning mandrel, and a centering sleeve pressing cover used for fixing the centering sleeve is fixedly arranged at the top end of the positioning mandrel.
Furthermore, the swing bottom plate is arranged into an r-shaped structure, one end of the swing bottom plate is uniformly provided with a plurality of pin holes, and the swing bottom plate is hinged with the telescopic end of the transposition air cylinder through a plurality of connecting pins matched with the pin holes; the other end of the swing bottom plate is provided with a connecting hole matched with the lower half part of the positioning mandrel and movably sleeved outside the lower half part of the positioning mandrel through the connecting hole; the middle part of the swing bottom plate is provided with an installation groove, and the bolt cylinder is fixedly connected with the swing bottom plate through a bolt group matched with the installation groove.
Furthermore, a transposition air cylinder mounting seat is fixedly arranged at the bottom of the mounting bottom plate, and the transposition air cylinder is fixedly arranged on the transposition air cylinder mounting seat.
Furthermore, a transposition air cylinder rod mounting seat perpendicular to the movable bottom plate is arranged at one end of the movable bottom plate, which is far away from the cutter positioning seat, and a telescopic rod of the transposition air cylinder is fixedly connected with the transposition air cylinder rod mounting seat.
Furthermore, a first proximity switch for detecting the position of the bolt cylinder is arranged on the triangle.
Furthermore, a second proximity switch for detecting the position of the movable bottom plate is arranged at the position, close to the cutter positioning seat, of the mounting bottom plate.
Compared with the prior art, the invention has the beneficial technical effects that:
the rotary switching mechanism can automatically complete rotary switching of each groove position of a workpiece in the groove broaching process of three T-shaped grooves of a gear hub workpiece, and ensures positioning and fastening of the workpiece during groove broaching, thereby reducing labor input and improving processing efficiency.
Drawings
The invention is further illustrated in the following description with reference to the drawings.
FIG. 1 is a front view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a left side view of the present invention;
FIG. 4 is a sectional view taken along line A-A of FIG. 2;
FIG. 5 is a schematic view of a swing floor structure;
description of reference numerals: 1. mounting a bottom plate; 2. a cutter positioning seat; 3. a tool guide channel key; 4. a movable bottom plate; 5. a transposition air cylinder; 6. a transposition air cylinder mounting seat; 7. a transposition cylinder rod mounting seat; 8. a gear hub workpiece; 9. a set square; 10. a transposition air cylinder; 11. a swing floor; 12. a bolt cylinder; 13. positioning a bolt; 14. positioning seats; 15. positioning the mandrel; 16. a centering sleeve; 17. a centering sleeve gland; 18. a pin hole; 19. connecting holes; 20. mounting grooves; 21. a first proximity switch; 22. a second proximity switch.
Detailed Description
As shown in fig. 1-5, an automatic adjusting device for processing a T-shaped groove broach of a gear hub includes a mounting base plate 1 fixedly mounted on a frame of a broaching machine, the mounting base plate 1 is provided with a tool positioning seat 2 at a position corresponding to a broach of the broaching machine, in addition, the mounting base plate 1 is provided with a tool guiding groove key 3 at a front end of the tool positioning seat 2, the tool positioning seat 2 and the tool guiding groove key adopt a tool positioning structure for the broach matched with the broaching machine in the prior art, and the description is omitted herein. .
The other end of the mounting base plate 1 is provided with a movable base plate 4 in a sliding manner, the bottom of the mounting base plate 1 is provided with a transposition cylinder 5 along the sliding direction of the movable base plate 4, and an expansion rod of the transposition cylinder 5 is connected with one end, far away from the cutter positioning seat 2, of the movable base plate 4. Specifically, the bottom of the mounting base plate 1 is fixedly provided with a transposition cylinder mounting seat 6, and the transposition cylinder 5 is fixedly mounted on the transposition cylinder mounting seat 6. One end of the movable bottom plate 4, which is far away from the cutter positioning seat 2, is fixedly provided with a transposition air cylinder rod mounting seat 7 which is perpendicular to the movable bottom plate, and an expansion rod of the transposition air cylinder 5 is fixedly connected with the transposition air cylinder rod mounting seat 7.
The utility model discloses a cutter positioning seat, including activity bottom plate 4, cutter positioning seat 2, work piece positioner, the last installation of work piece positioner is close to the one end of cutter positioning seat 2 is provided with workpiece positioning device, the last tooth hub work piece 8 that remains to be processed of workpiece positioning device, the fixed set-square 9 that is provided with of side of activity bottom plate 4, install transposition cylinder 10 on the set-square 9, the flexible end of transposition cylinder 10 is connected with the one end of swing bottom plate 11 is articulated, the other end of swing bottom plate 11 with workpiece positioning device swing joint, the mid-mounting of swing bottom plate 11 has bolt cylinder 12, the telescopic link free end fixed mounting of bolt cylinder 12 has the location bolt 13 with the tooth's socket.
In this embodiment, the workpiece positioning device includes a positioning seat 14 fixedly mounted on the movable bottom plate 4, a positioning mandrel 15 is fixedly mounted on an upper portion of the positioning seat 14, and the other end of the swinging bottom plate 11 is movably connected with a lower half portion of the positioning mandrel 15. The upper half part of the positioning mandrel 15 is sleeved with a centering sleeve 16, and the outer peripheral wall of the centering sleeve 16 is matched with a middle hole of the gear hub workpiece 8, so that the gear hub workpiece 8 can be sleeved on the outer side of the centering sleeve 16. In addition, a centering sleeve gland 17 for fixing the centering sleeve 16 is fixedly arranged at the top end of the positioning mandrel 15.
The swing bottom plate 11 is specifically designed to be of an r-shaped structure, one end of the swing bottom plate is uniformly provided with a plurality of pin holes 18, and the swing bottom plate is hinged to the telescopic end of the indexing cylinder 10 through a plurality of connecting pins matched with the pin holes 18. The other end of the swing bottom plate 11 is provided with a connecting hole 19 matched with the lower half part of the positioning mandrel 15, and the swing bottom plate is movably sleeved outside the lower half part of the positioning mandrel 15 through the connecting hole 19. The middle part of the swing bottom plate 11 is provided with a mounting groove 20, and the bolt cylinder 12 is fixedly connected with the swing bottom plate 11 through a bolt group matched with the mounting groove 20.
In addition, a first proximity switch 21 for detecting the position of the bolt cylinder 12 is installed on the triangle 9, and a second proximity switch 22 for detecting the position of the movable bottom plate 4 is installed at the position, close to the cutter positioning seat 2, of the installation bottom plate 1.
The action process of the invention is as follows:
firstly, sleeving a gear hub workpiece on the centering sleeve, enabling the bottom of the gear hub workpiece to be in contact with the top of the positioning seat, pushing the movable bottom plate to move towards the cutter positioning seat through the transposition air cylinder, stopping the transposition air cylinder after the second proximity switch detects an in-place signal of the movable bottom plate, extending the inserting pin air cylinder to enable the positioning inserting pin to be inserted into a tooth groove of the gear hub workpiece, so that the gear hub workpiece is fixed, then starting a broaching machine, and machining a T-shaped groove in the gear hub through a broaching tool. After the first T-shaped groove is machined, after the transposition air cylinder contracts and resets, the transposition air cylinder begins to contract, so that the swing bottom plate rotates and deviates along the positioning mandrel, and meanwhile, the gear hub workpiece rotates together under the action of the positioning bolt. When the first proximity switch detects an in-place signal of the swinging bottom plate, the swinging bottom plate and the gear hub workpiece rotate by 120 degrees, then the bolt cylinder and the transposition cylinder reset sequentially, the transposition cylinder pushes the movable bottom plate to move towards the direction of the cutter positioning seat again, and then the circulation is repeated, so that the processing operation of a second T-shaped groove and a third T-shaped groove of the gear hub workpiece can be finished sequentially.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.

Claims (8)

1.一种用于齿毂T型槽拉槽加工的自动调节装置,其特征在于:包括固定安装于拉床机架上的安装底板,所述安装底板在对应拉床的拉刀的部位设置有刀具定位座;所述安装底板的另一端滑动设置有活动底板,所述安装底板的底部沿所述活动底板的滑动方向设置有换位气缸,所述换位气缸的伸缩杆与所述活动底板远离所述刀具定位座的一端相连接;所述活动底板靠近所述刀具定位座的一端设置有工件定位装置,所述工件定位装置上安装有待加工的齿毂工件,所述活动底板的侧端固定设置有三角板,所述三角板上设置有转位气缸,所述转位气缸的伸缩端与摆动底板的一端铰接连接,所述摆动底板的另一端与所述工件定位装置活动连接,所述摆动底板的中部设置有插销气缸,所述插销气缸的伸缩杆自由端固定设置有与齿毂工件的齿槽相适配的定位插销。1. an automatic adjustment device for the processing of gear hub T-slot broaching, it is characterized in that: comprise the installation base plate that is fixedly installed on the broaching machine frame, and the described installation baseplate is set at the position of the broach corresponding to the broaching machine There is a tool positioning seat; the other end of the installation base plate is slidably provided with a movable base plate, the bottom of the installation base plate is provided with a transposition cylinder along the sliding direction of the movable base plate, and the telescopic rod of the transposition cylinder is connected to the movable base plate. One end of the bottom plate away from the tool positioning seat is connected; one end of the movable bottom plate close to the tool positioning seat is provided with a workpiece positioning device, and the workpiece positioning device is mounted with the gear hub workpiece to be processed, and the side of the movable bottom plate is provided with a workpiece positioning device. A triangular plate is fixed at the end, an indexing cylinder is arranged on the triangular plate, the telescopic end of the indexing cylinder is hingedly connected with one end of the swing bottom plate, and the other end of the swing bottom plate is movably connected with the workpiece positioning device. The middle part of the swing bottom plate is provided with a pin cylinder, and the free end of the telescopic rod of the pin cylinder is fixedly provided with a positioning pin matched with the tooth slot of the gear hub workpiece. 2.根据权利要求1所述的用于齿毂T型槽拉槽加工的自动调节装置,其特征在于:所述安装底板在所述刀具定位座的前端设置有刀具导向沟槽键。2 . The automatic adjusting device for machining the T-slot of the gear hub according to claim 1 , wherein the installation base plate is provided with a tool guide groove key at the front end of the tool positioning seat. 3 . 3.根据权利要求1所述的用于齿毂T型槽拉槽加工的自动调节装置,其特征在于:所述工件定位装置包括固定设置于所述活动底板上的定位座,所述定位座的上部固定设置有定位芯轴,所述摆动底板的另一端与所述定位芯轴的下半部活动连接,所述定位芯轴的上半部套设有外周壁与齿毂工件的中间孔相适配的定心套,所述定位芯轴的顶端固定设置有用于固定所述定心套的定心套压盖。3 . The automatic adjustment device for machining the T-slot of the gear hub according to claim 1 , wherein the workpiece positioning device comprises a positioning seat fixedly arranged on the movable bottom plate, and the positioning seat is 3 . 4 . A positioning mandrel is fixedly arranged on the upper part of the base, the other end of the swing bottom plate is movably connected with the lower half of the positioning mandrel, and the upper half of the positioning mandrel is sleeved with an outer peripheral wall that is compatible with the middle hole of the gear hub workpiece A centering sleeve is provided, and a centering sleeve gland for fixing the centering sleeve is fixed on the top of the positioning mandrel. 4.根据权利要求3所述的用于齿毂T型槽拉槽加工的自动调节装置,其特征在于:所述摆动底板设置为r字形结构,其一端均匀开设有多个销孔,并通过多个与所述销孔相适配的连接销与所述转位气缸的伸缩端铰接连接;所述摆动底板的另一端开设有与所述定位芯轴的下半部相适配的连接孔,并通过所述连接孔活动套设于所述定位芯轴下半部的外侧;所述摆动底板的中部开设有安装槽,所述插销气缸通过与所述安装槽相适配的螺栓组与所述摆动底板固定连接。4. The automatic adjusting device for processing the T-shaped groove of the gear hub according to claim 3, wherein the swing bottom plate is set to an r-shaped structure, and one end of the swing base plate is evenly provided with a plurality of pin holes, and passes through the bottom plate. A plurality of connecting pins matched with the pin holes are hingedly connected with the telescopic end of the indexing cylinder; the other end of the swing bottom plate is provided with connecting holes matched with the lower half of the positioning mandrel, and It is movably sleeved on the outer side of the lower half of the positioning mandrel through the connecting hole; an installation groove is opened in the middle of the swing bottom plate, and the bolt cylinder is connected to the The swing bottom plate is fixedly connected. 5.根据权利要求1所述的用于齿毂T型槽拉槽加工的自动调节装置,其特征在于:所述安装底板的底部固定设置有换位气缸安装座,所述换位气缸固定设置于所述换位气缸安装座上。5 . The automatic adjustment device for processing the T-slots of the gear hub according to claim 1 , wherein the bottom of the mounting base plate is fixedly provided with a transposition cylinder mounting seat, and the transposition cylinder is fixedly arranged. 6 . on the mounting seat of the transposition cylinder. 6.根据权利要求5所述的用于齿毂T型槽拉槽加工的自动调节装置,其特征在于:所述活动底板远离所述刀具定位座的一端设置有与其相垂直的换位气缸杆安装座,所述换位气缸的伸缩杆与所述换位气缸杆安装座固定连接。6 . The automatic adjustment device for processing the T-slot of the gear hub according to claim 5 , wherein the end of the movable bottom plate away from the tool positioning seat is provided with a transposition cylinder rod perpendicular to it. 7 . A mounting seat, the telescopic rod of the shifting cylinder is fixedly connected with the mounting seat of the shifting cylinder rod. 7.根据权利要求1所述的用于齿毂T型槽拉槽加工的自动调节装置,其特征在于:所述三角板上设置有用于检测所述插销气缸位置的第一接近开关。7 . The automatic adjustment device for processing the T-slot of the gear hub according to claim 1 , wherein the triangular plate is provided with a first proximity switch for detecting the position of the bolt cylinder. 8 . 8.根据权利要求1所述的用于齿毂T型槽拉槽加工的自动调节装置,其特征在于:所述安装底板在靠近所述刀具定位座的位置处设置有用于检测所述活动底板位置的第二接近开关。8 . The automatic adjustment device for machining the T-slot of the gear hub according to claim 1 , wherein the installation base plate is provided with a position close to the tool positioning seat for detecting the movable base plate. 9 . position of the second proximity switch.
CN202011578955.7A 2020-12-28 2020-12-28 Automatic adjusting device for machining tooth hub T-shaped groove broaching groove Pending CN112692364A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011578955.7A CN112692364A (en) 2020-12-28 2020-12-28 Automatic adjusting device for machining tooth hub T-shaped groove broaching groove

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Application Number Priority Date Filing Date Title
CN202011578955.7A CN112692364A (en) 2020-12-28 2020-12-28 Automatic adjusting device for machining tooth hub T-shaped groove broaching groove

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117601548A (en) * 2023-12-27 2024-02-27 苏州市华扬电子有限公司 High-precision die cutting laminating device and automatic laminating method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW450859B (en) * 1999-02-19 2001-08-21 Delta Int Machinery Corp Work holding apparatus
US20080003074A1 (en) * 2006-06-30 2008-01-03 Laurent Schlotter Broaching apparatus and method for producing a gear member with tapered gear teeth
CN101579757A (en) * 2009-06-04 2009-11-18 黄建滨 Grooving machine for metal circular saw blades
CN102407379A (en) * 2011-09-07 2012-04-11 山推工程机械股份有限公司 Inner-cone spline broaching machine tool
CN103273109A (en) * 2013-05-19 2013-09-04 交通运输部北海救助局 Rapid anti-explosion trepanning method for emergency salvation of turnover ship in danger
CN110560785A (en) * 2019-09-11 2019-12-13 中信戴卡股份有限公司 Flexible workbench for deburring of hub
CN214349957U (en) * 2020-12-28 2021-10-08 唐山百盛机械设备有限公司 Automatic adjusting device for machining tooth hub T-shaped groove broaching groove

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW450859B (en) * 1999-02-19 2001-08-21 Delta Int Machinery Corp Work holding apparatus
US20080003074A1 (en) * 2006-06-30 2008-01-03 Laurent Schlotter Broaching apparatus and method for producing a gear member with tapered gear teeth
CN101579757A (en) * 2009-06-04 2009-11-18 黄建滨 Grooving machine for metal circular saw blades
CN102407379A (en) * 2011-09-07 2012-04-11 山推工程机械股份有限公司 Inner-cone spline broaching machine tool
CN103273109A (en) * 2013-05-19 2013-09-04 交通运输部北海救助局 Rapid anti-explosion trepanning method for emergency salvation of turnover ship in danger
CN110560785A (en) * 2019-09-11 2019-12-13 中信戴卡股份有限公司 Flexible workbench for deburring of hub
CN214349957U (en) * 2020-12-28 2021-10-08 唐山百盛机械设备有限公司 Automatic adjusting device for machining tooth hub T-shaped groove broaching groove

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117601548A (en) * 2023-12-27 2024-02-27 苏州市华扬电子有限公司 High-precision die cutting laminating device and automatic laminating method
CN117601548B (en) * 2023-12-27 2024-05-28 苏州市华扬电子有限公司 High-precision die cutting laminating device and automatic laminating method

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