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CN112774943B - Inner cavity painting device, inner cavity painting method and painting method for sliding rail sleeve - Google Patents

Inner cavity painting device, inner cavity painting method and painting method for sliding rail sleeve Download PDF

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Publication number
CN112774943B
CN112774943B CN202110160266.2A CN202110160266A CN112774943B CN 112774943 B CN112774943 B CN 112774943B CN 202110160266 A CN202110160266 A CN 202110160266A CN 112774943 B CN112774943 B CN 112774943B
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China
Prior art keywords
sliding rail
rail sleeve
painting
clamping
inner cavity
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CN202110160266.2A
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CN112774943A (en
Inventor
许飞
陈俐
毛智勇
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AVIC Beijing Aeronautical Manufacturing Technology Research Institute
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AVIC Beijing Aeronautical Manufacturing Technology Research Institute
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Publication of CN112774943A publication Critical patent/CN112774943A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C7/00Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
    • B05C7/04Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work the liquid or other fluent material flowing or being moved through the work; the work being filled with liquid or other fluent material and emptied
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying

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  • Spray Control Apparatus (AREA)

Abstract

The invention relates to an inner cavity painting device, an inner cavity painting method and an inner cavity painting method for a sliding rail sleeve. An interior cavity painting apparatus for a sliding track sleeve, comprising: the water tap plug comprises a bearing column, a base, a clamping beam, a rotary seat assembly, a clamping assembly and a water tap plug; the base is connected to the lower end of the bearing column; the rotating seat assembly is arranged on the base and used for lifting the tail end of the sliding rail sleeve and driving the sliding rail sleeve to rotate around the axis of the sliding rail sleeve in the length direction; the clamping assembly comprises a conical shell-shaped sealing disc and a joint bearing, wherein the conical shell-shaped sealing disc is abutted and sealed with the opening at one end of the sliding rail sleeve. The invention can automatically, efficiently and uniformly finish the painting work of the inner cavity, improves the consistency of the quality of the priming paint, obviously shortens the time interval between the painting and the anodic oxidation of the surface of the sliding rail sleeve, and further improves the anticorrosion effect of the surface of the sliding rail sleeve.

Description

Inner cavity painting device, inner cavity painting method and painting method for sliding rail sleeve
Technical Field
The invention relates to the technical field of painting, in particular to an inner cavity painting device, an inner cavity painting method and an inner cavity painting method for a sliding rail sleeve.
Background
The main function of the slide rail sleeve is to provide a motion space for the slide rail in an aircraft wing oil tank, so the slide rail sleeve is usually in a thin-wall, shell-shaped and cantilever beam stressed structure, and the central axis of the slide rail sleeve is consistent with the motion track of the slide rail and is in an arc shape, namely, the arc-shaped axis curved sleeve. In practical use, the structures of the sliding rail sleeves are serialized, but the external dimensions of the sleeves of each specification are limited by the installation positions of the sleeves, so that certain differences are presented. One typical structure of the slide rail sleeve is shown in fig. 1, the diameter of the cylinder body is generally between 100 and 300mm, the wall thickness of the part is between 2 and 6mm, the central axis of the slide rail sleeve is in a spatial arc shape, the radius R of the arc axis is between 500 and 2000mm, and the length H of the slide rail sleeve is between 400 and 700 mm.
The sliding rail sleeve is usually manufactured by welding in sections, and after welding and heat treatment, the surface of the sliding rail sleeve needs to be subjected to corrosion prevention treatment. The common method for painting the sliding rail sleeve at present is to firstly adopt epoxy primer to paint the inner cavity of the sleeve in a filling way, so that the inner cavity is completely cured; spraying oil-resistant paint on the outer surface of the sleeve except the end face of the flange plate, and drying and completely curing; and (4) overturning the geometric position of the sleeve, spraying oil-resistant paint on the flange plate on the outer surface of the sleeve, and drying and completely curing. Of course, the necessary protection of the unpainted areas is required during the painting process. In addition, after the surface of the metal base material of the sliding rail sleeve is subjected to anodic oxidation, painting is finished as soon as possible, and the time is not more than 24 hours; the shorter the interval time, the better the anticorrosion effect.
At present, the inner cavity of the sliding rail sleeve is manually coated or brushed, the variation range of the coating thickness is large and is often multiple times of the spraying thickness difference of the outer surface, namely, the quality consistency is poor, the local coating thickness is often too thick, and a large amount of reworking and repairing are caused, and time and labor are wasted. Meanwhile, the manual pouring or brushing has higher requirements on the operation skills of personnel and has relatively higher operation strength.
Meanwhile, in the process of painting the sliding rail sleeve, the paint layer or the coating needs to be heated to 90 +/-5 ℃ in an oven and the temperature is kept for about 3-4 h. In the whole process of painting the sliding rail sleeve, the paint layer or the coating is completely cured for 3 times, the processing period is long, the efficiency is low, and the waste of energy consumption is correspondingly large. Meanwhile, the appearance of the fish scale pattern is reserved on the surface of the welding line of the sleeve, the pinhole defect of a paint layer or a coating layer often appears on the surface of the welding line, and in order to prevent the defect from influencing the corrosion resistance of the sliding rail sleeve structure, paint repairing treatment is often needed after painting. Drying is also needed after paint repair, which is time-consuming and labor-consuming, and poses a challenge to manual operation.
Disclosure of Invention
(1) Technical problem to be solved
The first aspect of the embodiments of the present invention provides an inner cavity painting device for a sliding rail sleeve, including: the water tap plug comprises a bearing column, a base, a clamping beam, a rotary seat assembly, a clamping assembly and a water tap plug. The efficiency of japanning slide rail sleeve inner chamber has been improved.
The second aspect of the embodiment of the invention provides an inner cavity painting method for a sliding rail sleeve, which comprises the steps of installing the sliding rail sleeve, and filling primer into an inner cavity of the sliding rail sleeve; and starting the positioner and the rotary seat assembly. The quality of painting the inner cavity of the sliding rail sleeve is improved.
According to a third aspect of the embodiments of the present invention, a painting method for a sliding rail sleeve is provided, which includes spraying paint on an outer surface of the sliding rail sleeve in a hanging state. The efficiency of spraying paint to the slide rail sleeve surface is improved.
(2) Technical scheme
A first aspect of embodiments of the present invention provides an inner cavity painting device for a sliding rail sleeve, including:
the lower end of the bearing column is connected with a positioner, and the positioner is used for driving the bearing column to overturn and/or rotate;
the base is connected to the lower end of the bearing column;
one end of the clamping beam is connected to the upper end of the bearing column;
the rotary seat assembly is arranged on the base and used for lifting the tail end of the sliding rail sleeve and driving the sliding rail sleeve to rotate around the axial line of the sliding rail sleeve in the length direction;
the clamping assembly comprises a conical shell-shaped sealing disc and a knuckle bearing, the conical shell-shaped sealing disc abuts against and seals an opening at one end of the sliding rail sleeve, a threaded end of the knuckle bearing is in threaded connection with the clamping beam, the axial direction of the knuckle bearing is collinear with the self-rotating axis of the sliding rail sleeve, a bearing end of the knuckle bearing abuts against the outer end face of the conical shell-shaped sealing disc, and the clamping assembly is used for abutting against the sliding rail sleeve from the opening end of the sliding rail sleeve in the length direction to one side of the rotating seat assembly;
and the water nozzle plug is used for sealing the drainage nozzle of the sliding rail sleeve.
Further, the inner cavity painting device further comprises: the positioning clamping assembly is rotatably and pivotally connected to the position, located between the base and the clamping beam, of the bearing column in the length direction of the sliding rail sleeve and used for clamping the sliding rail sleeve.
Further, the positioning and clamping assembly comprises: supporting seat and forked frame, the supporting seat sets up the bearing post is located the base with press from both sides the position between the tight roof beam, forked frame includes: the quick clamping device comprises a rotating arm, a fixed semi-ring and a quick clamping semi-ring; one end of the rotating arm is pivotally connected to the supporting seat, the other end of the rotating arm is connected to the outer peripheral wall of the fixed semi-ring, and one end of the fixed semi-ring and one end of the quick clamping semi-ring are pivotally connected through a rotating shaft center.
Further, the base, the clamping beam, the rotating seat assembly, the clamping assembly and the water nozzle plug are arranged in groups and are provided with a plurality of groups, and the base, the clamping beam, the rotating seat assembly, the clamping assembly and the water nozzle plug are arranged around the axis of the bearing column.
Further, the swivel base assembly comprises: the lower end of the cylinder bottom tray is supported on the base through a bearing, and a driving shaft of the driving device is connected with the cylinder bottom tray and used for driving the cylinder bottom tray to rotate.
Furthermore, the water nozzle plug comprises a threaded end and a hoisting end, the threaded end is used for being in threaded connection with the drainage nozzle of the slide rail sleeve, the hoisting end is positioned at the other end of the water nozzle plug, and a hoisting hole or a hoisting groove is formed in the hoisting end; and a sealing gasket is arranged at the end part of the threaded end.
A second aspect of an embodiment of the present invention provides an interior painting method using the interior painting apparatus according to any one of the first aspect of the embodiment of the present invention, the interior painting method including the steps of:
placing the tail part of the sliding rail sleeve on the rotating seat assembly and plugging a drainage nozzle of the sliding rail sleeve by using a water nozzle plug;
pouring a proper amount of primer into the inner cavity of the sliding rail sleeve, sealing the opening end of the sliding rail sleeve by adopting a conical shell-shaped sealing disc, and adjusting the joint bearing to enable the sliding rail sleeve to be in a clamping state;
the positioner is started, the positioner integrally drives the sliding rail sleeve to turn and rotate, and the rotating seat assembly is started to realize self-rotation of the sliding rail sleeve.
Further, still include: stopping the positioner, rotating the rotary base assembly, detaching the sliding rail sleeve from the position between the rotary base assembly and the clamping assembly, hanging the water nozzle plug, and pouring out the redundant primer in the sliding rail sleeve; and then drying the sliding rail sleeve.
A third aspect of the embodiments of the present invention provides a painting method for a sliding rail sleeve, including the inner cavity painting method according to the second aspect of the embodiments of the present invention, and further including: and spraying paint on the outer surface of the sliding rail sleeve in a hanging state, and integrally drying the sliding rail sleeve in a hanging mode after spraying.
Further, the method also comprises the step of carrying out paint layer inspection before drying the sliding rail sleeve.
(3) Advantageous effects
In summary, the embodiment of the present invention first provides an inner cavity painting apparatus for a sliding rail sleeve, in which a rotating seat assembly and a clamping assembly are respectively abutted to the sliding rail sleeve from two ends, a water nozzle plug is used to plug a water discharge nozzle of the sliding rail sleeve, and finally a position changer and the rotating seat assembly are used to drive the sliding rail sleeve to turn, rotate and self-rotate, so that a primer in an inner cavity of the sliding rail sleeve is uniformly coated in the inner cavity of the sliding rail sleeve under the action of self gravity, thereby automatically, efficiently and uniformly finishing painting the inner cavity, and improving the quality consistency of priming paint.
Then, the inner cavity painting method provided by the embodiment of the invention can quickly finish painting the inner cavity of the sliding rail sleeve by virtue of the inner cavity painting device, drying operation can be performed through the hanging water nozzle plug after the inner cavity painting operation, and subsequent painting operation on the outer surface of the sliding rail sleeve is not hindered by the hanging water nozzle plug. The slide rail sleeve is hung upside down through the hanging water nozzle plug, so that the spraying of the outer surface of the slide rail sleeve can be completed at one time, the painting process of the outer surface of the slide rail sleeve is obviously simplified, the painting sequence of the inner surface and the outer surface of the slide rail sleeve is optimized, the drying time of a paint layer or a coating is obviously shortened, the pinhole defect of the paint layer or the coating on the surface of a welding line is thoroughly overcome, the time interval between the painting on the surface of the slide rail sleeve and the anodic oxidation is obviously shortened, and the anti-corrosion effect of the surface of the slide rail sleeve is further improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments of the present invention will be briefly described below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a typical structure diagram of a sliding rail sleeve.
Fig. 2 is a front view schematically illustrating an inner cavity painting apparatus according to an embodiment of the present invention.
Fig. 3 is a schematic top view of an inner cavity painting apparatus according to an embodiment of the present invention.
FIG. 4 is a schematic view of the clamping operation of the quick clamp half ring according to an embodiment of the present invention.
FIG. 5 is a schematic view of the conical shell shaped sealing disk and glide track sleeve connection in one embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a water nozzle plug in an embodiment of the invention.
Fig. 7 is a schematic view of an installation structure of a water nozzle plug in an embodiment of the invention.
FIG. 8 is a top view of the inner chamber painting apparatus without clamping the sliding track sleeve according to an embodiment of the present invention.
FIG. 9 is a top view of the inner cavity painting apparatus holding the glide track sleeve in accordance with one embodiment of the present invention.
Fig. 10 is a schematic view illustrating an operation process of automatically priming the inner cavity of the slide rail sleeve according to an embodiment of the present invention.
Fig. 11 is a schematic view of the outer surface being painted during rotation of the sliding track sleeve according to an embodiment of the present invention.
FIG. 12 is a flow chart of a painting method in one embodiment of the present invention.
In the figure: 1-a slide rail sleeve; 2-bearing column; 3-a base; 4-a clamping end; 5-a support seat; 6-a fork-shaped frame; 61-a rotating arm; 62-stationary half ring; 63-quick clamping of the half rings; 7-a clamping seat; 8-clamping the beam; 9-knuckle bearing; 10-a handle; 11-a bearing; 12-a drum bottom tray; 13-a drive device; 14-support cover; 15-a support leg; 16-a three-jaw chuck; 17-a position changing machine; 18-a hoisting ring; 19-water nozzle plug; 191-a threaded end; 192-hoisting end; 193-a gasket; 194-hoisting holes; 195-hoisting a groove; 20-rotation axis center; 21-initial open position; 22-process rotational position; 23-part clamping position; 24-a quick-connect device; 25-conical shell shaped sealing disc; 26-a clamping device; 27-spray gun.
Detailed Description
The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following detailed description of the embodiments and the accompanying drawings are provided to illustrate the principles of the invention and are not intended to limit the scope of the invention, i.e., the invention is not limited to the embodiments described, but covers any modifications, alterations, and improvements in the parts, components, and connections without departing from the spirit of the invention.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
The present application will be described in detail with reference to the accompanying drawings 1-12, in conjunction with an embodiment.
An inner cavity painting device for a slide rail sleeve 1 according to a first aspect of an embodiment of the present invention includes: the water tap plug comprises a bearing column 2, a base 3, a clamping beam 8, a rotary seat assembly, a clamping assembly and a water tap plug 19.
Specifically, referring to fig. 2, 5 and 10, the lower end of the bearing column 2 is connected with a positioner 17, and the positioner 17 is used for driving the bearing column 2 to turn and/or rotate; the base 3 is connected with the lower end of the bearing column 2; one end of the clamping beam 8 is connected with the upper end of the bearing column 2; the rotating seat assembly is arranged on the base 3 and used for lifting the tail end of the sliding rail sleeve 1 and driving the sliding rail sleeve 1 to rotate around the axis of the sliding rail sleeve in the length direction; the clamping assembly comprises a conical shell-shaped sealing disc 25 and a joint bearing 9, the conical shell-shaped sealing disc 25 abuts against and seals an opening at one end of the sliding rail sleeve 1, a threaded end of the joint bearing 9 is in threaded connection with the clamping beam 8, the axial direction of the joint bearing 9 is collinear with the self-rotating axis of the sliding rail sleeve 1, a bearing end of the joint bearing 9 abuts against the outer end face of the conical shell-shaped sealing disc 25, and the clamping assembly is used for abutting against the sliding rail sleeve 1 from the opening end of the sliding rail sleeve 1 in the length direction to one side of the rotary seat assembly; the water nozzle plug 19 is used for sealing the drainage nozzle of the sliding rail sleeve 1.
In the embodiment of the invention, the sliding rail sleeve 1 is clamped and fixed on the bearing column 2 from two ends in the length direction by using the rotary seat assembly and the clamping assembly. Then, the rotating seat assembly can drive the sliding rail sleeve 1 to rotate around the axis in the length direction while clamping the sliding rail sleeve 1, and the clamping assembly can rotate relative to the sliding rail sleeve 1 while abutting against the sliding rail sleeve 1 by means of the rotatable characteristic of the bearing end of the knuckle bearing 9, so that the rotating seat assembly can drive the sliding rail sleeve 1 to rotate around the axis in the length direction; further, in the embodiment of the invention, the position changing machine 17 is connected with the bearing column 2, the position changing machine 17 drives the bearing column 2 to turn and/or rotate to drive the sliding rail sleeve 1 to turn and/or rotate, so that the water nozzle of the sliding rail sleeve 1 is plugged by the water nozzle plug 19 before painting the inner cavity, the open end of the sliding rail sleeve 1 is sealed by the conical shell-shaped sealing disc 25, and the inner cavity painting can be carried out by driving the bearing column 2 to turn and/or rotate by the position changing machine 17 and driving the sliding rail sleeve 1 to rotate by the rotating seat component.
A specific workflow may be: firstly, vertically placing the tail end of a sliding rail sleeve 1, namely one end (shown as the right part in the attached drawing 1) of the sliding rail sleeve 1 close to a water nozzle on a rotary seat component, and blocking the water nozzle of the sliding rail sleeve 1 by a water nozzle plug 19; pouring a proper amount of primer into the sliding rail sleeve 1, placing the conical shell-shaped sealing disc 25 at the opening end (the position shown on the left side in the attached drawing 1) of the sliding rail sleeve 1, then adjusting the positions of the joint bearing 9 and the clamping beam 8, enabling the bearing end of the joint bearing 9 to abut against the outer end face of the conical shell-shaped sealing disc 25, at this time, the sliding rail sleeve 1 is stably and reliably fixed between the base 3 and the clamping beam 8, then starting the rotating function of the rotating seat assembly, the rotating seat assembly drives the sliding rail sleeve 1 to rotate around the axis of the sliding rail sleeve 1 in the length direction, and also can start the position changer 17, the position changer 17 drives the bearing column 2 to turn and/or rotate, so that the sliding rail sleeve 1 also turns and/or rotates when rotating, at this time, the primer placed in the sliding rail sleeve 1 is uniformly poured and coated on the inner wall of the sliding rail sleeve 1.
In conclusion, in the embodiment of the invention, the primer is filled in the inner cavity of the sliding rail sleeve 1, and the sliding rail sleeve 1 is driven to turn and/or rotate by the rotating seat assembly and the positioner 17, so that the beneficial effect that the primer is uniformly contacted with the inner wall of the inner cavity of the sliding rail sleeve 1 is realized, and the purpose of automatic priming is finally achieved; by applying the embodiment of the invention, the priming paint of the inner cavity of the sliding rail sleeve 1 can be quickly, conveniently and uniformly filled, so that the automatic painting replaces manual painting, the manual operation intensity is reduced, the quality consistency of the painting of the inner cavity of the sliding rail sleeve 1 is better facilitated, the synchronous spraying operation of the filling of the inner cavity of the sliding rail sleeve 1 and the painting of the outer surface can be realized, the whole painting time is shortened, and the whole painting efficiency is further improved.
Specifically, in the embodiment of the invention, as shown in fig. 2, the base 3 and the clamping beam 8 may be arranged in parallel, and the base 3 and the clamping beam 8 may be arranged perpendicular to the bearing column 2, so that the sliding rail sleeve 1 may be conveniently clamped, and the bearing column 2 may be vertically placed for use.
Specifically, in the embodiment of the present invention, as shown in fig. 2, the handle 10 may be attached to the upper end of the spherical plain bearing 9 (i.e., the end away from the conical shell-shaped seal disk 25), so that the degree of abutment between the spherical plain bearing 9 and the conical shell-shaped seal disk 25 can be easily adjusted by rotating the handle 10, and the operation is facilitated.
Specifically, referring to fig. 2, the positioner 17 is connected to the clamping end 4 of the bearing column 2 through a three-jaw chuck 16, and a supporting leg 15 may be disposed at an end of the base 3 away from the bearing column 2, so as to support the base 3, and further support the sliding rail sleeve 1. In particular, the clamping beam 8 can be connected with the force bearing column 2 through the clamping seat 7.
Further, according to a further embodiment of the first aspect of the present invention, the interior painting device further comprises: and the positioning clamping assembly is rotatably and pivotally connected to the position, between the base 3 and the clamping beam 8, of the bearing column 2 in the length direction of the sliding rail sleeve 1, and is used for clamping the sliding rail sleeve 1. In the actual use process of the inner cavity painting device, in order to prevent the slide rail sleeve 1 from falling off in the priming paint filling process of the inner cavity, a positioning clamping assembly is arranged in the length direction of the slide rail sleeve 1 and is rotatably and pivotally connected to the position, between the base 3 and the clamping beam 8, of the bearing column 2, as shown in the attached drawing 2, if the slide rail sleeve 1 in the attached drawing 2 is vertically arranged, the positioning clamping assembly can be arranged above the base 3 and below the clamping beam 8, and one end of the positioning clamping assembly is connected to the bearing column 2 through a pivot shaft, so that when the slide rail sleeve 1 needs to be fixed, the positioning clamping assembly can be rotated, and the positioning clamping assembly fixes the cylinder of the slide rail sleeve 1 on the bearing column 2, thereby further improving the clamping stability of the slide rail sleeve 1. Further, when the positioning and clamping assembly clamps the slide rail sleeve 1, it can be ensured that the center of gravity of the slide rail sleeve 1 is substantially located on the axis of the self-rotation of the slide rail sleeve 1, which is more beneficial to the stable rotation of the slide rail sleeve 1.
Specifically, referring to fig. 2-4, the positioning and clamping assembly may include: supporting seat 5 and forked frame 6, supporting seat 5 sets up bearing post 2 is located base 3 with press from both sides the position between the tight roof beam 8, forked frame 6 includes: a rotating arm 61, a stationary half ring 62 and a quick clamping half ring 63; one end of the rotating arm 61 is pivotally connected to the supporting seat 5, the other end of the rotating arm 61 is connected to the outer circumferential wall of the stationary half ring 62, and one ends of the stationary half ring 62 and the quick clamping half ring 63 are pivotally connected through a rotating shaft center 20.
In the embodiment of the present invention, the supporting seat 5 is disposed at a position where the force-bearing column 2 is located between the base 3 and the clamping beam 8, which can achieve the purpose of positioning and clamping the middle portion of the sliding rail sleeve 1, the forked frame 6 is pivotally connected to the supporting seat 5, for example, the forked frame 6 can be connected through a rotating shaft, and the forked frame 6 can be supported when the sliding rail sleeve 1 needs to be positioned and clamped, as shown in fig. 2. When the positioning of the clamping shoe 1 is not required, the fork frame 6 is turned to the side position, as shown in fig. 2 in dashed lines in one way. Specifically, the supporting seat 5 and the forked frame 6 can only realize one-dimensional rotation through a hinge, and when the forked frame 6 is supported, the sliding rail sleeve 1 can be positioned and supported, so that the clamping assembly can clamp the sliding rail sleeve 1 in the vertical direction; when the clamping assembly clamps the sliding rail sleeve 1, the forked frame 6 rotates and falls down, so that the self-rotation of the sliding rail sleeve 1 driven by the rotating base assembly is not affected. The fixed half ring 62 and the quick clamping half ring 63 of the forked frame 6 are connected through the rotatable shaft center 20, and the quick clamping half ring 63 can rotate under the action of the rotatable shaft center 20, so that the forked frame 6 can be conveniently opened or closed, and when the forked frame 6 is opened, the positioning and pre-installation of the slide rail sleeve 1 in the forked frame 6 are facilitated; after the preassembly is completed, the fork-shaped frame 6 is closed by rotating the quick clamping half ring 63 and can be fastened by the quick connecting device 24, so that clamping after the slide rail sleeve 1 is positioned is realized. The quick-connect means 24 in this embodiment may be a screw, bolt, or like fastener. After the fixed half ring 62 and the quick clamping half ring 63 are installed on the sliding rail sleeve 1, the center of circle of the forked frame 6 is the center of circle of the section of the clamping sliding rail sleeve 1, and the positioning function is achieved.
In summary, in the embodiment of the present invention, the fixed half ring 62 and the quick clamping half ring 63 are conveniently positioned, installed, and detached by the rotating shaft 20, and the supporting seat 5 is pivotally connected to the fork frame 6, so as to support the fork frame 6 when needed and easily drop when not needed. Therefore, the positioning and clamping assembly of the embodiment of the invention realizes clamping of the sliding rail sleeve 1 after positioning, and creates conditions for the sliding rail sleeve 1 to be clamped in the length direction by the rotating seat assembly and the clamping assembly.
Further, according to another embodiment of the first aspect of the present invention, the base 3, the clamping beam 8, the rotating base assembly, the clamping assembly and the water nozzle plug 19 are arranged in groups and provided with a plurality of groups, and the plurality of groups of the base 3, the clamping beam 8, the rotating base assembly, the clamping assembly and the water nozzle plug 19 are arranged around the axis of the bearing column 2. Referring to the attached drawings 2 and 3, and 8 and 9, the base 3, the clamping beam 8, the rotating base assembly, the clamping assembly and the water nozzle plug 19 in the attached drawings 2 are symmetrically arranged in two groups, and the base 3, the clamping beam 8, the rotating base assembly, the clamping assembly and the water nozzle plug 19 in the attached drawings 3, 8 and 9 are symmetrically arranged in four groups, so that the inner cavity painting work can be simultaneously carried out on a plurality of sliding rail sleeves 1, and the working speed and the working efficiency are improved. Of course, the base 3, the clamping beam 8, the swivel base assembly, the clamping assembly and the water nozzle plug 19 may be provided with other numbers of groups according to the needs and the actual situation.
Further, in accordance with another embodiment of the first aspect of the present invention, the swivel base assembly includes: the cylinder bottom tray 12 and the driving device 13, the lower end of the cylinder bottom tray 12 is supported on the base 3 through the bearing 11, and the driving shaft of the driving device 13 is connected with the cylinder bottom tray 12 and used for driving the cylinder bottom tray 12 to rotate. Referring to fig. 2, the barrel bottom tray 12 may be vertically disposed and supported on the base 3 through a bearing 11, a driving device 13 is disposed at the lower end of the base 3, a driving shaft of the driving device 13 is connected to the barrel bottom tray 12, and the driving device 13 is configured to drive the barrel bottom tray 12 to rotate, so that when the tail end of the sliding rail sleeve 1 is placed on the barrel bottom tray 12, the driving device 13 can drive the sliding rail sleeve 1 to rotate while driving the barrel bottom tray 12 to rotate.
Specifically, the driving device 13 may be a motor, and a supporting cover 14 may be disposed outside the motor to protect the motor, and the supporting cover 14 may be fixedly connected to the base 3.
Specifically, a lifting ring 18 is arranged at one end, far away from the positioner 17, of the bearing column 2, and the whole inner cavity painting device can be conveniently moved away by the arranged lifting ring 18.
Specifically, the water nozzle plug 19 comprises a threaded end 191 and a hoisting end 192, the threaded end 191 is used for being in threaded connection with a water discharge nozzle of the slide rail sleeve 1, and the hoisting end 192 is located at the other end of the water nozzle plug 19 and is provided with a hoisting hole 194 or a hoisting groove 195; the end of the threaded end 191 is provided with a seal. Referring to fig. 2 and 6, the water nozzle plug 19 with the threaded end 191 is used for plugging the water discharge nozzle of the sliding rail sleeve 1, so that the water nozzle plug can be conveniently connected and detached, and the hoisting end 192 is arranged at one end of the water nozzle plug 19, so that the water nozzle plug can be conveniently hoisted, hung and dried in/after painting. Therefore, the water nozzle plug 19 arranged in the embodiment of the invention is convenient for blocking the water discharge nozzle of the sliding rail sleeve 1, and the arranged hoisting hole 194 or hoisting groove 195 is convenient for hoisting, hanging and airing during/after painting, thereby effectively improving the operation efficiency of painting.
Further, referring to fig. 7, the diameter of the cavity between the drainage nozzle of the sliding rail sleeve 1 and the threaded end 191 may be set to be larger, so that the drainage nozzle at the threaded connection portion of the threaded end 191 and the drainage nozzle at other portions form a stop portion, as shown in fig. 7, the end portion of the threaded end 191 of the water nozzle plug 19 may be attached with a sealing gasket 193 at a position where the lower end portion of the threaded end 191 contacts, after the threaded end 191 is screwed into the drainage nozzle of the sliding rail sleeve 1, the sealing gasket 193 may contact with the stop portion of the drainage nozzle, and the sealing gasket 193 may further seal the inner cavity of the sliding rail sleeve 1, thereby further improving the sealing performance of the water nozzle plug 19.
According to a second aspect of the embodiments of the present invention, there is provided a method for painting an inner cavity using the inner cavity painting apparatus according to any one of the first aspect of the embodiments of the present invention, the method for painting an inner cavity including the steps of:
placing the tail part of the sliding rail sleeve 1 on the rotating seat assembly and plugging a drainage nozzle of the sliding rail sleeve 1 by using a water nozzle plug 19;
pouring a proper amount of primer into the inner cavity of the sliding rail sleeve 1, sealing the opening end of the sliding rail sleeve 1 by adopting a conical shell-shaped sealing disc 25, and adjusting the joint bearing 9 to enable the sliding rail sleeve 1 to be in a clamping state;
the positioner 17 is started, the positioner 17 integrally drives the sliding rail sleeve 1 to turn and rotate, and the rotating seat assembly is started to realize self-rotation of the sliding rail sleeve 1.
In the embodiment of the present invention, referring to fig. 2 and fig. 10, firstly, placing the tail of the sliding rail sleeve 1 on the rotating base assembly is equivalent to vertically installing the sliding rail sleeve 1 on any one of the inner cavity painting devices in the first aspect of the embodiment of the present invention, and then plugging the water discharge nozzle of the sliding rail sleeve 1 with the water nozzle plug 19, so that after a proper amount of primer is poured into the inner cavity of the sliding rail sleeve 1, the primer does not overflow from the tail of the sliding rail sleeve 1; then, a proper amount of primer is poured into the inner cavity of the sliding rail sleeve 1, the opening end of the sliding rail sleeve 1 is sealed through the conical shell-shaped sealing disc 25, on one hand, the conical shell-shaped sealing disc 25 can achieve the purpose of sealing the sliding rail sleeve 1, on the other hand, the conical shell-shaped sealing disc 25 can be in butt fit with the knuckle bearing 9, when the sliding rail sleeve 1 is driven to rotate by the rotary base assembly, the conical shell-shaped sealing disc 25 and the knuckle bearing 9 can rotate relatively, and therefore the sliding rail sleeve 1 can rotate under the drive of the rotary base assembly; finally, after the oscillating bearing 9 is adjusted to enable the sliding rail sleeve 1 to be in a clamping state, the position changing machine 17 and the rotating seat assembly can be started, the sliding rail sleeve 1 is integrally driven to turn and rotate by the position changing machine 17, and the sliding rail sleeve 1 is driven to rotate automatically by the rotating seat assembly.
In summary, in the embodiment of the present invention, firstly, the water nozzle plug 19 is used to plug the water discharge nozzle of the sliding rail sleeve 1, so that a proper amount of primer can be poured into the inner cavity of the sliding rail sleeve 1, then the sliding rail sleeve 1 is fixed on any one of the inner cavity painting devices in the first aspect of the embodiment of the present invention, after the shift machine 17 and the rotating base assembly are started, the shift machine 17 and the rotating base assembly are started to respectively drive the sliding rail sleeve 1 to turn over, rotate and self-rotate, and the primer is uniformly coated in the inner cavity of the sliding rail sleeve 1 under the action of its own gravity by adjusting the revolution speed and the rotation speed of the shift machine 17 and the rotating base assembly. Therefore, the painting work of the inner cavity can be automatically, efficiently and uniformly completed.
According to another embodiment of the second aspect of the embodiment of the present invention, the method for painting the inner cavity of the sliding rail sleeve 1 further includes: stopping the positioner 17 and rotating the rotary seat assembly, detaching the slide rail sleeve 1 from between the rotary seat assembly and the clamping assembly, hanging the water nozzle plug 19, and pouring out the redundant primer in the slide rail sleeve 1; and then drying the sliding rail sleeve 1. In the embodiment of the invention, the inner cavity of the sliding rail sleeve 1 can be uniformly coated with primer by the inner cavity painting method, after the steps are completed, the sliding rail sleeve 1 is detached, and the water nozzle plug 19 is used as a hanging device, so that on one hand, hanging work is facilitated, on the other hand, contact with the outer wall of the sliding rail sleeve 1 can be reduced, blocking of the outer wall of the sliding rail sleeve 1 is reduced, and paint spraying of the outer wall of the sliding rail sleeve 1 is facilitated, the water nozzle plug 19 can comprise a threaded end 191 and a hoisting end 192, the threaded end 191 is used for being in threaded connection with a water discharge nozzle of the sliding rail sleeve 1, the hoisting end 192 is positioned at the other end of the water nozzle plug 19, and is provided with a hoisting hole 194 or a hoisting groove 195; the end of the threaded end 191 is provided with a seal 193. Therefore, in the embodiment of the invention, the water nozzle plug 19 is used as a hanging point, so that the quick hanging can be realized, the paint spraying operation on the outer wall of the slide rail sleeve 1 in the subsequent steps is not influenced, and the smooth drying is facilitated.
The painting method for the slide rail sleeve 1 according to the embodiment of the third aspect of the present invention includes the painting method for the inner cavity according to another embodiment of the second aspect of the embodiment of the present invention, and further includes: and (3) spraying paint on the outer surface of the sliding rail sleeve 1 in a hanging state, and integrally drying the sliding rail sleeve 1 in a hanging mode after the spraying is finished.
Firstly, referring to fig. 2, 10 and 11, the operation of coating and drying the primer on the inner cavity of the sliding rail sleeve 1 is completed according to another embodiment of the second aspect of the embodiment of the invention; subsequently, in the embodiment of the present invention, the step is performed to spray paint on the outer surface of the sliding rail sleeve 1, and the water nozzle plug 19 is used as a hanging point, so that the outer wall of the sliding rail sleeve 1 can be completely exposed to the paint spraying environment, and thus the painting operation on the outer wall of the sliding rail sleeve 1 can be rapidly and completely implemented. And the spraying coating of the outer surface of the sliding rail sleeve 1 can select a proper spraying mode according to the requirement.
In one embodiment, as shown in fig. 10, the clamping device 26 is used for clamping the spray gun 27, and the spray gun 27 can be used for performing a paint spraying operation on the outer wall of the sliding rail sleeve 1, so that referring to fig. 10 and fig. 11, when paint needs to be sprayed on the outer wall of the sliding rail sleeve 1, the rotating base assembly can be started to rotate the sliding rail sleeve 1, and the spray gun 27 is started to uniformly paint the outer wall of the sliding rail sleeve 1.
Further, the painting method for the sliding rail sleeve 1 according to the embodiment of the third aspect of the present invention further includes performing paint layer inspection before the sliding rail sleeve 1 is dried, which can further eliminate defects, avoid reworking or repairing, and improve painting quality.
The inner cavity painting device, the inner cavity painting method and the inner cavity painting method for the sliding rail sleeve 1 according to the embodiment of the present invention are described below with reference to a specific sliding rail sleeve 1. By adopting the inner cavity painting device for the sliding rail sleeve 1 in the first aspect of the embodiment of the invention, the HDY-H06-Y010 chromium-free high-solid content epoxy polyurethane primer is used for painting the inner cavity of the sliding rail sleeve 1, and the BFJ-1650 integral oil tank protective paint is used for painting the outer surface of the sliding rail sleeve 1, as shown in FIG. 12, the specific working flow is as follows:
s1 pretreatment and drain nozzle sealing: and (3) checking that the color of the anodic oxide film on the inner surface and the outer surface of the sliding rail sleeve 1 is uniform and has no attached oil stain and impurities, screwing the threaded end 191 of the threaded plug 19 into the internal thread of the drainage nozzle of the sliding rail sleeve 1 until the top end sealing gasket 193 of the threaded end 191 tightly pushes the bottom of the internal thread of the drainage nozzle.
S2, vertically installing the sliding rail sleeve 1 in the inner cavity painting device. The bottom of the sliding rail sleeve 1 is arranged on the bottom tray 12, the fork-shaped frame 6 is supported, and the fork-shaped frame 6 is positioned and clamped on the sliding rail sleeve 1.
S3, pouring paint and clamping. Rotating the clamping assembly to enable the clamping assembly to rotate to deviate from a clamping state, wherein the rotating direction is clockwise or anticlockwise, the rotating angle range is 45 degrees as shown in the attached drawing 8, after a certain amount of epoxy primer is poured into the inner cavity of the sliding rail sleeve 1, the opening end of a flange plate of the sliding rail sleeve 1 is sealed by adopting a conical shell-shaped sealing disc 25, the clamping assembly is rotated to be in a position state of clamping the sliding rail sleeve 1, and the clamping function of the clamping assembly on the sliding rail sleeve 1 is realized by rotating the handle 10; after the sliding rail sleeve 1 is clamped, the forked frame 6 is loosened and rotated to fall down, so that the forked frame 6 is in a drooping and fixing state.
And S4 painting the inner cavity. The whole sliding rail sleeve 1 is driven to turn and rotate by starting the positioner 17, so that the sliding rail sleeve 1 realizes the revolution function around the axial direction of the bearing column 2; the self-rotation function of the sliding rail sleeve 1 is realized by starting the driving device 13. By adjusting the revolution speed and the rotation speed, the automatic operation of the paint layer in the inner cavity of the sliding rail sleeve 1 is realized, the quality consistency is improved, and the automatic painting operation of the inner cavity is completed.
S5 disassembling and drying the inner cavity. Adjusting the slide rail sleeve 1 to an initial installation position state with an upward opening, detaching the slide rail sleeve 1 from the inner cavity painting device, adopting the water nozzle plug 19 at the drainage nozzle position, hanging the hanging end 192 of the water nozzle plug 19 through the outside to realize the hanging of the slide rail sleeve 1, and after pouring out the redundant primer, integrally putting the slide rail sleeve 1 into the oven in a hanging mode to realize the solid drying of a paint layer.
S6 external spraying and solid drying. And spraying oil-resistant paint on the outer surface of the hanging slide rail sleeve 1 including the end face of the flange plate, and putting the slide rail sleeve 1 into an oven integrally in a hanging mode after spraying to realize the actual drying of the coating.
S7 paint repair and complete curing. The inner surface paint layer or the outer surface paint layer of the sliding rail sleeve 1, especially the position of a welding seam, is inspected, when defects such as pinholes are found, paint is timely supplemented, the sliding rail sleeve 1 is integrally placed into a drying oven in a hanging mode after the completion, and the complete solidification of the paint layer and the coating is realized.
In the step S3, the steps of filling paint into the inner cavity of the sliding rail sleeve 1 and sealing the opening end of the sliding rail sleeve flange plate by the conical shell-shaped sealing disc 25 can be realized in an automatic or manual mode. The angle range of the bracket integrally driving the sliding rail sleeve 1 to turn is +/-90 degrees by the position changing machine 17 in the S4. The solid drying in S5 and S6 is carried out, the heating temperature is up to 90 +/-5 ℃, and the heat preservation is carried out for about 0.5-1 h. And (3) completely curing in S7, heating to 90 +/-5 ℃, and keeping the temperature for about 3-4 h. In addition, in the process of painting the inner cavity of the S4, the spray gun 27 can be clamped by the clamping device 26 in an automatic operation mode or a manual operation mode such as a mechanical arm or the like while the self-rotation of the slide rail sleeve 1 and the revolution around the axial direction of the bearing column 2 are realized, so that the synchronous painting operation of the partial outer surface of the slide rail sleeve 1 is realized, and the whole painting efficiency is further improved.
Through the treatment, an inner cavity paint layer with the thickness of 50-100 microns can be coated in the inner cavity of the sliding rail sleeve 1, and a paint layer with the thickness of 15-50 microns is coated on the outer surface of the sliding rail sleeve 1, so that the use requirement is met, and the reworking or repairing caused by the pinhole defect caused by the excessively thick coating layer and the fish scale marks of the welding seam is greatly reduced. Meanwhile, the painting method provided by the embodiment of the invention can be used for shortening the time of finishing the whole painting operation of the sliding rail sleeve 1 to 1/4-1/3, namely, the operation efficiency is improved by more than 3 times, so that the manufacturing time is greatly saved, the energy consumption is obviously saved, the automatic painting operation of the inner cavity of the sliding rail sleeve 1 is realized to replace manual operation, the quality consistency of the painting operation is obviously improved, and the manual labor intensity is reduced.
In summary, the embodiment of the present invention first provides an inner cavity painting apparatus for a sliding rail sleeve 1, the rotating base assembly and the clamping assembly are respectively abutted to the sliding rail sleeve 1 from two ends, the water nozzle of the sliding rail sleeve 1 is blocked by the water nozzle plug 19, and finally the displacement machine 17 and the rotating base assembly are used to drive the sliding rail sleeve 1 to turn, rotate and self-rotate, so that the primer in the inner cavity of the sliding rail sleeve 1 is uniformly coated in the inner cavity of the sliding rail sleeve 1 under the action of self gravity, and therefore, the painting work of the inner cavity can be automatically, efficiently and uniformly completed, and the quality consistency of the priming paint is improved.
Then, the inner cavity painting method provided by the embodiment of the invention can quickly finish the inner cavity painting work of the slide rail sleeve 1 by virtue of the inner cavity painting device, the drying work can be carried out through the hanging water nozzle plug 19 after the inner cavity painting work, and the subsequent painting work on the outer surface of the slide rail sleeve 1 is not hindered by the hanging water nozzle plug 19. The slide rail sleeve 1 is hung upside down through the hanging water nozzle plug 19, so that the spraying of the outer surface of the slide rail sleeve 1 can be completed at one time, the painting process of the outer surface of the slide rail sleeve 1 is obviously simplified, the painting sequence of the inner surface and the outer surface of the slide rail sleeve 1 is optimized, the drying time of a paint layer or a coating is obviously shortened, the pinhole defect of the paint layer or the coating on the surface of a welding seam is thoroughly overcome, the time interval between the painting on the surface of the slide rail sleeve 1 and the anodic oxidation is obviously shortened, and the anti-corrosion effect of the surface of the slide rail sleeve 1 is further improved.
It should be clear that the embodiments in this specification are described in a progressive manner, and the same or similar parts in the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. For embodiments of the method, reference is made to the description of the apparatus embodiments in part. The present invention is not limited to the specific steps and structures described above and shown in the drawings. Also, a detailed description of known process techniques is omitted herein for the sake of brevity.
The above description is only an example of the present application and is not limited to the present application. Various modifications and alterations to this application will become apparent to those skilled in the art without departing from the scope of this invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims (9)

1. An interior cavity painting apparatus for a slide rail sleeve, comprising:
the lower end of the bearing column is connected with a positioner, and the positioner is used for driving the bearing column to overturn and/or rotate;
the base is connected to the lower end of the bearing column;
one end of the clamping beam is connected to the upper end of the bearing column;
the rotary seat assembly is arranged on the base and used for lifting the tail end of the sliding rail sleeve and driving the sliding rail sleeve to rotate around the axial line of the sliding rail sleeve in the length direction;
the clamping assembly comprises a conical shell-shaped sealing disc and a knuckle bearing, the conical shell-shaped sealing disc abuts against and seals an opening at one end of the sliding rail sleeve, a threaded end of the knuckle bearing is in threaded connection with the clamping beam, the axial direction of the knuckle bearing is collinear with the self-rotating axis of the sliding rail sleeve, a bearing end of the knuckle bearing abuts against the outer end face of the conical shell-shaped sealing disc, and the clamping assembly is used for abutting against the sliding rail sleeve from the opening end of the sliding rail sleeve in the length direction to one side of the rotating seat assembly;
the water nozzle plug is used for sealing the drainage nozzle of the sliding rail sleeve;
the inner cavity painting device further comprises: the positioning clamping assembly is rotatably and pivotally connected to the position, located between the base and the clamping beam, of the bearing column in the length direction of the sliding rail sleeve and used for clamping the sliding rail sleeve.
2. The interior painting device for sliding track sleeves of claim 1, wherein said positioning and clamping assembly comprises: supporting seat and forked frame, the supporting seat sets up the bearing post is located the base with press from both sides the position between the tight roof beam, forked frame includes: the quick clamping device comprises a rotating arm, a fixed semi-ring and a quick clamping semi-ring; one end of the rotating arm is pivotally connected to the supporting seat, the other end of the rotating arm is connected to the outer peripheral wall of the fixed semi-ring, and one end of the fixed semi-ring and one end of the quick clamping semi-ring are pivotally connected through a rotating shaft center.
3. The inner cavity painting device for the sliding rail sleeve is characterized in that the base, the clamping beam, the rotating seat assembly, the clamping assembly and the water nozzle plug are arranged in groups and are provided with a plurality of groups, and the base, the clamping beam, the rotating seat assembly, the clamping assembly and the water nozzle plug are arranged around the axis of the bearing column.
4. The painting apparatus for an inner cavity of a sliding rail sleeve according to claim 1, wherein the swivel base assembly comprises: the lower end of the cylinder bottom tray is supported on the base through a bearing, and a driving shaft of the driving device is connected with the cylinder bottom tray and used for driving the cylinder bottom tray to rotate.
5. The inner cavity painting device for the sliding rail sleeve is characterized in that the water nozzle plug comprises a threaded end and a hoisting end, the threaded end is used for being in threaded connection with a water discharge nozzle of the sliding rail sleeve, the hoisting end is located at the other end of the water nozzle plug, and a hoisting hole or a hoisting groove is formed in the hoisting end; and a sealing gasket is arranged at the end part of the threaded end.
6. A method for painting an interior cavity using the interior cavity painting apparatus according to any one of claims 1 to 5, wherein the interior cavity painting method comprises the steps of:
placing the tail part of the sliding rail sleeve on the rotating seat assembly and plugging a drainage nozzle of the sliding rail sleeve by using a water nozzle plug;
pouring a proper amount of primer into the inner cavity of the sliding rail sleeve, sealing the opening end of the sliding rail sleeve by adopting a conical shell-shaped sealing disc, and adjusting the joint bearing to enable the sliding rail sleeve to be in a clamping state;
the positioner is started, the positioner integrally drives the sliding rail sleeve to turn and rotate, and the rotating seat assembly is started to realize self-rotation of the sliding rail sleeve.
7. The method of painting an interior cavity for a slide rail sleeve according to claim 6, further comprising:
stopping the positioner, rotating the rotary base assembly, detaching the sliding rail sleeve from the position between the rotary base assembly and the clamping assembly, hanging the water nozzle plug, and pouring out the redundant primer in the sliding rail sleeve; and then drying the sliding rail sleeve.
8. A method of painting a slide rail sleeve, including the method of painting an interior cavity of claim 7, further comprising:
and spraying paint on the outer surface of the sliding rail sleeve in a hanging state, and integrally drying the sliding rail sleeve in a hanging mode after spraying.
9. The painting method for sliding rail sleeves according to claim 8, further comprising performing a paint layer inspection before drying the sliding rail sleeve.
CN202110160266.2A 2021-02-05 2021-02-05 Inner cavity painting device, inner cavity painting method and painting method for sliding rail sleeve Active CN112774943B (en)

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