CN112719985B - A drilling device for valve shell processing - Google Patents
A drilling device for valve shell processing Download PDFInfo
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- CN112719985B CN112719985B CN202011555835.5A CN202011555835A CN112719985B CN 112719985 B CN112719985 B CN 112719985B CN 202011555835 A CN202011555835 A CN 202011555835A CN 112719985 B CN112719985 B CN 112719985B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/28—Electric drives
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Abstract
Description
技术领域technical field
本发明涉及一种阀门加工领域,具体是一种阀门壳体加工用的钻孔装置。The invention relates to the field of valve processing, in particular to a drilling device for valve housing processing.
背景技术Background technique
阀门是用来开闭管路、控制流向、调节和控制输送介质的参数的管路附件,根据其功能,可分为关断阀、止回阀、调节阀等,阀门是流体输送系统中的控制部件,具有截止、调节、导流、防止逆流、稳压、分流或溢流泄压等功能,用于流体控制系统的阀门,从最简单的截止阀到极为复杂的自控系统中所用的各种阀门,其品种和规格相当繁多,阀门可用于控制空气、水、蒸汽、各种腐蚀性介质、泥浆、油品、液态金属和放射性介质等各种类型流体的流动,在阀门的实际生产中,需要对阀门壳体进行钻孔,传统的钻孔机床在钻孔的时需要人工手动推动钻头进行钻孔操作,且在钻孔的同时需要喷润滑油,使得操作起来相当繁杂,不利于操作。The valve is a pipeline accessory used to open and close the pipeline, control the flow direction, and adjust and control the parameters of the conveying medium. According to its function, it can be divided into shut-off valve, check valve, regulating valve, etc. Control components, with functions such as cut-off, regulation, diversion, prevention of backflow, voltage stabilization, diversion or overflow pressure relief, etc., valves used in fluid control systems, from the simplest shut-off valves to extremely complex automatic control systems. There are many types and specifications of valves. Valves can be used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media. In the actual production of valves , The valve housing needs to be drilled. The traditional drilling machine needs to manually push the drill bit to perform the drilling operation, and needs to spray lubricating oil while drilling, which makes the operation quite complicated and is not conducive to the operation. .
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种阀门壳体加工用的钻孔装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a drilling device for valve housing processing, so as to solve the above-mentioned problems in the background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种阀门壳体加工用的钻孔装置,所述阀门壳体加工用的钻孔装置包括工作台以及垂直固定在所述工作台上的安装板,所述安装板上设置有横板,所述安装板上还设置有电机,所述电机通过设置在所述安装板上的传动组件连接设置在所述横板上的摆动组件,所述摆动组件连接设置在所述横板上且通过一号皮带与所述电机输出轴连接的升降组件以及设置在所述安装板上的液泵组件,所述升降组件通过设置在所述升降组件上的往复组件连接所述摆动组件且所述升降组件连接钻头,所述液泵组件通过单向阀与设置在所述安装板上的润滑液室连接;A drilling device for valve housing processing, the drilling device for valve housing processing comprises a workbench and a mounting plate vertically fixed on the workbench, the mounting plate is provided with a horizontal plate, and the The mounting plate is also provided with a motor, and the motor is connected to the swinging assembly disposed on the horizontal plate through the transmission assembly disposed on the mounting plate, and the swinging assembly is connected and disposed on the horizontal plate and is A lift assembly connected with the number belt and the motor output shaft and a liquid pump assembly arranged on the mounting plate, the lift assembly is connected to the swing assembly and the lift assembly through a reciprocating assembly arranged on the lift assembly The drill bit is connected, and the liquid pump assembly is connected with the lubricating liquid chamber provided on the mounting plate through a one-way valve;
所述工作台上还设置有固定块,所述固定块上设置有用于固定阀门壳体的弹性组件且所述固定块上设置有喷油嘴,所述喷油嘴通过所述单向阀与所述液泵组件连接。The workbench is also provided with a fixing block, the fixing block is provided with an elastic component for fixing the valve housing, and the fixing block is provided with a fuel injection nozzle, and the fuel injection nozzle is connected with the one-way valve through the one-way valve. The liquid pump assembly is connected.
作为本发明进一步的方案:所述传动组件包括与所述电机输出轴连接且转动设置在所述安装板上的蜗杆以及与所述蜗杆啮合且转动设置在所述安装板上的蜗轮,所述蜗轮通过二号皮带连接所述摆动组件。As a further solution of the present invention: the transmission assembly includes a worm connected to the motor output shaft and rotatably arranged on the mounting plate, and a worm gear engaged with the worm and rotatably arranged on the mounting plate, the The worm gear is connected to the swing assembly through a No. 2 belt.
作为本发明再进一步的方案:所述摆动组件包括通过二号皮带与所述蜗轮连接且转动设置在所述横板上的转盘以及一端铰接在所述安装板上另一端连接所述往复组件且与所述转盘通过一号套筒连接的摆动杆,所述摆动杆连接所述液泵组件。As a further solution of the present invention: the swing assembly includes a turntable connected to the worm gear through a No. 2 belt and rotatably arranged on the horizontal plate, and one end hinged on the mounting plate and the other end connected to the reciprocating assembly and The swing rod is connected with the turntable through the No. 1 sleeve, and the swing rod is connected with the liquid pump assembly.
作为本发明再进一步的方案:所述升降组件包括通过所述一号皮带与所述电机输出轴连接的主动杆以及与所述主动杆滑动套合的从动杆,所述主动杆上设置的限位块与所述从动杆上设置的凹槽适配,所述从动杆通过设置在所述从动杆上的限位组件连接所述往复组件。As a further solution of the present invention: the lifting assembly includes a driving rod connected with the motor output shaft through the No. 1 belt and a driven rod slidingly sleeved with the driving rod, and the driving rod is provided on the driving rod. The limit block is adapted to the groove provided on the driven rod, and the driven rod is connected to the reciprocating assembly through a limit assembly provided on the driven rod.
作为本发明再进一步的方案:所述限位组件包括设置在所述从动杆上的两个限位环以及转动设置在所述限位环之间的二号套筒,所述二号套筒连接所述往复组件。As a further solution of the present invention: the limit assembly includes two limit rings arranged on the driven rod and a No. 2 sleeve rotatably arranged between the limit rings, the No. 2 sleeve A cartridge connects the reciprocating assembly.
作为本发明再进一步的方案:所述液泵组件包括设置在所述安装板上的挡板上的活塞缸以及通过连接杆与所述摆动杆连接且设置在所述活塞缸内的活塞,所述活塞缸通过所述单向阀与所述润滑液室和所述喷油嘴连接。As a further solution of the present invention: the liquid pump assembly includes a piston cylinder arranged on a baffle plate on the mounting plate and a piston connected to the swing rod through a connecting rod and arranged in the piston cylinder, so The piston cylinder is connected with the lubricating liquid chamber and the oil injection nozzle through the one-way valve.
作为本发明再进一步的方案:所述往复组件包括设置在所述二号套筒上的导轨以及滑动设置在所述导轨上且与所述摆动杆铰接的滑块。As a further solution of the present invention, the reciprocating assembly includes a guide rail arranged on the No. 2 sleeve and a slider slidably arranged on the guide rail and hinged with the swing rod.
作为本发明再进一步的方案:所述弹性组件包括设置在所述固定块上的弹簧套筒和设置在所述弹簧套筒内部的弹簧以及贯穿于所述固定块和所述弹簧套筒设置的支撑杆,所述支撑杆通过设置在所述支撑杆上的限位条固定在所述弹簧套筒上且所述支撑杆的一侧设置有橡胶垫。As a further solution of the present invention, the elastic component includes a spring sleeve arranged on the fixing block, a spring arranged inside the spring sleeve, and a spring sleeve arranged through the fixing block and the spring sleeve. A support rod, the support rod is fixed on the spring sleeve through a limit bar arranged on the support rod, and a rubber pad is provided on one side of the support rod.
与现有技术相比,本发明的有益效果是:本发明设计新颖,在使用时,利用弹性组件将阀门壳体固定好,避免后期阀门壳体晃动,无法钻孔,后电机转动,通过传动组件带动摆动组件工作,摆动组件作用于往复组件,带动升降组件上下往复运动,实现钻孔后自动抬起钻头,减少工人的操作量,同时电机通过一号皮带带动升降组件转动,实现升降组件在做上下复运动的同时自身旋转,对阀门壳体进行钻孔操作,摆动组件带动液泵组件工作,在单向阀的作用下,当钻头向上运动时,液泵组件吸油,当钻头在向下运动时液泵组件喷油,实现钻孔的同时润滑,自动化程度高。Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention has a novel design, and uses an elastic component to fix the valve housing during use, so as to avoid the valve housing from shaking in the later stage, and the inability to drill holes, and the motor rotates after the motor is rotated. The assembly drives the swing assembly to work, and the swing assembly acts on the reciprocating assembly to drive the lifting assembly to reciprocate up and down, so as to automatically lift the drill bit after drilling, reducing the workload of workers. At the same time, the motor drives the lifting assembly to rotate through the No. While doing up and down movement, it rotates by itself, and drills the valve housing. The swinging component drives the hydraulic pump component to work. Under the action of the one-way valve, when the drill bit moves upwards, the hydraulic pump component absorbs oil, and when the drill bit moves downwards The liquid pump assembly sprays oil during movement to achieve simultaneous lubrication while drilling, with a high degree of automation.
附图说明Description of drawings
图1为阀门壳体加工用的钻孔装置一种实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of a drilling device for valve housing processing.
图2为图1中A处的结构放大示意图。FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1 .
图3为阀门壳体加工用的钻孔装置一种实施例中一号套筒、摆动杆和滑块的连接关系示意图。Fig. 3 is a schematic diagram of the connection relationship between a No. 1 sleeve, a swing rod and a slider in an embodiment of the drilling device for valve housing processing.
图4为阀门壳体加工用的钻孔装置一种实施例中导轨和二号套筒的连接关系示意图。FIG. 4 is a schematic diagram of the connection relationship between the guide rail and the No. 2 sleeve in an embodiment of the drilling device for valve housing processing.
图中:1-工作台、2-安装板、3-横板、4-电机、5-蜗杆、6-一号皮带、7-蜗轮、8-二号皮带、9-转盘、10-一号套筒、11-摆动杆、12-连接杆、13-活塞、14-活塞缸、15-润滑液室、16-滑块、17-导轨、18-二号套筒、19-限位坏、20-从动杆、21-主动杆、22-钻头、23-固定块、24-弹簧套筒、25-弹簧、26-支撑杆、27-橡胶垫。In the picture: 1- workbench, 2- mounting plate, 3- horizontal plate, 4- motor, 5- worm, 6- belt No. 1, 7- worm gear, belt No. 8- No. 2, 9- turntable, No. 10- No. 1 Sleeve, 11-swing rod, 12-connecting rod, 13-piston, 14-piston cylinder, 15-lubricant chamber, 16-slider, 17-guide rail, 18-No. 2 sleeve, 19-limit fault, 20-driven rod, 21-active rod, 22-drill bit, 23-fixed block, 24-spring sleeve, 25-spring, 26-support rod, 27-rubber pad.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
另外,本发明中的元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。In addition, when an element in the present invention is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
请参阅图1~4,本发明实施例中,一种阀门壳体加工用的钻孔装置,所述阀门壳体加工用的钻孔装置包括工作台1以及垂直固定在所述工作台1上的安装板2,所述安装板2上设置有横板3,所述安装板2上还设置有电机4,所述电机4通过设置在所述安装板2上的所述传动组件连接设置在所述横板3上的摆动组件,所述摆动组件连接设置在所述横板3上且通过一号皮带6与所述电机4输出轴连接的升降组件以及设置在所述安装板2上的液泵组件,所述升降组件通过设置在所述升降组件上的往复组件连接所述摆动组件且所述升降组件连接钻头22,所述液泵组件通过单向阀与设置在所述安装板2上的润滑液室15连接;Referring to FIGS. 1 to 4 , in an embodiment of the present invention, a drilling device for valve housing processing includes a
所述工作台1上还设置有固定块23,所述固定块23上设置有用于固定阀门壳体的弹性组件且所述固定块23上设置有喷油嘴,所述喷油嘴通过所述单向阀与所述液泵组件连接。The
在本发明实施例中,在使用时,利用所述弹性组件将阀门壳体固定好,避免后期阀门壳体晃动,无法钻孔,后所述电机4转动,通过所述传动组件带动所述摆动组件工作,所述摆动组件作用于所述往复组件,带动所述升降组件上下往复运动,实现钻孔后自动抬起钻头,减少工人的操作量,同时所述电机4通过所述一号皮带6带动所述升降组件转动,实现所述升降组件在做上下复运动的同时自身旋转,对阀门壳体进行钻孔操作,所述摆动组件还带动所述液泵组件工作,在所述单向阀的作用下,当所述钻头22向上运动时,所述液泵组件吸油,当所述钻头22在向下运动时所述液泵组件喷油,实现钻孔的同时润滑,自动化程度高。In the embodiment of the present invention, during use, the valve housing is fixed by the elastic component, so as to avoid the valve housing from shaking in the later stage, and it is impossible to drill holes. Afterwards, the motor 4 rotates, and the driving component drives the swinging. The assembly works, the swing assembly acts on the reciprocating assembly, drives the lifting assembly to reciprocate up and down, realizes the automatic lifting of the drill bit after drilling, and reduces the workload of the worker. At the same time, the motor 4 passes through the No. 1
作为本发明的一种实施例,所述传动组件包括与所述电机4输出轴连接且转动设置在所述安装板2上的蜗杆5以及与所述蜗杆5啮合且转动设置在所述安装板2上的蜗轮7,所述蜗轮7通过二号皮带8连接所述摆动组件。As an embodiment of the present invention, the transmission assembly includes a
在本发明实施例中,在使用时,所述电机4转动,带动所述蜗杆5转动,所述蜗杆5与所述蜗轮7啮合,并通过所述二号皮带8带动所述摆动组件工作,所述摆动组件作用于所述往复组件带动所述钻头22运动,实现所述钻头22上下往复运动,同时所述电机4通过所述一号皮带6带动所述升降组件转动,实现所述钻头22在升降的同时,自身发生旋转。In the embodiment of the present invention, when in use, the motor 4 rotates to drive the
作为本发明的一种实施例,所述摆动组件包括通过二号皮带8与所述蜗轮7连接且转动设置在所述横板3上的转盘9以及一端铰接在所述安装板2上另一端连接所述往复组件且与所述转盘9通过一号套筒10连接的摆动杆11,所述摆动杆11连接所述液泵组件。As an embodiment of the present invention, the swing assembly includes a turntable 9 that is connected to the
在本发明实施例中,当所述蜗轮7转动时,通过所述二号皮带8带动所述转盘9转动,所述转盘9转动,在所述一号套筒10的作用下,使得所述摆动杆11沿着其与所述安装板2铰接处做摆动运动,实现上下往复摆动。In the embodiment of the present invention, when the
作为本发明的一种实施例,所述升降组件包括通过所述一号皮带6与所述电机4输出轴连接的主动杆21以及与所述主动杆21滑动套合的从动杆20,所述主动杆21上设置的限位块与所述从动杆20上设置的凹槽适配,所述从动杆20通过设置在所述从动杆20上的限位组件连接所述往复组件。As an embodiment of the present invention, the lifting assembly includes a
在本发明实施例中,当所述摆动杆11摆动时,通过所述往复组件带动所述从动杆20相对于所述主动杆21向下运动,同时所述主动杆21通过所述一号皮带6连接所述电机4输出轴,使得所述主动杆21旋转,并带动所述从动杆20旋转,使得所述钻头22旋转,实现钻孔操作。In the embodiment of the present invention, when the
作为本发明的一种实施例,所述限位组件包括设置在所述从动杆20上的两个限位环19以及转动设置在所述限位环19之间的二号套筒18,所述二号套筒18连接所述往复组件。As an embodiment of the present invention, the limit assembly includes two
在本发明实施例中,当所述主动杆21转动时,在所述限位块和所述凹槽的作用下,从动杆20转动,又因为所述往复组件会带动所述从动杆20上下运动,通过设置的二号套筒28使得往复组件可以带动所述从动杆20上下往复运动。In the embodiment of the present invention, when the
作为本发明的一种实施例,所述液泵组件包括设置在所述安装板2上的挡板上的活塞缸14以及通过连接杆12与所述摆动杆11连接且设置在所述活塞缸14内的活塞13,所述活塞缸14通过所述单向阀与所述润滑液室15和所述喷油嘴连接。As an embodiment of the present invention, the liquid pump assembly includes a
在本发明实施例中,当所述摆动杆11向上运动带动所述从动杆20向上运动时,所述连接杆12带动活塞13在所述活塞缸14内向上运动,将所述润滑液室15中的润滑液吸进所述活塞缸14内,当所述摆动杆11带动所述从动杆20向下运动的同时,通过所述连接杆12带动所述活塞13向下运动,在所述单向阀的作用下,将润滑油泵出至所述钻头22处。In the embodiment of the present invention, when the
作为本发明的一种实施例,所述往复组件包括设置在所述二号套筒18上的导轨17以及滑动设置在所述导轨17上且与所述摆动杆11铰接的滑块16。As an embodiment of the present invention, the reciprocating assembly includes a
在本发明实施例中,在使用时,所述摆动杆11向下运动时,滑块16在所述导轨17上向右运动,同时带动所述从动杆20向下运动,当所述摆动杆11向上运动时,滑块16在所述导轨17上向左运动,同时带动所述从动杆20向上运动。In the embodiment of the present invention, when the
作为本发明的一种实施例,所述弹性组件包括设置在所述固定块23上的弹簧套筒24和设置在所述弹簧套筒24内部的弹簧25以及贯穿于所述固定块23和所述弹簧套筒24设置的支撑杆26,所述支撑杆26通过设置在所述支撑杆26上的限位条固定在所述弹簧套筒24上且所述支撑杆26的一侧设置有橡胶垫27。As an embodiment of the present invention, the elastic component includes a
在本发明实施例中,将阀门壳体放置在所述固定块23中,拉动所述支撑杆26,后松开所述支撑杆26,在所述弹簧25的作用下,所述橡胶垫27挤压阀门壳体,将其固定在所述固定块23中,方便后期钻孔。In the embodiment of the present invention, the valve housing is placed in the fixing
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the appended claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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