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CN112780249B - Underwater three-phase multi-stage gravity type separation injection-production system - Google Patents

Underwater three-phase multi-stage gravity type separation injection-production system Download PDF

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CN112780249B
CN112780249B CN202011504895.4A CN202011504895A CN112780249B CN 112780249 B CN112780249 B CN 112780249B CN 202011504895 A CN202011504895 A CN 202011504895A CN 112780249 B CN112780249 B CN 112780249B
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CN112780249A (en
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张黎明
孙吉家
薛丽丽
齐冀
周星宇
张凯
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China University of Petroleum East China
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/34Arrangements for separating materials produced by the well
    • E21B43/38Arrangements for separating materials produced by the well in the well
    • E21B43/385Arrangements for separating materials produced by the well in the well by reinjecting the separated materials into an earth formation in the same well
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/01Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells specially adapted for obtaining from underwater installations

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Abstract

本发明公开了一种水下三相多级重力式分离注采系统,属于海洋油气开发领域。所述分离注采系统包括整体支架结构、三级柱式气液旋流分离器及其支撑支架、卧式三相重力分离器及其支撑支架、三组增压输送泵、过渡储液罐以及相应的连接管线。三级柱式气液旋流分离器及其支撑支架、卧式三相重力分离器及其支撑支架以及三组增压输送泵以及过渡储液罐均位于整体支架结构内并通过相应的管线连接形成三相多级分离注采系统。生产井采出液可直接在海底通过实现三相分离,从而避免将采出液举升到海上平台再进行分离处理,既减少了不必要的能源消耗,又为海上平台节约了宝贵的平台面积,同时也降低了立管静压和井口背压,提高了油气开采的效率与稳定性,降低了生产成本。

Figure 202011504895

The invention discloses an underwater three-phase multi-stage gravity separation injection and production system, which belongs to the field of offshore oil and gas development. The separation injection and production system includes an integral support structure, a three-stage column-type gas-liquid cyclone separator and its support bracket, a horizontal three-phase gravity separator and its support bracket, three groups of booster delivery pumps, a transition liquid storage tank, and Corresponding connecting lines. Three-stage column gas-liquid cyclone separator and its supporting bracket, horizontal three-phase gravity separator and its supporting bracket, three groups of booster transfer pumps and transition liquid storage tanks are located in the overall bracket structure and connected by corresponding pipelines A three-phase multi-stage separation injection-production system is formed. Produced fluids from production wells can be directly passed through the seabed to achieve three-phase separation, so as to avoid lifting the produced fluids to the offshore platform for separation treatment, which not only reduces unnecessary energy consumption, but also saves valuable platform area for the offshore platform. At the same time, it also reduces the static pressure of the riser and the back pressure of the wellhead, improves the efficiency and stability of oil and gas production, and reduces the production cost.

Figure 202011504895

Description

一种水下三相多级重力式分离注采系统An underwater three-phase multi-stage gravity separation injection and production system

技术领域technical field

本发明属于海洋油气开发领域,具体地,涉及一种水下三相多级重力式分离注采系统。The invention belongs to the field of offshore oil and gas development, and in particular relates to an underwater three-phase multi-stage gravity separation injection-production system.

背景技术Background technique

在初期的海洋油气勘探开发过程中,将海底油井采出物通过长距离的管线输送到海上平台或岸基设施中,之后进行后续的油气水分离处理,再进行陆上的输送,从综合效益方面来说是要比建设水下生产系统更加高效。然而随着开采时间的增长,开采力度的加大,深海产出液含水率也会随之变高,长距离的输送处理再回注会产生大量能耗,增加生产成本,同时,管道的立压增高也会对整个生产系统产生严重的影响。因此,随着海洋油气勘探开发的逐渐深入,水下生产系统的建设便成了海上油气勘探的关键技术之一。其中水下分离注采系统是水下生产系统的重要组成部分。目前我国对水下分离注采系统的研究尚处于初步规划试验阶段,且常存在设备简单、液量处理能力弱、分离效率低等问题。研制出合理高效的水下分离注采系统能够提高海上平台的生产效率,降低经济成本,对解决目前海上油气田开发所面临的一系列问题能够起到一定的积极作用。为弥补我国国内海洋油气开发技术的缺陷与空白,本发明提出一种水下三相多级重力式分离注采系统,该技术能够直接在海底就对生产井产出液进行油气水三相分离,从而避免将采出液举升到海上平台再进行分离处理,既减少了不必要的能源消耗,又为海上平台节约了宝贵的平台面积,同时也降低了立管静压和井口背压,提高了油气开采的效率与稳定性,降低了生产成本。In the initial process of offshore oil and gas exploration and development, the products produced from subsea oil wells are transported to offshore platforms or shore-based facilities through long-distance pipelines, followed by subsequent oil-gas-water separation treatment, and then onshore transportation to maximize comprehensive benefits. On the one hand, it is more efficient than building an underwater production system. However, as the mining time increases and the mining intensity increases, the water content of the deep-sea produced fluid will also increase. Long-distance transportation and treatment and re-injection will generate a lot of energy consumption and increase production costs. Increased pressure can also have serious effects on the entire production system. Therefore, with the gradual deepening of offshore oil and gas exploration and development, the construction of underwater production systems has become one of the key technologies for offshore oil and gas exploration. Among them, the underwater separation injection-production system is an important part of the underwater production system. At present, the research on the underwater separation injection-production system in my country is still in the preliminary planning and testing stage, and there are often problems such as simple equipment, weak liquid handling capacity, and low separation efficiency. The development of a reasonable and efficient underwater separation injection-production system can improve the production efficiency of offshore platforms, reduce economic costs, and play a positive role in solving a series of problems currently faced by the development of offshore oil and gas fields. In order to make up for the defects and blanks of my country's domestic offshore oil and gas development technology, the present invention proposes an underwater three-phase multi-stage gravity separation injection-production system, which can directly conduct oil-gas-water three-phase separation on the production well production fluid on the seabed. , so as to avoid lifting the produced fluid to the offshore platform for separation treatment, which not only reduces unnecessary energy consumption, but also saves valuable platform area for the offshore platform, and also reduces the riser static pressure and wellhead back pressure. The efficiency and stability of oil and gas exploitation are improved, and the production cost is reduced.

发明内容SUMMARY OF THE INVENTION

为了解决当前海上油田开采面临的水下分离的技术问题,本发明提供一种水下三相多级重力式分离注采系统,该系统技术能够直接在海底就对生产井产出液进行油气水三相分离。In order to solve the technical problem of underwater separation faced by the current offshore oilfield exploitation, the present invention provides an underwater three-phase multi-stage gravity separation injection-production system, which can directly conduct oil-gas-water on the production well production fluid on the seabed. Three-phase separation.

一种水下三相多级重力式分离注采系统,所述分离注采系统包括整体支架结构、三级柱式气液旋流分离器、卧式三相重力分离器、气相增压输送泵、水相增压输送泵、油相增压输送泵和过渡储液罐,所述三级柱式气液旋流分离器、卧式三相重力分离器、气相增压输送泵、水相增压输送泵、油相增压输送泵和过渡储液罐均位于整体支架结构内部,海底的油气井产出液通过分离注采系统的输入管线进入所述三级柱式气液旋流分离器,所述三级柱式气液旋流分离器分离出的液相介质通过连接管线进入所述卧式三相重力分离器,所述卧式三相重力分离器上设置有气、水和油三相出口、分离得到的水相介质通过水相出口管线与过渡储液罐连接且随后通过连接管线输送到水相增压输送泵经水相增压输送泵增压后回注到地层当中、分离得到的油相介质经油相出口与所述油相增压输送泵连接且经油相增压输送泵举升到海底或海上平台的储油装置,所述三级柱式气液旋流分离器分离得到的气相介质与所述卧式三相重力分离器分离得到的仍然残留在液相介质中的气相介质分别经各自的气相出口管线共同汇入同一输送管线后与所述气相增压输送泵连接且经气相增压输送泵输送至气相处理站。An underwater three-phase multi-stage gravity separation injection and production system, the separation injection and production system comprises an integral support structure, a three-stage column type gas-liquid cyclone separator, a horizontal three-phase gravity separator, and a gas-phase booster conveying pump , Water phase booster delivery pump, oil phase booster delivery pump and transition liquid storage tank, the three-stage column gas-liquid cyclone separator, horizontal three-phase gravity separator, gas phase booster delivery pump, water phase booster pump The pressure transfer pump, the oil phase booster transfer pump and the transition liquid storage tank are all located inside the overall support structure. The oil and gas well produced fluid on the seabed enters the three-stage column gas-liquid cyclone separator through the input pipeline of the separation injection-production system. , the liquid phase medium separated by the three-stage column gas-liquid cyclone separator enters the horizontal three-phase gravity separator through the connecting pipeline, and the horizontal three-phase gravity separator is provided with gas, water and oil The three-phase outlet and the separated water-phase medium are connected to the transition liquid storage tank through the water-phase outlet pipeline, and then transported to the water-phase booster pump through the connecting pipeline, and then injected back into the formation after being boosted by the water-phase booster pump. The separated oil-phase medium is connected to the oil-phase booster delivery pump through the oil-phase outlet and is lifted to the oil storage device on the seabed or offshore platform through the oil-phase booster delivery pump. The gas-phase medium separated by the separator and the gas-phase medium still remaining in the liquid-phase medium separated by the horizontal three-phase gravity separator are respectively merged into the same conveying pipeline through their respective gas-phase outlet pipelines, and then pressurized with the gas-phase medium. The delivery pump is connected and delivered to the gas phase processing station via the gas phase booster delivery pump.

进一步地,所述三级柱式气液旋流分离器由三个单级柱式气液旋流分离器组成,在第一级柱式气液旋流分离器与第二级柱式气液旋流分离器之间以及第二级柱式气液旋流分离器与第三级柱式气液旋流分离器之间均设置了三通阀门,海底的油气井产出液通过输入管线进入第一级柱式气液旋流分离器,第一级柱式气液旋流分离器与第二级柱式气液旋流分离器的液相出口管线通过三通阀门后分出两支管线,一支管线与下一级的柱式气液旋流分离器的入口管线相连接,另一支管线汇入三级柱式气液旋流分离器的总液相出口管线,在第三级柱式气液旋流分离器液相出口管线处设置一个双通阀门且分离出的液相介质在通过双通阀门后汇入总液相出口管线,位于三个单级柱式气液旋流分离器顶部的气相出口管线共同汇入三级柱式气液旋流分离器的气相总出口管线,并且在第二级与第三级的柱式气液旋流分离器处的气相出口管线处均设置了截止阀。Further, the three-stage column-type gas-liquid cyclone separator is composed of three single-stage column-type gas-liquid cyclone separators, and the first-stage column-type gas-liquid cyclone separator and the second-stage column-type gas-liquid cyclone Three-way valves are set between the cyclone separators and between the second-stage column-type gas-liquid cyclone separator and the third-stage column-type gas-liquid cyclone separator. The oil and gas well produced fluid on the seabed enters through the input pipeline The first-stage column-type gas-liquid cyclone separator, the liquid-phase outlet pipelines of the first-stage column-type gas-liquid cyclone separator and the second-stage column-type gas-liquid cyclone separator are divided into two pipelines after passing through the three-way valve , one pipeline is connected to the inlet pipeline of the next-stage column-type gas-liquid cyclone separator, and the other pipeline merges into the total liquid-phase outlet pipeline of the three-stage column-type gas-liquid cyclone separator. A two-way valve is set at the liquid phase outlet pipeline of the column type gas-liquid cyclone separator, and the separated liquid phase medium flows into the total liquid phase outlet pipeline after passing through the two-way valve, which is located in three single-stage column type gas-liquid cyclones. The gas-phase outlet line at the top of the separator is jointly merged into the gas-phase total outlet line of the three-stage column-type gas-liquid cyclone separator, and the gas-phase outlet line at the second-stage and third-stage column-type gas-liquid cyclone separators All have shut-off valves.

进一步地,所述卧式三相重力分离器由分离器主体、卧式重力分离器的流体输入管线、电极控制箱、卧式重力分离器的气相出口管线、卧式重力分离器的水相出口管线、卧式重力分离器的油相出口管线、入口圆孔挡板、弧形叶片可动转子及其筒体、可转叶片挡板组、圆孔挡板组、静电聚结电极板和堰板组成,分离器主体由中部的圆柱体与位于两侧的半球体构成,卧式三相重力分离器的流体输入管线沿平行于分离器主体轴线的方向接入卧式分离器内部,在分离器主体内部入口附近区域设置了两个相互垂直的半圆形入口圆孔挡板,入口圆孔挡板的下方设置有弧形叶片可动转子及其筒体,由入口区域逐渐深入分离器内部依次布置可转叶片挡板组、圆孔挡板组、静电聚结电极板和堰板,在静电聚结电极板的正上方配置有电极控制箱,在分离器主体远离入口区域一侧的顶部设置卧式重力分离器的气相出口管线,卧式三相重力分离器的油相出口管线位于分离器远离入口区域的一端,而卧式三相重力分离器的水相出口管线设置在分离器的中部。Further, the horizontal three-phase gravity separator consists of the main body of the separator, the fluid input pipeline of the horizontal gravity separator, the electrode control box, the gas phase outlet pipeline of the horizontal gravity separator, and the water phase outlet of the horizontal gravity separator. Pipeline, oil phase outlet pipeline of horizontal gravity separator, inlet circular hole baffle, arc blade movable rotor and its cylinder, rotatable blade baffle group, round hole baffle group, electrostatic coalescence electrode plate and weir The main body of the separator is composed of a cylinder in the middle and hemispheres on both sides. The fluid input pipeline of the horizontal three-phase gravity separator is connected to the interior of the horizontal separator along the direction parallel to the axis of the main body of the separator. Two mutually perpendicular semicircular inlet circular hole baffles are arranged in the area near the entrance of the main body of the separator, and the arc-shaped blade movable rotor and its cylinder are arranged below the inlet circular hole baffle, and the inlet area gradually penetrates into the interior of the separator. The rotatable vane baffle group, the circular hole baffle group, the electrostatic coalescence electrode plate and the weir plate are arranged in sequence, an electrode control box is arranged directly above the electrostatic coalescence electrode plate, and the top of the separator body is far from the inlet area. Set the gas phase outlet pipeline of the horizontal gravity separator, the oil phase outlet pipeline of the horizontal three-phase gravity separator is located at one end of the separator away from the inlet area, and the water phase outlet pipeline of the horizontal three-phase gravity separator is set at the end of the separator. middle.

进一步地,所述圆孔挡板组由三组挡板间距和圆孔密度不同的圆孔挡板组成,沿着分离器轴线逐渐远离入口的方向每组圆孔挡板之间的距离逐渐变小,圆孔密度也逐渐变疏。Further, the round hole baffle group is composed of three groups of round hole baffle plates with different baffle spacing and round hole density, and the distance between each group of round hole baffle plates gradually changes along the direction of the separator axis gradually moving away from the inlet. Small, the density of round holes gradually becomes sparser.

进一步地,静电聚结电极板为一组沿着垂直于分离器轴线方向非等距分布的平行栅板结构,越靠近分离器的底部,电极板之间的间距也就越大。Further, the electrostatic coalescence electrode plates are a group of parallel grid plate structures that are not equidistantly distributed along the direction perpendicular to the axis of the separator. The closer to the bottom of the separator, the greater the distance between the electrode plates.

进一步地,所述堰板位于分离器后端为半圆形挡板结构,卧式重力分离器的水相出口管线和卧式重力分离器的油相出口管线分别位于堰板的两侧。Further, the weir plate is located at the rear end of the separator and has a semicircular baffle structure, and the water phase outlet pipeline of the horizontal gravity separator and the oil phase outlet pipeline of the horizontal gravity separator are respectively located on both sides of the weir plate.

进一步地,所述卧式重力分离器的水相出口管线为四个,以不等间距分布于分离器主体的中部,越靠近卧式重力分离器的油相出口管线,每个卧式重力分离器的水相出口管线的间距也越小。Further, there are four water phase outlet pipelines of the horizontal gravity separator, which are distributed in the middle of the separator body at unequal intervals, and the closer to the oil phase outlet pipeline of the horizontal gravity separator, each horizontal gravity separation The spacing of the water phase outlet lines of the reactor is also smaller.

进一步地,所述三级柱式气液旋流分离器、卧式三相重力分离器、气相增压输送泵、水相增压输送泵和油相增压输送泵均有其独立的支撑支架。Further, the three-stage column-type gas-liquid cyclone separator, the horizontal three-phase gravity separator, the gas-phase booster delivery pump, the water-phase booster delivery pump and the oil-phase booster delivery pump have their own independent support brackets. .

进一步地,所述整体支架结构包括底部平台和上部支架,所述底部平台为上下两层的矩形平板结构,上层平台与下层平台之间通过设置的空白凹槽结构相互隔开,三级柱式气液旋流分离器及其支撑支架、卧式三相重力分离器及其支撑支架、三组增压输送泵、过渡储液罐与连接管线均放置于上层平台之上。Further, the overall support structure includes a bottom platform and an upper support, the bottom platform is a rectangular flat plate structure with two upper and lower layers, and the upper platform and the lower platform are separated from each other by a set blank groove structure. The gas-liquid cyclone separator and its support bracket, the horizontal three-phase gravity separator and its support bracket, three groups of booster delivery pumps, transition liquid storage tanks and connecting pipelines are placed on the upper platform.

有益效果:Beneficial effects:

1)水下三相多级重力式分离注采系统直接安装在海底,在近井区域即可对生产井的产出液进行油气水三相分离,而无需按照传统方式通过立管将产出液输送到海上平台再进行分离处理,节省了平台空间,减少了能源消耗,降低了立管静压和井口背压,提高了生产的稳定性;1) The underwater three-phase multi-stage gravity separation injection-production system is directly installed on the seabed, and the oil-gas-water three-phase separation can be performed on the produced fluid of the production well in the near-well area, without the need to separate the output through the riser in the traditional way. The liquid is transported to the offshore platform for separation treatment, which saves platform space, reduces energy consumption, reduces riser static pressure and wellhead back pressure, and improves production stability;

2)水下三相多级重力式分离注采系统能够对油气井产出液进行多级分离,最大程度的实现油气水的三相分离,大大提高了系统的整体分离效果;2) The underwater three-phase multi-stage gravity separation injection-production system can carry out multi-stage separation of oil and gas well production fluid, realize the three-phase separation of oil, gas and water to the greatest extent, and greatly improve the overall separation effect of the system;

3)三级柱式旋流分离器由三个单级柱式气液旋流分离器组合而成,根据要处理的液量大小以及含气量多少,可以通过控制相关阀门的开关,从而控制所参与液量处理的柱式气液旋流分离器的级数,进而实现分离装置的合理配置,延长分离装置的使用寿命;3) The three-stage column-type cyclone separator is composed of three single-stage column-type gas-liquid cyclone separators. According to the amount of liquid to be processed and the gas content, it can be controlled by controlling the switch of the relevant valve. The number of stages of the column-type gas-liquid cyclone separators involved in the liquid volume treatment, so as to realize the reasonable configuration of the separation device and prolong the service life of the separation device;

4)在卧式三相重力分离器中设置了由入口圆孔挡板、弧形叶片可动转子、可转叶片挡板组、圆孔挡板组以及静电聚结电极板构成的较为完备的入口构件、整流构件与聚结构件,能够对进入分离器内的油水混合物实现较为彻底的油水分离,同时采用了静电聚结分离技术,与常规的重力分离相比,静电聚结分离能够加速油水乳状液中小液滴的聚结,从而提高油水重力分离的效率;4) In the horizontal three-phase gravitational separator, a relatively complete system consisting of an inlet circular hole baffle, an arc-shaped movable rotor, a rotatable blade baffle group, a circular hole baffle group and an electrostatic coalescence electrode plate is set up. The inlet component, the rectification component and the aggregation component can achieve a relatively complete oil-water separation for the oil-water mixture entering the separator. At the same time, the electrostatic coalescence separation technology is adopted. Compared with the conventional gravity separation, the electrostatic coalescence separation can accelerate the oil-water separation. Coagulation of small droplets in the emulsion, thereby improving the efficiency of oil-water gravity separation;

5)三级柱式气液旋流分离器以及油水卧式三相重力分离器都通过整体支架结构安装在同一平台上,结构简单紧凑,安装时可整体下放至海底,避免了单独固定安放以及相互连接的步骤,检修时可整体吊起,大大简化了作业难度。同时,气液分离器和油水分离器具有自己独立的支架,当出现故障时,也可以将其吊起,进行单独的检修与维修。5) The three-stage column type gas-liquid cyclone separator and the oil-water horizontal three-phase gravity separator are installed on the same platform through the overall support structure. The structure is simple and compact, and can be lowered to the seabed as a whole during installation, avoiding the need for separate fixed placement and The steps of interconnection can be lifted as a whole during maintenance, which greatly simplifies the difficulty of operation. At the same time, the gas-liquid separator and the oil-water separator have their own independent brackets, which can also be hoisted for individual maintenance and repair when a fault occurs.

附图说明Description of drawings

图1为水下三相多级重力分离注采系统三维示意图;Figure 1 is a three-dimensional schematic diagram of an underwater three-phase multi-stage gravity separation injection-production system;

图2为水下三相多级重力分离注采系统的俯视图;Fig. 2 is the top view of the underwater three-phase multi-stage gravity separation injection-production system;

图3为水下三相多级重力分离注采系统的侧视图;Figure 3 is a side view of an underwater three-phase multi-stage gravity separation injection-production system;

图4为水下三相多级重力分离注采系统的主视图;Figure 4 is a front view of an underwater three-phase multi-stage gravity separation injection-production system;

图5为三级柱式气液旋流分离器及其支撑支架三维示意图;5 is a three-dimensional schematic diagram of a three-stage column-type gas-liquid cyclone and its supporting bracket;

图6为三级柱式气液旋流分离器及其支撑支架的侧视图;Fig. 6 is the side view of three-stage column type gas-liquid cyclone separator and its support bracket;

图7为三级柱式气液旋流分离器及其支撑支架的俯视图;Fig. 7 is the top view of three-stage column type gas-liquid cyclone separator and its support bracket;

图8为三级柱式气液旋流分离器及其支撑支架的后视图;Fig. 8 is the rear view of three-stage column type gas-liquid cyclone separator and its support bracket;

图9为卧式三相重力分离器及其支撑支架三维示意图;9 is a three-dimensional schematic diagram of a horizontal three-phase gravity separator and its supporting bracket;

图10为卧式三相重力分离器及其支撑支架的侧视图;Figure 10 is a side view of a horizontal three-phase gravity separator and its supporting bracket;

图11为卧式三相重力分离器及其支撑支架的俯视图;Figure 11 is a top view of a horizontal three-phase gravity separator and its supporting bracket;

图12为卧式三相重力分离器剖面示意图;12 is a schematic cross-sectional view of a horizontal three-phase gravity separator;

图13为弧形叶片可动转子的主视图;Figure 13 is a front view of the arc-shaped blade movable rotor;

图14为弧形叶片可动转字的俯视图;Figure 14 is a top view of the movable rotary character of the arc-shaped blade;

图15为可动叶片挡板三维结构示意图;Figure 15 is a schematic diagram of the three-dimensional structure of the movable blade baffle;

图16为可动叶片挡板的主视图;Figure 16 is a front view of the movable vane baffle;

图17为圆孔挡板三维结构示意图。FIG. 17 is a schematic diagram of the three-dimensional structure of the circular hole baffle.

1、整体支架结构,2、卧式三相重力分离器的支撑支架,3、卧式三相重力分离器,4、三级柱式气液旋流分离器的支撑支架,5、三级柱式气液旋流分离器,6、系统输入管线,7、卧式重力分离器与柱式气液旋流分离器的连接管线,8、气相增压输送泵,9、水相增压输送泵,10、过渡储液罐,11、油相增压输送泵,12、增压输送泵的支撑支架,301、卧式重力分离器的流体输入管线,302、电极控制箱,303、卧式重力分离器的气相出口管线,304、卧式重力分离器的水相出口管线,305、卧式重力分离器的油相出口管线,306、入口圆孔挡板,307、弧形叶片可动转子及其筒体,308、可转叶片挡板组,309、圆孔挡板组,310、静电聚结电极板,311、堰板,501、三级柱式气液旋流分离器的入口管线,502、第一级柱式气液旋流分离器,503、第一级截止阀,504、第二级柱式气液旋流分离器,505、第二级截止阀,506、第三级柱式气液旋流分离器,507、第一级三通阀门,508、第二级三通阀门,509、双通阀门,510、三级柱式气液旋流分离器的总气相出口管线,511、三级柱式气液旋流分离器的总液相出口管线。1. Overall support structure, 2. Supporting bracket for horizontal three-phase gravity separator, 3. Horizontal three-phase gravity separator, 4. Supporting bracket for three-stage column gas-liquid cyclone separator, 5. Three-stage column Type gas-liquid cyclone separator, 6. System input pipeline, 7. Connection pipeline between horizontal gravity separator and column type gas-liquid cyclone separator, 8. Gas-phase booster delivery pump, 9. Water-phase booster delivery pump , 10, transition liquid storage tank, 11, oil phase booster delivery pump, 12, support bracket for booster delivery pump, 301, fluid input pipeline of horizontal gravity separator, 302, electrode control box, 303, horizontal gravity The gas phase outlet pipeline of the separator, 304, the water phase outlet pipeline of the horizontal gravity separator, 305, the oil phase outlet pipeline of the horizontal gravity separator, 306, the inlet circular hole baffle, 307, the curved blade movable rotor and Its cylinder, 308, rotatable vane baffle group, 309, round hole baffle group, 310, electrostatic coalescence electrode plate, 311, weir plate, 501, inlet pipeline of three-stage column gas-liquid cyclone separator, 502, first-stage column type gas-liquid cyclone separator, 503, first-stage stop valve, 504, second-stage column type gas-liquid cyclone separator, 505, second-stage stop valve, 506, third-stage column Type gas-liquid cyclone separator, 507, first-stage three-way valve, 508, second-stage three-way valve, 509, two-way valve, 510, the total gas phase outlet pipeline of the three-stage column gas-liquid cyclone separator, 511. The total liquid phase outlet pipeline of the three-stage column gas-liquid cyclone separator.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明,即所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention, that is, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

如图1、图2、图3、图4所示,水下三相多级重力式分离注采系统包括:整体支架结构1、三级柱式气液旋流分离器5、三级柱式气液旋流分离器的支撑支架4、卧式三相重力分离器3、卧式三相重力分离器的支撑支架2、气相增压输送泵8、水相增压输送泵9、油相增压输送泵11、过渡储液罐10以及相应的连接管线。其中,三级柱式气液旋流分离器5、三级柱式气液旋流分离器的支撑支架4、卧式三相重力分离器3、卧式三相重力分离器的支撑支架2设置于整体支架结构1内,而三级柱式气液旋流分离器5与卧式三相重力分离器3通过卧式重力分离器与柱式气液旋流分离器的连接管线7连接沟通了起来。As shown in Figure 1, Figure 2, Figure 3, Figure 4, the underwater three-phase multi-stage gravity separation injection and production system includes: overall support structure 1, three-stage column type gas-liquid cyclone separator 5, three-stage column type Support bracket 4 of gas-liquid cyclone separator, horizontal three-phase gravity separator 3, support bracket 2 of horizontal three-phase gravity separator, gas phase booster delivery pump 8, water phase booster delivery pump 9, oil phase booster pump The pressure transfer pump 11, the transition liquid storage tank 10 and the corresponding connecting pipeline. Among them, the three-stage column type gas-liquid cyclone separator 5, the support bracket 4 of the three-stage column type gas-liquid cyclone separator, the horizontal three-phase gravity separator 3, and the support bracket 2 of the horizontal three-phase gravity separator are provided. In the overall support structure 1, the three-stage column-type gas-liquid cyclone separator 5 and the horizontal three-phase gravity separator 3 are connected through the connecting pipeline 7 between the horizontal-type gravity separator and the column-type gas-liquid cyclone separator. stand up.

整体支架结构1包括底部平台和上部支架。其中底部平台为上下两层的矩形平板结构,上层平台与下层平台之间通过设置的空白凹槽结构相互隔开,所有的分离装置与连接管线均放置于上层平台之上,设置下层平台与凹槽结构的目的是为了避免上层平台与海底进行直接接触,从而对放置于上部平台上的分离装置与管线起到一定程度的保护作用。上部支架位于底部平台之上,上部支架的四根方形支架杆柱固定于底部平台的四个方角处,在上部支架顶部设置了四根相互垂直的方形杆柱,并在方形杆柱上方设置了四个拱形圆环用于整个分离注采系统以便整体的安装与检修。The overall support structure 1 includes a bottom platform and an upper support. The bottom platform is a rectangular plate structure with two upper and lower layers. The upper platform and the lower platform are separated from each other by a blank groove structure. All separation devices and connecting pipelines are placed on the upper platform. The purpose of the trough structure is to avoid direct contact between the upper platform and the seabed, so as to protect the separation device and pipeline placed on the upper platform to a certain extent. The upper bracket is located on the bottom platform, the four square bracket poles of the upper bracket are fixed at the four square corners of the bottom platform, four square poles perpendicular to each other are set on the top of the upper bracket, and above the square poles are set. Four arched rings are used for the entire separation injection and production system for overall installation and maintenance.

气相增压输送泵8、水相增压输送泵9、油相增压输送泵11及其增压输送泵的支撑支架12同样设置于整体支架结构1内,增压输送泵的支撑支架12的结构与整体支架结构1类似,同样是长方体支架作为主体,多根水平方形杆柱和垂直方形杆柱相交构建而成的。气相增压输送泵8、水相增压输送泵9、油相增压输送泵11主要作用是对对应的分离相进行增压并将其输送到下一环节进行进一步的处理。其中气相增压输送泵8与三级柱式气液旋流分离器的气相出口管线510和卧式三相重力分离器的气相出口管线303组成的气相汇总管线相连接,用于增压输送分离注采系统分离出的气相;水相增压输送泵9则与过渡储液罐10的出口管线相连接,用于将分离注采系统分离出的水相增压回注至地层中,从而起到维持地层压力的作用,而过渡储液罐10则主要起暂时存储过多的水相,降低水相增压输送泵9的工作负担的作用;而油相增压输送泵11则与卧式三相重力分离器的油相出口管线305相连接,对分离注采系统分离出的油相起到增压输送的作用。The gas phase booster delivery pump 8, the water phase booster delivery pump 9, the oil phase booster delivery pump 11 and the support bracket 12 of the booster delivery pump are also arranged in the overall support structure 1. The support bracket 12 of the booster delivery pump The structure is similar to the overall support structure 1, and is also constructed with a rectangular support as the main body, and a plurality of horizontal square poles and vertical square poles are intersected. The main functions of the gas phase booster delivery pump 8 , the water phase booster delivery pump 9 , and the oil phase booster delivery pump 11 are to boost the corresponding separated phase and transport it to the next link for further processing. The gas-phase booster delivery pump 8 is connected to the gas-phase collection pipeline composed of the gas-phase outlet pipeline 510 of the three-stage column-type gas-liquid cyclone separator and the gas-phase outlet pipeline 303 of the horizontal three-phase gravity separator, and is used for booster delivery and separation. The gas phase separated from the injection-production system; the water-phase booster pump 9 is connected to the outlet pipeline of the transition liquid storage tank 10, and is used to pressurize the water-phase separated from the separation injection-production system back into the formation, thereby starting To maintain the formation pressure, the transition liquid storage tank 10 mainly plays the role of temporarily storing excess water phase and reducing the workload of the water phase booster pump 9; while the oil phase booster pump 11 is the same as the horizontal The oil phase outlet pipeline 305 of the three-phase gravity separator is connected to each other, and plays the role of pressurizing and conveying the oil phase separated by the separation injection-production system.

如图5、图6、图7、图8所示,三级柱式气液旋流分离器的支撑支架4以长方体支架作为主体,其中长方体支架是以多根水平方形杆柱和垂直方形杆柱相交而建构起来的,在方形框架的两侧分别设置了一根沿矩形对角线分布的方形杆柱,同时在支架的上部与下部设置了用于支撑柱式分离器的方形杆柱和圆盘式支撑件,在位于上部的方形杆柱上设置了多个用于支撑管线的支撑圆环,在长方体支架最上方设置了四个吊环用于悬吊气液分离器以便安装与检修。As shown in Figure 5, Figure 6, Figure 7, Figure 8, the support bracket 4 of the three-stage column type gas-liquid cyclone separator is a cuboid bracket as the main body, wherein the cuboid bracket is a plurality of horizontal square rods and vertical square rods It is constructed by intersecting the columns. A square column is arranged along the diagonal of the rectangle on both sides of the square frame. At the same time, the upper and lower parts of the bracket are provided with square columns and columns for supporting the column separator. For the disc type support, a plurality of support rings for supporting pipelines are set on the square pole at the upper part, and four rings are set on the top of the rectangular support for suspending the gas-liquid separator for installation and maintenance.

三级柱式气液旋流分离器5是由第一级柱式气液旋流分离器502、第二级柱式气液旋流分离器504和第三级柱式气液旋流分离器506组成的,三个单级柱式气液旋流分离器是实现混合物气液分离的主要场所,气液混合物通过倾斜切向入口进入到单级柱式气液旋流分离器中,在离心力、重力和浮力的综合作用下,密度较大的液相沿径向被推到外侧,并向下运动从分离器底部的液相出口排出,而密度较小的气相则运动到中心区域,并向上浮动从分离器顶部的气相出口排出。The three-stage column-type gas-liquid cyclone separator 5 is composed of a first-stage column-type gas-liquid cyclone separator 502, a second-stage column-type gas-liquid cyclone separator 504 and a third-stage column-type gas-liquid cyclone separator Composed of 506, three single-stage column gas-liquid cyclone separators are the main places for realizing gas-liquid separation of mixtures. The gas-liquid mixture enters the single-stage column gas-liquid cyclone separators through the inclined tangential inlet. Under the combined action of gravity and buoyancy, the denser liquid phase is pushed to the outside in the radial direction, and moves downwards and is discharged from the liquid phase outlet at the bottom of the separator, while the less dense gas phase moves to the central area, and Float upward from the gas phase outlet at the top of the separator.

在第一级单级柱式气液旋流分离器502与第二级单级柱式气液旋流分离器504以及第二级单级柱式气液旋流分离器504与第三级单级柱式气液旋流分离器506之间分别设置了第一级三通阀门507和第二级三通阀门508,用于控制本级气液分离器液相出口管线与下级气液分离器混合物入口管线和三级柱式气液旋流分离器的总液相出口管线511的连通情况,在第三级单级柱式气液旋流分离器506的液相出口管线与三级柱式气液旋流分离器的总液相出口管线511之间设置了双通阀门509,用于控制第三级单级柱式气液旋流分离器506的液相出口管线与三级柱式气液旋流分离器的总液相出口管线511的连接情况。在第二级单级柱式气液旋流分离器504的气相出口管线和第三级单级柱式气液旋流分离器506的气相出口管线与三级柱式气液旋流分离器总气相出口管线510之间分别设置了第一级截止阀503与第二级截止阀505,用于控制第二级单级柱式气液旋流分离器504与第三级单级柱式气液旋流分离器506的气相出口管线与气液分离器的总气相出口管线510之间的连通关系。In the first-stage single-stage column-type gas-liquid cyclone separator 502 and the second-stage single-stage column-type gas-liquid cyclone separator 504 and the second-stage single-stage column-type gas-liquid cyclone separator 504 and the third-stage single-stage A first-stage three-way valve 507 and a second-stage three-way valve 508 are respectively set between the column-type gas-liquid cyclone separator 506, which are used to control the liquid-phase outlet pipeline of the gas-liquid separator of this stage and the gas-liquid separator of the lower stage. The connection between the mixture inlet pipeline and the total liquid phase outlet pipeline 511 of the three-stage column-type gas-liquid cyclone separator, in the third-stage single-stage column-type gas-liquid cyclone separator 506 The liquid-phase outlet pipeline and the three-stage column-type gas-liquid cyclone A two-way valve 509 is set between the total liquid phase outlet pipeline 511 of the gas-liquid cyclone separator to control the liquid phase outlet pipeline of the third-stage single-stage column type gas-liquid cyclone separator 506 and the three-stage column type gas-liquid outlet pipeline. Connection of the total liquid phase outlet line 511 of the hydrocyclone. The gas phase outlet pipeline of the second-stage single-stage column-type gas-liquid cyclone separator 504 and the gas-phase outlet pipeline of the third-stage single-stage column-type gas-liquid cyclone separator 506 are combined with the three-stage column-type gas-liquid cyclone separator. A first-stage shut-off valve 503 and a second-stage shut-off valve 505 are respectively set between the gas phase outlet pipelines 510 to control the second-stage single-stage column gas-liquid cyclone 504 and the third-stage single-stage column gas-liquid The communication relationship between the gas phase outlet line of the cyclone 506 and the total gas phase outlet line 510 of the gas-liquid separator.

生产井产出液通过入口管线501进入到三级柱式气液旋流分离器3中,然后在单级柱式气液旋流分离器中实现气液分离,分离出的气相通过各个单级柱式气液旋流分离器的气相出口汇总到三级柱式气液旋流分离器总气相出口管线510,进而通过运输管线输送到下一级环节进行后续的处理,而分离出的液相则通过各个单级柱式气液旋流分离器的液相出口汇总到总液相出口管线,再通过连接管线7输送到卧式三相重力分离器3进行油水两相的分离。The produced liquid from the production well enters the three-stage column gas-liquid cyclone separator 3 through the inlet line 501, and then realizes gas-liquid separation in the single-stage column gas-liquid cyclone separator, and the separated gas phase passes through each single-stage gas-liquid cyclone. The gas-phase outlet of the column-type gas-liquid cyclone separator is aggregated to the total gas-phase outlet line 510 of the three-stage column-type gas-liquid cyclone separator, and then transported to the next stage through the transportation pipeline for subsequent processing, and the separated liquid phase Then, the liquid phase outlet of each single-stage column type gas-liquid cyclone separator is collected to the total liquid phase outlet pipeline, and then transported to the horizontal three-phase gravity separator 3 through the connecting pipeline 7 for oil-water two-phase separation.

在气液分离的环节中,可以根据处理液量的大小来调整参与气液分离的单级柱式气液旋流分离器的级数。当所需要处理的液量很小时,单级柱式气液旋流分离器502的处理能力就足够了,此时,通过控制第一级三通阀门507使第一级柱式气液旋流分离器的液相出口与三级柱式气液旋流分离器的总液相出口管线511相连接,通过控制第二级三通阀门504与双通阀门509来阻断第二级柱式气液旋流分离器504和第三级柱式气液旋流分离器506的液相出口管线与三级柱式气液旋流分离器的总液相出口管线511之间的连通,通过控制第一级截止阀503与第二级截止阀505,来阻断第二级柱式气液旋流分离器504和第三级柱式气液旋流分离器506的气相出口管线与三级柱式气液旋流分离器的总气相出口管线510之间的连通,以便防止在第一级柱式气液旋流分离器502分离出来的气相回流至第二级柱式气液旋流分离器504与第三级柱式气液旋流分离器506中。当处理的液量增加时,需要二级柱式气液旋流分离器才能够处理时,通过调整第一级三通阀门507与第二级三通阀门508使第一级柱式气液旋流分离器502的液相出口管线与下级气液分离器的入口管线相连接,第二级柱式气液旋流分离器504的液相出口管线与三级柱式气液旋流分离器的总出口管线511相连接,通过控制双通阀门509来阻断第三级柱式气液旋流分离器508的液相出口管线与三级柱式气液旋流分离器的总液相出口管线511的连通,通过控制第二级截止阀505来阻断第三级柱式气液旋流分离器506的气相出口管线与总气相出口管线510之间的连通,以便防止在第一级柱式气液旋流分离器502与第二级柱式气液旋流分离器504分离出来的气相回流至第三级柱式气液旋流分离器506中。当处理的液量继续增加时,需要三级柱式气液旋流分离器才能处理时,通过控制第一级三通阀门507与第二级三通阀门508使第一级与第二级的柱式气液旋流分离器的液相出口管线与下级分离器的入口管线相连接,通过调整双通阀门509使第三级柱式气液旋流分离器的液相出口管线与三级柱式气液旋流分离器的总液相出口管线511相连接。In the process of gas-liquid separation, the number of stages of the single-stage column gas-liquid cyclone separators involved in the gas-liquid separation can be adjusted according to the amount of the treated liquid. When the amount of liquid to be treated is very small, the processing capacity of the single-stage column-type gas-liquid cyclone separator 502 is sufficient. At this time, the first-stage column-type gas-liquid cyclone is separated by controlling the first-stage three-way valve 507 The liquid phase outlet of the separator is connected with the total liquid phase outlet pipeline 511 of the three-stage column-type gas-liquid cyclone separator, and the second-stage column-type gas-liquid is blocked by controlling the second-stage three-way valve 504 and the two-way valve 509 The communication between the liquid phase outlet pipeline of the cyclone separator 504 and the third-stage column type gas-liquid cyclone separator 506 and the total liquid phase outlet pipeline 511 of the three-stage column type gas-liquid cyclone separator is controlled by controlling the first The first-stage shut-off valve 503 and the second-stage shut-off valve 505 are used to block the gas phase outlet pipeline of the second-stage column type gas-liquid cyclone separator 504 and the third-stage column type gas-liquid cyclone separator 506 and the third-stage column type gas-liquid cyclone The communication between the total gas phase outlet line 510 of the liquid cyclone separator is to prevent the gas phase separated in the first-stage column-type gas-liquid cyclone separator 502 from flowing back to the second-stage column-type gas-liquid cyclone separator 504 and In the third stage column type gas-liquid cyclone separator 506 . When the amount of liquid to be processed increases and requires a two-stage column-type gas-liquid cyclone to process, the first-stage column-type gas-liquid cyclone can be adjusted by adjusting the first-stage three-way valve 507 and the second-stage three-way valve 508. The liquid phase outlet pipeline of the flow separator 502 is connected with the inlet pipeline of the lower-stage gas-liquid separator, and the liquid phase outlet pipeline of the second-stage column-type gas-liquid cyclone separator 504 is connected with the three-stage column-type gas-liquid cyclone separator. The total outlet pipeline 511 is connected, and the liquid phase outlet pipeline of the third-stage column-type gas-liquid cyclone separator 508 and the total liquid-phase outlet pipeline of the third-stage column-type gas-liquid cyclone separator are blocked by controlling the two-way valve 509 511, by controlling the second-stage shut-off valve 505 to block the communication between the gas-phase outlet line and the total gas-phase outlet line 510 of the third-stage column type gas-liquid cyclone separator 506, so as to prevent the first-stage column type The gas phase separated by the gas-liquid cyclone separator 502 and the second-stage column-type gas-liquid cyclone separator 504 is returned to the third-stage column-type gas-liquid cyclone separator 506 . When the amount of liquid to be processed continues to increase and requires a three-stage column-type gas-liquid cyclone to process, the first-stage three-way valve 507 and the second-stage three-way valve 508 are controlled to make the first stage and the second stage. The liquid phase outlet pipeline of the column-type gas-liquid cyclone separator is connected with the inlet pipeline of the lower-stage separator. By adjusting the two-way valve 509, the liquid-phase outlet pipeline of the third-stage column-type gas-liquid cyclone separator can be The total liquid phase outlet line 511 of the type gas-liquid cyclone separator is connected.

如图9、图10、图11所示,卧式三相重力分离器的支撑支架2以长方体支架为主体,长方体支架是以多根水平方形杆柱和垂直方形杆柱相交而建构起来的,在位于支撑支架的四个方角处的圆形杆柱的顶部设置了四个吊环用于悬吊气液分离器以便安装与装修。As shown in Figure 9, Figure 10, Figure 11, the support bracket 2 of the horizontal three-phase gravity separator is mainly composed of a cuboid bracket, and the cuboid bracket is constructed by intersecting a plurality of horizontal square poles and vertical square poles. Four lifting rings are arranged on the top of the circular poles located at the four square corners of the support bracket for suspending the gas-liquid separator for installation and decoration.

卧式三相重力分离器3由分离器主体与卧式重力分离器的流体输入管线301与各个分离相对应的出口管线组成。其中卧式重力分离器的流体输入管线301沿平行于分离器轴线的方向接入至分离器内部。卧式三相重力分离器的气相出口管线303位于卧式分离器的顶部,卧式三相重力分离器的油相出口管线305位于分离器远离入口区域的一端,而卧式三相重力分离器的水相出口管线304共有四个,以不等间距分布于分离器的中部,越靠近卧式三相重力分离器的油相出口管线305,每个水相出口管线的间距也越小。The horizontal three-phase gravity separator 3 is composed of a separator main body, a fluid input pipeline 301 of the horizontal gravity separator, and an outlet pipeline corresponding to each separation. The fluid input line 301 of the horizontal gravity separator is connected to the interior of the separator along a direction parallel to the axis of the separator. The gas phase outlet line 303 of the horizontal three-phase gravity separator is at the top of the horizontal separator, the oil phase outlet line 305 of the horizontal three-phase gravity separator is at the end of the separator away from the inlet area, and the horizontal three-phase gravity separator There are four water phase outlet pipelines 304, which are distributed in the middle of the separator at unequal intervals. The closer to the oil phase outlet pipeline 305 of the horizontal three-phase gravity separator, the smaller the interval of each water phase outlet pipeline.

如图12所示,位于入口区域的入口圆孔挡板306属于卧式三相重力分离器3入口构件的组成部分,它由两个相互垂直的半圆形圆孔挡板组成,位于入口圆孔挡板306底部的弧形叶片可动转子及其支撑圆筒307同样是卧式三相重力分离器3入口构件的一部分,弧形叶片可动转子如图13、14所示,两者共同组成了卧式三相重力分离器3的入口构件,对通过入口管线301进入到分离器内部的流体起到降低并稳定流速、改变液流方向、防止进入死液区的作用。可转叶片挡板组308的每组叶片挡板由上到下由四片可围绕固定在分离器内壁的圆轴任意旋转的叶片组成,可转叶片挡板的结构如图15、16所示,当无液流进入分离器内时,可转叶片挡板组308中的叶片无任何角度的偏移,叶片与分离器轴线的方向相互垂直,当液体通过入口管线301以及入口构件进入到分离器中,液体将会将自身部分的动能传递给可转叶片挡板组308,从而使得可转叶片挡板组308的叶片发生一定角度的偏移,可转叶片挡板组308属于卧式三相重力分离器3整流构件的一部分,主要起到降低流体动能、稳定流场的作用。圆孔挡板组309由三组间距不同以及圆孔密度不同的圆孔挡板组成,圆孔挡板结构如图17所示,沿着分离器轴线逐渐远离入口的方向每组圆孔挡板之间的距离逐渐变小,圆孔密度也逐渐变疏,圆孔挡板组309主要起到稳定流场、加速液滴聚结的作用,属于卧式三相重力分离器3的整流和聚结构件,可以视所需处理液量的大小来调整圆孔挡板的间距与圆孔密度。静电聚结电极板310为一组沿着垂直于分离器方向非等距分布的平行栅板结构,越靠近分离器的底部,电极板之间的间距也就越大,静电聚结电极板能够电离出正负离子,从而加速混合油水乳状液中的小液滴聚合凝结的速度,从而加快分离速度,提高分离效率,静电聚结电极板310属于卧式重力分离器3的聚结构件,可以根据所需处理液量大小以及含水情况来调整电极板的数量和间距。位于静电聚结电极板310上方的电极控制箱302能够用来控制电极板的工作状态。位于分离器后端的堰板311为半圆形挡板结构,水相出口管线304与油相出口管线305分别位于堰板311的两侧,堰板311能够防止油水之间的窜流,提高分离效率。As shown in Figure 12, the inlet circular hole baffle 306 located in the inlet area is a component of the inlet component of the horizontal three-phase gravity separator 3. It consists of two mutually perpendicular semicircular circular hole baffles, located in the inlet circular The arc-shaped blade movable rotor at the bottom of the hole baffle 306 and its supporting cylinder 307 are also part of the inlet member of the horizontal three-phase gravity separator 3. The arc-shaped blade movable rotor is shown in Figures 13 and 14. The inlet component of the horizontal three-phase gravity separator 3 is formed, which reduces and stabilizes the flow rate of the fluid entering the separator through the inlet pipeline 301, changes the direction of the liquid flow, and prevents it from entering the dead liquid area. Each group of blade baffles of the rotatable blade baffle group 308 is composed of four blades from top to bottom that can rotate around a circular axis fixed on the inner wall of the separator. The structure of the rotatable blade baffle is shown in Figures 15 and 16 , when no liquid flow enters the separator, the vanes in the rotatable vane baffle group 308 do not have any angular offset, and the directions of the vanes and the separator axis are perpendicular to each other. When the liquid enters the separator through the inlet pipeline 301 and the inlet member In the device, the liquid will transfer part of its own kinetic energy to the rotatable vane baffle group 308, so that the blades of the rotatable vane baffle group 308 are offset by a certain angle, and the rotatable blade baffle group 308 belongs to the horizontal three A part of the rectifying member of the phase gravity separator 3 mainly plays the role of reducing the kinetic energy of the fluid and stabilizing the flow field. The round hole baffle group 309 is composed of three groups of round hole baffle plates with different spacing and different round hole densities. The round hole baffle plate structure is shown in Figure 17, and each group of round hole baffle plates is gradually away from the inlet along the axis of the separator. The distance between them gradually becomes smaller, and the density of the round holes also gradually becomes sparser. The round hole baffle group 309 mainly plays the role of stabilizing the flow field and accelerating the coalescence of droplets. For structural parts, the spacing of the circular hole baffles and the density of the circular holes can be adjusted according to the required amount of processing liquid. The electrostatic coalescence electrode plate 310 is a group of parallel grid plate structures that are not equidistantly distributed along the direction perpendicular to the separator. The positive and negative ions are ionized, thereby accelerating the polymerization and coagulation speed of the small droplets in the mixed oil-water emulsion, thereby accelerating the separation speed and improving the separation efficiency. The electrostatic coalescence electrode plate 310 belongs to the horizontal gravity separator 3. The number and spacing of electrode plates can be adjusted according to the amount of treatment liquid required and the water content. The electrode control box 302 located above the electrostatic coalescence electrode plate 310 can be used to control the working state of the electrode plate. The weir plate 311 at the rear end of the separator is a semi-circular baffle structure. The water phase outlet pipeline 304 and the oil phase outlet pipeline 305 are located on both sides of the weir plate 311. The weir plate 311 can prevent channeling between oil and water and improve separation. efficiency.

水下三相多级重力式分离注采系统的工作流程:海底的油气井产出液通过分离注采系统的输入管线6输入到整个重力式分离注采系统中,首先油井通过三级柱式气液旋流分离器的入口管线501进入到三级柱式气液旋流分离器5中进行气液分离,根据所要处理的液量大小和含气情况,可以通过控制第一级三通阀门507、第二级三通阀门508、双通阀门509、第一级截止阀503、第二级截止阀505的开闭来控制参与进行气液分离的单级柱式气液旋流分离器的级数,从而实现分离装置的合理配置,分离出的气相则通过各个单级柱式气液旋流分离器的气相出口管线汇总到三级柱式气液旋流分离器的总气相出口管线510进而输送到下一环节进行处理。分离出的液相通过各个单级柱式气液旋流分离器的液相出口管线汇总到三级柱式气液旋流分离器的总液相出口管线511,再通过连接管线7输送到卧式三相重力分离器3进行油水两相分离。油水混合物首先通过入口圆孔挡板306与弧形叶片可动转子及其圆柱筒体307构成的入口构件,入口构件主要起到减缓液流流速、改变液流方向、防止液流直接进入到分离器后端、避免形成死液区的作用。随后油水混合物将依次通过可转叶片挡板组308、圆孔挡板组309、静电聚结电极板310所构成的整流构件与聚结构件。通过将动能传递给可转叶片挡板组308的叶片以及通过圆孔挡板组309的圆孔时所消耗的动能,使得分离器中的流场逐渐趋于平稳,延长液流在分离器内的停留时间,提升重力分离器的分离效果。而在静电聚结电极板310的静电聚结作用下,能够加速小液滴的聚结速度,从而进一步提高油水重力分离的速率与效果。在整流构件与聚结构件的作用下,油水逐渐开始分层,密度相对较大的水相主演沉降于分离器底部,通过位于堰板311左侧的水相出口管线304输送到位于整体支架结构1上的过渡储液罐10,随后通过相应管线输送到水相输送增压泵9并经水相输送增压泵9增压后便回注到地层当中,进而起到维持地层压力的作用。而密度相对较小的油相则浮于液流的表层,当液流高度到达一定程度时,油相便漫过堰板311并进入分离器的末端,通过位于堰板311右侧的卧式重力分离器的油相出口管线305输送到位于整体支架结构1上的油相输送增压泵11,经油相输送增压泵11增压后将分离出的油相举升到海底或海上平台的储油装置。而残留在油水混合物中的气相则通过分离器顶部的气相出口管线并与三级气液旋流分离器的总气相出口管线510分离出的气相汇总与同一管线并共同输送到位于整体支架结构1上的气相输送增压泵8,经气相输送增压泵8增压后同样输送到下一环节进行下一步的处理。The working process of the underwater three-phase multi-stage gravity separation injection-production system: the oil and gas well produced fluid on the seabed is input into the whole gravity separation injection-production system through the input pipeline 6 of the separation injection-production system. The inlet pipeline 501 of the gas-liquid cyclone separator enters into the three-stage column-type gas-liquid cyclone separator 5 for gas-liquid separation. According to the amount of liquid to be processed and the gas content, the first-stage three-way valve can be controlled by 507. The opening and closing of the second-stage three-way valve 508, the two-way valve 509, the first-stage stop valve 503, and the second-stage stop valve 505 are used to control the operation of the single-stage column-type gas-liquid cyclone that participates in the gas-liquid separation. The number of stages, so as to achieve a reasonable configuration of the separation device, the separated gas phase is aggregated to the total gas phase outlet pipeline 510 of the three-stage column type gas-liquid cyclone separator through the gas phase outlet pipeline of each single-stage column type gas-liquid cyclone separator. It is then sent to the next link for processing. The separated liquid phase is aggregated to the total liquid phase outlet pipeline 511 of the three-stage column type gas-liquid cyclone separator through the liquid phase outlet pipeline of each single-stage column type gas-liquid cyclone separator, and then transported to the horizontal outlet through the connecting pipeline 7. The three-phase gravity separator 3 is used for oil-water two-phase separation. The oil-water mixture first passes through the inlet member formed by the inlet circular hole baffle 306, the movable rotor with arc-shaped blades and its cylindrical cylinder 307. The inlet member mainly functions to slow down the flow velocity of the liquid, change the direction of the liquid flow, and prevent the liquid flow from directly entering the separation. the rear end of the device to avoid the formation of a dead liquid area. Then the oil-water mixture will pass through the rectifying member and the poly-structural member formed by the rotatable vane baffle group 308 , the circular hole baffle group 309 , and the electrostatic coalescence electrode plate 310 in sequence. By transferring the kinetic energy to the blades of the rotatable vane baffle group 308 and the kinetic energy consumed when passing through the circular holes of the circular hole baffle group 309, the flow field in the separator is gradually stabilized, and the liquid flow in the separator is prolonged. The residence time is longer, and the separation effect of the gravity separator is improved. Under the electrostatic coalescence effect of the electrostatic coalescence electrode plate 310 , the coalescence speed of the small droplets can be accelerated, thereby further improving the speed and effect of gravity separation of oil and water. Under the action of the rectifying member and the polymer structure, the oil and water gradually begin to stratify, and the water phase with a relatively high density mainly settles at the bottom of the separator, and is transported to the overall support structure through the water phase outlet pipeline 304 on the left side of the weir plate 311. The transition liquid storage tank 10 on 1 is then transported to the water phase transport booster pump 9 through the corresponding pipeline, and then injected back into the formation after being boosted by the water phase transport booster pump 9, thereby maintaining the formation pressure. The oil phase with relatively low density floats on the surface layer of the liquid flow. When the liquid flow height reaches a certain level, the oil phase overflows the weir plate 311 and enters the end of the separator, and passes through the horizontal type on the right side of the weir plate 311. The oil phase outlet line 305 of the gravity separator is transported to the oil phase transfer booster pump 11 located on the overall support structure 1, and the separated oil phase is lifted to the seabed or offshore platform after being pressurized by the oil phase transfer booster pump 11 oil storage device. The gas phase remaining in the oil-water mixture passes through the gas phase outlet line at the top of the separator and is separated from the total gas phase outlet line 510 of the three-stage gas-liquid cyclone separator. The gas-phase conveying booster pump 8 on the upper side is also conveyed to the next link for the next step after being pressurized by the gas-phase conveying booster pump 8 .

当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the essential scope of the present invention should also belong to the present invention. the scope of protection of the invention.

Claims (8)

1.一种水下三相多级重力式分离注采系统,其特征在于,所述分离注采系统包括整体支架结构、三级柱式气液旋流分离器、卧式三相重力分离器、气相增压输送泵、水相增压输送泵、油相增压输送泵和过渡储液罐,所述三级柱式气液旋流分离器、卧式三相重力分离器、气相增压输送泵、水相增压输送泵、油相增压输送泵和过渡储液罐均位于整体支架结构内部,海底的油气井产出液通过分离注采系统的输入管线进入所述三级柱式气液旋流分离器,所述三级柱式气液旋流分离器分离出的液相介质通过连接管线进入所述卧式三相重力分离器,所述卧式三相重力分离器上设置有气、水和油三相出口、分离得到的水相介质通过水相出口管线与过渡储液罐连接且随后通过连接管线输送到水相增压输送泵经水相增压输送泵增压后回注到地层当中、分离得到的油相介质经油相出口与所述油相增压输送泵连接且经油相增压输送泵举升到海底或海上平台的储油装置,所述三级柱式气液旋流分离器分离得到的气相介质与所述卧式三相重力分离器分离得到的仍然残留在液相介质中的气相介质分别经各自的气相出口管线共同汇入同一输送管线后与所述气相增压输送泵连接且经气相增压输送泵输送至气相处理站;1. an underwater three-phase multi-stage gravity separation injection-production system, is characterized in that, described separation injection-production system comprises integral support structure, three-stage column type gas-liquid cyclone separator, horizontal three-phase gravity separator , gas phase booster delivery pump, water phase booster delivery pump, oil phase booster delivery pump and transition liquid storage tank, the three-stage column gas-liquid cyclone separator, horizontal three-phase gravity separator, gas phase booster The delivery pump, water phase booster delivery pump, oil phase booster delivery pump and transition liquid storage tank are all located inside the overall support structure. Gas-liquid cyclone separator, the liquid phase medium separated by the three-stage column gas-liquid cyclone separator enters the horizontal three-phase gravity separator through the connecting pipeline, and the horizontal three-phase gravity separator is provided with There are three-phase outlets of gas, water and oil, and the separated aqueous medium is connected to the transition liquid storage tank through the aqueous outlet pipeline, and then transported to the aqueous phase booster delivery pump through the connecting pipeline, after being boosted by the aqueous phase booster delivery pump. The oil storage device that is injected back into the formation, and the separated oil phase medium is connected to the oil phase booster pump through the oil phase outlet and lifted to the seabed or offshore platform by the oil phase booster pump. The gas-phase medium separated by the column-type gas-liquid cyclone separator and the gas-phase medium still remaining in the liquid-phase medium separated by the horizontal three-phase gravity separator are respectively merged into the same conveying pipeline through their respective gas-phase outlet pipelines. connected with the gas-phase booster delivery pump and transported to the gas-phase processing station through the gas-phase booster delivery pump; 所述三级柱式气液旋流分离器由三个单级柱式气液旋流分离器组成,在第一级柱式气液旋流分离器与第二级柱式气液旋流分离器之间以及第二级柱式气液旋流分离器与第三级柱式气液旋流分离器之间均设置了三通阀门,海底的油气井产出液通过输入管线进入第一级柱式气液旋流分离器,第一级柱式气液旋流分离器与第二级柱式气液旋流分离器的液相出口管线通过三通阀门后分出两支管线,一支管线与下一级的柱式气液旋流分离器的入口管线相连接,另一支管线汇入三级柱式气液旋流分离器的总液相出口管线,在第三级柱式气液旋流分离器液相出口管线处设置一个双通阀门且分离出的液相介质在通过双通阀门后汇入总液相出口管线,位于三个单级柱式气液旋流分离器顶部的气相出口管线共同汇入三级柱式气液旋流分离器的气相总出口管线,并且在第二级与第三级的柱式气液旋流分离器处的气相出口管线处均设置了截止阀。The three-stage column-type gas-liquid cyclone is composed of three single-stage column-type gas-liquid cyclone separators, and the first-stage column-type gas-liquid cyclone separator is separated from the second-stage column-type gas-liquid cyclone. Three-way valves are set between the second-stage column-type gas-liquid cyclone separator and the third-stage column-type gas-liquid cyclone separator. Column gas-liquid cyclone separator, the liquid phase outlet pipeline of the first-stage column-type gas-liquid cyclone separator and the second-stage column-type gas-liquid cyclone separator is divided into two pipelines after passing through the three-way valve. The pipeline is connected with the inlet pipeline of the next-stage column-type gas-liquid cyclone separator, and the other branch line merges into the total liquid phase outlet pipeline of the three-stage column-type gas-liquid cyclone separator. A two-way valve is set at the liquid-phase outlet pipeline of the liquid cyclone, and the separated liquid-phase medium flows into the total liquid-phase outlet pipeline after passing through the two-way valve, which is located at the top of the three single-stage column gas-liquid cyclone separators. The gas phase outlet pipelines of the three-stage column type gas-liquid cyclone separator are jointly merged into the gas phase general outlet pipeline of the three-stage column type gas-liquid cyclone separator, and the gas-phase outlet pipelines at the second and third stage column type gas-liquid cyclone separators are set. Shut-off valve. 2.根据权利要求1所述的一种水下三相多级重力式分离注采系统,其特征在于:所述卧式三相重力分离器由分离器主体、卧式重力分离器的流体输入管线、电极控制箱、卧式重力分离器的气相出口管线、卧式重力分离器的水相出口管线、卧式重力分离器的油相出口管线、入口圆孔挡板、弧形叶片可动转子及其筒体、可转叶片挡板组、圆孔挡板组、静电聚结电极板和堰板组成,分离器主体由中部的圆柱体与位于两侧的半球体构成,卧式三相重力分离器的流体输入管线沿平行于分离器主体轴线的方向接入卧式分离器内部,在分离器主体内部入口附近区域设置了两个相互垂直的半圆形入口圆孔挡板,入口圆孔挡板的下方设置有弧形叶片可动转子及其筒体,由入口区域逐渐深入分离器内部依次布置可转叶片挡板组、圆孔挡板组、静电聚结电极板和堰板,在静电聚结电极板的正上方配置有电极控制箱,在分离器主体远离入口区域一侧的顶部设置卧式重力分离器的气相出口管线,卧式三相重力分离器的油相出口管线位于分离器远离入口区域的一端,而卧式三相重力分离器的水相出口管线设置在分离器的中部。2. A kind of underwater three-phase multi-stage gravity separation injection and production system according to claim 1, is characterized in that: described horizontal three-phase gravity separator is input by the fluid of separator main body, horizontal gravity separator Pipeline, electrode control box, gas phase outlet pipeline of horizontal gravity separator, water phase outlet pipeline of horizontal gravity separator, oil phase outlet pipeline of horizontal gravity separator, inlet circular hole baffle, curved blade movable rotor It is composed of cylinder body, rotatable blade baffle group, circular hole baffle group, electrostatic coalescence electrode plate and weir plate. The main body of the separator is composed of a cylinder in the middle and hemispheres on both sides. The fluid input line of the separator is connected to the interior of the horizontal separator along the direction parallel to the axis of the separator main body. Two mutually perpendicular semicircular inlet circular hole baffles are arranged in the area near the inlet of the separator main body. An arc-shaped blade movable rotor and its cylinder are arranged below the baffle, and the rotatable blade baffle group, the circular hole baffle group, the electrostatic coalescence electrode plate and the weir plate are arranged in sequence from the inlet area to the inside of the separator. The electrode control box is arranged directly above the electrostatic coalescence electrode plate, the gas phase outlet pipeline of the horizontal gravity separator is arranged at the top of the separator body away from the inlet area, and the oil phase outlet pipeline of the horizontal three-phase gravity separator is located in the separation area. The end of the separator far from the inlet area, and the water phase outlet pipeline of the horizontal three-phase gravity separator is arranged in the middle of the separator. 3.根据权利要求2所述的一种水下三相多级重力式分离注采系统,其特征在于:所述圆孔挡板组由三组挡板间距和圆孔密度不同的圆孔挡板组成,沿着分离器轴线逐渐远离入口的方向每组圆孔挡板之间的距离逐渐变小,圆孔密度也逐渐变疏。3. A kind of underwater three-phase multi-stage gravity separation injection-production system according to claim 2, it is characterized in that: described circular hole baffle group is made up of three groups of circular hole baffles with different baffle spacing and circular hole density The distance between each group of circular hole baffles gradually becomes smaller along the direction of the separator axis gradually away from the inlet, and the density of the circular holes also gradually becomes sparse. 4.根据权利要求2所述的一种水下三相多级重力式分离注采系统,其特征在于:静电聚结电极板为一组沿着垂直于分离器轴线方向非等距分布的平行栅板结构,越靠近分离器的底部,电极板之间的间距也就越大。4. An underwater three-phase multi-stage gravity separation injection-production system according to claim 2, characterized in that: the electrostatic coalescence electrode plate is a group of parallel non-equidistant distribution along the direction perpendicular to the axis of the separator. The grid structure, the closer to the bottom of the separator, the greater the spacing between the electrode plates. 5.根据权利要求2所述的一种水下三相多级重力式分离注采系统,其特征在于:所述堰板位于分离器后端为半圆形挡板结构,卧式重力分离器的水相出口管线和卧式重力分离器的油相出口管线分别位于堰板的两侧。5. An underwater three-phase multi-stage gravity separation injection-production system according to claim 2, characterized in that: the weir plate is located at the rear end of the separator and has a semicircular baffle structure, and the horizontal gravity separator The water phase outlet pipeline of the horizontal gravity separator and the oil phase outlet pipeline of the horizontal gravity separator are located on both sides of the weir plate, respectively. 6.根据权利要求2所述的一种水下三相多级重力式分离注采系统,其特征在于:所述卧式重力分离器的水相出口管线为四个,以不等间距分布于分离器主体的中部,越靠近卧式重力分离器的油相出口管线,每个卧式重力分离器的水相出口管线的间距也越小。6. A kind of underwater three-phase multi-stage gravity separation injection and production system according to claim 2 is characterized in that: the water phase outlet pipelines of the horizontal gravity separator are four, and are distributed at unequal intervals in In the middle of the separator main body, the closer it is to the oil phase outlet pipeline of the horizontal gravity separator, the smaller the distance between the water phase outlet pipelines of each horizontal gravity separator. 7.根据权利要求1-6之一所述的一种水下三相多级重力式分离注采系统,其特征在于:所述三级柱式气液旋流分离器、卧式三相重力分离器、气相增压输送泵、水相增压输送泵和油相增压输送泵均有其独立的支撑支架。7. An underwater three-phase multi-stage gravity separation injection-production system according to one of claims 1-6, characterized in that: the three-stage column type gas-liquid cyclone separator, the horizontal three-phase gravity type Separator, gas phase booster delivery pump, water phase booster delivery pump and oil phase booster delivery pump have their own independent support brackets. 8.根据权利要求1-6之一所述的一种水下三相多级重力式分离注采系统,其特征在于:所述整体支架结构包括底部平台和上部支架,所述底部平台为上下两层的矩形平板结构,上层平台与下层平台之间通过设置的空白凹槽结构相互隔开,三级柱式气液旋流分离器及其支撑支架、卧式三相重力分离器及其支撑支架、三组增压输送泵、过渡储液罐与连接管线均放置于上层平台之上。8. The underwater three-phase multi-stage gravity separation injection and production system according to one of claims 1 to 6, wherein the overall support structure comprises a bottom platform and an upper support, and the bottom platform is an upper and lower platform. Two-layer rectangular plate structure, the upper platform and the lower platform are separated from each other by the set blank groove structure, three-stage column type gas-liquid cyclone separator and its support bracket, horizontal three-phase gravity separator and its support The brackets, three groups of booster delivery pumps, transitional liquid storage tanks and connecting pipelines are all placed on the upper platform.
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